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The Eton Systems team at the recent Filtech exhibition in Cologne, Germany. Photo Adrian Wilson
The Eton Systems team at the recent Filtech exhibition in Cologne, Germany. Left to right: Magnus Sundgren, Fredrik Andersson, Sven Sörbö and Olof Strömberg.
06.01.2025

Automation: Filter products made by Swedish textile machinery

Members of TMAS – the Swedish textile machinery association – are providing crucial manufacturing and automation services to the filtration sector, which is an often invisible but very significant part of the global textile industry.

Technical woven and nonwoven fabrics are used in a wide variety of products in filtration systems for air, gas and liquid filtration, touching on almost every facet of life in the 21st Century.

They are crucial to aerospace and road transportation and a vast range of industrial processes and also to be found in every home, hotel and institutional building in air conditioning systems and household appliances such as washing machines and vacuum cleaners.

At its Skjåk manufacturing plant in Norway, for example, Interfil manufactures an annual 230,000 air filter units from a staggering range of some 15,000 variants, with 9,000 products moving continuously through the differing stages of the plant at any time each day, and a daily finished output of 1,100 products.

Members of TMAS – the Swedish textile machinery association – are providing crucial manufacturing and automation services to the filtration sector, which is an often invisible but very significant part of the global textile industry.

Technical woven and nonwoven fabrics are used in a wide variety of products in filtration systems for air, gas and liquid filtration, touching on almost every facet of life in the 21st Century.

They are crucial to aerospace and road transportation and a vast range of industrial processes and also to be found in every home, hotel and institutional building in air conditioning systems and household appliances such as washing machines and vacuum cleaners.

At its Skjåk manufacturing plant in Norway, for example, Interfil manufactures an annual 230,000 air filter units from a staggering range of some 15,000 variants, with 9,000 products moving continuously through the differing stages of the plant at any time each day, and a daily finished output of 1,100 products.

It’s a similar situation at the US plant of Filtration System Products (FSP) in Farmington, St Louis, which now has a daily production of over 2,200 filter hoses and media.

Both Interfil and FSP rely on the automated material handling expertise of TMAS member Eton Systems.

Eton’s individually addressable product carriers are designed to eliminate manual transportation and minimise handling throughout a manufacturing plant, ensuring each individual product arrives at its correct position precisely when required for each separate process step.

Interfil has relied on Eton automation since 2014, when a 50-metre overhead conveyor system was designed and installed to link the company’s two production halls at the Skjåk plant, eliminating the need for manual handling and truck transport between the facilities. This has resolved the challenge of having semi-finished products made far from the final assembly area, not only improving efficiency, quality control and component traceability across all parts of production, but also increasing on-site safety due to the need for fewer trucks.

FSP has meanwhile calculated that since installing an Eton system in 2023, it has increased its production output by 60% using the same number of operators and the same working hours as with the previous manual system. Eton’s inbuilt quality system also ensures that only 100% perfect products are unloaded from the system, allowing for a much more efficient quality control process. In addition, Eton’s compact method of moving single units through the production process has saved floor space and created a safer and more ergonomic work environment.

More information:
TMAS filtration technologies
Source:

AWOL for TMAS

International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector (c) ITMF International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector
02.01.2025

ITMF: Slight capacity growth and lower fibre consumption in 2023

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

Global Installed Capacities and Raw Material Consumption in the Short-Staple Organized (Spinning Mill-) Sector of the Textile Industries (1993-2023) The number of installed shuttle-less looms increased to 1.7 Mio in 2023 (see Fig. 3). Total raw material consumption in the short-staple organized sector slightly decreased to 43 Mio tons (see Fig. 4). Global consumption of raw cotton and cellulosic short-staple fibers decreased by -4.4% and -2.9%, respectively. Consumption of synthetic short-staple fibers increased by 0.5%.

Source:

ITMF International Textile Manufacturer Federation

19.12.2024

Textile Machinery Manufacturers attend Colombiatex 2025

23 Italian textile machinery manufacturers will partecipate at the upcoming Colombiatex, the main Colombian textile fair, which will take place in Medellín from January 28 to 30, 2025, once again confirming the strong connection between local textile companies and Italian suppliers of textile technology.

Despite a decrease in demand for textile machinery from the Colombian textile sector during the first nine months of 2024, the Country remains one of the main markets in the area for textile machinery manufacturers. Specifically, in 2023, Italy was the second largest technology supplier behind China, with an export value of around 13 million euros. In the first nine months of 2024, Italian sales in Colombia reached 8 million euros.

“The Colombian textile and clothing industry has experienced strong growth in recent years, also supported by a technological upgrade in which Italian machinery has often played a key role,” comments Marco Salvadè, President of ACIMIT. “For many of Italian manufacturers Colombiatex remains an unmissable event in the international trade fair calendar to strengthen partnership with Colombian textile companies”.

23 Italian textile machinery manufacturers will partecipate at the upcoming Colombiatex, the main Colombian textile fair, which will take place in Medellín from January 28 to 30, 2025, once again confirming the strong connection between local textile companies and Italian suppliers of textile technology.

Despite a decrease in demand for textile machinery from the Colombian textile sector during the first nine months of 2024, the Country remains one of the main markets in the area for textile machinery manufacturers. Specifically, in 2023, Italy was the second largest technology supplier behind China, with an export value of around 13 million euros. In the first nine months of 2024, Italian sales in Colombia reached 8 million euros.

“The Colombian textile and clothing industry has experienced strong growth in recent years, also supported by a technological upgrade in which Italian machinery has often played a key role,” comments Marco Salvadè, President of ACIMIT. “For many of Italian manufacturers Colombiatex remains an unmissable event in the international trade fair calendar to strengthen partnership with Colombian textile companies”.

In the Italian pavilion organized by Italian Trade Agency and ACIMIT, the Association of Italian Textile Machinery Manufacturers, among the 23 exhibitors, the following ACIMIT member companies will also be present: Biancalani, Btsr, Color Service, Danti, Dettin, Fadis, Flainox, Isotex, Itema, Kairos Engineering, Lonati, Mcs, Mts, Monti-Mac, Ratti, Reggiani Macchine, Salvadè, Santoni, Stalam, Tecnorama, Tonello, Triveneta.

More information:
ACIMIT Colombiatex
Source:

Association of Italian Textile Machinery Manufacturers ACIMIT

Orthopac GRVMC-15 Photo Mahlo Automation GmbH
Orthopac GRVMC-15
18.12.2024

SAATI Germany optimizes production with Mahlo

SAATI Germany, a leading manufacturer of highly developed technical fabrics, has further optimised its production processes by using innovative measurement and control technology from Mahlo.

The globally active SAATI Group produces filter fabric for blood transfusion devices, aramid fabric for bulletproof vests and functional fabric for mobile phones and tablets, among other things. SAATI is known for its high precision and quality, which is maintained at all stages of production.

The installation of a Mahlo distortion control system Orthopac FMC-15 and a Famacont PMC-15 yarn density meter in the outfeed of a stenter frame was a further step in this optimisation process.

SAATI Germany, a leading manufacturer of highly developed technical fabrics, has further optimised its production processes by using innovative measurement and control technology from Mahlo.

The globally active SAATI Group produces filter fabric for blood transfusion devices, aramid fabric for bulletproof vests and functional fabric for mobile phones and tablets, among other things. SAATI is known for its high precision and quality, which is maintained at all stages of production.

The installation of a Mahlo distortion control system Orthopac FMC-15 and a Famacont PMC-15 yarn density meter in the outfeed of a stenter frame was a further step in this optimisation process.

As Saati produces highly technical fabrics, the exact thread count (up to over 300 F/cm) is an essential quality feature. The PMC-15, a camera-based measuring system, can continuously record and log this parameter. At the same time, the FMC-15 records residual distortion and contributes to the elimination of so-called back sheet distortion in the fabric by automatically controlling the take-off roller of the stenter frame. This ensures the consistently high quality of the end products and reduces potential sources of error.

The investment in these systems proved so successful that SAATI initiated the next stage of process optimisation in 2024. „With the installation of an Orthopac GRVMC-15 straightening machine before the infeed of the stenter frame, we have further perfected the control of fabric
quality,“ says Operations Manager Thomas Brockmeier. The heavyweight among the Mahlo straightening systems with a working width of 2,800 mm enables SAATI to correct skew and bow distortions in the raw fabric even before the stenter frame. This is because a weft yarn that is only slightly skewed or curved can render the fabric unusable or visually unfit for use.

By combining the GRVMC-15 with the FMC-15 already installed in the outfeed, SAATI now has a fully automatic system that offers maximum monitoring and control options. The co-operation of these two technologies enables the company to deliver precisely shot-straight items. „I am delighted that we were able to complete the project so successfully,“ says Brockmeier.

Source:

Mahlo Automation GmbH