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76 results
(c) TMAS
25.03.2024

TMAS: Microfactory for filter bags in Sweden

ACG Kinna Automatic and ACG Nyström – members of TMAS, the Swedish textile machinery association – have delivered the first microfactory for the production of fully finished filter bags to an international filtration industry customer, in cooperation with JUKI Central Europe.

The microfactory’s configuration is based on two separate interconnecting modules – the Smart Filter Line (SFL) and the Filtermaster 2.0. The SFL handles the fabric feeding from rolls and its folding prior to seam construction, which can either be by automatic sewing, welding or with sewing and taping, depending on specifications. Very rapid changeover of the modular seaming methods can be achieved during product changes. The specific size of the now fully-tubular fabric is then precisely cut to size for each individual unit and further folded ready to be fed into the Filtermaster 2.0. The Filtermaster 2.0 then automatically attaches the reinforcement, bottom and snap rings onto the filter tube with a second Juki sewing head on a robotic arm, to form the fully finished filter bag ready for packaging.

ACG Kinna Automatic and ACG Nyström – members of TMAS, the Swedish textile machinery association – have delivered the first microfactory for the production of fully finished filter bags to an international filtration industry customer, in cooperation with JUKI Central Europe.

The microfactory’s configuration is based on two separate interconnecting modules – the Smart Filter Line (SFL) and the Filtermaster 2.0. The SFL handles the fabric feeding from rolls and its folding prior to seam construction, which can either be by automatic sewing, welding or with sewing and taping, depending on specifications. Very rapid changeover of the modular seaming methods can be achieved during product changes. The specific size of the now fully-tubular fabric is then precisely cut to size for each individual unit and further folded ready to be fed into the Filtermaster 2.0. The Filtermaster 2.0 then automatically attaches the reinforcement, bottom and snap rings onto the filter tube with a second Juki sewing head on a robotic arm, to form the fully finished filter bag ready for packaging.

Filter bags are employed in a wide range of industrial processes and while they may be largely under the radar as products, they represent a pretty significant percentage of overall technical textiles production.
They are used in foundries, smelters, incinerators, asphalt plants and energy production plants. Other key manufacturing fields – often where dust is generated – include the production of timber, textiles, composites, waste handling and minerals, in addition to chemicals, food production, pharmaceuticals, electronics and agriculture.

As a further example of the scale of the industry and the high volumes of fabrics involved, one supplier has delivered a single order of 30,000 filter bags to be used for flue gas cleaning at a European power plant. The bags can also be anywhere up to twelve metres in length and frequently have to be replaced.

More information:
TMAS Textile Machinery Association of Sweden Sweden filter bags
Source:

Textile Machinery Association of Sweden

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15.03.2024

TMAS: Digitised solutions at Techtextil and Texprocess

Members of TMAS – the Swedish textile machinery association – will display technologies in alignment with the theme of digitalisation at the forthcoming Techtextil and Texprocess 2024 exhibitions, taking place in Frankfurt from April 23-26th.

Automatic handling
The fully automated and digitised handling solutions for finished garments, home textiles and furniture of Eton Systems, for example, will be demonstrated at Texprocess.

Designed to increase value-added time in production by eliminating manual transportation and minimising handling, the individually addressable product carriers are fully managed and controlled by the latest ETONingenious™ software. This web based real-time data collection and information system continuously accumulates, processes and makes all production information instantly available to supervisors, quality control personnel and management.

Members of TMAS – the Swedish textile machinery association – will display technologies in alignment with the theme of digitalisation at the forthcoming Techtextil and Texprocess 2024 exhibitions, taking place in Frankfurt from April 23-26th.

Automatic handling
The fully automated and digitised handling solutions for finished garments, home textiles and furniture of Eton Systems, for example, will be demonstrated at Texprocess.

Designed to increase value-added time in production by eliminating manual transportation and minimising handling, the individually addressable product carriers are fully managed and controlled by the latest ETONingenious™ software. This web based real-time data collection and information system continuously accumulates, processes and makes all production information instantly available to supervisors, quality control personnel and management.

Bespoke seams
Svegea will demonstrate its EC 300-XS colarette technology, which is used by garment manufacturers around the world for the production of tubular apparel components such as cuff and neck tapes and other seam reinforcements.

The EC 300-XS collarette cutter on show in Frankfurt is equipped with the latest E-Drive II system providing the operator with a very user-friendly touchscreen, providing full control of the cutting process. An accompanying FA 350 fully automatic roll slitting machine will also be demonstrated.

Digital finishing
At Techtextil meanwhile, Baldwin Technology Co. will provide full details of how its highly digitised TexCoat G4 non-contact spray technology for textile finishing and remoistening not only reduces water, chemicals and energy consumption, but also provides the flexibility to adapt to customer requirements in terms of single and double-sided finishing applications.

TexCoat G4 can reduce water consumption and chemical usage by as much as 50% compared to traditional padding application processes.

Yarn tension
Celebrating its 60th anniversary this year, Eltex will display the latest Eltex EyETM system for the continuous monitoring of yarn tension on warp beams.

The Eltex EyETM eliminates problems when warping, and also in subsequent weaving or tufting processes, monitoring the yarn tension on all positions in real-time and enabling a minimum and maximum allowable tension value it be set. If any yarn’s tension falls outside these values the operator can be warned or the machine stopped.

The Eltex ACT and ACT-R units meanwhile go beyond yarn tension monitoring to actually control yarn tension. This extends the application range greatly. The plug and play system automatically compensates for any differences in yarn tension that arise, for example from irregularities in yarn packages.

Accumulated know-how
Vandewiele Sweden AB benefits from all of the synergies and accumulated know-how of Vandewiele Group, supplying weft yarn feeding and tension control units for weaving looms to the majority of weaving machine manufacturers. It also retrofits its latest technologies to working mills to enable instant benefits in terms of productivity and control.

The company will present its latest X4 yarn feeders with integrated accessory displays (TED) as a new standard, as well as launching its own e-commerce platform – iroonline.com.

The TED function enables weft tension settings to be transferred from one machine to another, enabling a fast start-up the next time the same article is woven. The position of the S-Flex Tensioner is constantly monitored by an internal sensor – even if adjustment is made during power off.

X4 feeders are also available with integrated active tension control (ATC-W) as an option. With the ATC-W active tension control, the required tension is easily set and monitored on the integrated display. Once set, the system constantly regulates itself, ensuring consistent yarn tension during the weaving process which is constantly and accurately measured by the ATC sensor unit, sending a signal to the ATC operator unit resulting in consistently stable yarn tension at the required level.

More information:
TMAS Swedish Textile Machinery Association Techtextil
Source:

TMAS - Swedish textile machinery association

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Hologenix: CELLIANT® as a printed coating (c) Hologenix
18.12.2023

Hologenix: CELLIANT® as a printed coating

Hologenix has announced that its flagship product CELLIANT® infrared (IR) technology, a natural blend of IR-generating bioceramic minerals, is now more widely available from the company as a printed coating, expanding the uses of the technology and increasing the number of prospective partners. The innovation has already been named a Selection in the Fibers & Insulations Category of the ISPO Textrends Awards just last month.

Traditionally, CELLIANT has been embedded directly into fibers and yarns. However, for its print applications, CELLIANT fine mineral powder can be easily added directly onto the surface of all different fabric types. The company is particularly energized about how this expands the array of sustainable offerings that CELLIANT can be incorporated into, and is looking forward to partnering with brands to print CELLIANT on their ecofriendly fabrics. CELLIANT Print may be a cost-effective alternative to in-yarn solutions and allows for a more efficient supply chain.

Hologenix has announced that its flagship product CELLIANT® infrared (IR) technology, a natural blend of IR-generating bioceramic minerals, is now more widely available from the company as a printed coating, expanding the uses of the technology and increasing the number of prospective partners. The innovation has already been named a Selection in the Fibers & Insulations Category of the ISPO Textrends Awards just last month.

Traditionally, CELLIANT has been embedded directly into fibers and yarns. However, for its print applications, CELLIANT fine mineral powder can be easily added directly onto the surface of all different fabric types. The company is particularly energized about how this expands the array of sustainable offerings that CELLIANT can be incorporated into, and is looking forward to partnering with brands to print CELLIANT on their ecofriendly fabrics. CELLIANT Print may be a cost-effective alternative to in-yarn solutions and allows for a more efficient supply chain.

fabrics or to a new fabric to create a variety of different product applications. For brands who are seeking a smaller pattern roller for apparel, orthopedic products or other close-to-skin projects, CELLIANT Print can accommodate this. There is also a larger pattern roller for bedding and larger-scale applications. As long as the print covers 80% of the fabric’s surface, the design possibilities for the print itself are virtually endless. CELLIANT Print has undergone mechanical testing for wash tests and can be confirmed to last the useful life of the product, for 50+ washes.

By applying CELLIANT Print directly onto the fabric, brand partners are able to use CELLIANT with a higher loading of bioceramic minerals than what would otherwise be possible with an in-yarn solution. This makes it ideal for recovery and performance purposes. In fact, an example of a CELLIANT Print application on kinesiology tape, KT Tape® PRO Oxygen™ was launched in April to great success.

More information:
Hologenix Celliant textile printing infrared textiles
Source:

Hologenix, LLC

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Decathlon launched Ski Socks with CELLIANT® infrared technology (c) Decathlon
08.11.2023

Decathlon launched Ski Socks with CELLIANT® infrared technology

Making outdoor sports accessible to as many people as possible since 1976 through quality, innovative gear, powerhouse sporting goods brand Decathlon has launched the first product of its long-term partnership with CELLIANT® infrared technology from Hologenix® – Adult Ski Socks. They are introduced in its Wedze range of ski and snowboarding socks (“wed’ze” means ‘“a small turn on the snow” in the Savoyard dialect in the Alps where this brand is headquartered).  

Making outdoor sports accessible to as many people as possible since 1976 through quality, innovative gear, powerhouse sporting goods brand Decathlon has launched the first product of its long-term partnership with CELLIANT® infrared technology from Hologenix® – Adult Ski Socks. They are introduced in its Wedze range of ski and snowboarding socks (“wed’ze” means ‘“a small turn on the snow” in the Savoyard dialect in the Alps where this brand is headquartered).  

Decathlon was attracted to CELLIANT’s ability to convert body heat into infrared energy, improving local circulation and cellular oxygenation to support stronger performance and faster recovery. Skiers who often suffer from muscle fatigue in the calf area will appreciate the infrared infusion and light compression attributes that were specifically chosen with this in mind. The sock was also thoughtfully designed for minimum thickness, allowing for a comfortable fit within the ski boot, without sacrificing warmth or durability. Anti-friction thread on the sole and toes helps limit irritation, and seams are intentionally positioned to eliminate discomfort. The socks are offered in a Asphalt Blue color in a variety of sizes, both online and in retail stores worldwide.

More information:
Decathlon Hologenix Celliant Sportswear
Source:

Hologenix, LLC

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Dyneema® SB301 to Enable Weight Savings of up to 20% in Protective Body Armor Image Avient
10.10.2023

Dyneema®: Weight Savings of up to 20% in Protective Body Armor

Dyneema® announced the launch of a next-generation unidirectional (UD) material innovation based on its third-generation fiber at the polymer level: a development poised to enhance the safety and mobility of law enforcement officers and military forces through molecular engineering.

This evolution enables a higher-tenacity fiber – resulting in increased ballistic stopping power when used in the new UD material, Dyneema® SB301, for protective armor applications. The seismic shift in performance enables body armor manufacturers to design soft armor vests 10–20% lighter than previous protective solutions.

Beyond strength, Dyneema® SB301 has the advantage of being made from bio-based Dyneema® fiber, which enables a carbon footprint up to 90% lower than generic high modulus polyethylene (HMPE) fiber.

Now available for use in law enforcement vests for the US market, Dyneema® SB301 material is manufactured in Greenville, North Carolina, in compliance with the Berry Amendment, with additional markets to follow.

Dyneema® announced the launch of a next-generation unidirectional (UD) material innovation based on its third-generation fiber at the polymer level: a development poised to enhance the safety and mobility of law enforcement officers and military forces through molecular engineering.

This evolution enables a higher-tenacity fiber – resulting in increased ballistic stopping power when used in the new UD material, Dyneema® SB301, for protective armor applications. The seismic shift in performance enables body armor manufacturers to design soft armor vests 10–20% lighter than previous protective solutions.

Beyond strength, Dyneema® SB301 has the advantage of being made from bio-based Dyneema® fiber, which enables a carbon footprint up to 90% lower than generic high modulus polyethylene (HMPE) fiber.

Now available for use in law enforcement vests for the US market, Dyneema® SB301 material is manufactured in Greenville, North Carolina, in compliance with the Berry Amendment, with additional markets to follow.

“In every situation, weight is now considered to be the top priority after ballistic stopping power,” said Marcelo van de Kamp, global business director for personal protection at Avient. “That’s because survivability is directly tied to weight savings when speed and agility determine outcomes. We’ve long been known as the ‘world’s strongest fiber™,’ but that won’t stop us from finding new opportunities to get stronger. This new product is the latest demonstration of our commitment to both innovation and protection.”

More information:
DSM Dyneema Avient Corporation ballistic protection lightweight
Source:

Avient Corporation

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Polartec PS Photo Polartec
09.10.2023

Polartec: Plant-based nylon resulting in a 50% lower carbon footprint vs. virgin nylon

Polartec, will upgrade two of its product platforms now using Biolon™ *, plant-based nylon fiber and membrane setting a new standard in sustainability for performance fabrics. Polartec®  Power Shield™ and Power Stretch™ Pro fabrics containing Biolon™ fibers and membranes will premiere this autumn.

Biolon™ is a renewable, non-GMO plant-based nylon with a 50% lower carbon footprint than virgin Nylon 6,6.  Biolon™ nylon properties  are closer to Nylon 6,6 than many recycled nylon alternatives currently on the market.  Biolon™ has re-worked a staple, making the best, better in terms of performance and sustainability. Its plant-based inputs account for approximately half (45-48%) of the nylon content in the fibers and membranes in new Polartec® Power Shield™ and Power Stretch™ Pro fabrics debuting this fall.

Polartec, will upgrade two of its product platforms now using Biolon™ *, plant-based nylon fiber and membrane setting a new standard in sustainability for performance fabrics. Polartec®  Power Shield™ and Power Stretch™ Pro fabrics containing Biolon™ fibers and membranes will premiere this autumn.

Biolon™ is a renewable, non-GMO plant-based nylon with a 50% lower carbon footprint than virgin Nylon 6,6.  Biolon™ nylon properties  are closer to Nylon 6,6 than many recycled nylon alternatives currently on the market.  Biolon™ has re-worked a staple, making the best, better in terms of performance and sustainability. Its plant-based inputs account for approximately half (45-48%) of the nylon content in the fibers and membranes in new Polartec® Power Shield™ and Power Stretch™ Pro fabrics debuting this fall.

Ramesh Kesh, Senior Vice President – Government & Defense and Polartec at Milliken & Company said, “For a long time, many thought that sustainable options meant a loss in performance, like durability, Polartec has proved that this is not the case. Challenging a technology already considered to be at the pinnacle of performance was a big ask yet the team at Polartec rose to that challenge and we believe we have created a new standard in sustainability for performance fabrics.” 

More information:
Polartec Biolon nylon
Source:

Abi Youcha (Akimbo Communication)

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(c) Schoeller Textil AG
05.10.2023

Schoeller Textil presents FLEX SHIELD collection at A+A

Modern lifestyles require more than just functionality. Consumers are seeking products that offer a perfect balance between protection and comfort. The FLEX SHIELD collection offers a range of textiles that provide these functions without compromising on freedom of movement to maximize the wearer’s experience.

The Flex Shield Collection reflects Schoeller’s commitment to creating textiles that empower individuals to embrace their activities with confidence, knowing their gear will not fail and is designed for challenging conditions.

Every article in the collection is equipped with at least one of Schoeller’s pioneering textile technologies. These innovations ensure breathability, thermal regulation, as well as wind and water resistance.

Modern lifestyles require more than just functionality. Consumers are seeking products that offer a perfect balance between protection and comfort. The FLEX SHIELD collection offers a range of textiles that provide these functions without compromising on freedom of movement to maximize the wearer’s experience.

The Flex Shield Collection reflects Schoeller’s commitment to creating textiles that empower individuals to embrace their activities with confidence, knowing their gear will not fail and is designed for challenging conditions.

Every article in the collection is equipped with at least one of Schoeller’s pioneering textile technologies. These innovations ensure breathability, thermal regulation, as well as wind and water resistance.

One highlight is the schoeller®-ceraspaceTM technology, which owes its outstanding protective properties to a unique composition of special ceramic particles anchored in a polymer matrix. The ceramic particles are nearly as hard as diamonds and are firmly attached as a 3-dimensional coating to the textile. A textile with schoeller®-ceraspaceTM abrasion resistance performs significantly better than high-quality leather in terms of abrasion resistance. A fabric equipped with schoeller®-ceraspaceTM can also be more engineered to fulfill the required stretch properties, and its production process results in significantly less waste material compared to leather.

More information:
Schoeller Textil AG A+A textile finishing
Source:

Schoeller Textil AG

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Bac Mono Photo Hypetex
22.09.2023

Hypetex: Coloured carbon fibre replacing paint coating

•    First production supercar created with Hypetex coloured carbon fibre
•    Paint-replacement technology reduces weight to enhance performance

British car manufacturer Briggs Automotive Company (BAC) has created a unique Hypetex coloured carbon fibre version of its Mono R, reducing the weight by removing the need for paint.  

The original BAC Mono R was created to be lighter and more powerful than the standard model, with 343bhp and 555kg total weight, equating to a power-to-weight ratio of 618bhp-per-tonne. By removing the need for paint coatings in this version, the net weight of the exterior is reduced compared to a painted shell, resulting in a further improved overall performance.

The car’s body was created using Hypetex’s titanium carbon fibre twill, and finished with a crystalized lacquer, offering a unique aesthetic finish. The ultra-lightweight supercar can accelerate from zero to 60mph in less than 2.5 seconds.  

•    First production supercar created with Hypetex coloured carbon fibre
•    Paint-replacement technology reduces weight to enhance performance

British car manufacturer Briggs Automotive Company (BAC) has created a unique Hypetex coloured carbon fibre version of its Mono R, reducing the weight by removing the need for paint.  

The original BAC Mono R was created to be lighter and more powerful than the standard model, with 343bhp and 555kg total weight, equating to a power-to-weight ratio of 618bhp-per-tonne. By removing the need for paint coatings in this version, the net weight of the exterior is reduced compared to a painted shell, resulting in a further improved overall performance.

The car’s body was created using Hypetex’s titanium carbon fibre twill, and finished with a crystalized lacquer, offering a unique aesthetic finish. The ultra-lightweight supercar can accelerate from zero to 60mph in less than 2.5 seconds.  

Hypetex’s paint-replacement technology retains the visible weave, allowing for a bold design and a choice of colours without technical compromises, perfectly aligning with BAC’s initiatives to maximise performance whilst creating bespoke supercars. Paint generally adds 138 grams per metre squared, whereas Hypetex adds just 17 grams for the same area, offering an 8x weight saving.
This bespoke version of BAC’s single-seater Mono R was subject to BAC’s renowned BAC Bespoke programme, which ensures that no two Monos are the same. The client, a US-based collector, worked with BAC’s design team to design the car to their personal taste.   

Born out of Formula 1 technology, Hypetex offers manufacturers sustainable aesthetic materials with technical and efficiency benefits. This collaboration is an all-British success story, with the Hypetex carbon fibre body built by Formaplex, a leading UK-based manufacturing company who manufacture lightweight engineered solutions for top tier customers in Automotive, Aerospace and Defence markets. BAC’s supply chain is 95% UK-based.  

Hypetex continues to expand its growing portfolio of the use of coloured carbon fibre to add personalisation to the automotive field, with its material recently featured on the 2024 Ford Mustang Dark Horse.  

 

More information:
HYPETEX® carbon fibers
Source:

Hypetex

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AGU’s HeiQ Smart Temp cycling kits at three Grand Tours Photo: AGU
Jumbo-Visma team winning at Vuelta a España with AGU’s HeiQ Smart Temp cycling kits
22.09.2023

AGU’s HeiQ Smart Temp cycling kits at three Grand Tours

Team Jumbo-Visma’s triumphant victories in Europe’s three Grand Tours of cycling, including the recent Vuelta a España, were supported by AGU’s cycling kits that are powered by the HeiQ Smart Temp thermoregulation technology.

HeiQ celebrates its collaboration with AGU, a high-performance sports gear manufacturer. Together, the companies integrated HeiQ Smart Temp technology into the jerseys of Jumbo-Visma, the triumphant team whose outstanding cyclists Jonas Vingegaard, Primoz Roglic, and Sepp Kuss won Europe’s three Grand Tours; the Tour de France, Giro d’Italia, and Vuelta a España.

HeiQ Smart Temp, an innovative thermoregulation solution, dynamically responds to body heat and moisture, providing cyclists with a cooling effect when they need it most. This technology enhances comfort and performance, making it ideal for next-to-skin apparel, sportswear, and activewear.

AGU's product developers harnessed the power of HeiQ Smart Temp to create jerseys with cooling properties. The Jumbo-Visma team's lightest-weight jersey, weighing 25% less than their regular aero shirt, keeps athletes up to 2.5°C cooler than other performance fabrics.

Team Jumbo-Visma’s triumphant victories in Europe’s three Grand Tours of cycling, including the recent Vuelta a España, were supported by AGU’s cycling kits that are powered by the HeiQ Smart Temp thermoregulation technology.

HeiQ celebrates its collaboration with AGU, a high-performance sports gear manufacturer. Together, the companies integrated HeiQ Smart Temp technology into the jerseys of Jumbo-Visma, the triumphant team whose outstanding cyclists Jonas Vingegaard, Primoz Roglic, and Sepp Kuss won Europe’s three Grand Tours; the Tour de France, Giro d’Italia, and Vuelta a España.

HeiQ Smart Temp, an innovative thermoregulation solution, dynamically responds to body heat and moisture, providing cyclists with a cooling effect when they need it most. This technology enhances comfort and performance, making it ideal for next-to-skin apparel, sportswear, and activewear.

AGU's product developers harnessed the power of HeiQ Smart Temp to create jerseys with cooling properties. The Jumbo-Visma team's lightest-weight jersey, weighing 25% less than their regular aero shirt, keeps athletes up to 2.5°C cooler than other performance fabrics.

More information:
AGU HeiQ HeiQ Smart Temp thermoregulation Sportswear
Source:

HeiQ Materials AG

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Flachs-Koeper-Band (c) vombaur
Flachs-Koeper-Band
20.09.2023

Technical textiles made of natural fibres: Sustainable textiles for lightweight design

The combination of high strength and rigidity with sustainability and a neutral carbon footprint makes flax the ideal raw material for natural fibre-reinforced plastics. vombaur offers composite textiles made of this natural fibre for the automotive, wind power, construction or sports industries and many other sectors.

Flax fibres are rigid and tear-proof. They have natural bactericidal properties, are virtually antistatic, stain resistant and easy to spin. Humans have taken advantage of these properties to manufacture robust, stain-resistant and lint-free textiles. Between the late 19th and late 20th centuries, cotton largely replaced natural fibres. Because flax can be grown in Europe and consumes less energy and water than cotton production, the material's importance is currently growing again, for both clothing and composites. Regional textile value added chains in Europe – flax makes them possible.

The combination of high strength and rigidity with sustainability and a neutral carbon footprint makes flax the ideal raw material for natural fibre-reinforced plastics. vombaur offers composite textiles made of this natural fibre for the automotive, wind power, construction or sports industries and many other sectors.

Flax fibres are rigid and tear-proof. They have natural bactericidal properties, are virtually antistatic, stain resistant and easy to spin. Humans have taken advantage of these properties to manufacture robust, stain-resistant and lint-free textiles. Between the late 19th and late 20th centuries, cotton largely replaced natural fibres. Because flax can be grown in Europe and consumes less energy and water than cotton production, the material's importance is currently growing again, for both clothing and composites. Regional textile value added chains in Europe – flax makes them possible.

Ideal mechanical properties
vombaur makes the mechanical properties of flax usable for lightweight design. Because flax fibres are particularly rigid and tear-resistant, they ensure great stability in natural fibre-reinforced plastics (NFRPs). And thanks to their low density of 1.50 g/cm3, the fibres weigh virtually nothing. On top of this, fibre-reinforced plastics are less prone to splintering than glass fibre-reinforced plastics.

Excellent carbon footprint
The cultivation of flax binds CO2 and the production of natural fibre-reinforced plastics (NFRPs) generates approximately one third less CO2 emissions compared with conventional fibre-reinforced plastics. Energy consumption is substantially lower. This saves resources. The use of flax fibre tapes by vombaur in lightweight design applications also improves the product's carbon footprint and contributes to a secure, regional supply chain.

Recycling without impacting on quality
Flax offers another sustainability benefit: more recycling cycles than glass- or carbon fibre-reinforced plastics – without impacting on quality. Thermoplastic fibre-matrix prepregs are melted and reused in the recycling process. The natural fibres can be used in other products such as natural fibre-reinforced injection moulded parts.

Sustainable product developments for many industries
"Orthoses for high-performance sports, high-tech skis, wind turbines, components for the automotive industry or aerospace, but also modern window profiles – the application scope for our lightweight design flax tapes is amazingly diverse", as Carl Mrusek, Chief Sales Officer at vombaur explains. "After all, wherever flax tapes are used, three key properties come together: light weight, strength and sustainability".

More information:
CO2
Source:

vombaur

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OCSiAl: New Graphene nanotube facility in Europe (c) OCSiAl Group
13.09.2023

OCSiAl: New Graphene nanotube facility in Europe

OCSiAl, a leader in graphene nanotube technologies, has been granted a construction permit for a nanotube production facility near Belgrade, Serbia. The new nanotube synthesis plant will be launched in 2024 and will have an initial annual capacity of 60 tonnes of graphene nanotubes. Over the next two years, the capacity of this plant will be increased to 120 tonnes per year. “The project will facilitate logistics and lower supply chain costs. European-produced nanotubes and nanotube derivatives will be primarily supplied to our customers in central and western Europe, North America, and Asia,” said OCSiAl Group Senior Vice President Gregory Gurevich.
 

OCSiAl, a leader in graphene nanotube technologies, has been granted a construction permit for a nanotube production facility near Belgrade, Serbia. The new nanotube synthesis plant will be launched in 2024 and will have an initial annual capacity of 60 tonnes of graphene nanotubes. Over the next two years, the capacity of this plant will be increased to 120 tonnes per year. “The project will facilitate logistics and lower supply chain costs. European-produced nanotubes and nanotube derivatives will be primarily supplied to our customers in central and western Europe, North America, and Asia,” said OCSiAl Group Senior Vice President Gregory Gurevich.
 
In addition to synthesizing nanotubes, the facility will manufacture nanotube suspensions for lithium-ion battery manufacturers in Europe, the US, and Asia – enough to enhance the performance of more than 1 mln electric cars with an average battery capacity of 75 kWh per car. OCSiAl nanotubes create long and robust electrical networks between active material particles, improving key battery characteristics, including cycle life, lower DCR, C-rate performance, and cohesion between active battery material particles, making the battery electrodes more durable. Graphene nanotubes unlock new battery technologies, including high-silicon content anodes, thick LFP cathodes, fast-charging graphite anodes, and more. They can be applied in both conventional and emerging battery tech, such as a dry battery electrode coating process, and solid-state batteries.
 
As well as synthesizing nanotubes and producing suspensions, OCSiAl project includes manufacturing of nanotube concentrates for high-performance polymers. The project has passed environmental impact assessment and it is 100% powered by green energy. It enjoys support from Serbian municipal and national governments. The plant is planned to be certified in accordance with ISO 9001, ISO 14001, and ISO 45001, and to be compliant with the IATF 16949 automotive industry standard. The project will create more than 200 job opportunities for engineers, scientists, managers, operators, and administrative staff.
 
Currently, OCSiAl has an extensive manufacturing system of nanotube-based products in the regions of highest market demand, such as China, Japan, Sri Lanka, Brazil, Malaysia, and other countries. The Serbia nanotube hub will operate in conjunction with the company’s operational R&D center and planned graphene nanotube synthesis facility in Luxembourg.

More information:
OCSiAl graphene nanotubes Nanopolymere
Source:

OCSiAl Group

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Professor Dr Thomas Gries with the award winner Flávio André Marter Diniz Hanns-Voith-Stiftung, Oliver Voge
Professor Dr Thomas Gries with the award winner Flávio André Marter Diniz
11.07.2023

Future cost reduction through ultra-thin PE carbon fibres

  • ITA Master's graduate wins Hanns Voith Foundation Award 2023

In his Master's thesis, Flávio André Marter Diniz, a graduate of the Institut für Textiltechnik of RWTH Aachen University (ITA), developed ultra-thin polyethylene (PE) carbon fibres with a filament diameter 2-3 times smaller than usual. In addition, the use of PE-based precursors will make it possible to reduce the price of carbon fibres by 50 per cent in the future, thus opening up a wide range of other possible applications in key industries such as wind power, aerospace and automotive. For this groundbreaking development, Marter Diniz was awarded the Hanns Voith Prize with the Hanns Voith Foundation Award in the category "New Materials". The prize is endowed with € 5,000 in prize money.

Flávio André Marter Diniz won the prize in the category "New Materials" for his master thesis entitled "Investigation of the stabilisation and carbonisation process for the production of ultra-thin polyethylene-based carbon fibres".

  • ITA Master's graduate wins Hanns Voith Foundation Award 2023

In his Master's thesis, Flávio André Marter Diniz, a graduate of the Institut für Textiltechnik of RWTH Aachen University (ITA), developed ultra-thin polyethylene (PE) carbon fibres with a filament diameter 2-3 times smaller than usual. In addition, the use of PE-based precursors will make it possible to reduce the price of carbon fibres by 50 per cent in the future, thus opening up a wide range of other possible applications in key industries such as wind power, aerospace and automotive. For this groundbreaking development, Marter Diniz was awarded the Hanns Voith Prize with the Hanns Voith Foundation Award in the category "New Materials". The prize is endowed with € 5,000 in prize money.

Flávio André Marter Diniz won the prize in the category "New Materials" for his master thesis entitled "Investigation of the stabilisation and carbonisation process for the production of ultra-thin polyethylene-based carbon fibres".

The use of carbon fibres in highly stressed lightweight construction solutions, such as today's growth applications of wind turbines or pressure tanks, has become indispensable due to their excellent mechanical properties and low density. High manufacturing costs of conventional PAN precursor-based carbon fibres make the material very cost-intensive. In addition, it is not sufficiently available. New manufacturing approaches that develop alternative raw materials and manufacturing processes can be a key and growth engine for further industrial composites applications.

The aim of the work was to develop a new and cost-effective manufacturing process for high-quality ultra-thin carbon fibres using a polyethylene precursor. For this purpose, the sulphonisation process, which is time-consuming today, was to be significantly shortened. As a result, Mr. Marter Diniz produced novel ultra-thin polyethylenebased carbon fibres with a filament diameter < 3 μm with an excellent surface quality of the fibres without detectable structural defects. The fibre diameter is 2-3 times smaller than that of conventional PANbased CF. This provides the basis for mechanically high-quality material properties. At the same time, Mr. Marter Diniz was able to reduce the sulphonisation time by 25 percent. The developed material and technology set important milestones on the way to cheaper carbon fibres. With PE-based precursors, the price of CF can be reduced by 50 percent compared to conventional PAN-based CF.  

A total of five other young scientists were awarded in six categories (Drive Technology, Innovation & Technology/Artificial Intelligence, New Materials, Paper, Hydropower and Economic Sciences. This year, for the 10th time, the Hanns Voith Foundation awarded the Hanns Voith Prize to outstanding young scientists.

More information:
carbon fibers lightweight construction RWTH Aachen, ITA, Textiltechnik costreduction
Source:

ITA Institut für Textiltechnik of RWTH Aachen University

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Photo: BTMA by AWOL Media
Pictured at the new installation (left to right) are Jayessh S Nanavati of Sainite Exports, JR Mehta of Candour Techtex, Barry Goodwin, and Sanjay Jain, Amba's coating technologist in India
02.06.2023

Amba Projex supports growth for India’s Candour Techtex

Candour Techtex, a Melegaon JR Group company, is satisfied with the latest coating and lamination line supplied by UK’s Amba Projex and has ordered a second, wider one to meet increasing demand.

Based in High Peak near Manchester, BTMA member Amba Projex has over 40 years’ experience in the design and manufacture of special purpose technical textile machines, with coating and laminating installations around the world.

Amba will be working closely with Candour over the next five years, to establish an Indian technical textiles powerhouse capitalising on the UK technology provider’s long experience in the field.

Formerly Chandni Textiles Engineering Industries, Candour Techtex of the Malegaon JR Group assumed its new name in 2022 to reflect its focus on a wide range of technical textiles at its new plant in Malegaon in the Nashik District of Maharashtra.

Candour Techtex, a Melegaon JR Group company, is satisfied with the latest coating and lamination line supplied by UK’s Amba Projex and has ordered a second, wider one to meet increasing demand.

Based in High Peak near Manchester, BTMA member Amba Projex has over 40 years’ experience in the design and manufacture of special purpose technical textile machines, with coating and laminating installations around the world.

Amba will be working closely with Candour over the next five years, to establish an Indian technical textiles powerhouse capitalising on the UK technology provider’s long experience in the field.

Formerly Chandni Textiles Engineering Industries, Candour Techtex of the Malegaon JR Group assumed its new name in 2022 to reflect its focus on a wide range of technical textiles at its new plant in Malegaon in the Nashik District of Maharashtra.

The company was founded in 1986 and at its existing plant in Ankleshwar, Gujarat, produces an annual 1.2 million metres of light velvet fabrics mainly for the domestic market for apparel and light home furnishings. In 2020 it also began operations at a plastic moulded components division in Gonde, Nashik, with a capacity of 4,500 tons per annum.

Blackout fabrics
In particular, the new Amba Projex system enables blackout fabrics to be produced efficiently and at scale.

Blackout fabrics are installed in rooms where complete light shielding is required, such as in public institutions like hospitals, and retirement homes, in hotels and conference rooms, and also in the home, especially in bedrooms.

They obtain their light impermeability by a special three-layer blackout coating which works on textiles of all colours. Only the middle layer of the three coatings needs to be black for obtaining the necessary light absorption. The fabrics are usually also treated for permanent flame-retardancy, and also with water or stain-repellent finishes. In addition to locking out light and providing maximum privacy, blackout curtains also help to insulate a home and reduce energy costs, in addition to protecting furniture and carpets from fading due to sunlight exposure.

More information:
Amba Projex Candour Techtex BTMA British Textile Machinery Association
Source:

BTMA

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21.02.2023

Polartec®: New technology reduces fiber fragmentation in laundering tests

  • Iconic 200 Series fleece to be the first fabric made from this new process.

Polartec®, a Milliken & Company brand, announces Polartec® Shed Less Fleece, a new milestone in its industry-leading efforts to reduce textile fiber fragment shedding. Shed Less is a process that combines yarn construction, knitting, chemistry, and manufacturing to reduce home laundry fiber fragment shedding by an average of 85%. The first fabric to receive this new technology is the brand’s iconic Polartec® 200 Series Fleece, the modern version of the original PolarFleece® launched in 1981, and in 1993, the first performance fleece knit from yarn made from recycled plastic bottles.

The Shed Less process works by engineering the lofted fibers that give fleece its soft hand the ability to resist breaking and rubbing off during home laundering, cited as one contributing factor to the spread of fibers fragments (commonly referred to as microfibers). Polartec® Shed Less Fleece achieves this while maintaining all of the attributes that continue to make Polartec fleece a staple of midlayer collections - lightweight, breathable and warm.

  • Iconic 200 Series fleece to be the first fabric made from this new process.

Polartec®, a Milliken & Company brand, announces Polartec® Shed Less Fleece, a new milestone in its industry-leading efforts to reduce textile fiber fragment shedding. Shed Less is a process that combines yarn construction, knitting, chemistry, and manufacturing to reduce home laundry fiber fragment shedding by an average of 85%. The first fabric to receive this new technology is the brand’s iconic Polartec® 200 Series Fleece, the modern version of the original PolarFleece® launched in 1981, and in 1993, the first performance fleece knit from yarn made from recycled plastic bottles.

The Shed Less process works by engineering the lofted fibers that give fleece its soft hand the ability to resist breaking and rubbing off during home laundering, cited as one contributing factor to the spread of fibers fragments (commonly referred to as microfibers). Polartec® Shed Less Fleece achieves this while maintaining all of the attributes that continue to make Polartec fleece a staple of midlayer collections - lightweight, breathable and warm.

The brand used the AATCC (American Association of Textile Chemists and Colorists) TM212-2021 test method for fiber fragment release during home laundering. This test was conducted with large sample sizes to account for variability. The testing concluded that Shed Less Fleece reduced fiber fragment shedding by an average of 85% compared to the baseline fabric.

“In 2016 we began looking into how we might test for fiber loss because there wasn’t a lot of research on the issue.” said Aimee LaValley, Polartec Textile Development, Dye and Chemistry Manager. “This led to new products like Polartec Power Air™, new manufacturing processes, as well as our participation in the TextileMission workgroup to study the issue on an interdisciplinary basis.”

TextileMission was a three year collaborative initiative of academia and industry to reduce the impact of textile microplastics funded by the German Federal Ministry of Education and Research. Founding partners include The Association of the German Sporting Goods Industry, Hochschule Niederrhein - University of Applied Science; TU Dresden - Institute of Water Chemistry; Vaude Sport; WWF Germany; Adidas AG; Henkel AG; Miele & CIE; and Polartec, LLC.

Polartec® Shed Less Fleece will be initially launched in the United States and will be available to customers beginning March 1, 2023. The brand plans to apply the Shed Less process to many other industry-leading fabric platforms and manufacturing facilities around the world.

More information:
Polartec Shed Less Fleece textile fiber fragment shedding laundering
Source:

Polartec

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Photo Autoneum Management AG
19.12.2022

Autoneum: Optimized thermal management for electric vehicles thanks to cold chamber

A new cold chamber at its headquarters in Winterthur, Switzerland, enables Autoneum to optimize existing technologies as well as simulation and engineering services in vehicle thermal management and to adapt them to the changing thermal requirements of electric vehicles

The absence of heat from the internal combustion engine in electric vehicles as well as the impact of ambient temperature on the performance and lifetime of lithium-ion batteries are changing the requirements for vehicle thermal management. In addition, the energy from the battery is used not only to power the e-motor but also to thermally manage the battery itself and to warm and cool the car cabin by means of the heating, ventilation and air conditioning system. To increase the thermal comfort of the occupants and at the same time ensure optimum battery performance, save energy and thus increase the car’s range, manufacturers are placing increasing emphasis on efficient overall thermal management of the vehicle.

A new cold chamber at its headquarters in Winterthur, Switzerland, enables Autoneum to optimize existing technologies as well as simulation and engineering services in vehicle thermal management and to adapt them to the changing thermal requirements of electric vehicles

The absence of heat from the internal combustion engine in electric vehicles as well as the impact of ambient temperature on the performance and lifetime of lithium-ion batteries are changing the requirements for vehicle thermal management. In addition, the energy from the battery is used not only to power the e-motor but also to thermally manage the battery itself and to warm and cool the car cabin by means of the heating, ventilation and air conditioning system. To increase the thermal comfort of the occupants and at the same time ensure optimum battery performance, save energy and thus increase the car’s range, manufacturers are placing increasing emphasis on efficient overall thermal management of the vehicle.

The chamber enables to test both occupants’ subjective perception of thermal comfort and the performance of components and entire vehicles under controlled temperature conditions of up to minus 20 degrees Celsius. It is thus a valuable addition to the existing testing and bench-marking facilities at the Company’s global research and development centers. The tests conducted in the chamber show how existing insulating components such as under battery shields, carpets and interior trim need to be optimized to further enhance the thermal management of the vehicle battery and cabin. The tests also provide valuable insights regarding the development and optimization of heated surfaces such as floor mats and door trim panels to improve thermal performance and driver comfort of electric vehicles.

More information:
Autoneum Autoneum Management AG electric cars thermal management
Source:

Autoneum Management AG

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(c) Hologenix, LLC
15.11.2022

Medline and Hologenix launch new orthopedic infrared products

Medline, a medical product distributor and manufacturer, together with Hologenix® launched a new line of CURAD® Performance Series® orthopedic products powered by CELLIANT® infrared technology.

CELLIANT, the flagship innovation of Hologenix, is a proprietary blend of natural minerals that allows textiles to convert body heat into infrared energy, returning it to the body and temporarily increasing local blood flow and cellular oxygenation. This has been clinically demonstrated to support recovery from physical activity and fatigue, increase endurance and stamina, and boost overall performance in healthy individuals, among other benefits.  

Trusted by athletes, CURAD is the Official Medical Supplier of the IRONMAN® U.S. Series. The new orthopedic products powered by CELLIANT infrared technology are the latest additions to the CURAD Performance Series collection and including different infrared supports designed for the ankle, knee, back, shoulder, as well as multipurpose use.

Medline, a medical product distributor and manufacturer, together with Hologenix® launched a new line of CURAD® Performance Series® orthopedic products powered by CELLIANT® infrared technology.

CELLIANT, the flagship innovation of Hologenix, is a proprietary blend of natural minerals that allows textiles to convert body heat into infrared energy, returning it to the body and temporarily increasing local blood flow and cellular oxygenation. This has been clinically demonstrated to support recovery from physical activity and fatigue, increase endurance and stamina, and boost overall performance in healthy individuals, among other benefits.  

Trusted by athletes, CURAD is the Official Medical Supplier of the IRONMAN® U.S. Series. The new orthopedic products powered by CELLIANT infrared technology are the latest additions to the CURAD Performance Series collection and including different infrared supports designed for the ankle, knee, back, shoulder, as well as multipurpose use.

“This new CURAD Performance Series offering represents a major expansion of CELLIANT infrared (IR) bio-responsive textiles into the sports medicine field,” said Seth Casden, Hologenix Co-Founder and CEO. “We are honored to partner with Medline and look forward to future introductions.”

In addition to the inclusion of CELLIANT infrared technology, Medline has engineered the elastic supports to provide targeted compression for enhanced local circulation that helps reduce swelling, with a contoured fit that won’t slip or shift during normal activities with silicone grips that keep the product in place.

The removable hot/cold therapy supports provide adjustable compression and a gel compress that can be cooled or heated to further reduce swelling and discomfort.

More information:
Hologenix Celliant medical textiles Medical & Healthcare Medline
Source:

Hologenix, LLC /  Sarah Fletcher Communication

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(c) BRÜCKNER
The project team of BRÜCKNER and HEATHCOAT in BRÜCKNER’s Technology Centre in Leonberg
04.10.2022

BRÜCKNER: New finishing line for British company HEATHCOAT FABRICS

HEATHCOAT FABRICS partnered again with BRÜCKNER Textile Technologies and their sales partner ADVANCED DYEING SOLUTIONS to install a finishing line for industrial textiles. HEATHCOAT FABRICS specializes in the production of technical textiles in the fields of texturising, weaving and warp knitting as well as dyeing and finishing. The prroducts are manufactured for use in the automotive, healthcare, defence, and aerospace industries

Mrs. Regina Brückner, CEO and owner of the BRÜCKNER Group stated: "To meet the complex re-quirements of HEATHCOAT is not easy because of the great variety of technical textiles produced. Our line has to finish light as well as heavy articles, so the design, control and the whole line layout have to be flexible, functional and still easy to operate. Fortunately, the team at HEATHCOAT FABRICS is very innovative and open-minded, and together we worked hard to develop the right technology and han-dling. We are very happy that we could convince this customer, whom we appreciate very much, with the productivity of our line and of course with our technological know-how."

HEATHCOAT FABRICS partnered again with BRÜCKNER Textile Technologies and their sales partner ADVANCED DYEING SOLUTIONS to install a finishing line for industrial textiles. HEATHCOAT FABRICS specializes in the production of technical textiles in the fields of texturising, weaving and warp knitting as well as dyeing and finishing. The prroducts are manufactured for use in the automotive, healthcare, defence, and aerospace industries

Mrs. Regina Brückner, CEO and owner of the BRÜCKNER Group stated: "To meet the complex re-quirements of HEATHCOAT is not easy because of the great variety of technical textiles produced. Our line has to finish light as well as heavy articles, so the design, control and the whole line layout have to be flexible, functional and still easy to operate. Fortunately, the team at HEATHCOAT FABRICS is very innovative and open-minded, and together we worked hard to develop the right technology and han-dling. We are very happy that we could convince this customer, whom we appreciate very much, with the productivity of our line and of course with our technological know-how."

The direct gas heated BRÜCKNER POWER-FRAME stenter with its staggered heating source arrangement every half zone provides best available temperature consistency across the length and the width of the stenter. The unit is equipped with a low-lub, horizontally returning combined pin / clip chain and several fabric paths, especially designed for the different fabrics being processed. Together with HEATHCOAT FABRICS technologists, the BRÜCKNER design team developed a special delivery end of the stenter with different edge trimming and slitting possibilities. Depending on the kind of products, the fabrics can be batched on large diameter A-frames, wound on cardboard tubes or plaited into trolleys.

More information:
Brückner HEATHCOAT FABRICS weaving warp knitting machinery Automotive Healthcare aerospace
Source:

Brückner Trockentechnik GmbH & Co. KG

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Photo: Bogner
11.08.2022

BOGNER Golf Collection Fall/Winter 2022

The BOGNER Golf collection combines an active lifestyle with luxurious comfort and a hint of glamour. Highly functional essentials are the best equipment for long days on the golf course: a waterproof finish and taped seams offer protection from the rain; high-performance Thermore® insulation gives mid-layers moisture-regulating, quick-drying and warming qualities; Powerstretch guarantees freedom of movement, and the lightweight quality of tech jersey ensures the best in comfort.

Each BOGNER golf collection is used to layer styles individually to create the perfect golf outfit according to the needs and regardless of the season. The selection of pants, polos, skirts, jackets and accessories combine sporty appeal and timeless style. Modern contrast stripes, monochrome elegance, neutral colors and sporty silhouettes – true to the motto Athluxury Sports Fashion.

The BOGNER Golf collection combines an active lifestyle with luxurious comfort and a hint of glamour. Highly functional essentials are the best equipment for long days on the golf course: a waterproof finish and taped seams offer protection from the rain; high-performance Thermore® insulation gives mid-layers moisture-regulating, quick-drying and warming qualities; Powerstretch guarantees freedom of movement, and the lightweight quality of tech jersey ensures the best in comfort.

Each BOGNER golf collection is used to layer styles individually to create the perfect golf outfit according to the needs and regardless of the season. The selection of pants, polos, skirts, jackets and accessories combine sporty appeal and timeless style. Modern contrast stripes, monochrome elegance, neutral colors and sporty silhouettes – true to the motto Athluxury Sports Fashion.

More information:
sportswear and athleisure Bogner Thermore thermal insulation
Source:

Willy Bogner GmbH & Co. KGaA

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Foto: Freudenberg Performance Materials
11.08.2022

Freudenberg Friction Inserts at WindEnergy Hamburg 2022

Freudenberg Performance Materials is introducing Freudenberg Friction Inserts to trade visitors at WindEnergy, the leading trade fair for the international wind energy industry. Freudenberg Friction Inserts is a unique technology aimed at increasing the power density of wind turbines.

The Freudenberg Friction Inserts (FFI) technology is based on a special very thin nonwoven carrier material coated on one side with hard particles. The FFI are customized to fit each application, in terms of both the geometry and the construction parameters of the connection. As they do not create a gap they can be applied exactly where they are needed.

When placed in the joint, these hard particles penetrate into the surfaces of the two joining parts creating a micro interlock, thus reliably increasing the friction coefficient and achieving higher torque transmission in connections. This results in higher performance and a significant improvement in the efficiency of wind turbines. In addition, it enables the downsizing of components without compromising performance, reducing weight and material.

Freudenberg Performance Materials is introducing Freudenberg Friction Inserts to trade visitors at WindEnergy, the leading trade fair for the international wind energy industry. Freudenberg Friction Inserts is a unique technology aimed at increasing the power density of wind turbines.

The Freudenberg Friction Inserts (FFI) technology is based on a special very thin nonwoven carrier material coated on one side with hard particles. The FFI are customized to fit each application, in terms of both the geometry and the construction parameters of the connection. As they do not create a gap they can be applied exactly where they are needed.

When placed in the joint, these hard particles penetrate into the surfaces of the two joining parts creating a micro interlock, thus reliably increasing the friction coefficient and achieving higher torque transmission in connections. This results in higher performance and a significant improvement in the efficiency of wind turbines. In addition, it enables the downsizing of components without compromising performance, reducing weight and material.

FFI help to improve the reliability of connections and thus of the entire wind turbine. Furthermore, they eliminate slipping and prevent fretting of connections.

Other examples of applications for FFI are highly loaded flange connections between the rotor shaft and gearbox, connections between the main bearing and the machine carrier housing, the gearbox to generator, or at the pitch gear or ring gear. They increase the friction co-efficient between two components.

More information:
nonwovens Freudenberg Performance Materials WindEnergy
Source:

Freudenberg Performance Materials

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Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel (c) Kornit
Kornit Atlas MAX Poly
06.04.2022

Kornit Digital Printing for Unique Fashion

  • Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel
  • Kornit Atlas MAX Poly to Transform Professional and Recreational Sportswear, Teamwear, and Sports Brands; Injecting Life into Apparel with Power of Design Across Full Color Gamut

Kornit Digital Ltd. (NASDAQ: KRNT) (“Kornit”), a worldwide market leader in sustainable, on-demand digital fashionx and textile production, introduced today its distinctive Kornit Atlas MAX Poly system – an industry-first direct-to-garment (DTG) solution delivering superior-quality digital decoration for vibrant, colorful design on polyester and poly-blended apparel.

  • Kornit Digital Introduces High-Volume Digital Production Solution for Vibrant Decorative Designs on Polyester and Polyester-Blended Apparel
  • Kornit Atlas MAX Poly to Transform Professional and Recreational Sportswear, Teamwear, and Sports Brands; Injecting Life into Apparel with Power of Design Across Full Color Gamut

Kornit Digital Ltd. (NASDAQ: KRNT) (“Kornit”), a worldwide market leader in sustainable, on-demand digital fashionx and textile production, introduced today its distinctive Kornit Atlas MAX Poly system – an industry-first direct-to-garment (DTG) solution delivering superior-quality digital decoration for vibrant, colorful design on polyester and poly-blended apparel.

Kornit’s Atlas MAX Poly capitalizes on the demand for fashionable, unique sportswear and apparel. As the industry emerges from a post-pandemic environment in which athletic and leisurewear became mainstream, there is increasing demand for apparel combining polyester and poly-blends with vivid designs across a range of colors. Atlas MAX Poly can transform the multi-billion-dollar professional and recreational sports apparel and teamwear markets, limited today by limitations in mass customization of polyester.

“Kornit Atlas MAX Poly is a game-changer,” said Omer Kulka, Chief Marketing Officer at Kornit Digital. “As fashion and sports apparel merge, there’s new opportunity for innovative fashion on polyester, currently the fastest-growing textile vertical. For the first time, recreational sportswear, promotional, and sports brands can embrace vibrant and colorful design with Kornit’s proven MAX technology – setting superior quality standards for on-demand production previously not possible.”

Unveiled during Kornit Fashion Week Tel Aviv 2022, Atlas MAX Poly incorporates Kornit’s field-proven MAX technology for high-quality premium decoration, process automation, and smart autonomous quality control. With Kornit’s XDi decorative applications, Atlas MAX Poly enables endless designs and creativity on polyester, and empowers new styles for multiple effects and unlimited combinations such as emulating threadless embroidery, high-density vinyl, screen transfer emulations, and 3D effects.

The solution is compatible with mesh and plain fabrics, including brushed polyester, while maintaining durability and breathability. It brings the highest throughput for on-demand polyester decoration, reducing total cost of ownership to drive profitability. Customers gain competitive advantage via Pantone color-matching and a wide color gamut including neon colors for bright and vibrant impressions, using single-step mechanisms minimizing production footprints while maximizing versatility.

Beyond superior quality, graphics, color, and application variety, Kornit Atlas MAX Poly offers efficient, reliable, profitable end-to-end polyester production via:

  • Kornit’s ActiveLoad automated garment-loading and pallet adjustment for repeatable, high-quality output with minimal errors reducing time and waste, eliminating operator ramp-up and boosting throughput up to 20%.
  • Seamless integration with KornitX Global Fulfillment Network, enabling a pixel-to-parcel-to-doorstep experience. This unleashes untapped demand for polyester short-run production, personalization, and disruptive direct-to-fan and direct-to-recreational business models.
  • Integration with KornitX’s workflow ecosystem and Kornit Konnect™ dashboard, optimizing process visibility and control, adding data-driven insights for production floor efficiencies.
More information:
Kornit Digital Ltd. digital printing machines Kornit Atlas MAX Poly Apparel Fabrics
Source:

pr4u press contact

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