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20.06.2022

Beaulieu Fibres International at Techtextil 22

  • Bio circular Fibre - Shaping Sustainable Living

The European staple fibre producer Beaulieu Fibres International turns the spotlight on future-focused solutions for nonwovens & engineered fabrics at Techtextil 22. A key priority is innovation in polyolefin fibres and bicomponent polyester/polyolefin fibres, to advance sustainable design, end-of-life recyclability, and resource and carbon footprint reduction for industrial and hygiene applications.

The new sustainability roadmap - Route 2030 outlines how the company is targeting the reduction of our environmental footprint to zero, taking care of people and doing business in a transparent, ethical way. Sustainability is key to Beaulieu Fibre International’s long-term strategy, and the company is heavily focused on defining its green portfolio to support evolution in diverse market applications and to work towards a circular economy with the whole supply chain.

  • Bio circular Fibre - Shaping Sustainable Living

The European staple fibre producer Beaulieu Fibres International turns the spotlight on future-focused solutions for nonwovens & engineered fabrics at Techtextil 22. A key priority is innovation in polyolefin fibres and bicomponent polyester/polyolefin fibres, to advance sustainable design, end-of-life recyclability, and resource and carbon footprint reduction for industrial and hygiene applications.

The new sustainability roadmap - Route 2030 outlines how the company is targeting the reduction of our environmental footprint to zero, taking care of people and doing business in a transparent, ethical way. Sustainability is key to Beaulieu Fibre International’s long-term strategy, and the company is heavily focused on defining its green portfolio to support evolution in diverse market applications and to work towards a circular economy with the whole supply chain.

Beaulieu Fibres International will offer ISCC Plus (International Sustainability and Carbon Certification Plus) certified bio circular MONO-PP and BICO PP/PE fibres in 1,3-8,9 dtex, available with all the main available finish classes. These drop-in solutions, with no loss in quality, will support customers reduce reliance on virgin fossil carbon in their nonwoven and engineered fibre applications, contributing to the transition towards a circular economy.

Source:

Beaulieu Fibres International

(c) Trützschler Nonwovens & Man-Made Fibers GmbH
14.06.2022

Trützschler Man-Made Fibers presents OPTIMA systems for industrial yarns

Trützschler Man-Made Fibers introduces OPTIMA for IDY and expands the range of the OPTIMA extrusion systems by the industrial yarn (IDY) sector. In addition to OPTIMA for carpet yarns (MO40-C, MO40-E and TO40), variants for manufacturing (semi-)industrial multifilament yarns are now joining the line.

Since 2012, Trützschler has been developing and building high-performance extrusion lines for carpet yarns (BCF - Bulk Continuous Filament) and industrial/technical yarns made of polyester, polyamide and polypropylene. The market launch of the OPTIMA concept for BCF took place in 2019 and has established itself in the markets since then. OPTIMA was designed as a modular platform and now also includes solutions in the IDY (InDustrial Yarn) sector.

OPTIMA systems for industrial yarn (TEC-O40 and TEC-O80) impress with flexibility application and end product diversity. Both concepts offer a wide range of design options and can be tailored precisely to meet end product and the throughput requirements.

Trützschler Man-Made Fibers introduces OPTIMA for IDY and expands the range of the OPTIMA extrusion systems by the industrial yarn (IDY) sector. In addition to OPTIMA for carpet yarns (MO40-C, MO40-E and TO40), variants for manufacturing (semi-)industrial multifilament yarns are now joining the line.

Since 2012, Trützschler has been developing and building high-performance extrusion lines for carpet yarns (BCF - Bulk Continuous Filament) and industrial/technical yarns made of polyester, polyamide and polypropylene. The market launch of the OPTIMA concept for BCF took place in 2019 and has established itself in the markets since then. OPTIMA was designed as a modular platform and now also includes solutions in the IDY (InDustrial Yarn) sector.

OPTIMA systems for industrial yarn (TEC-O40 and TEC-O80) impress with flexibility application and end product diversity. Both concepts offer a wide range of design options and can be tailored precisely to meet end product and the throughput requirements.

OPTIMA enables the production of high-tenacity yarns for shoelaces, ropes and nets as well as low-shrinkage qualities for tire cords, truck tarpaulins and airbags. As the lines are modular, they can be quickly adapted to new market developments and end products.

Source:

Trützschler Nonwovens & Man-Made Fibers GmbH

(c) ISKO
10.06.2022

ISKO™ purchased new weaving machines by Itema

With the purchase of the latest technology, iSAVER® by Itema, in weaving machines, ISKO pushes the envelope of technological performance and sustainability, making further progress in product and process efficiency.

This decision is an additional, important asset in ISKO’s journey towards a genuine Responsible Innovation™. It is part of other crucial investments made by the company, aimed at further reducing its environmental impact, among which stand out R-TWO™50+ – a new denim generation made with a minimum of 50% pre- and post-consumer recycled blend – and the Green Machine – a pioneering technology providing a 100% post-consumer recycling solution that fully separates and recycles cotton and polyester blends at scale.

After an intensive process, a selection was made where ISKO focuses on the development of technical solutions that enable greater resource savings and more sustainable production methods, always with the protection of workers at heart.

With the purchase of the latest technology, iSAVER® by Itema, in weaving machines, ISKO pushes the envelope of technological performance and sustainability, making further progress in product and process efficiency.

This decision is an additional, important asset in ISKO’s journey towards a genuine Responsible Innovation™. It is part of other crucial investments made by the company, aimed at further reducing its environmental impact, among which stand out R-TWO™50+ – a new denim generation made with a minimum of 50% pre- and post-consumer recycled blend – and the Green Machine – a pioneering technology providing a 100% post-consumer recycling solution that fully separates and recycles cotton and polyester blends at scale.

After an intensive process, a selection was made where ISKO focuses on the development of technical solutions that enable greater resource savings and more sustainable production methods, always with the protection of workers at heart.

As a result, ISKO’s Headquarters extend the company's long-term relationship with Itema,
strengthening the company’s position as the mill with one of the world’s largest denim capacities. The new rapier machines are enhanced by the iSAVER® technology, a breakthrough mechatronic innovation that eliminates the waste selvedge on the left side of the fabric, allowing for saving in energy and raw materials, cutting in half the cotton waste that typically results from the weft yarn. All types of ISKO’s innovative fabrics, with a multitude of different constructions and fiber mixtures, can now be produced using these advanced weaving technologies, with a special focus given to the R-TWO™ technology in terms of its sustainable credentials.

More information:
Isko Itema weaving machine
Source:

ISKO / Menabò Group srl

Photo: Archroma
09.06.2022

Archroma at Techtextil 2022 with latest innovations and system solutions

Archroma will be at Techtextil 2022 in Frankfurt am Main, Germany, from 21 to 24 June 2022, to launch its latest innovations and system solutions aimed to help textile manufacturers with optimized sustainability, productivity and value creation in their markets.

Archroma will present 9 new solution systems and 3 innovations, and will hold 2 booth events.

3 innovation highlights

  • PFC-free* Smartrepel® Hydro SR, a new solution developed for the repellence of water-based soil;
  • Biocide-free OX20, a new odor-neutralizing technology newly launched by our partner SANITIZED AG;
  • Perapret® AIR, a new mineral finishing technology for air purification is activated by natural and artificial light sources and can be applied on all fabrics

9 new solution systems
Archroma introduced its first ever solution systems at the Techtextil 2019 edition, and since then has developed more than 30 systems for technical textile and nonwoven applications.

Archroma will be at Techtextil 2022 in Frankfurt am Main, Germany, from 21 to 24 June 2022, to launch its latest innovations and system solutions aimed to help textile manufacturers with optimized sustainability, productivity and value creation in their markets.

Archroma will present 9 new solution systems and 3 innovations, and will hold 2 booth events.

3 innovation highlights

  • PFC-free* Smartrepel® Hydro SR, a new solution developed for the repellence of water-based soil;
  • Biocide-free OX20, a new odor-neutralizing technology newly launched by our partner SANITIZED AG;
  • Perapret® AIR, a new mineral finishing technology for air purification is activated by natural and artificial light sources and can be applied on all fabrics

9 new solution systems
Archroma introduced its first ever solution systems at the Techtextil 2019 edition, and since then has developed more than 30 systems for technical textile and nonwoven applications.

  • CLEAN AIR, a mineral air purification system that stays put on all kinds of fabrics and is activated by artificial and natural light, for as long as there is light; ➔ based on the new Perapret® AIR;
  • CONSCIOUSLY DEEP, a metal-free one-step scouring and dyeing system for medium to very dark colored nylons that stay deep and bright day after day, and are good for you and the planet;
  • EARTH SOFT, a biomass-based and vegan softening system that is suitable for all kind of fibers and makes you comfortable in your own skin;
  • NATURE BOUND, a compostable binder system for food filtration materials that protect you and the planet;
  • ODOR CONTROL 2.0, a system for odor-free sportswear where permastink cannot build up on your favorite clothes, that’s applicable on polyester, cotton and nylon; ➔ based on the new OX20;
  • RAG N’ROLL, a compostable binder system for nonwoven cleaning rags, that protect you and the planet;
  • SAFE SEATS NextGen, a PFC-free* and halogen-free* modular surface treatment system for safer and cleaner seating materials, ➔ based on the new Smartrepel® Hydro SR;
  • SWEET DREAMS, a metal and particle free* system that redefines protection for mattress ticking fabrics, with long-lasting hygiene and outstanding softness, that protects you and the environment;
  • TAKE A BREATH, an enhanced filtration system that keeps your air clean and fresh for longer putting health first and your competition behind;

2 booth events
A WORLD WITHOUT ODORS, FIGHT OR FLIGHT?
Innovation highlight: Biocide-free OX20 odor management solution by SANITIZED AG

Speakers:

  • Nuria Estape, Panel Moderator, Head of Marketing & Promotion, Brand & Performance Textile Specialties, Archroma
  • Georg Lang, Head of CC Finishing, Archroma
  • Stefan Müller, Head of BU Textiles Additives Sanitized
  • Yann Ribourdouille , Global registration expert Product Stewardship, Archroma

A WORLD WITHOUT PFC, DREAM OR REALITY?
Innovation highlight: PFC-free* Smartrepel® Hydro SR

Speakers

  • Nuria Estape, Panel Moderator, Head of Marketing & Promotion, Brand & Performance Textile Specialties, Archroma
  • Roland Borufka, Head of Competence Center Repellents, Archroma
  • Wolfgang Knaup, Head of R&D repellents, Archroma
  • Yann Ribourdouille, Global registration expert Product Stewardship, Archroma
Source:

Archroma / EMG

Photo: Texaid
07.06.2022

TEXAID enables Textile-to-Textile Recycling

As a leading company in the collecting, sorting, reselling and recycling of post-consumer textile waste, TEXAID has enabled the recycling of post-consumer textile waste into new textiles and clothing. After two years of development, the company has developed a fabric including 50 % of post-consumer textile waste from used clothing, collected and prepared for recycling by TEXAID.

Today’s linear system of «take – make – waste» needs to change. New textiles are produced, used and discarded instead of putting them to a second use. The production of new textiles requires natural resources that are limited, and the current system has a significant negative impact on our planet. The transition to a circular system, where garments are kept in use for longer, is an opportunity to harness untapped potential around customer loyalty, economic growth, and ecological sustainability.

To move away from the linear system and enable products to be made out of post-consumer textile waste, TEXAID invested in the textile-to-textile recycling and product development.

As a leading company in the collecting, sorting, reselling and recycling of post-consumer textile waste, TEXAID has enabled the recycling of post-consumer textile waste into new textiles and clothing. After two years of development, the company has developed a fabric including 50 % of post-consumer textile waste from used clothing, collected and prepared for recycling by TEXAID.

Today’s linear system of «take – make – waste» needs to change. New textiles are produced, used and discarded instead of putting them to a second use. The production of new textiles requires natural resources that are limited, and the current system has a significant negative impact on our planet. The transition to a circular system, where garments are kept in use for longer, is an opportunity to harness untapped potential around customer loyalty, economic growth, and ecological sustainability.

To move away from the linear system and enable products to be made out of post-consumer textile waste, TEXAID invested in the textile-to-textile recycling and product development.

Collaboration enables recycling
After two years of research, product development, and most important, building partnerships in the value chain, TEXAID has been able to develop a fabric made of 100 % recycled fiber in close collaboration with our value chain partners.

The fabric is a blend of 50 % post-consumer textile waste that TEXAID has collected in Germany and Switzerland. White cotton textiles which cannot be worn, have been sorted out in a sorting facility in Apolda, Germany. The other 50% is made from ocean-bound plastic waste which is plastic with a high risk of entering the ocean which has been saved and recycled by Unifi. The fabric and bag have been produced in Italy. The cotton material has been shredded by Marchi & Fildi in Biella, IT, who then spun the recycled cotton and recycled polyester fibers into a yarn. This yarn has been woven into a fabric by Tessitura Casoni.T.F.C.

Through this proof of concept, it has been showcased that making fabrics of 100 % recycled content and with 50 % of post-consumer textiles is possible. TEXAID is looking for strong industry partners to push high-value textile to textile recycling technologies in joint projects like these.

More information:
Texaid Recycling
Source:

Texaid

Photo Andritz
02.06.2022

Zhoukou Xuwang, China, starts up two ANDRITZ crosslapped spunlace lines

Zhoukou Xuwang Co., Ltd. has successfully started up two new ANDRITZ neXline spunlace lines at its facilities based in Henan province, China. Combining equipment from the aXcess and eXcelle ranges, both lines are dedicated to the production of spunlace fabrics of 30 to 120 gsm made out of viscose and polyester fibers. The ANDRITZ design will allow Zhoukou Xuwang to serve the premium product market, especially for premium hygiene and technical wipes, in China.

The ANDRITZ scope of supply for the two lines included:

  • aXcess opening and blending systems
  • high-performance eXcelle card and crosslapper
  • robust aXcess CA25 carding machine
  • efficient Jetlace Avantage hydroentanglement unit

This configuration will enable Zhoukou Xuwang to manufacture high-quality products while reducing raw materials consumption. These goals are further enabled by the installation of an ANDRITZ Asselin-Thibeau crosslapper PRO35-140, generating a uniform profile over the entire web width.

Zhoukou Xuwang Co., Ltd. has successfully started up two new ANDRITZ neXline spunlace lines at its facilities based in Henan province, China. Combining equipment from the aXcess and eXcelle ranges, both lines are dedicated to the production of spunlace fabrics of 30 to 120 gsm made out of viscose and polyester fibers. The ANDRITZ design will allow Zhoukou Xuwang to serve the premium product market, especially for premium hygiene and technical wipes, in China.

The ANDRITZ scope of supply for the two lines included:

  • aXcess opening and blending systems
  • high-performance eXcelle card and crosslapper
  • robust aXcess CA25 carding machine
  • efficient Jetlace Avantage hydroentanglement unit

This configuration will enable Zhoukou Xuwang to manufacture high-quality products while reducing raw materials consumption. These goals are further enabled by the installation of an ANDRITZ Asselin-Thibeau crosslapper PRO35-140, generating a uniform profile over the entire web width.

In spite of the difficult circumstances and supply chain disruptions related to the Covid crisis, both spunlace lines were installed smoothly and on time. They quickly went into commercial production, with a line speed of up to 100 m/min and high-performance MD/CD ratio.

More information:
Andritz Andritz Nonwoven
Source:

Andritz

Trützschler Man-Made Fibers new TEC-O40 system for industrial yarn (c) Trützschler
Trützschler Man-Made Fibers new TEC-O40 system for industrial yarn
02.06.2022

Trützschler at Techtextil 2022

At this year’s Techtextil in Frankfurt/Main (June 21st to June 24th) Trützschler Nonwovens, Trützschler Card Clothing and Trützschler Man-Made Fibers present various new and proven solutions for the nonwoven, card clothing and man-made fiber sectors. Join us at booth D80 in hall 12.0!

Trützschler Nonwovens invites to talk sustainable fibers such as hemp or linen and out-of-the-box fibers such as nettle and pineapple fibers. Our solutions for manufacturing innovative nonwoven products include machinery and complete production lines for paper grade pulp, re-generated cellulose fibers, cotton and various other natural fibers.

What happens when sustainable meets digital? Trützschler Nonwovens and software partner Proptium introduce T-ONE, our new digital working environment for both fiber- and polymer-based nonwoven producers. T-ONE supports routine tasks such as quality control and recipe management but also enables systematic line monitoring and data collection for T-ONE’s line optimizations.

At this year’s Techtextil in Frankfurt/Main (June 21st to June 24th) Trützschler Nonwovens, Trützschler Card Clothing and Trützschler Man-Made Fibers present various new and proven solutions for the nonwoven, card clothing and man-made fiber sectors. Join us at booth D80 in hall 12.0!

Trützschler Nonwovens invites to talk sustainable fibers such as hemp or linen and out-of-the-box fibers such as nettle and pineapple fibers. Our solutions for manufacturing innovative nonwoven products include machinery and complete production lines for paper grade pulp, re-generated cellulose fibers, cotton and various other natural fibers.

What happens when sustainable meets digital? Trützschler Nonwovens and software partner Proptium introduce T-ONE, our new digital working environment for both fiber- and polymer-based nonwoven producers. T-ONE supports routine tasks such as quality control and recipe management but also enables systematic line monitoring and data collection for T-ONE’s line optimizations.

Trützschler Man-Made Fibers introduces the OPTIMA-based, versatile TEC-O40 and TEC-O80 systems for extruding and spinning industrial yarns (IDY). The modular OPTIMA platform is highly flexible and adaptable to manufacturing a broad spectrum of (semi-)industrial yarns from polyamide, polypropylene or polyester.

Huntsman
30.05.2022

Huntsman Textile Effects at Outdoor Retailer Summer 2022

Huntsman Textile Effects, a global leader in innovative solutions and environmentally sustainable products, will be at Outdoor Retailer in Denver, Colorado this week to present end-to-end solutions that enable outdoor apparel brands to achieve the functionality that outdoor adventurers crave with on-trend aesthetics and a high degree of sustainability.

Resource-saving solutions
Huntsman will highlight the AVITERA® SE Fast process. This technology delivers the lowest environmental impact for dyeing polyester-cellulosic (PES-CO) blends. It combines alkali-clearable TERASIL® W/WW disperse dyes and AVITERA® SE reactive dyes to cut processing time from around nine hours to just six, helping mills to reduce the water and energy required for production by up to 50% and to increase output by up to 25% or more. The new process also delivers outstanding wet-fastness to ensure that sportswear will not bleed or stain during home laundering or while in storage or transit.

Huntsman Textile Effects, a global leader in innovative solutions and environmentally sustainable products, will be at Outdoor Retailer in Denver, Colorado this week to present end-to-end solutions that enable outdoor apparel brands to achieve the functionality that outdoor adventurers crave with on-trend aesthetics and a high degree of sustainability.

Resource-saving solutions
Huntsman will highlight the AVITERA® SE Fast process. This technology delivers the lowest environmental impact for dyeing polyester-cellulosic (PES-CO) blends. It combines alkali-clearable TERASIL® W/WW disperse dyes and AVITERA® SE reactive dyes to cut processing time from around nine hours to just six, helping mills to reduce the water and energy required for production by up to 50% and to increase output by up to 25% or more. The new process also delivers outstanding wet-fastness to ensure that sportswear will not bleed or stain during home laundering or while in storage or transit.

EROPON® E3-SAVE is another next-generation water-saving innovation. An all-in-one textile auxiliary for PES processing, it allows pre-scouring, dyeing and reduction clearing to be combined in a single bath and eliminates the need for anti-foaming products, which shortens processing time and further saves water and energy.

Eco-friendly stain and rain resistance
Huntsman will also present eco-friendly finishes that repel water and stains to help garments look new for longer. Continuing its long-standing relationship with Chemours, Huntsman is highlighting Teflon™ EcoElite with Zelan™ R3 technology. The industry’s first renewably sourced water-repellent finish, it contains 63% plant-based materials and exceeds performance levels possible with traditional fluorinated technologies, preserving breathability while offering excellent water repellency and durability.

Another breakthrough for brands and mills is PHOBOTEX® RSY for outerwear. A next-generation non-fluorinated water-repellent finish, its performance is comparable to formulations based on per-fluorinated chemicals (PFCs), delivering sustainable protection that keeps the wearer dry, even in the most demanding environments. It is a perfect combination of excellent water repellency and extremely high wash durability.

Innovative odor control solutions
Huntsman will also showcase antimicrobial and odor-control solutions as part of its partnership with Sciessent. Sciessent’s latest anti-odor technology, NOBO™, has been specifically developed to reduce odors in natural and synthetic fabrics. It can be incorporated into virtually any fabric, making it ideal for everything from base layer and activewear tops to socks and underwear to hiking pants, chinos and hard shell jackets. It offers a cost-effective way to upgrade everyday garments.

In addition, the partners will also present Sciessent’s Agion Active X2®, a next-generation odor-control solution that combines advanced antimicrobial and odor-absorbing technologies to both capture and fight odor-causing bacteria, and Lava X2®, a standalone odor adsorption product and key component of Agion Active X2® that attracts, adsorbs and degrades odors for long-lasing odor protection.

Source:

Huntsman

(c) RadiciGroup
27.05.2022

RadiciGroup's sustainable Repetable yarn at Emirates FA Cup final

RadiciGroup's sustainable Repetable yarn took to the field alongside Liverpool and Chelsea during the Emirates FA Cup final, which took place on 14 May at Wembley Stadium.
 
Over 47,000 plastic bottles were collected from previous events at Wembley stadium and transformed into Repetable, the innovative RadiciGroup yarn made from PET flakes, which was then used to make the red banner 105 meters long and 68 meters wide, unveiled during the opening ceremony of the event and decorated with the logos of the two teams.
 
Compared to virgin polyester, Repetable® allows lower CO2 emissions (-45%), lower water consumption (-90%) and lower energy consumption (-60%), guaranteeing high performance.

The red banner will be recycled again to make backpacks and sports bibs that the FA will donate to the local community to inspire the eco-players of the future: an initiative in the name of circularity!

RadiciGroup's sustainable Repetable yarn took to the field alongside Liverpool and Chelsea during the Emirates FA Cup final, which took place on 14 May at Wembley Stadium.
 
Over 47,000 plastic bottles were collected from previous events at Wembley stadium and transformed into Repetable, the innovative RadiciGroup yarn made from PET flakes, which was then used to make the red banner 105 meters long and 68 meters wide, unveiled during the opening ceremony of the event and decorated with the logos of the two teams.
 
Compared to virgin polyester, Repetable® allows lower CO2 emissions (-45%), lower water consumption (-90%) and lower energy consumption (-60%), guaranteeing high performance.

The red banner will be recycled again to make backpacks and sports bibs that the FA will donate to the local community to inspire the eco-players of the future: an initiative in the name of circularity!

Source:

RadiciGroup

(c) Oerlikon
The new Staple Fiber Technology Center in Neumünster
13.05.2022

Oerlikon Polymer Processing Solutions at Techtextil 2022

  • Sustainable infrastructure solutions, road safety and health protection

At this year’s Techtextil, Oerlikon Polymer Processing Solutions will be presenting the trade audience with new applications, special processes and sustainable solutions focusing on the production of industrial textiles. Among other things, the company will be showcasing new technology for charging nonwovens that sets new standards with regards to quality and efficiency. Between June 21 and 24, the discussions will be concentrating on airbags, seat belts, tire cord, geotextiles, filter nonwovens and their diverse applications.

  • Sustainable infrastructure solutions, road safety and health protection

At this year’s Techtextil, Oerlikon Polymer Processing Solutions will be presenting the trade audience with new applications, special processes and sustainable solutions focusing on the production of industrial textiles. Among other things, the company will be showcasing new technology for charging nonwovens that sets new standards with regards to quality and efficiency. Between June 21 and 24, the discussions will be concentrating on airbags, seat belts, tire cord, geotextiles, filter nonwovens and their diverse applications.

More polyester for airbags
Airbags have become an integral part of our everyday automotive lives. The yarns used in them are made predominantly from polyamide. As a result of increasingly diverse airbag applications and also the increasing size of the systems used, polyester is today used as well, depending on the application requirements and cost-benefit considerations. Against this background, the Oerlikon Barmag technologies make an invaluable contribution. In addition to high productivity and low energy consumption, they particularly excel in terms of their stable production processes. Furthermore, they comply with every high quality standard for airbags, which – as in the case of virtually all other textile products used in vehicle construction – must provide the highest level of safety for vehicle occupants. And all this without any loss of function in any climate and anywhere in the world for the lifetime of the vehicle.

Buckle up!
Seat belts play a decisive role in protecting vehicle occupants. They have to withstand tensile forces in excess of three tons and simultaneously stretch in a controlled manner in emergencies in order to reduce the load in the event of impact. A seat belt comprises approximately 300 filament yarns, whose individual, high-tenacity yarn threads are spun from around 100 individual filaments.

Invisible, but essential – road reinforcement using geotextiles
But it not just inside vehicles, but also under them, that industrial yarns reveal their strengths. Low stretch, ultra-high tenacity, high rigidity – industrial yarns offer outstanding properties for the demanding tasks carried out by geotextiles; for instance, as geogrids in the base course system under asphalt. Normally, geotextiles have extremely high yarn titers of up to 24,000 denier. Oerlikon Barmag system concepts simultaneously manufacture three filament yarns of 6,000 denier each. Due to the high spinning titers, fewer yarns can be plied together to the required geo-yarn titer in a more cost- and energy-efficient manner.

hycuTEC – technological quantum leap for filter media
In the case of its hycuTEC hydro-charging solution, Oerlikon Neumag offers a new technology for charging nonwovens that increases filter efficiency to more than 99.99%. For meltblown producers, this means material savings of 30% with significantly superior filter performance. For end users, the consequence is noticeably improved comfort resulting from significantly reduced breathing resistance. With its considerably lower water and energy consumption, this new development is also a future-proof, sustainable technology.

New high-tech Staple Fiber Technology Center
Extending to around 2,100 m2, Oerlikon Neumag in Neumünster is home to one of the world’s largest staple fiber technology centers. As of now, these state-of-the-art staple fiber technologies are also available for customer-specific trials.

The focus during the planning and the design of the Technology Center was on optimizing components and processes. Here, special attention was paid to ensuring the process and production parameters in the Technology Center system could be simply and reliably transferred to production systems. Here, the fiber tape processing line is modular in design. All components can be combined with each other as required. And comprehensive set-up options supply detailed findings for the respective process for various fiber products.

The Technology Center is also equipped with two spinning positions for mono- and bi-component processes. The same round spin packs are used for both processes, characterized by excellent fiber quality and properties and meanwhile very successfully deployed in all Oerlikon Neumag production systems. Furthermore, the spinning plant is complemented by automation solutions such as spin pack scraper robots, for example.

More information:
Oerlikon Neumag Techtextil
Source:

Oerlikon

12.05.2022

Indorama Ventures reports results for 1Q22

Indorama Ventures Public Company Limited (IVL) reported a strong 1Q22 result, building on its record FY 2021 performance as the pandemic continued to retreat, driving demand across the company’s global integrated portfolio.

IVL achieved 1Q22 Core EBITDA of US$650 million, up 41% QoQ and 77% YoY, and a 4% increase in production volumes to 3.80 MMT. All three of IVL’s business segments grew as the company’s leading global position benefited overall in an environment of higher crude oil prices, increased ocean freight rates and a strengthening US dollar, led by resurging consumer demand and global mobility.

IVL’s Integrated Oxides and Derivatives (IOD) business benefits from a high crude oil price environment, as its shale gas advantage supports MTBE and MEG margins. As ocean freight rates increase, IVL’s PET and Fibers segments gain due to increased import parity pricing in Western markets, where about two thirds of its portfolio is situated. Management’s agile response to hedging and levying surcharges has helped to partially recuperate the surge in energy and utility costs in Europe as a consequence of the Russia-Ukraine conflict.

Indorama Ventures Public Company Limited (IVL) reported a strong 1Q22 result, building on its record FY 2021 performance as the pandemic continued to retreat, driving demand across the company’s global integrated portfolio.

IVL achieved 1Q22 Core EBITDA of US$650 million, up 41% QoQ and 77% YoY, and a 4% increase in production volumes to 3.80 MMT. All three of IVL’s business segments grew as the company’s leading global position benefited overall in an environment of higher crude oil prices, increased ocean freight rates and a strengthening US dollar, led by resurging consumer demand and global mobility.

IVL’s Integrated Oxides and Derivatives (IOD) business benefits from a high crude oil price environment, as its shale gas advantage supports MTBE and MEG margins. As ocean freight rates increase, IVL’s PET and Fibers segments gain due to increased import parity pricing in Western markets, where about two thirds of its portfolio is situated. Management’s agile response to hedging and levying surcharges has helped to partially recuperate the surge in energy and utility costs in Europe as a consequence of the Russia-Ukraine conflict.

The re-opening of economies bodes well for demand across IVL’s portfolio. However, China’s ongoing pandemic lockdowns impacted downstream polyester demand resulting in weakened MEG spreads. IVL’s businesses trade in US dollars and a strengthening dollar has positive impact, reducing conversion costs in emerging economies where IVL has a strong local presence.

Combined PET segment reported Core EBITDA of US$435 million, up 63% QoQ and 67% YoY supported by the reset of PTA/PET contracts at the end of 2021. IVL expects the tight supply-demand environment to continue through 2022, boosted by the upcoming peak summer season.

IOD segment achieved Core EBITDA of US$126 million, up 3% QoQ and 258% YoY as MTBE margins benefited from higher crude oil prices, demand remains strong for downstream products, and as the commissioning of the Lake Charles cracker contributes to earnings in 2022. The integration of the Oxiteno acquisition, completed in April, will bring additional upside to IOD from 2Q22.

Fibers segment delivered Core EBITDA of US$85 million, an increase of 4% QoQ and 17% YoY. Demand across the three Fibers verticals is stable with domestic sales yielding better profitability, while higher freight rates weighed on margins on export volumes from Thailand, Indonesia and India, and increased energy and utility costs impacted European operations.

1Q22 Performance Highlights

  • Consolidated Revenue of US$4,444M, an increase of 12% QoQ and 37% YoY
  • Record Reported EBITDA of US$784M, a YoY growth of 63%, and Core EBITDA of US$650M, a YoY growth of 77%
  • Production volumes up 4% YoY to 3.80 MMT
  • Reported Net Profit of THB 14,070M, Core Net Profit of THB 10,578M
  • Reported EPS of THB 2.47 (LTM1Q22: 5.98) and Core EPS of THB 1.85 (LTM1Q22:4.96)
  • Record Core EBITDA Margin at 15%
Source:

Indorama Ventures Public Company Limited

Freudenberg Experts meet Sustainability (c) Freudenberg Performance Materials
Sustainable seat covers padding material by FILC
11.05.2022

Freudenberg Experts meet Sustainability

Following their merger, Freudenberg Performance Materials, Low & Bonar, Mehler Texnologies® and Filc will be presenting their innovative solutions at a joint stand for the first time at this year’s techtextil exhibition in Frankfurt. The focus is on sustainability. Among the highlights are Evolon® RE, a microfilament textile for a wide variety of applications and markets, FILFLEX, a sustainable padding material for car seat covers, and the truck tarpaulin POLYMAR® 8556 ECO CF. Customers will find the world's leading manufacturer of technical textiles at Stand C51 in Hall 12.1.

Following their merger, Freudenberg Performance Materials, Low & Bonar, Mehler Texnologies® and Filc will be presenting their innovative solutions at a joint stand for the first time at this year’s techtextil exhibition in Frankfurt. The focus is on sustainability. Among the highlights are Evolon® RE, a microfilament textile for a wide variety of applications and markets, FILFLEX, a sustainable padding material for car seat covers, and the truck tarpaulin POLYMAR® 8556 ECO CF. Customers will find the world's leading manufacturer of technical textiles at Stand C51 in Hall 12.1.

Evolon® textiles made from recycled PET
With Evolon® RE, Freudenberg Performance Materials is presenting an even more sustainable version of its high-performance microfilament textiles. Evolon® RE is manufactured from an average of 70% recycled polyester, which the company makes by cycling post-consumer PET bottles in-house. Evolon® RE products are available for various applications such as technical packaging, in weights currently ranging from 80g/sqm to 300g/sqm. For high-tech wiping, lightweight Evolon® RE is now available starting from 30g/sqm. The material meets the needs of cleaning specialists for more sustainable wiping solutions. Evolon® RE offers the same high quality and material performance as all other Evolon® textiles.

Tarpaulins made from recycled raw materials presented by Mehler Texnologies®
When it comes to tarpaulins on trucks, both protection of the transport cargo and advertising for the transport company place high demands on the material. Mehler Texnologies® tarpaulin material ranks among the premium products for truck tarpaulins. The company is a pioneer in sustainable development and is showcasing POLYMAR® 8556 ECO CF. This unique material has a 25% share of recycled raw materials in the coating mass. In addition, the material is made with 100% R-PES yarns. The input materials undergo a complex separation and filtering process.

Sustainable padding material for automotive and furniture seat covers presented by FILC
FILFLEX is a soft and flexible padding layer made from nonwovens for automotive and furniture seat covers. It prevents leather from creasing and improves the dimensional stability of the seat covers. In terms of sustainability, its benefit is its 100% PET composition, making FILFLEX easy to recycle. FILFLEX offers customers easier handling during sewing and the seat covering process. End users benefit from the high seating comfort.

10.05.2022

BB Engineering shortlisted for Plastics Recycling Awards Europe

BB Engineering has been shortlisted for the Plastics Recycling Awards Europe 2022 for the category Recycling Machinery Innovation with its PET recycling line VacuFil® Visco+ for fiber-to-fiber inline recycling.

The process presented as part of the award is the combined VacuFil® Visco+ with VarioFil®. This machinery enables the textile industry to perform closed-loop inline recycling of post-consumer polyester (PET) textile waste. The given recycling technology is a thermo-mechanical recycling process optimized for the textile industry. Key component here is the liquid state polycondensation reactor, known as Visco+, to adjust the intrinsic viscosity. Compared to existing fiber recycling processes, which address rather less demanding textile applications and don’t include subsequent spinning, BBE’s solution is a whole-in-one process that enables the textile industry to perform closed-loop inline recycling of post-consumer PET fiber waste even into high-tech textile yarns with low dpf-values.

BB Engineering has been shortlisted for the Plastics Recycling Awards Europe 2022 for the category Recycling Machinery Innovation with its PET recycling line VacuFil® Visco+ for fiber-to-fiber inline recycling.

The process presented as part of the award is the combined VacuFil® Visco+ with VarioFil®. This machinery enables the textile industry to perform closed-loop inline recycling of post-consumer polyester (PET) textile waste. The given recycling technology is a thermo-mechanical recycling process optimized for the textile industry. Key component here is the liquid state polycondensation reactor, known as Visco+, to adjust the intrinsic viscosity. Compared to existing fiber recycling processes, which address rather less demanding textile applications and don’t include subsequent spinning, BBE’s solution is a whole-in-one process that enables the textile industry to perform closed-loop inline recycling of post-consumer PET fiber waste even into high-tech textile yarns with low dpf-values.

The Plastics Recycling Awards Europe 2022 winners will be announced on 23 June, during the second day of the Plastics Recycling Show Europe taking place at the RAI Amsterdam.

(c) adidas AG
10.05.2022

adidas and Gucci showcase their collection

Designed by Creative Director Alessandro Michele, adidas x Gucci merges the emblems of the House with those of the iconic sportswear brand. The collection expands on the sartorial streetwear creations that debuted on the runway with a spectrum of sport-inspired pieces, distinguished by the same kaleidoscopic aesthetics of the show.

To present the selection, Alessandro Michele envisioned a series of images inspired by archival catalogs as a cast of characters strikes dynamic poses against brightly colored backdrops alongside sporty props, captured by photographer Carlijn Jacobs.

Designed by Creative Director Alessandro Michele, adidas x Gucci merges the emblems of the House with those of the iconic sportswear brand. The collection expands on the sartorial streetwear creations that debuted on the runway with a spectrum of sport-inspired pieces, distinguished by the same kaleidoscopic aesthetics of the show.

To present the selection, Alessandro Michele envisioned a series of images inspired by archival catalogs as a cast of characters strikes dynamic poses against brightly colored backdrops alongside sporty props, captured by photographer Carlijn Jacobs.

With the heritage of both brands encoded in a trio of lines, a fixation on stripes plays out across ready-to-wear pieces that echo the silhouettes of athletic staples and leisurewear. Track pants feature the white Three Stripes of adidas on one leg, while the other is defined by the red and green Web of Gucci. Energetic prints portray how motifs like the adidas Trefoil and GG monogram find synergy to amplify two legacies. Conventionally formal pieces like leather heels, suede loafers, and silk scarves enter hybridized territory as well, as they are marked with casual codes. Similarly, retro aesthetics become intrinsically contemporary as they proclaim there are no rules when it comes to dressing up.

Reflecting a shared commitment to innovation, progress, sustainability goals and collective action, the collection features multiple pieces crafted with future-conscious material fabrications including polyester, cotton and viscose.

More information:
adidas Gucci Sportswear
Source:

adidas AG

(c) Huntsman Textile Effects
22.04.2022

Huntsman Textile Effects at Performance Days 2022

Huntsman Textile Effects, a global leader in innovative solutions and environmentally sustainable products, is featuring high-performance end-to-end systems for protection effects and sustainable solutions for any wear at Performance Days on April 27-28, 2022, in Munich, Germany.

With more consumers seeking comfort and protection when buying sportwear, they expect their sports apparel to dry quickly, resist stains and odors, and offer breathability. Achieving these functionalities with on-trend aesthetics whilst realizing sustainability, are possible.

Huntsman Textile Effects, a global leader in innovative solutions and environmentally sustainable products, is featuring high-performance end-to-end systems for protection effects and sustainable solutions for any wear at Performance Days on April 27-28, 2022, in Munich, Germany.

With more consumers seeking comfort and protection when buying sportwear, they expect their sports apparel to dry quickly, resist stains and odors, and offer breathability. Achieving these functionalities with on-trend aesthetics whilst realizing sustainability, are possible.

Resource saving solutions
Huntsman will introduce the AVITERA® SE Fast process at Performance Days. The revolutionary technology delivers the lowest environmental impact for dyeing polyester-cellulosic (PES-CO) blends. It combines alkali-clearable TERASIL® W/WW disperse dyes and AVITERA® SE reactive dyes to cut processing time from around nine hours to just six, helps mills reduce the water and energy required for production by up to 50% and increases output by up to 25% or more while delivering outstanding wet-fastness to ensure that sportswear will not bleed or stain during home laundering, or while in storage or transit.

EROPON® E3-SAVE is another next-generation water saving innovation. An all-in-one textile auxiliary for PES processing, it allows pre-souring, dyeing and reduction clearing to be combined in a single bath and eliminates the need for anti-foaming products, which shortens processing time and saves water and energy.

Eco-friendly stain and rain resistance
In partnership with Chemours, Huntsman will present the new eco-friendly finishes that repel water and stains, and help garments looking new for longer. Teflon™ EcoElite with Zelan™ R3 technology contains 63% plant-based materials and is the industry’s first renewably sourced water-repellent finish. It exceeds performance levels possible with traditional fluorinated technologies, with excellent water repellency and durability while reserving breathability.

Innovative odor control solutions
Huntsman will also showcase revolutionary antimicrobial and odor-control solutions as part of their partnership with Sciessent. Sciessent’s latest anti-odor technology – NOBO™ specifically developed to reduce odors in natural and synthetic fabrics. It can be incorporated into virtually any fabric – from base layer and activewear tops to socks and underwear to jeans and chinos. It offers a cost-effective way to upgrade everyday garments.

In addition, the partners will also present Sciessent’s Agion Active X2®, a next-generation odor-control solution that combines advanced antimicrobial and odor-absorbing technologies to both capture and fight odor-causing bacteria, and Lava X2®, a standalone odor adsorption product and key component of Agion Active X2® that attracts, absorbs and degrades odors for long-lasing odor protection.

 

Source:

Huntsman Textile Effects

(c) Hologenix, LLC
11.04.2022

Hologenix® receives recognition for pure white CELLIANT

Hologenix® announces that its newest innovation has achieved two recognitions. In addition to being a Top Ten winner in the Fibers & Insulation Category of ISPO Textrends Fall/Winter 2023/24, pure white CELLIANT has been shortlisted in the Drapers Sustainable Fashion 2022 Awards. The company is sharing the spotlight with recognized brands such as H&M, Sweaty Betty and Timberland. According to Drapers, the leading authority on fashion retailing in the UK since 1887, which sponsors these awards annually, this year they received the most entries ever, making them very competitive.

To create pure white CELLIANT rPET fiber, Hologenix developed a strategic partnership with the Ireland-based Wellman International Limited, a fully owned subsidiary of Indorama Ventures. Indorama Ventures is investing $1.5 billion on sustainability initiatives, allowing them to recycle 50 billion PET bottles globally by 2025 to support the growth of the circular economy. Wellman International has been a pioneer of recycling technologies for almost 50 years, offering specialist solutions for the medical, hygiene, automotive, home care and apparel sectors.  

Hologenix® announces that its newest innovation has achieved two recognitions. In addition to being a Top Ten winner in the Fibers & Insulation Category of ISPO Textrends Fall/Winter 2023/24, pure white CELLIANT has been shortlisted in the Drapers Sustainable Fashion 2022 Awards. The company is sharing the spotlight with recognized brands such as H&M, Sweaty Betty and Timberland. According to Drapers, the leading authority on fashion retailing in the UK since 1887, which sponsors these awards annually, this year they received the most entries ever, making them very competitive.

To create pure white CELLIANT rPET fiber, Hologenix developed a strategic partnership with the Ireland-based Wellman International Limited, a fully owned subsidiary of Indorama Ventures. Indorama Ventures is investing $1.5 billion on sustainability initiatives, allowing them to recycle 50 billion PET bottles globally by 2025 to support the growth of the circular economy. Wellman International has been a pioneer of recycling technologies for almost 50 years, offering specialist solutions for the medical, hygiene, automotive, home care and apparel sectors.  

Pure white CELLIANT rPET fiber is sustainably manufactured, with a low-impact supply chain. It is achieved by embedding bioceramic materials, that are naturally derived and ethically sourced, into fibers, yarns and fabrics. Wellman International has converted 100% of pure white CELLIANT Polyester production into rPET. This conversion to rPET has been implemented across all CELLIANT product categories, replacing traditional polyester and dramatically enhancing CELLIANT’s sustainability initiatives.

Pure white CELLIANT is recognized as a Class 1 medical device in the European Union and is able to carry the CE mark. Like CELLIANT, pure white CELLIANT captures and converts body heat into infrared energy, powering bio-responsive textiles. This energy is reflected back to the body, resulting in increased local circulation and cellular oxygenation. These advantages have a variety of wellness benefits, including stronger performance, faster recovery and better sleep, as well as many functional properties such as thermoregulation, quick-dry properties and odor inhibition.  

Wellman International distributes pure white CELLIANT fibers across Europe, the Middle East, Africa, Asia and the USA.

Source:

Hologenix, LLC / Sarah P. Fletcher Communications

(c) UNCG
07.04.2022

Archroma partners with University of North Carolina Greensboro on color expert education

Archroma, a leader in specialty chemicals towards sustainable solutions, has announced the launch of a collaboration with the University of North Carolina Greensboro (UNCG) and its Consumer, Apparel, and Retail Studies (CARS) department, aiming to further the education of its students in the area of color management expertise.

As per the agreement, Archroma will donate its color management tools for their design projects, gaining hands-on expertise that equips them for successful careers in the fashion and textiles industries.

The students will have access to a complete set of the ready-to-use color library developed by Archroma for cotton and polyester. The library, well known among fashion designers and stylists as the Color Atlas by Archroma®, which was launched in 2016 to provide off-the-shelf color inspiration that can be implemented in production with just a few clicks.

Today, the Color Atlas contains 4’320 colors applicable on cotton poplin, almost the double compared to similar tools available to textile and fashion specialists, and 1,440 colors on polyester.

Archroma, a leader in specialty chemicals towards sustainable solutions, has announced the launch of a collaboration with the University of North Carolina Greensboro (UNCG) and its Consumer, Apparel, and Retail Studies (CARS) department, aiming to further the education of its students in the area of color management expertise.

As per the agreement, Archroma will donate its color management tools for their design projects, gaining hands-on expertise that equips them for successful careers in the fashion and textiles industries.

The students will have access to a complete set of the ready-to-use color library developed by Archroma for cotton and polyester. The library, well known among fashion designers and stylists as the Color Atlas by Archroma®, which was launched in 2016 to provide off-the-shelf color inspiration that can be implemented in production with just a few clicks.

Today, the Color Atlas contains 4’320 colors applicable on cotton poplin, almost the double compared to similar tools available to textile and fashion specialists, and 1,440 colors on polyester.

Beside the physical Color Atlas library, the students in the CARS program will also have access to the full digital files for use in the industry-leading 3D fashion design and development software Browzwear VSticher.

The students will be able to use the Color Atlas books and the digital data as a color selection resources to use in a variety projects and assignments.

Source:

Archroma / EMG

Kornit Rewrites the Rules for Fashion and Textiles (c) Kornit
Shai-Shalom-Hi2
06.04.2022

Kornit Rewrites the Rules for Fashion and Textiles

  • Hundreds of designers, brands, creators, e-com platforms, manufacturers, and virtual fashion pioneers expected to attend VIP events at Kornit’s headquarters, R&D and production centers, and in major venues of Tel Aviv     
  • Kornit will unveil future technologies and solutions, including the revolutionary Kornit Apollo fully-digital mass production direct-to-garment (DTG) platform – considered a future game-changer for the mainstream mass production of fashion and apparel, a multi-billion-dollar market opportunity – constrained today by antiquated, analog, and polluting methods of production
  • Mass production of textile, traditionally off-shored, is going through an accelerated shift to near-shore production, significantly shorter production runs, lean-to-no inventory risk, and unlimited creativity and flexibility for designers and creators – all possible with Kornit’s new solution for mass production
  • Kornit will also unveil its Kornit Atlas MAX Poly – predicted to transform the multi-billion-dollar professional and recreational sports apparel and teamwear markets, suffering today fr
  • Hundreds of designers, brands, creators, e-com platforms, manufacturers, and virtual fashion pioneers expected to attend VIP events at Kornit’s headquarters, R&D and production centers, and in major venues of Tel Aviv     
  • Kornit will unveil future technologies and solutions, including the revolutionary Kornit Apollo fully-digital mass production direct-to-garment (DTG) platform – considered a future game-changer for the mainstream mass production of fashion and apparel, a multi-billion-dollar market opportunity – constrained today by antiquated, analog, and polluting methods of production
  • Mass production of textile, traditionally off-shored, is going through an accelerated shift to near-shore production, significantly shorter production runs, lean-to-no inventory risk, and unlimited creativity and flexibility for designers and creators – all possible with Kornit’s new solution for mass production
  • Kornit will also unveil its Kornit Atlas MAX Poly – predicted to transform the multi-billion-dollar professional and recreational sports apparel and teamwear markets, suffering today from major limitations with mass customization of polyester

Kornit Digital Ltd. (NASDAQ: KRNT) (“Kornit”), a worldwide market leader in sustainable, on-demand digital fashionx and textile production, announced today the Company will present the convergence of design, technology, and sustainable fashion at Kornit Fashion Week Tel Aviv 2022, April 3rd – 6th. Rewriting the rules for fashion and textiles, the transformative event will unveil vibrant runway collections together with game-changing industry-first product and technology introductions that bring digital production to the mainstream.

The four-day event is attended by some of the top designers, retailers, brands, fulfillers, and ecommerce players, in addition to global investors and press – and will include exclusive VIP experiences demonstrating the confluence of the design, technology, and fashion worlds. Together, these three elements are central to Kornit’s 4.0 strategy, bringing sustainable, on-demand fashion to the mainstream with end-to-end workflow solutions.

Kornit Fashion Week Tel Aviv 2022

Kornit Fashion Week features an immersive runway showcase produced by worldwide fashion icon, producer, director, and entrepreneur Motty Reif. The week follows successful Kornit events in 2021 across Los Angeles, New York, Milan, and Tel Aviv – displaying the creative freedom associated with sustainable, on-demand fashion fulfillment. Attendees will experience runway events showcasing designer creativity across a broad array of collections. These fascinating collections were created in just a few weeks, unlike typical fashion and textile production processes that take over six months.

Industry-First Introductions

Looking behind the scenes at Kornit Fashion Week, attendees will witness Kornit’s disruptive mass production technology in action. Unveiled for the first time, the Kornit Apollo direct-to-garment (DTG) system addresses accelerated post-pandemic market trends for streamlined supply chains and production nearshoring. Demonstrated at an exclusive VIP event, Kornit Apollo features the Company’s proven MAX technology offering the highest retail quality combined with full automation control and integrated smart curing processes, utilizing functionality from Lichtenau, Germany-based Tesoma (Kornit’s recently announced acquisition). The solution is the most comprehensive digital, single-step end-to-end system for nearshore short-and-medium-runs mass production and offers optimal TCO and highest output per operator. The result far surpasses performance of screen printing and analog techniques. With early customer engagements in the second half of 2022, the system will be available mid-2023.

Physical and Virtual Worlds

Kornit enables customers to exchange supply chain headaches and materials waste for unsurpassed creativity and a frictionless pixel-to-parcel-to-doorstep production experience. Supported by the KornitX workflow solution, customers have access to a scalable and modular ecosystem for on-demand decorated apparel and textiles. Supporting diverse supply chain models, the infrastructure-agnostic system enables on-demand, automated production, end-to-end from initial order to package delivery.

Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel (c) Kornit
Kornit Atlas MAX Poly
06.04.2022

Kornit Digital Printing for Unique Fashion

  • Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel
  • Kornit Atlas MAX Poly to Transform Professional and Recreational Sportswear, Teamwear, and Sports Brands; Injecting Life into Apparel with Power of Design Across Full Color Gamut

Kornit Digital Ltd. (NASDAQ: KRNT) (“Kornit”), a worldwide market leader in sustainable, on-demand digital fashionx and textile production, introduced today its distinctive Kornit Atlas MAX Poly system – an industry-first direct-to-garment (DTG) solution delivering superior-quality digital decoration for vibrant, colorful design on polyester and poly-blended apparel.

  • Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel
  • Kornit Atlas MAX Poly to Transform Professional and Recreational Sportswear, Teamwear, and Sports Brands; Injecting Life into Apparel with Power of Design Across Full Color Gamut

Kornit Digital Ltd. (NASDAQ: KRNT) (“Kornit”), a worldwide market leader in sustainable, on-demand digital fashionx and textile production, introduced today its distinctive Kornit Atlas MAX Poly system – an industry-first direct-to-garment (DTG) solution delivering superior-quality digital decoration for vibrant, colorful design on polyester and poly-blended apparel.

Kornit’s Atlas MAX Poly capitalizes on the demand for fashionable, unique sportswear and apparel. As the industry emerges from a post-pandemic environment in which athletic and leisurewear became mainstream, there is increasing demand for apparel combining polyester and poly-blends with vivid designs across a range of colors. Atlas MAX Poly can transform the multi-billion-dollar professional and recreational sports apparel and teamwear markets, limited today by limitations in mass customization of polyester.

“Kornit Atlas MAX Poly is a game-changer,” said Omer Kulka, Chief Marketing Officer at Kornit Digital. “As fashion and sports apparel merge, there’s new opportunity for innovative fashion on polyester, currently the fastest-growing textile vertical. For the first time, recreational sportswear, promotional, and sports brands can embrace vibrant and colorful design with Kornit’s proven MAX technology – setting superior quality standards for on-demand production previously not possible.”

Unveiled during Kornit Fashion Week Tel Aviv 2022, Atlas MAX Poly incorporates Kornit’s field-proven MAX technology for high-quality premium decoration, process automation, and smart autonomous quality control. With Kornit’s XDi decorative applications, Atlas MAX Poly enables endless designs and creativity on polyester, and empowers new styles for multiple effects and unlimited combinations such as emulating threadless embroidery, high-density vinyl, screen transfer emulations, and 3D effects.

The solution is compatible with mesh and plain fabrics, including brushed polyester, while maintaining durability and breathability. It brings the highest throughput for on-demand polyester decoration, reducing total cost of ownership to drive profitability. Customers gain competitive advantage via Pantone color-matching and a wide color gamut including neon colors for bright and vibrant impressions, using single-step mechanisms minimizing production footprints while maximizing versatility.

Beyond superior quality, graphics, color, and application variety, Kornit Atlas MAX Poly offers efficient, reliable, profitable end-to-end polyester production via:

  • Kornit’s ActiveLoad automated garment-loading and pallet adjustment for repeatable, high-quality output with minimal errors reducing time and waste, eliminating operator ramp-up and boosting throughput up to 20%.
  • Seamless integration with KornitX Global Fulfillment Network, enabling a pixel-to-parcel-to-doorstep experience. This unleashes untapped demand for polyester short-run production, personalization, and disruptive direct-to-fan and direct-to-recreational business models.
  • Integration with KornitX’s workflow ecosystem and Kornit Konnect™ dashboard, optimizing process visibility and control, adding data-driven insights for production floor efficiencies.
Oerlikon Barmag celebrates its 100th anniversary (c) Oerlikon Barmag
A look at the state-of-the-art assembly of a WINGS winder
30.03.2022

Oerlikon Barmag celebrates its 100th anniversary

  • Innovation begins with creativity
  • A pioneer of the manmade fiber industry

When the manmade fiber age began a century ago, a German company was responsible for the pioneering work involved. Barmag, established in 1922, was one of the world’s first companies to construct machines for the large-scale production of synthetic staple fibers. To this day, the leading manufacturer of manmade fiber spinning systems and texturing machines in Remscheid – a brand under the aegis of the Swiss Oerlikon Group since 2007 – has shaped technological progress in this sector; in future, with ever more innovations focusing on sustainability and digitalization.

  • Innovation begins with creativity
  • A pioneer of the manmade fiber industry

When the manmade fiber age began a century ago, a German company was responsible for the pioneering work involved. Barmag, established in 1922, was one of the world’s first companies to construct machines for the large-scale production of synthetic staple fibers. To this day, the leading manufacturer of manmade fiber spinning systems and texturing machines in Remscheid – a brand under the aegis of the Swiss Oerlikon Group since 2007 – has shaped technological progress in this sector; in future, with ever more innovations focusing on sustainability and digitalization.

Barmer Maschinenfabrik Aktiengesellschaft (Barmag) is founded in Barmen, located in the Bergische Land region, on March 27, 1922. The German and Dutch founders enter unchartered technological territory, one created as the result of a groundbreaking invention: in 1884, French chemist Count Hilaire Bernigaud de Chardonnet used nitrocellulose to produce the first so-called artificial silk, later known as rayon. The following decades see rapid development focusing on the search for synthetic textile fibers and their manufacturing technologies. As one of the first machine factories, Barmag battles its way through the eventful early years of the manmade fiber industry, the ‘Roaring Twenties’ and the Great Depression – and suffers the extensive destruction of its factories at the end of World War Two. Rebuilding is successful. With the unstoppable success story of purely synthetic plastic fibers such as polyamide, the company flourishes from the 1950s through to the 1970s, establishing sites in all international, for the textile industry at the time important, industrial regions and garnering prestige across the globe in the process. In the ups and downs of expansion, global competition and crises, Barmag reaches the very pinnacle of the market and becomes the preferred technological development partner for the manmade fiber industries in China, India and Turkey. The company has been a high-impact brand under the umbrella of the Oerlikon Group since 2007.

On the wings of innovation
Today, Oerlikon Barmag is a leading supplier of manmade fiber filament spinning systems and part of the Manmade Fibers Solutions business unit of the Oerlikon Polymer Processing Solutions Division. And our aspirations have not diminished: “The striving towards innovation and technological leadership has been, is and will always be part of our DNA”, emphasizes Georg Stausberg, CEO of Oerlikon Polymer Processing Solutions. In the past, this has been observable in such trailblazing innovations as the revolutionary WINGS generation of winders for POY in 2007 and WINGS for FDY in 2012. Currently, the focus of new and further developments is very much on digitalization and sustainability. Here, Oerlikon Barmag has – as one of the world’s first systems manufacturers – been implementing fully-networked smart factories for globally-leading polyester manufacturers since the end of the last decade. Within this context, digital solutions and automation are also helping to provide greater climate and environmental compatibility. This sustainability commitment is not only evidenced by the e-save label introduced for all products back in 2004: Oerlikon is endeavoring to also make all its sites carbon-neutral by 2030 and to acquire its energy exclusively from renewable sources. An ambitious target, whose achievement could be helped by the Oerlikon Barmag anniversary, states Georg Stausberg: “Innovation begins with creativity. And remembering the past provides plenty of motivation and inspiration for the future.”