From the Sector

ReHubs announces the election of its Board of Directors. The election came during the ReHubs Annual Event, this year hosted by Coleo in Barcelona, in which they presented their new Recycling Sorting Facility, prompted through their partnership with ReHubs.

The elected Board of Directors, comprising experienced and diverse industry leaders from ReHubs partner organisations, will support Executive Director Chris Deloof in developing ReHubs' capacity-building and knowledge-sharing projects. The Board includes; Acerina Trejo Machin (Resortecs), Alain Poincheval (Reju), Anna Pehrsson (TEXAID), Bouraoui Kechiche (DECATHLON), Carl Baekelandt (Concordia Textiles / PurFi), David Puyuelo Huguet (Coleo), Dirk Vantyghem (EURATEX), Félix Poza Peña (INDITEX), Mariska Boer (Boer Group), Outi Luukko (Rester), Véronique Allaire Spitzer (Refashion).

The two-day ReHubs Annual Event featured a dynamic program where ReHubs twenty-five partners to date came together to connect and strengthen relationships, fostering collaboration and the exchange of innovative ideas. Additionally, ReHubs partners received policy updates from EURATEX and their possible implications for the industry and engaged in a discussion with the European Investment Bank on their Venture Debt Program and their Advisory Services.

As hosts of this year’s Annual Event, Spain-based organisation Coleo provided an exclusive preview of their new Recycling Sorting Facility to all ReHubs partners. The pre-opening of Coleo’s innovative facility in Mataró was a highlight, showcasing their latest advancements in textile sorting and recycling.

The KARL MAYER GROUP founds a production company in Romania and hires Patrick Mack as an additional General Manager.

In October 2023, the KARL MAYER GROUP founded a production company in Romania to make itself more resilient and strengthen its competitiveness. KARL MAYER ROMANIA S.R.L. will initially start production in Baia Mare, which were rented in February 2024. A move to a new factory building in the neighbourhood is planned in the future.

In May of this year, Patrick Mack took up his position as General Manager at the Romanian subsidiary of KARL MAYER. He will be supported in his tasks by Manfred Reinhold, also at the head of KARL MAYER ROMANIA. Patrick Mack will manage the business locally.

The German-American has already set up a factory for a foreign company in Romania and has a clear idea of his new role: "KARL MAYER ROMANIA is of extreme strategic importance. That is why I want to build a site that fits seamlessly into the manufacturing footprint of the KARL MAYER GROUP. The new production facility should fulfil all KARL MAYER standards, contribute to the improvement of the company as a whole and represent it accordingly," explains Patrick Mack.

CEMATEX, the European Committee of Textile Machinery Manufacturers, announced the appointment of Alex Zucchi as its new president. Mr Zucchi was elected at the General Assembly held on 14 June 2024.

Mr Zucchi has been active in CEMATEX, having been involved in the ACIMIT delegation since 2015. He is the immediate past president of ACIMIT, and continues to be a staunch advocate of the sustainability cause, including promotion of the ACIMIT green label and the recycling of textile machinery. Currently, he is the managing director and partner of Ferraro, a manufacturer specialising in finishing machinery.

Following Mr Zucchi's election, the General Assembly expressed its gratitude to the outgoing president, Ernesto Maurer, who led the association with enthusiasm and professional competence for four years. Mr Maurer will continue to be involved in CEMATEX as its vice president.

Beaulieu International Group is investing €5 million to transition the fossil based energy supply of its Cushion Vinyl production plant in Wielsbeke, Belgium, to bio mass generated steam supply. A transition to renewable energy. To this end, B.I.G. is collaborating with A&U Energie, a company that converts non-recyclable wood waste into green energy and heat. This strategic move aligns with B.I.G.'s commitment to reach ‘net zero’ for their operations by 2030.

The transition from fossil energy to green steam and the switch to waste gas treatment without direct fossil energy brings significant benefits. First, the switch in technology will lead to 88% reduction in their Belgian Cushion Vinyl carbon footprint related to heat supply and waste gas treatment, compared to the current emissions. Second, the use of steam heating and electric energy provides improved energy efficiency. In addition, the use of steam systems is known for its safety and reliability, providing a safer and more stable heating solution for the Belgian Cushion Vinyl facility. Moreover, the switch to steam and electric energy allows for the use of green electricity in the future, if available.

In addition to transitioning to 100% green energy, Beaulieu International Group is also dedicated to advancing the circular economy. These efforts encompass various initiatives, including increasing the use of recycled and reused materials. For example, 50% of B.I.G.'s PVC floor coverings are already fully recyclable. Additionally, they are actively working to reduce the environmental impact of their solutions by 42% at the end of their life cycle, striving to minimize product emissions to nearly zero, and eliminating pollutants. Recently at the Belgian Flanders Flooring Days, Beauflor launched its Twilight collection, a cushion vinyl floor created with PVC from 100% bio and circular sources resulting in a 40% reduced CO₂ footprint compared to their conventional heterogeneous CV flooring for residential applications

Furthermore, their cushion vinyl brand Beauflor launched the ReLive concept, a specialized program designed for a circular future, ensuring the collection, sorting, and recycling of PVC flooring cutting waste. Currently, this program focuses on post-installation waste and is exclusively available in France, with the goal of expanding its reach to other EU countries.

Through the establishment of strategic partnerships dedicated to finding innovative ways to repurpose waste materials previously slated for incineration, B.I.G. underscores its commitment to sustainable solutions and collaboration with like-minded organizations. 75% of B.I.G.'s post-industrial waste is now being successfully recycled.

Cascale (formerly the Sustainable Apparel Coalition) will host Manufacturer Forum: Shanghai on June 28, part of an annual series of events designed to amplify the voices of manufacturers around the globe. Featuring targeted programming designed to address local challenges faced by manufacturers, the event will highlight solutions provided by Cascale’s Higg Index suite of tools and growing list of impact initiatives. The event takes place at the Shanghai New International Expo Center in collaboration with ISPO Shanghai, the multi-segment summer trade show.

Following successful runs in Bangalore, Dhaka, and Shenzhen, Manufacturer Forum: Shanghai will further facilitate pre-competitive collaboration in order to share best practices and collectively address critical challenges. Keynote speakers include Colin Browne, the organization’s newly-appointed CEO, and Scott Raskin, CEO of Worldly, Cascale’s technology partner and event sponsor.

Reflecting “Catalyst for Change,” the current theme of Cascale’s Manufacturer Forum series, the Shanghai event reinforces the organization’s commitment to support an open exchange between manufacturers and better understand their needs and ongoing challenges to jointly develop solutions.

Over 200 attendees are expected to attend the event, which brings together manufacturers with business leaders and critical stakeholders. Programming will cover a wide range of topics, including what manufacturers need to know about global policy, how strategic partnerships can drive industry change, the evolution of Higg FEM and verification processes, and the latest on decarbonization impacts. To aid goal and target-setting, there will also be dedicated training on setting Science-Based Targets for decarbonization, as part of an evolving and interactive program.

The EREMA Group, based in Ansfelden near Linz, Austria, closes the financial year 2023/24 with total revenues of EUR 380 million. A joint venture with the Lindner Group sees the group of companies expand its portfolio to include washing technology. EREMA Group GmbH now has eight subsidiaries: EREMA, PURE LOOP, PLASMAC, KEYCYCLE, Lindner Washtech, UMAC, plasticpreneur and 3S.

"With our machines and components, we have now reached a recycling volume of more than 25 million tonnes per year worldwide, which makes a significant contribution to the development of a circular economy for plastics," says Manfred Hackl, CEO of the EREMA Group. The group of companies manufactured 290 extruders for recycling plastic in the past financial year, supplemented by over 100 add-on components such as filter systems and ReFresher anti-odour technology. These recycling solutions generated total sales of EUR 380 million. Around 8,500 machines and components from the group are in operation in more than 100 countries. The EREMA Group employs 950 people worldwide.

Strategic investments in all areas of the plastics recycling industry
In recent years, the EREMA Group has invested in developing specific machines, applications and infrastructure. "The opening of the new R&D Centre in Ansfelden last summer and the new machines in the Customer Technology Center at EREMA North America at the beginning of this year, have seen us complete the largest phase of investment in our history to date. We have invested more than EUR 110 million in the expansion and modernization of our international locations over the past five years," emphasizes Horst Wolfsgruber, CFO of the EREMA Group. Another important milestone is the founding in August 2023 of the holding company BLUEONE Solutions together with the Austrian family-owned company Lindner. Incorporating Lindner Washtech means that the EREMA Group's extensive portfolio now also includes washing technology.

Developments in post consumer and PET recycling
The new DuaFil® Compact technology, which EREMA developed specifically for challenging applications with high levels of contamination and moisture, is proving successful. Since the launch at K 2022, around 20 INTAREMA® TVEplus® DuaFil® Compact systems have been sold. In the post consumer segment, ReFresher technology for the production of odour-optimised recycled pellets is also gaining ground and is now in use worldwide with a total capacity of one million tonnes per year for film and regrind applications. Another interesting new component is the DischargePro control system for the EREMA laser filter, which has been nominated for this year's Plastics Recycling Awards Europe. The discharge control system responds automatically to fluctuations in flow rate during the recycling process and reduces melt loss by up to 50 percent. With its new Fast-Track scheme, EREMA is responding to the demand for machines available at short notice at an attractive price-performance ratio.

For bottle applications, VACUREMA® systems have been proving their performance for 25 years. Over 400 EREMA PET systems for food grade are in operation worldwide, notching up a total capacity of more than 4.5 million tonnes per year. PET recycling is also becoming increasingly important in the textile industry. FibrePro:IV technology was developed especially for fibre-to-fibre recycling, which is used together with machine combinations from EREMA or PURE LOOP, who specialise in shredder-extruder technology, depending on the geometry and contamination of the PET fibre waste. For these applications, the EREMA Group has set up a fibre technical centre at its headquarters in Ansfelden.

Big potential for plastics recycling
The amount of plastic produced worldwide is currently around 400 million tonnes per year - and the figure is still rising. Around 9 percent of it is recycled globally. This represents big potential for the EREMA Group, as Manfred Hackl emphasizes.

The Fashion for Good Museum publishes its legacy document. The report was prompted by the museum’s closure on June 5th, 2024. It represents the museum’s mission, summarising invaluable insights gathered over six years and key results such as reaching 115.000 visitors and creating a dedicated community of more than 250.000 followers online. Committed to transparency and collaboration, Fashion for Good shares its reflections, tools, and transferable learnings, as well as the future of its collections and next steps, continuing to inspire positive change within the fashion ecosystem. All information can be accessed on the Fashion for Good website for continued use and benefit of educators, the cultural sector, and the wider public.

Looking back on its journey, the Fashion for Good Museum celebrates achievements such as hosting 115.000 visitors, including 8.000 students from 200 schools, curating 13 exhibitions, offering over 75 events, launching 4 educational programmes, reaching both current and future generations, and inspiring many to drive change in the fashion industry. With an earned media value of over 46 million Euros through press coverage since 2017, Fashion for Good's influence has been significant, evident in its 250.000 social media followers and 15.000 newsletter subscribers.

The report fulfils the promise Fashion for Good made in 2017 – to share their journey, learnings, and most impactful activities with the world. Within these pages, readers will discover reflections on their messaging, insights about creative partnerships with entities such as Lowlands Festival, Dutch Design Week, and Museumnacht to case studies of pioneering exhibitions. Their programming was created around themes and topics, such as the untold stories around cotton, circularity, and the future of biomaterials to educate and inspire visitors, ultimately empowering them to take action themselves.

Reflecting on the output of the museum during its short existence, as well as its footprint and wide reach, while acknowledging the challenges encountered during its establishment and development, Fashion for Good distilled six key lessons from Fashion for Good's sustainable museum practices:

• Recognition of Broader Shift: There is a wider movement towards sustainability in the museum sector, exemplified by Fashion for Good and the new ICOM definition.
• Storytelling for Societal Change: Cultural institutions are crucial in driving societal change in fashion consumption through storytelling.
• Innovation through Limitations: Embracing organisational limitations can stimulate innovation in museum collection management and education.
• Audience Engagement: Understanding and expanding the core audience is essential for effective engagement in sustainability initiatives.
• Measuring Impact: It's challenging to measure impact for organisations with social missions, requiring clear success criteria.
• Establishing a Sustainability Framework: Defining sustainability within context is fundamental for organisational sustainability efforts.

Durak Tekstil, a Turkish developer of industrial sewing and embroidery threads, is currently making plans for a new and expanded factory at its base in Bursa, as well as opening a regional office in North America next year.

A continuous focus on R&D and the launch of some highly-differentiated products is driving the success of this third-generation family-owned company, which was initially founded in 1971 to provide Turkey with fishing net twine – at that time 100% imported. Durak then expanded into the production of rayon and polyester embroidery threads before successfully diversifying into a wide range of niche and specialised markets, while growing an international customer base. This growth has been accompanied by continuous investment in the latest advanced production technologies.

Among their products is Duma®, a centreless pre-wound under-bobbin made from strong continuous polyester filaments, which is available in various sizes and thanks to careful selection of raw materials and the use of lubrication methods retains its exact tension from beginning to end.

Working on a similar principle is the Duraless® hollow core thread, and both have a melting points of 260ºC and soften at between 220-240ºC. A high heat tolerance is achieved compared to conventional sewing threads when the shrinkage rate at 150ºC is calculated to be less than 1%. The threads show high resistance to most mineral acids, are unaffected by bleaching and micro-organisms and do not deteriorate in washing and dry cleaning.

Other innovations focus on functionality, including the new SilverPro conductive thread for smart textiles and wearable technologies, luminous Milky Way, Redolent scented thread, the Fire-Safe range of meta-aramids and para-aramids and the Cut Safe range manufactured from various combinations of UHMWPE, glass fibre and elastane.

• The fully electric vehicle sport EV to incorporate sustainable, flax-based composites to decarbonise manufacturing
• CUPRA Born VZ to have full natural fibre front seats with Bcomp’s high-performance ampliTex™
• Bcomp’s natural fibre materials enable a reduction of 49% of CO₂ emissions in seats’ production compared to previous version

CUPRA announces the use of Bcomp’s innovative natural fibre composite solutions for the new CUP Bucket seats in the CUPRA Born VZ electric vehicles, the latest addition to the Spanish brand’s vehicle line-up.

CUPRA focuses on innovation and sustainability to redefine the automotive industry. This approach is exemplified by the CUPRA Born VZ, which combines powerful performance with eco-friendly design, aiming to inspire a new generation of drivers with its progressive and responsible engineering.

For the car’s interior design, CUPRA’s collaboration with Bcomp and Sabelt, has resulted in the creation of the first full natural fibre CUP Bucket seats in the CUPRA vehicle line-up. By replacing the seatbacks currently made from carbon and glass fibres, the new all-natural fibre seatbacks offer significant reductions in emissions. The use of Bcomp’s proprietary ampliTex™ technical material reduces CO2 emissions by 49% compared to the hybrid version, while also offering end-of-life options. The incorporation of natural fibres offers other benefits including enhanced vibration damping and increased safety, providing a blend of sustainability and high performance.

From June 24 to 28, a delegation of Italian textile machinery manufacturers will be engaged in Turkmenistan for an institutional mission organized by ACIMIT, the Association of Italian Textile Machinery Manufacturers, and Italian Trade Agency. The delegation will have some institutional and commercial meetings scheduled in Ashgabat.

For the Italian textile machinery industry, the Turkmen market has high growth potential. Cotton is the third largest export product of the Country, and local authorities aim to develop a robust textile industry capable of processing the locally grown raw material. Significant investments in new equipment will be necessary for the success of this development program. To achieve this goal, the demand for textile machinery and technologies is rapidly increasing.

This is testified by the average annual growth rate of Turkmen textile machinery imports between 2009 and 2023 (+7.3%). Furthermore in 2024-2027 period forecasts by ACIMIT predict a further average annual increase of 5.5%.

Meanwhile, in 2023, the demand for Italian textile machinery from Turkmen companies has grown. Italian exports increased from 600,000 euros in 2022 to approximately 13 million euros the following year.

The Italian companies participating in the institutional mission are: Brazzoli, Color Service, Itema, Marzoli, Mcs, Reggiani Macchine, Salvadè, Santoni.