From the Sector

100 Italian companies will exhibit at ITMA ASIA + CITME Singapore 2025, taking place from October 28 to 31. With an area of around 4,000 square meters, Italy ranks among the top exhibiting Countries, as in previous editions. 53 Italian exhibitors will show their innovations within the National Sector Groups, organized by ACIMIT (Association of Italian Textile Machinery Manufacturers) and Italian Trade Agency.

ITMA ASIA + CITME show has always been the main showcase for textile machinery manufacturers in Asia, which absorbs 50% of global exports for a value of 8.8 billion euro in 2024. The main world market for textile machinery are China and India, importing textile machines for a total value of 4.3 billion euro.

For Italian manufacturers as well, the Asian market is the top foreign destination. In 2024, Italian exports to Asia amounted to 664 million euro, while in the first six months of 2025 Italian sales to this geographical area grew at 1% rate on the same 2024 period, reaching a value of 317 million euro. China, India, Pakistan, and Bangladesh are the main Asian destinations for Made in Italy machinery.

ACIMIT President Marco Salvadè says: “ITMA ASIA+CITME Singapore is a further occasion for Italian textile machinery manufacturers to display its updated technological supply. The choice of Singapore allows Italian exhibitors to engage with many Southeast Asian markets, which are becoming increasingly important manufacturing hubs.”

“Despite geopolitical uncertainties, the significant presence of Italian exhibitors in Singapore confirms the vitality of the Italian textile machinery sector.” confirms Salvadè. “Italian manufacturers at ITMA ASIA+CITME Singapore will show a wide range of advanced solutions, covering the entire textile value chain. Visitors will see digitalization tools that can improve process efficiency and connectivity, automation systems for smarter production and innovations able to reduce environmental impact. In addition, there will be a strong focus on sustainable technologies, with machinery designed to optimize energy and water use, while ensuring high-quality results. Italian manufacturers are committed to combining tradition in textile knowledge with cutting-edge innovation.”

On his side, Giorgio Calveri, Director of ITA Singapore, states: “With 86% of its 2.1 billion euro production exported, Italy’s textile machinery industry confirms its strong international orientation, with Asia as its main market. ITMA Asia + CITME 2025 in Singapore is a strategic opportunity to strengthen Italy’s presence in this key region. With 100 exhibitors coordinated by ACIMIT and supported by ITA, Italy stands as a trusted partner for advanced, sustainable, and competitive technologies.”

Unter der Federführung von Dr. Wieselhuber & Partner (W&P) hat Closed neue Investoren gefunden. Die Unternehmerfamilie Böck und Dieter Holzer werden Eigentümer des Hamburger Unternehmens, das damit an in der internationalen Modebranche erfahrene und geschätzte Unternehmer und Manager geht.

Beauftragt vom vorläufigen Insolvenzverwalter Stefan Denkhaus, BRL BOEGE ROHDE LUEBBEHUESEN, steuerte W&P den M&A-Prozess, von der Ansprache bis zum Signing, erfolgreich innerhalb von sieben Wochen, indem es gelang, die Unternehmenslage in kürzester Zeit transparent darzustellen. Dabei arbeitete W&P mit der bereits vorinsolvenzlich eingebundenen Unternehmensberatung enomyc zusammen, die umfangreiche Vorarbeiten und Analysen einbrachte.

Neben internationalen Finanzinvestoren zeigten auch strategische Interessenten aus dem Wettbewerbsumfeld von Closed großes Interesse. Aufgrund der sich daraus ergebenden wettbewerbs- und kartellrechtlichen Fragestellungen wurde der M&A-Prozess von der Frankfurter Kanzlei COMMEO unter der Federführung von Dr. Johanna Kübler und Constanze Ely rechtlich begleitet.

Die neuen Eigentümer konnten sich gegen rund zehn weitere, ernstzunehmende Bieter durchsetzen. Ausschlaggebend waren dabei nicht allein der Kaufpreis, sondern insbesondere die Zusage, den bestmöglichen Erhalt der Arbeitsplätze und der Filialstruktur sicherzustellen sowie die Unsicherheiten gegenüber Lieferanten im saisonal geprägten Geschäft kurzfristig aufzulösen.

FET is launching the FET-500 Series of gel spinning systems in a move that could revolutionise the research and development of UHMWPE fibres.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK, has built a reputation in medical fibre extrusion technology and innovations, designing and delivering high-performance equipment for a range of precursor medical products, including bespoke extrusion systems for the production of both resorbable and non-absorbable sutures. FET’s equipment supports small-scale, adaptable production and rapid new product development.       

In recent years, there has been a growing demand for R&D of UHMWPE fibres. These fibres are prized in many industries due to their extraordinary properties. However, current production processes are complex and focused on the large-scale output of existing fibre grades. This rigid supply chain has stifled innovation in this untapped product market.

The FET-500 gel spinning systems will address this gap in the market. The FET-500 enables a flexible and consistent process, able to produce quality fibres with less than 100 grams of polymer, while avoiding the harsh processing chemicals that were historically associated with gel spinning. The key to unlocking this lab and pilot scale flexibility is the use of supercritical carbon dioxide as a green solvent in a patent-pending process.

Gel spinning starts with extrusion, but the additional washing and drawing technology to produce finished yarn is critical to the overall performance characteristics. An example of the wide range of features and benefits can be shown in the Washing process, with Patent Pending technology using Supercritical Carbon Dioxide:

Extract carrier oil without using toxic, environmentally harmful chemicals such as Hexane and DCM.

• CO2 is green, cheap, abundant, and significantly safer to work with
• CO2 efficiently dissolves carrier oils without affecting the polymer yarn

Reduced operational costs

• 9-Vast reduction in solvent use (CO2 vs Hexane/DCM)
• Comprehensive oil recovery and recycling
• Zero solvent waste is generated, unlike the hexane route

Compact and efficient batch washing system

• Recipe controlled plug and play technology
• Scalable and adjustable to customer needs
• Carrier oil is recovered and fed back to the extrusion process
• 80% reduction in factory footprint vs hexane route

FET’s Fibre Development Centre is critical to the inception and success of the FET-500. Having this facility located in Leeds where the manufacturing takes place allows FET to offer a gateway to de-risk, develop and demonstrate the system’s capabilities. FET houses a full demonstration line of the FET-500 to allow customers, existing and new, to visit and experience the system operating from start to finish. They can also aid in developing new products and operating parameters through R&D trials, giving customers the confidence and knowledge to transfer a new product offering onto a production line.

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.  

This newly appointed Board unites leaders from North America and Europe to advance GNA’s core objectives: strengthening advocacy with a global voice, expanding education and networking opportunities, driving efficiencies, and promoting innovation and sustainability across the nonwovens sector. 

INDA representatives to the GNA Board include: 

• Mark A. Thornton, Vice President, The Procter & Gamble Company  
• Mike Clark, Division President, Hollingsworth & Vose Company 
• Jodi Russell, Vice President R&D, Cleaning Innovation, Packaging & Sustainability, The Clorox Company 
• Paul Harmon, Chief Innovation and Marketing Officer, Magnera 
• Douglas Dowdell, Director Helix, Global Cellulose Fibers, International Paper 
• Jaren J. Edwards, Co-CEO and President, Everra 

EDANA representatives to the GNA Board include:  

• Mikael Staal Axelsen, Group CEO, Fibertex Personal Care/Innowo Print 
• Jörg Ortmeier, Chief Executive Officer, TWE Group GmbH 
• Giorgio Mantovani, Managing Director, Corman Spa 
• Dr. Thorsten Habeck, Business Director Dispersions for Fiber Bonding – Europe, Middle East & Africa, BASF SE 
• Dr. Ulrich Hornfeck, Member of Management Board, Sandler AG 
• Anke Renz, Vice President Research & Development, Essity 

Mark A. Thornton will act as Chair and Mikael Staal Axelsen as Vice-Chair of this newly established Board. Both bring extensive industry experience, strong strategic vision, and proven commitment to advancing the sector. Their leadership will be instrumental in steering the organization through its next phase of growth and collaboration.  

The Board has also appointed Murat Dogru as Chief Executive Officer (CEO) of the organization. He will lead the GNA’s strategy, operations, and engagement with global stakeholders. As CEO, he will be responsible for ensuring that the organization delivers on its mission to represent and advance the industry at large. The position will officially start 1st January 2026.  

Kleidung – soweit das Auge reicht. Zerschlissene, verdreckte Fetzen, die mal als Mode im Nord-Westen dieser Welt gekauft und dann weggeworfen wurden, oft nach nur kurzer Zeit des Tragens. Viele Textilien, die beispielsweise in Europa entsorgt werden, enden auf riesigen Deponien in Ghana und Kenia – und sorgen dort vor allem für ökologische Probleme. Zwei Studentinnen der Hochschule Niederrhein, Charlotte Weber und Ramona Möllers, haben es sich mit der Gründung ihres eigenen Unternehmens „WM Studio“ („We Make Waste Matter“) zum Ziel gemacht, daran etwas zu ändern.
 
Für ihre Bachelorarbeit an der HSNR sind die beiden Studentinnen, die inzwischen den Master „Textile Produkte  - Design“ studieren, nach Nairobi gereist. „Vor Ort konnten wir uns selbst ein Bild von dem riesigen Altkleider-Problem machen“, sagen Charlotte Weber und Ramona Möllers. „Altkleider liegen auf Müllhalden, die sich über Kilometer erstrecken und schon vor Jahrzehnten als voll deklariert wurden. Trotzdem kommen jeden Tag Tonnen um Tonnen Altkleider in Kenia an. Diese landen in Flüssen, zerstören die Natur.“ Zumal es sich oft um Fast Fashion handele. „Diese besteht häufig aus synthetischen Fasern, die keinen natürlichen Ursprung haben. Sie sind nicht biologisch abbaubar und verrotten daher nicht. Zudem entsteht durch das Tragen und Waschen dieser Textilien Mikroplastik, das in die Umwelt gelangt.“
 
Durch Praktika und Jobs während des Studiums sind die beiden Studentinnen immer wieder dem Abfallproblem beziehungsweise der Wegwerfmentalität in der Modebranche begegnet. „In einem Atelier beispielsweise fallen beim Zuschnitt Abfälle oder Prototypen an, die entsorgt werden“, sagt Ramona Möllers (27). Ganz zu schweigen von der industriellen Produktion und den vielen Retouren der Versandhändler. „Und ein Teil dieser Überproduktion und Retouren kommt dann in Ländern wie Kenia an.“
 
Für ihre Beschäftigung mit den Themen Altkleiderexporte und zirkuläre Textilwirtschaft wurden die beiden Studentinnen dieses Jahr mit dem Wilhelm-Lorch-Preis ausgezeichnet. Außerdem gelang ihnen der Einzug in die Endrunde und Ausstellung des Bundespreises Ecodesign – der höchsten staatlichen Auszeichnung für ökologisches Design in Deutschland. Sie waren auf großen Branchen-Events wie der „Unikate“-Messe vertreten. Im Gepäck hatten die beiden Gründerinnen dort auch die erste Kollektion ihres Labels „WM Studio“, das sie frisch gegründet haben. Ziel des Labels ist es, Alttextilien vor den Müllhalden zu retten – so entstanden in Zusammenarbeit mit Africa Collect Textiles auf kenianischer Seite Taschen aus alten Cordhosen. 

„Neben der Kollektion liegt ein weiterer Schwerpunkt unseres Unternehmens auf der Vermittlung von textilem Wissen: Wir setzen uns für Workshops und Bildungsformate ein – sowohl in Deutschland und Europa als auch in Kenia“, sagt Charlotte Weber (26). So gaben die beiden Studierenden beispielsweise schon einen Schulworkshop in Nairobi, wo Kinder aus Alttextilien Schulmäppchen webten; in der Türkei führten sie einen Häkel-Upcycling-Workshop durch. „Wir möchten das Wissen über Textilien stärken und das Handwerk zurückbringen. Wir müssen davon wegkommen, Textilien als Wegwerfprodukte zu betrachten und ständig neue zu kaufen.“
 
Bei ihrem Gründungsvorhaben wurden die beiden nicht nur von ihrer Professorin Marina-Elena Wachs begleitet, sondern auch von HNX, der Gründungsberatung der Hochschule Niederrhein. Dort konnten sie nicht nur Workshops rund um Themen wie Marketing, Vertrieb und Steuern besuchen, sondern erhielten ein persönliches Coaching sowie die Möglichkeit, sich mit anderen Gründer:innen zu vernetzen. „Die Angebote von HNX sind für alle Angehörigen der Hochschule kostenlos und werden ab diesem Semester auch noch stärker in die Lehre implementiert“, sagt Carola Lobemeier von HNX. Vivian Sommer, ebenfalls aus dem HNX-Team, ergänzt: „Wir haben viele Studierende, die etwas verändern wollen. Indem wir den Gründungs-Gedanken in unserer Lehre verankern, möchten wir Innovationen hier vor Ort, in unserer Region vorantreiben.“
 
Charlotte Weber und Ramona Möllers konnten in den vergangenen Monaten außerdem vom „EXIST Women“-Förderprogramm des Bundes profitieren. Über das Programm werden gezielt Gründerinnen und ihre Ideen gefördert – sechs Stipendiatinnen gibt es an der Hochschule Niederrhein im Jahr 2025. Die nächste Runde 2026 mit bis zu 10 Stipendiatinnen startet in Kürze. 

Mit einer strategischen Partnerschaft wollen Hohenstein und The BHive® von GoBlu neue Maßstäbe im Chemikalienmanagement der Textilindustrie setzen. Regulatorische Vorgaben, anspruchsvolle Kunden und ambitionierte Nachhaltigkeitsziele machen ein effizientes Chemikalien- und Datenmanagement entlang globaler Lieferketten heute unverzichtbar. Die Zusammenarbeit bietet mehr als nur eine Dienstleistung, sondern eine integrierte, zukunftsorientierte Lösung für Marken, Hersteller und Zulieferer, die auf vertrauenswürdiges Chemikalienmanagement und glaubwürdige Nachhaltigkeit setzen.

Die Partnerschaft zwischen Hohenstein mit seiner Zertifizierungskompetenz und der smarten Datenplattform The BHive® von GoBlu macht den gesamten Compliance-Prozess schneller, einfacher und transparenter. The BHive® ermöglicht eine präzise, strukturierte Erfassung und Auswertung chemischer Daten – insbesondere für das ZDHC-Reporting – und verwandelt fragmentierte Dokumentationen in verwertbare Erkenntnisse. Hohenstein sichert die Zuverlässigkeit dieser Daten durch fachkundige Prüfungen und international anerkannte Zertifizierungen.

Komplexe Prozesse vereinfachen
„Diese Synergie schafft messbaren Mehrwert“, erklärt Dr. Dr. Stefan Droste, CEO von Hohenstein. „Sie führt zu mehr Transparenz in der Lieferkette, verringert Compliance-Risiken und beschleunigt Zertifizierungsprozesse.“ Die Datenintegrität wird durch auditgestützte Verifizierungsverfahren gewährleistet, und die gewonnenen Erkenntnisse sind für alle Beteiligten leicht zugänglich – von Nachhaltigkeitsteams der Marken über Fabrikleitungen bis hin zu Chemikalienlieferanten.

Klares Differenzierungsmerkmal
In einem zunehmend wettbewerbsintensiven Umfeld kann die Ausrichtung an Initiativen wie dem ZDHC-Programm „Roadmap to Zero“ und die glaubwürdige Darstellung der InCheck-Leistung – etwa durch eine OEKO-TEX® ECO PASSPORT-Zertifizierung – ein klares Differenzierungsmerkmal darstellen. Genau hier setzt die Partnerschaft zwischen Hohenstein und The BHive® an: Durch die direkte Integration von Vor-Ort-Audits und Abwassertests in den Workflow von The BHive® wird sichergestellt, dass hochgeladene Daten tatsächlich den Gegebenheiten vor Ort entsprechen. So werden Abweichungen vermieden, die die InCheck-Ergebnisse beeinträchtigen könnten. Dies unterstützt nicht nur die regulatorische Compliance, sondern stärkt auch die Glaubwürdigkeit von Nachhaltigkeitsaussagen gegenüber Konsumenten, Einkäufern und Geschäftspartnern. Zudem hilft es Fabriken, ihre Supplier to Zero-Bewertungen zu verbessern.

Einfach und wirkungsvoll
„Diese Partnerschaft vereint die digitale Innovationskraft von The BHive® mit der international anerkannten Prüf- und Zertifizierungskompetenz von Hohenstein“, betont Lars Doemer, Geschäftsführer von GoBlu International. „Gemeinsam setzen wir einen neuen Standard im Chemikalienmanagement und bieten Marken und Fabriken einen schnelleren, intelligenteren Weg, ihre Ziele zu erreichen und Vertrauen bei Kunden und Partnern aufzubauen. Unsere Mission bei GoBlu war es schon immer, Chemikalienmanagement einfach und wirkungsvoll zu gestalten. Die Zusammenarbeit mit Hohenstein ermöglicht es Marken und Fabriken, Daten und Zertifizierung in einem nahtlosen Prozess zu verbinden – weniger Komplexität, mehr Nutzen für Mensch und Umwelt.“

Hohenstein-Kunden können so verschiedene Services in einem koordinierten und effizienten Prozess bündeln – inklusive der Option, OEKO-TEX®-Zertifizierungen einzubeziehen. Dieses One-Stop-Modell vereinfacht Abläufe, reduziert Verwaltungsaufwand und unterstützt fundierte Entscheidungen auf allen Ebenen der Lieferkette. Die Partnerschaft zwischen Hohenstein und The BHive® steht so für einen intelligenteren, sichereren Weg zu verifizierter Compliance, für mehr Vertrauen in der Branche und für nachhaltige Transformation.

Heberlein, a leading supplier of air interlacing and air texturing jets, aims to impress visitors at ITMA Asia + CITME 2025. Novel solutions will be presented, which will allow filament yarn producers to achieve special quality specifications and process optimization. These latest developments combine the most sophisticated technology with user convenience and savings potential. 

Data in the ‘Fibre Year 2024’ report confirms that synthetic fibres continue to outpace natural fibres, growing by 8.4% against 2.7% – and this upward trend is expected to continue. Man-made fibre hubs such as China (+8.8%) and India (+7.7%), and also Vietnam (+8.9%) show significant growth. Looking at the development of different synthetic materials, polyamide stands out, with a notable increase of 4.1%, underscoring its promising future. In the forefront of these developments are Swiss-made key components from Heberlein, delivering cutting-edge technology that powers quality and efficiency in polyamide yarn production.

DTY jets for demanding spinners and yarns 
Launched at ITMA 2023, the Heberlein APe series was expanded with new types of jets. The two additional jets are particularly suitable for polyamide with fine titers.

This DTY jet series sets new standards in yarn processing. Developed for the efficient processing of fine polyamide yarns with a particularly high number of knots (FP/m), the successful APe series is renowned for its unique performance of more than 200 knots per metre. Despite its outstanding performance, it is the smallest jet in its class – fitting anywhere and best suited wherever air savings and optimized production efficiency are required.

The APe series is also attracting interest from market players striving for sustainable production through various measures. Its capability for equal knot performance with reduced energy consumption delivers sustainability without compromise.

Air splicing: maximum control and minimum effort
Yarn splicers produce a tear-resistant, homogeneous splice of material without knots. All they need is compressed air. Heberlein's AirSplicers produce first-class splices for a wide range of applications for technical fibers where extreme strength characteristics are needed.

The new AirSplicer-Basix was designed for technical yarns – including aramid, glass, and carbon. The splicer offers maximum control and user-friendly operation. 

The sophisticated blow chamber design makes it easy to insert, splice and remove the yarn without any additional manual steps or the need for the user to activate further mechanisms.

The design of the AirSplicer-Basix is reduced to the essentials. Still, it performs convincingly and offers flexibility as one or more connection points can be created, depending on the material used and the desired splice strength.

Oritain announced the expansion of its services into leather. This development will enable the fashion, luxury fashion and automotive industries to meet the rising demand for traceability, sustainability, and regulatory compliance.

Oritain’s proprietary methodology already trusted across apparel, food and agriculture, can now verify the geographic origin of leather from key producing countries across Europe, Africa and South America.1 This capability is increasingly vital as regulations like the EU Deforestation Regulation (EUDR) are enforced and the Ecodesign for Sustainable Products Regulation (ESPR) mandates a Digital Product Passport. Such regulations require companies to disclose traceability information that proves their supply chains are transparent and ethically sourced.

The global leather goods market is projected to grow from $493 billion in 2025 to $904 billion in 2035, according to Future Market Insights (FMI, 2025). Meanwhile, the luxury leather goods segment alone is expected to generate over $66 billion in revenue in 2025, as reported by Statista (2025). These growth figures underscore the growing pressure on brands to demonstrate responsible sourcing.

“Leather sourcing is facing heightened scrutiny for its environmental and human rights impacts” said Alyn Franklin, CEO of Oritain. “Our origin verification programs give brands and tanneries the insights they need to make meaningful changes in their supply chain, meet regulatory obligations and build lasting trust with their customers.”

Traceability is no longer a nice-to-have; it’s a strategic imperative. Regulatory frameworks are tightening, and consumer expectations are shifting towards transparency, sustainability, and ethical practices. Brands that fail to meet these standards risk reputational damage, legal consequences, and loss of consumer trust.

Oritain’s extensive origin database and forensic expertise provide a unique solution for brands navigating increasingly complex supply chains. The service is designed to verify sourcing claims made by intermediaries and tanneries, enabling brands to identify deforestation and labour risks, supporting end-to-end supply chain mapping. Whether it’s bespoke handbags, premium footwear, or high-end automotive interiors, Oritain’s product origin verification is tailored to meet the unique needs of the fashion and automotive sectors, offering both precision and adaptability.

This launch follows Oritain’s recent expansion into the timber industry, another commodity highly relevant to concerns surrounding deforestation and subject to scrutiny by regulators. This broader business expansion into new sectors reflects Oritain’s commitment to innovation, and its role in helping clients set new standards for transparency and accountability.

“Our customers are looking for ways to get visibility into their supply chains. Extending our service to leather means we can stand alongside them and have a positive impact on the wider industry, delivering on our vision of being the source of truth in global supply chains” said Paul Bentham, Chief Product and Technology Officer at Oritain.
 
1 Argentina, Nigeria, Spain, Belgium, Italy, Turkey, Albania, France, Netherlands, UK, Germany.

Teijin Carbon Europe GmbH announces an important change in its executive leadership. Effective October 1, 2025, Dr. Bernd Wohlmann will step down from his role as CEO after seven successful years leading the company.

Dr. Wohlmann has played a key role in shaping the development of Teijin Carbon Europe. Under his leadership, the company has achieved significant milestones and navigated through challenging times with resilience and strategic foresight. Discussions regarding his future role within the Teijin Group are currently ongoing.

Moving forward, Takaya Miyano and Jörg Friedrich will continue to lead Teijin Carbon Europe as Managing Directors. 

Teijin Carbon, a subsidiary of the Teijin Group, specializes in the development and production of carbon fibers and carbon fiber-based materials. Under the brands Tenax™ and Tenax Next™, Teijin Carbon offers high-performance material solutions for industries such as aerospace, automotive, energy, electronics, civil engineering and sporting goods.

At K 2025, the Reifenhäuser Group will demonstrate Industrial AI's full potential for productivity in plastics processing. At the heart of the dedicated “Reifenhäuser NEXT” brand is a powerful AI chatbot that enables even inexperienced line operators to quickly solve complex tasks in their daily work, thereby maximizing availability, productivity, and quality.

In Germany, 86 percent of companies are affected by the shortage of skilled workers – more than twice as many as ten years ago. The global average is currently 74 percent*. Production companies rank fifth in the industry comparison. The low availability and high turnover of experienced production specialists is one of the biggest challenges facing the plastics industry. *Source: MPG study on the shortage of skilled workers in 2025

With Reifenhäuser NEXT, plastics manufacturers can reduce their dependence on highly qualified personnel and increase their overall equipment effectiveness (OEE) by optimizing availability, performance, and quality. This is made possible by a unique ecosystem that combines state-of-the-art AI technologies with Reifenhäuser's proven expertise and live data from production.

"Google, OpenAI, and others are already impressively demonstrating what AI solutions can achieve in the consumer sector. However, AI is only as intelligent as the data it has been trained with,“ explains Jan Karnath, Chief Digital Officer (CDO) of the Reifenhäuser Group and responsible for the NEXT brand. ”Reifenhäuser has decades of experience in plastics extrusion. We have integrated this bundled knowledge into an AI solution that is unique on the market."

The Reifenhäuser NEXT portfolio is based on three product streams that seamlessly interlock:

NEXT.AI – Intelligent assistance systems 
At the heart of NEXT.AI is an AI chatbot that provides real-time support to machine operators and service teams during ongoing operations. The AI accesses Reifenhäuser's comprehensive expertise in engineering, service, maintenance, and process technology – and, if desired, on the user's documentation and live production data. Operators receive immediately actionable recommendations via simple text entries (prompts) in the chatbot – for example, in the event of quality problems. Thanks to this support, even inexperienced employees can achieve optimal results. This reduces downtime, lowers service costs, and makes production processes more efficient.

“Our assistance systems act as constant companions for the production teams. They not only provide quick solutions to problems, but will also deliver proactive alerts and optimization suggestions in the future,” says Karnath.

NEXT.Learning – Knowledge as the key to success 
To build up and establish the necessary expertise among plastics processors in the long term, NEXT.Learning offers a combination of on-site training and a digital learning platform. This is individually tailored to the needs of customers and helps producers to retain expertise within the company despite staff turnover and make it available to new employees at any time. Thanks to the use of AI avatars, customers can access the virtual training courses in over 100 languages. On request, Reifenhäuser NEXT can also adapt and provide content very quickly to meet customer-specific requirements.

“By using natural language processing (NLP), we are democratizing specialist knowledge for our global customer base in a whole new dimension. Initial pilot projects have generated extremely positive feedback and highlight the added value of our solution – especially for international customers whose production employees speak different local languages and, for example, do not have sufficient English skills,” explains Karnath.

NEXT.Data – Generating added value from data 
The third product stream, NEXT.Data, enables producers to exploit the full potential of their production data. The data is automatically aggregated via robust system integrations (e.g., OPC UA or GraphQL) and displayed in clear dashboards using the ExtrusionOS application suite. ExtrusionOS is specially designed for the requirements of the plastics extrusion and packaging industry. Among other things, customers can use it to create real-time analyses and automated OEE calculations to make data-driven decisions.

“With Reifenhäuser NEXT Product Streams, we provide our customers with a customized industrial AI journey. Depending on their requirements, we combine our NEXT.AI, Learning, and Data solutions, select the appropriate level of integration, and thus create the basis for operational excellence in line operation,” explains Karnath.

Recent studies show that the use of Industrial AI offers considerable potential for increasing overall equipment effectiveness (OEE) – with improvements of up to 15 percent. Among other things, this is made possible by reducing downtime and waste by up to 20 percent*. In addition, cost savings are expected in the area of maintenance, which can be achieved through optimized service and spare parts planning. Reifenhäuser NEXT focuses on precisely this area and supports companies in integrating the use of AI into industrial production in a targeted manner in order to fully exploit this potential and achieve sustainable improvements. 
*Source: McKinsey / Deloitte