From the Sector

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Sagar Manufacturers Pvt. is renowned for excellence, in both its home country of India and the global textile marketplace, as a producer and supplier of top-class cotton yarns and knitted greige fabric. Saini says: “Our strategic focus is on integrating advanced technology and eco-friendly practices, for creative solutions which drive excellence in manufacturing performance and ensure customer satisfaction.”

Before FiberQ, the company was already proud of the excellent raw material management processes in its spinning operation. It was a determination to improve still further in both production efficiency and consistent quality which led to the decision to implement the Uster FiberQ raw material management solution.

Sagar has always embraced new technologies – especially those focused on innovation and automation – and it was naturally one of the first adopters of the FiberQ raw material management solution. FiberQ combines advanced technology and textile expertise to automate many tasks previously done manually. So it became a very interesting value proposition for progressive spinners like Sagar. The automated, intelligent, reliable and easy-to-use system minimized manual efforts but also provided consistent results. Uster’s end-to-end solution also offers access to continuous improvements such as supplier statistics and fiber-to-yarn correlation, which will add even more value in future.

Impact on production
Sagar figures show that yarn realization has increased by 0.3% to 0.5% on average and it has eliminated the need for ‘cut and creel’ – a big advantage in terms of efficiency and fewer changes in production. During the year, FiberQ generated more than 2,000 laydowns for all production units in a very efficient, fast and easy way. Another plus was the easily accessible laydown history and the visibility of the impact of different cotton lots in use.

Customer feedback has also been strong. Sagar’s improved quality consistency was said to have resulted in better fabric appearance. And since Sagar can now provide customers with bigger yarn lot sizes with the same quality and color properties, they can produce larger, uniform batches of knitted and dyed fabrics and save manufacturing costs.

Advisory service benefits
FiberQ is not only a software solution. It comes with advisory services from expert Uster textile technologists. The FiberQ advisory services ensure there is always a textile engineer with mill experience and deep knowledge available to support the spinners. As well as taking care of all aspects of installation, there are periodic assessments to track quality status from fiber to yarn, which is a unique competence of Uster and a highly appreciated element of the service.

FiberQ is offered as a yearly subscription service. For the industry, the idea of subscribing to a software service for raw material management is quite new, although it has been established for many years in other fields.

As the global demand for technical textiles surges, India is emerging as a key hub for innovation and growth. Recognizing the vast potential of this evolving market, Messe Frankfurt Trade Fairs India announced a collaboration for ‘Techtextil India - the country’s premier platform for the technical textiles industry with Austrian Fibers Institute. This strategic alliance between the two-leading platforms in technical textiles will bring the Asia edition of the renowned Dornbirn GFC at a part of Techtextil India Symposium in 2025.

The 10th edition of Techtextil India 2025 which is scheduled from 19 – 21 November 2025, at the Bombay Exhibition Centre, Mumbai, will open its doors for the Dornbirn Global fiber congress Asia on 18th November 2025 to be held under Techtextil India Symposium.

The Dornbirn GFC Asia in India 2025 will spotlight on theme titled as ‘Shaping the future: Sustainable Growth in Fiber Solutions and Innovations’. The conference will be led by globally acclaimed subject matter experts, researchers, manufacturers and thought leaders.

The GFC Asia – India Conference will host a diverse line-up of speakers from India and around the world, showcasing cutting-edge innovations and expertise in the fiber and textile industry. The discussions will spotlight ground-breaking advances in spinning technology.

Driven by intensive research and development, the upcoming edition of the Techtextil India will present the innovative strides made by the industry players. From various stages of production of man-made fibre, non-woven and others, to the evolving applications and maintenance methods, the expo will be a source of upgrading knowledge and expanding the network.

Techtextil India 2025 edition is already sold out and has witnessed a strong interest from leading global brands who have signed up to exhibit. Indian government is aiming for the technical textile market to reach USD 40 billion by 2030 and total exports targeted are USD 10 billion by 2030. The Indian government and the industry players are confident that India will soon become the world leader in manufacturing of technical textiles. Schemes like National Technical textiles Mission (NTTM) and Technology Upgradation Fund Scheme (TUFS) are offering the benefits to industry stakeholders. Under NTTM, the government is focusing on 156 R&D projects for driving innovations. The government is also encouraging Foreign Direct Investments (FDIs) to boost the segment.

The growing focus on sustainability and circularity in textiles is opening up new avenues encouraging reuse, repairing, refurbishing and recycling of the products. Indian government and technical textile educational programmes are witnessing a growth to impart knowledge and skills across categories like medical textiles, mobile textiles, geotextiles, geosynthetics and etc., which represent an attractive future. Applications ranging from medical textiles to sportswear, automotive to construction and environmental sustainability are driving the demand for high-performance materials.

Amidst this backdrop, the collaboration of Dornbirn GFC and Techtextil India 2025 marks a pivotal step in positioning India as a global hub for technical textile innovation and strengthening cross-border knowledge exchange. With the technical textiles market poised to redefine industries, Techtextil Symposium India will also present Meditex Conference during the event.