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(c) Itema Group
18.10.2018

Denim goes greener through the whole chain. Prosperity Textile acting as a pioneer and choosing the first sustainable innovation in the weaving industry: the brand-new iSAVER™ by Itema

A new important partnership marks the path of Itema towards a greener future for the whole denim production chain. Prosperity Textile, one of the main denim producers worldwide, has chosen for its new facility one of the most interesting and sustainable-oriented Itema technologies, iSAVER™ equipped on the Itema R95002denim. Prosperity Textiles is, in fact, one of the early adopters of this new technology chosen for the new plant that the world-famous indigo fabrics producer will open in Vietnam, and that will be exclusively equipped with the latest Itema weaving machine model, demonstrating once again its green, future-oriented approach.

A new important partnership marks the path of Itema towards a greener future for the whole denim production chain. Prosperity Textile, one of the main denim producers worldwide, has chosen for its new facility one of the most interesting and sustainable-oriented Itema technologies, iSAVER™ equipped on the Itema R95002denim. Prosperity Textiles is, in fact, one of the early adopters of this new technology chosen for the new plant that the world-famous indigo fabrics producer will open in Vietnam, and that will be exclusively equipped with the latest Itema weaving machine model, demonstrating once again its green, future-oriented approach.

Thanks to its partnership with Itema, Prosperity Textiles makes again a step forward in terms of sustainable innovation, as one of the first denim producers able to successfully turn - even the weaving production - green. A partnership that is planned to be showcased in some of the most important textiles exhibitions worldwide focusing on Asian and denim markets. A path that starts with KingpinsShow, Amsterdam (October 24-25) where the Chinese denim producer will put into the spotlight this brand-new solution aimed at further increasing the eco-driven approach of the company; an important appointment is also in the Itema calendar: the ITMA Asia + CITME 2018 exhibition, Shanghai (October 15-19) where the Italian company showcased the important green step-forward in denim weaving processes and the full range of its innovations.

iSAVER™: the ideal green tool for denim weaving
This new technology, developed by ItemaLab™, the Itema Advanced Innovation Department, isable to completely eliminate the left-hand weft waste, allowing to insert the weft yarns in the fabric without the need of additional yarns. iSAVER™ significantly reduces raw material waste, leading to tangible benefits in terms of machine’s efficiency, cost reduction and energy saving.

Just consider that the weaver will gain a minimum saving of € 2.000 per year per machine, and our planet will gain even more. In fact, for the first time in the weaving industry, a sustainable approach when choosing the weaving equipment is now possible. Thanks to iSAVER™, 1.000 Kg of cotton per machine per year – the 3% of the total raw materials - will be saved, thus avoiding the waste of 20 million liters of water, equivalent to 400.000 showers.

Numbers are clear: the introduction of iSAVER™ clearly sets a new benchmark in terms of sustainability within denim fabric production. Furthermore, the iSAVER™ is one of the key features of the Itema R95002denim, the rapier weaving machine born and designed to weave denim guaranteeing to weavers superior textile quality, outstanding user-friendliness and tangible energy and raw materials saving.

A joint eco-driven path
Itema, understanding very well the importance of saving resources and energy to drive the textile production in the direction of a more conscious manufacturing, focused its attention to develop breakthrough weaving solutions and in 2018 introduced to the market the iSAVER™, a revolutionary device dedicated specifically to denim fabrics able to eliminate the waste selvedge on the left-hand side of the fabric.

This is one of the reasons-why Prosperity Textiles has chosen to adopt this extraordinary technology for its new facility. Today Prosperity Textiles is one of the main denim producers worldwide, counting 1,300 employees and 20 offices worldwide. Moreover, a second state-of-theart denim mill will be inaugurated in Vietnam by the end of 2018.
What makes Prosperity able to stand out on a global scale, is not simply its products high quality but the ability to conciliate flawless denim fabric production with a sustainability-oriented mindset that permeates every stage of their textile supply chain.

Prosperity, indeed, adopted innovative green manufacturing concepts through all stages of the company’s operations, from product development, raw materials procurement and processing, to natural resources and energy utilization including waste management. Prosperity’s denim production is based on the employment of best quality yarns available on the market, while still targeting the most sustainable sources, from BCI to organic, recycled cotton, and from Tencel™ Lyocell to Sustans™, in 2017, more than 20 million yards fabric sales from Prosperity are with sustainable fibers inside.
The introduction of eco-friendly dyeing and finishing practices allows the company to create beautiful indigo shades and performance denims, with less water and energy consumption compared to the traditional systems. Last year, Prosperity produced 20% more fabrics than 2016, yet the water and electricity use and greenhouse gas emission was down by 11.5%, 7.9% and 5.4% respectively.

In this continuous process of improvement and contribution to a greener industry and planet, plays a central role the recent renewal of the historic partnership and strategic alliance with Itema – the leading manufacturer of cutting-edge weaving solutions – which represents the natural evolution of a constant process of research for partners able to support Prosperity Textiles’ growth as a sustainable company.
Up to now, all innovations and efforts done in this regard addressed the traditionally more polluting steps of the denim production. In fact, if the development of green technologies is nowadays spread in many fabric processing stages, such as finishing and dyeing, weaving was not yet capable to provide sustainable solutions to weavers.

More information:
Itema
Source:

Itema Group

(c) VDMA Textilmaschinen
15.10.2018

VDMA: Original technology makes the difference

ITMA ASIA + CITME 2018, Asia’s foremost trade fair dedicated to textile machinery, is once again marked by a significant presence of German companies both in their number and in the quality of their technology. Visitors to the fair will have an opportunity to appreciate the high level of technology being proposed by more than 100 exhibitors from Germany, including more than 80 VDMA member companies. They cover nearly all different machinery chapters with a focus on spinning, nonwoven, weaving, knitting, warp knitting and finishing. The overall exhibition space occupied by German machinery manufacturers is more than 7,000 square meters, confirming Germany’s leading position among exhibiting foreign countries. The German exhibitors increased their booth space by approximately 15 % compared to 2016.

ITMA ASIA + CITME 2018, Asia’s foremost trade fair dedicated to textile machinery, is once again marked by a significant presence of German companies both in their number and in the quality of their technology. Visitors to the fair will have an opportunity to appreciate the high level of technology being proposed by more than 100 exhibitors from Germany, including more than 80 VDMA member companies. They cover nearly all different machinery chapters with a focus on spinning, nonwoven, weaving, knitting, warp knitting and finishing. The overall exhibition space occupied by German machinery manufacturers is more than 7,000 square meters, confirming Germany’s leading position among exhibiting foreign countries. The German exhibitors increased their booth space by approximately 15 % compared to 2016.

“Choose the original - Choose success" is the message of the VDMA Textile Machinery at this trade fair. On the occasion of the VDMA press conference on the opening day of ITMA ASIA, Ms Karin Christine Schmidt, Technical Director VDMA Textile Machinery, emphasised: “Copycat machines may look similar to the systems they are designed to emulate. But only originals do not simply follow but are pacesetters of technological progress.” Original technology is a keystone of innovation. It has the potential to successfully turn visions of entirely new possibilities in the textile production into reality.

This approach is visualised at the VDMA booth. The stand achieves attention and emotion through the picture motif: Neuschwanstein Castle. This world-famous tourist magnet is more than that: it is also a successful original. A vision, which could be successfully implemented in the long term through innovation and technology!

During the press conference, 18 spokespersons of renowned VDMA member companies showed how original technology can indeed play a major role in China’s and other Asian nation’s efforts to increase the resource efficiency of the textile industry and to interconnect information technology and manufacturing processes.  

Topics of the companies included automation, performance improvement, quality, sustainable solutions (raw material, energy, water saving), Industry 4.0 (in China called intelligent manufacturing), digital AR/VR services, platforms and software.

You are welcome to explore the speakers' statements in the atached PDF.

More information:
VDMA ITMA Asia + CITME
Source:

VDMA Textilmaschinen

Geschäftsführer HLTSO (c) NEINVER, HLTSO
02.03.2018

Neuer Center Manager für Halle Leipzig The Style Outlets

Jens Kahlow übernimmt ab 1. März 2018 die Leitung des ersten Outlet-Centers in Mitteldeutschland Halle Leipzig The Style Outlets. Der 39-Jährige gebürtige Leipziger folgt als Center Manager auf Uli Nölkensmeier, der die Funktion Ende Oktober 2017 interimsmäßig übernommen hatte. Nölkensmeier bleibt NEINVER als Asset Management Director Germany sowie als Center Manager des Fashion Outlet Montabaur erhalten.

Jens Kahlow verfügt über knapp 20 Jahre Erfahrung im Einzelhandel, zuletzt war er als Regionalleiter bei CCC Germany, einem der größten Schuhanbieter Mitteleuropas, für den Vertrieb von Schuhen und Accessoires in mehreren Filialen zuständig. Seine Karriere begann der Einzelhandelskaufmann bei Peek & Cloppenburg in Düsseldorf. Weitere berufliche Stationen führten ihn u.a. als Sales Director für NKD Deutschland nach Posen in Polen und als Store Manager für Peek & Cloppenburg nach Riga in Lettland. In seinen unterschiedlichen Positionen im In- und Ausland hat Jens Kahlow langjährige Erfahrungen in der Handelsbranche und umfassendes Know-how markenrelevanter Themen gesammelt.

Jens Kahlow übernimmt ab 1. März 2018 die Leitung des ersten Outlet-Centers in Mitteldeutschland Halle Leipzig The Style Outlets. Der 39-Jährige gebürtige Leipziger folgt als Center Manager auf Uli Nölkensmeier, der die Funktion Ende Oktober 2017 interimsmäßig übernommen hatte. Nölkensmeier bleibt NEINVER als Asset Management Director Germany sowie als Center Manager des Fashion Outlet Montabaur erhalten.

Jens Kahlow verfügt über knapp 20 Jahre Erfahrung im Einzelhandel, zuletzt war er als Regionalleiter bei CCC Germany, einem der größten Schuhanbieter Mitteleuropas, für den Vertrieb von Schuhen und Accessoires in mehreren Filialen zuständig. Seine Karriere begann der Einzelhandelskaufmann bei Peek & Cloppenburg in Düsseldorf. Weitere berufliche Stationen führten ihn u.a. als Sales Director für NKD Deutschland nach Posen in Polen und als Store Manager für Peek & Cloppenburg nach Riga in Lettland. In seinen unterschiedlichen Positionen im In- und Ausland hat Jens Kahlow langjährige Erfahrungen in der Handelsbranche und umfassendes Know-how markenrelevanter Themen gesammelt.

„Halle Leipzig The Style Outlets hat sich seit seiner Eröffnung als wichtige Shoppingdestination in Mitteldeutschland etabliert. Im April wird die Erweiterung des Centers eröffnet. Umso mehr freue ich mich, dass ich zu diesem wichtigen Zeitpunkt die Leitung des Centers übernehmen darf“, so Kahlow. „Mein Ziel ist es, das Center als wichtigen Wirtschaftsfaktor und großen Arbeitgeber in der Region weiter zu stärken und die erfolgreiche Entwicklung der vergangenen Jahre fortzuführen.“

Am 19. April 2018 eröffnen nach der Erweiterung von Halle Leipzig The Style Outlets neue Marken ihre Stores im Outlet-Center. Durch die zweite Bauphase erhöht sich die vermietbare Fläche von 11.000 qm auf rund 18.000 qm. Der Ausbau bietet Raum für etwa 40 weitere Shops und es entstehen rund 250 zusätzliche Voll- und Teilzeitarbeitsplätze.
„Wir wollen die Attraktivität des Centers durch einen vielfältigen Marken-Mix und kundenorientierten Service weiter steigern. Mit Jens Kahlow haben wir einen Center Manager gefunden, der aus der Region stammt, sich in der Markenwelt ausgezeichnet auskennt und über große Erfahrung im Modeeinzelhandel verfügt. Er wird einen wichtigen Beitrag leisten, unsere Ziele zu erreichen“, erklärt Sebastian Sommer, Geschäftsführer von NEINVER Deutschland die Personalie.

Neben Halle Leipzig The Style Outlets betreibt NEINVER in Deutschland seit dem 1. August 2017 auch das Fashion Outlet in Montabaur. Die beiden deutschen Outlet-Center verzeichneten 2017 ein Umsatzwachstum von 12% und einen Besucherzuwachs von 3%.

Source:

Hill+Knowlton Strategies, Xenia Heitmann

DyStar: Breakthrough in bulk production of Indigo spray dyeing © DyStar
01.02.2018

DyStar: Breakthrough in bulk production of Indigo spray dyeing

DyStar and RotaSpray successfully developed their indigo spray dyeing procedure for production on a bulk level which allows denim producers to significantly reduce their environmental impact.

The solution was first introduced at ITMA Milan in 2015. Since then, DyStar and RotaSpray have been working together to develop it further and make it available for bulk production in important Denim markets like Turkey, India and Pakistan. With the recent breakthrough, they are now announcing a salt-less dyeing solution for the denim industry. This new technology is awarded important ECO certificates and offers high flexibility for dyeing small lot sizes, reduced water usage and effluent discharge lower impact on yarn in the dyeing process and simplified recipe changes.

DyStar and RotaSpray successfully developed their indigo spray dyeing procedure for production on a bulk level which allows denim producers to significantly reduce their environmental impact.

The solution was first introduced at ITMA Milan in 2015. Since then, DyStar and RotaSpray have been working together to develop it further and make it available for bulk production in important Denim markets like Turkey, India and Pakistan. With the recent breakthrough, they are now announcing a salt-less dyeing solution for the denim industry. This new technology is awarded important ECO certificates and offers high flexibility for dyeing small lot sizes, reduced water usage and effluent discharge lower impact on yarn in the dyeing process and simplified recipe changes.

The new Spray dyeing technology combines DyStar Indigo Vat 40% Solution, Sera® Con C-RDA (a unique organic reducing agent) and the effective optimization of spraying parameters of the EPO patented RotoDyer® and the RotoCoater® spraying technology. Although rotary atomizers have been established for several decades in the textile industry they were mainly used for rewetting textiles with moisture. But recent cost pressure and a global demand for more sustainable solutions were motivators for the R&D of the industry and led to the recent technology leap.

On sheet dyeing ranges (slasher), with process and layout modifications, coatings including DyStar Indigo Coat, Cassulfon®, Remazol®/Levafix® and Imperon® dyes can be applied by spray dyeing as well. The spray application of fixing agents and oxidation chemicals can be integrated into sheet dyeing (slasher) as well as rope dyeing machines.

More information:
DyStar
Source:

DyStar

Hygienically Clean Healthcare TRSA/ Press Department
Hygienically Clean Healthcare
10.04.2017

Crown Health Care Laundry Completes System-Wide Hygienically Clean Certification

Earlier this year, the Pensacola-based operation achieved Hygienically Clean Healthcare certification in its Quitman, Ga. and Columbia, Miss. facilities.
In addition, the Crown Health Care Laundry facilities passed three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare linens and garments and zero presence of harmful bacteria. To maintain their certification, laundry plants must pass quarterly testing including yeast and mold detection to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hospitals, surgery centers, medical offices, nursing homes and other medical facilities.

Earlier this year, the Pensacola-based operation achieved Hygienically Clean Healthcare certification in its Quitman, Ga. and Columbia, Miss. facilities.
In addition, the Crown Health Care Laundry facilities passed three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare linens and garments and zero presence of harmful bacteria. To maintain their certification, laundry plants must pass quarterly testing including yeast and mold detection to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hospitals, surgery centers, medical offices, nursing homes and other medical facilities.


Hygienically Clean Healthcare certification acknowledges laundries’ effectiveness in protecting healthcare operations through testing and inspections that scrutinize quality control procedures in linen and uniform service operations. The Hygienically Clean standard provides for two inspections every three years. OSHA compliance is closely examined, particularly toxic and hazardous substance handling rules governing textiles containing blood and other potentially infectious materials.
Certified laundries use processes, chemicals and BMPs acknowledged by the federal Centers for Disease Control and Prevention (CDC), Centers for Medicare and Medicaid Services, Association for the Advancement of Medical Instrumentation, American National Standards Institute and others. Introduced in 2012, Hygienically Clean Healthcare brought to North America the international cleanliness standards for healthcare linens and garments used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.
Objective experts in epidemiology, infection control, nursing and other healthcare professions work with TRSA launderers to ensure the certification continues to enforce the highest standards for producing clean healthcare textiles. With 100+ years as the textile services industry's leading business association, TRSA's expertise in laundry BMP development is unmatched.            

Source:

TRSA/ Press Department