From the Sector

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

On March 31, 2025, DEMGY Group took a decisive step in its international development strategy by acquiring the American company TOOL GAUGE, which specializes in the manufacture of plastic components for the interior of aircraft cabins. This acquisition will enable DEMGY to consolidate their position as one of the world leaders in high value-added plastics processing for civil and military aeronautics.

With this operation, DEMGY is extending its footprint on the North American market, a strategic territory for the aerospace sector. The American company, now renamed DEMGY Pacific, is thus joining a group already present in France, Germany, Romania and the United States, bringing the total number of the group's industrial sites to 10.

Recognized expertise for the benefit of American aerospace
Based in Tacoma, Washington State, TOOL GAUGE has nearly 60 years of experience in the processing of high-performance polymers and the machining of precision parts. Recognized for its operational excellence, it has been awarded the Silver Performance Excellence Award by Boeing for 9 consecutive years.

The company has two complementary production units: one dedicated to plastic injection, particularly for interior fittings in aircraft cabins, and the other specializing in the machining of metal and plastic parts. This technical expertise considerably strengthens DEMGY's offering to major clients in the aerospace sector.

Airbus, Boeing: DEMGY stands out as a key partner
This strategic acquisition enables DEMGY to become a tier 1 supplier for Boeing and Airbus, as well as a tier 2 supplier for all their equipment manufacturers in Europe and North America. This positioning considerably strengthens the group's visibility and attractiveness on the global aerospace market.

"By strengthening its leadership in high value-added plastics processing for the aerospace and defense industries, the DEMGY Group has become one of the world's leading, if not the leading, supplier of plastic parts for cabin interiors directly to Airbus and Boeing, as well as to all American and European aircraft equipment manufacturers," says Pierre-Jean LEDUC, Chairman and CEO of DEMGY Group. "This enables us to deploy our high and extreme performance plastics solutions on a much larger scale".

Integration driven by DEMGY Group's cross-functional synergies
DEMGY Pacific will be managed by Mike Walter, also President of DEMGY Chicago, and Eric Wilmoth, Vice-President of Operations. Both will be tasked with implementing industrial and commercial synergies with all the entities of the group, particularly in terms of injection, assembly and decoration.

This integration will promote the development of global solutions to meet the growing demands of the aerospace industry in terms of lightness, performance and durability.

Target of 200 million euros: managed growth
With its 10 industrial sites and 950 employees, DEMGY forecasts sales of over 130 million euros by 2025. Our group's ambition is to reach 200 million euros by 2030, capitalizing on its unique know-how, capacity for innovation and proximity to major customers.

Materials lightening at the heart of decarbonization
For several years, DEMGY has been committed to reducing the carbon footprint of industries, by designing polymer materials that are lighter than metal, durable and recyclable.Thanks to our circular Multiplasturgy® offer, we integrate eco-design from the product development phase.

Monforts will exhibit at the upcoming Morocco Stitch & Tex 2025 exhibition which is taking place at the Casablanca International Fairground (OFEC) from May 13-15 at a critical juncture for the region’s textile manufacturers.

North African countries are currently looking to bolster their strong garment manufacturing operations with an expansion of textile production and finishing capacity, particularly with a view to exploiting the many benefits of the region’s close proximity to Europe and its cost and operational advantages. Morocco is already in the top ten of suppliers to the EU and has also had a free trade agreement with the USA since 2006. It further looks set to emerge as a beneficiary of the recently-proposed new tariffs on imports to the USA – if they eventually go ahead – compared to its competitors in Asia.

As a specialist in advanced technology for fabric finishing, Monforts is well positioned to help.

Industry standard
Montex stenters for fabric finishing are the industry standard, particularly in the sectors of denim and home textiles, providing a number of advantages in terms of production throughput and especially in energy efficiency and savings. The other key technologies in the company’s range include relaxation dryers, Thermex dyeing ranges, Monfortex compressive shrinking ranges and MontexCoat and coaTTex coating units.

In 2024, Monforts celebrated its 140th anniversary and its technologies are based on successive industry developments and know-how accummulated over many decades. The company was founded in 1884 in Mönchengladbach in Germany where it is still headquartered and where its Advanced Technology Centre (ATC) for fully industrial testing and trials for customers is also situated. Monforts machines have been manufactured at the company’s plant in Austria since 1982.

Retrofitting
Textile companies making major capital investments in new manufacturing lines rely on durability and it’s for this reason that there are currently an estimated 2,000 Monforts machines in operation worldwide – some of which were first installed over 30 years ago. This doesn’t mean, however, that they can’t benefit from many of the advances in performance and automation that have subsequently been made by Monforts. The retrofitting of specific modules with new control and drive technology – going far beyond the basic replacement of spare parts – can have a significant impact on the performance of an existing line.

Double-digit increases
“We have a strong presence in North Africa, particularly in Morocco, Algeria and Egypt, which remain key markets for us,” says Monforts Area Sales Manager Achim Gesser who will be at the show at stand D4 with specialists from Unionmatex, the company’s regional partner. “Imports of European textile machinery to Morocco have already been increasing in double-digit figures over the past few years and some exciting projects are currently underway there.”

These include plans to construct Africa’s largest textiles and garment manufacturing city in Morocco based on 568 factories and representing a planned investment of US$2 billion.

“There has been a lot of interest, in particular from Turkish textile manufacturers, in expanding their operations to North Africa and with over 600 line installations already established in Turkiye we have built up a lot of close relationships with the major textile manufacturers there,” Gesser adds. “We expect a lot of these companies to be at this major exhibition in Morocco, especially as it is covering the complete supply chain – from machinery and fibre and yarn suppliers to finished garment specialists. The Moroccan government’s Vision 2025 programme is targeting earnings of $10 billion for the clothing and garment sector at an average annual growth rate of 15% over the next five years and we are keen to help companies looking to contribute to this unprecedented growth.”