Textination Newsline

Reset
2 results
Researchers led by Bernd Nowack have investigated the release of nanoparticles during the washing of polyester textiles. Image: Empa Image: Empa
14.02.2024

Release of oligomers from polyester textiles

When nanoplastics are not what they seem ... Textiles made of synthetic fibers release micro- and nanoplastics during washing. Empa researchers have now been able to show: Some of the supposed nanoplastics do not actually consist of plastic particles, but of water-insoluble oligomers. The effects they have on humans and the environment are not yet well-understood.

Plastic household items and clothing made of synthetic fibers release microplastics: particles less than five millimetres in size that can enter the environment unnoticed. A small proportion of these particles are so small that they are measured in nanometers. Such nanoplastics are the subject of intensive research, as nanoplastic particles can be absorbed into the human body due to their small size – but, as of today, little is known about their potential toxicity.

When nanoplastics are not what they seem ... Textiles made of synthetic fibers release micro- and nanoplastics during washing. Empa researchers have now been able to show: Some of the supposed nanoplastics do not actually consist of plastic particles, but of water-insoluble oligomers. The effects they have on humans and the environment are not yet well-understood.

Plastic household items and clothing made of synthetic fibers release microplastics: particles less than five millimetres in size that can enter the environment unnoticed. A small proportion of these particles are so small that they are measured in nanometers. Such nanoplastics are the subject of intensive research, as nanoplastic particles can be absorbed into the human body due to their small size – but, as of today, little is known about their potential toxicity.

Empa researchers from Bernd Nowack's group in the Technology and Society laboratory have now joined forces with colleagues from China to take a closer look at nanoparticles released from textiles. Tong Yang, first author of the study, carried out the investigations during his doctorate at Empa. In earlier studies, Empa researchers were already able to demonstrate that both micro- and nanoplastics are released when polyester is washed. A detailed examination of the released nanoparticles released has now shown that not everything that appears to be nanoplastic at first glance actually is nanoplastic.

To a considerable extent, the released particles were in fact not nanoplastics, but clumps of so-called oligomers, i.e. small to medium-sized molecules that represent an intermediate stage between the long-chained polymers and their individual building blocks, the monomers. These molecules are even smaller than nanoplastic particles, and hardly anything is known about their toxicity either. The researchers published their findings in the journal Nature Water.

For the study, the researchers examined twelve different polyester fabrics, including microfiber, satin and jersey. The fabric samples were washed up to four times and the nanoparticles released in the process were analyzed and characterized. Not an easy task, says Bernd Nowack. "Plastic, especially nanoplastics, is everywhere, including on our devices and utensils," says the scientist. "When measuring nanoplastics, we have to take this 'background noise' into account."

Large proportion of soluble particles
The researchers used an ethanol bath to distinguish nanoplastics from clumps of oligomers. Plastic pieces, no matter how small, do not dissolve in ethanol, but aggregations of oligomers do. The result: Around a third to almost 90 percent of the nanoparticles released during washing could be dissolved in ethanol. "This allowed us to show that not everything that looks like nanoplastics at first glance is in fact nanoplastics," says Nowack.

It is not yet clear whether the release of so-called nanoparticulate oligomers during the washing of textiles has negative effects on humans and the environment. "With other plastics, studies have already shown that nanoparticulate oligomers are more toxic than nanoplastics," says Nowack. "This is an indication that this should be investigated more closely." However, the researchers were able to establish that the nature of the textile and the cutting method – scissors or laser – have no major influence on the quantity of particles released.

The mechanism of release has not been clarified yet either – neither for nanoplastics nor for the oligomer particles. The good news is that the amount of particles released decreases significantly with repeated washes. It is conceivable that the oligomer particles are created during the manufacturing of the textile or split off from the fibers through chemical processes during storage. Further studies are also required in this area.

Nowack and his team are focusing on larger particles for the time being: In their next project, they want to investigate which fibers are released during washing of textiles made from renewable raw materials and whether these could be harmful to the environment and health. "Semi-synthetic textiles such as viscose or lyocell are being touted as a replacement for polyester," says Nowack. "But we don't yet know whether they are really better when it comes to releasing fibers."

Source:

Empa

30.05.2017

IRAN'S TEXTILE AND CLOTHING INDUSTRY WANTS TO INVEST

  • But industry continues to be in a crisis
  • Germany leading textile machinery supplier again

Teheran (GTAI) - Iran's large, traditional textile and clothing industry fights against foreign competition. Although the manufacturers are protected against imports by import tariffs, industry representatives and the Ministry of Industry are talking about massive illegal imports. In order to improve competitiveness, investments in new plants are necessary, but the companies often lack the necessary financial resources. Textile machines from Germany are in high demand.

  • But industry continues to be in a crisis
  • Germany leading textile machinery supplier again

Teheran (GTAI) - Iran's large, traditional textile and clothing industry fights against foreign competition. Although the manufacturers are protected against imports by import tariffs, industry representatives and the Ministry of Industry are talking about massive illegal imports. In order to improve competitiveness, investments in new plants are necessary, but the companies often lack the necessary financial resources. Textile machines from Germany are in high demand.

Although the Ministry of Industry reports growth for several sectors of the textile and clothing industry for 2015/16 (Iranian year 1394, 03. 21.15 to 03. 20.16), the increased production level remains far below capacity. The data on the average utilization varies greatly, but no estimate is more than 50%, some company representatives report even 30% only. The industry also suffers from quality problems, which are mainly due to the outdated machinery park.
According to official data, there are almost 10,000 factories with about 290,000 employees in the textile and clothing sector. The industry, which is characterized by private ownership, is by government announcements often referred to as a promising economic sector with potential. Nevertheless, according to criticism it is lacking in the necessary support.

Approximately 400 mostly medium and large textile and clothing manufacturers are organized in the Association of Iran Textile Industries (http://aiti.org.ir). The spectrum of the association members ranges from cotton spinning and weaving mills to producers of acrylic and polyester yarns, synthetic fibers, machine-made carpets, wall-to-wall carpet floors, woolen and other blankets and bedspreads, clothing and up to manufacturers of textile machines and spare parts.

The main problem of the Iranian textile and clothing industry is the competition from abroad, particularly from the PR of China and Turkey. The re-exports via the Dubai trade hub have to be added too. Partially high import tariffs are intended to protect the domestic market, but a large part of the imports arrives illegally into the country. A duty of 55% is currently levied on clothing and a reduced rate of 33% applies to deliveries from Turkey. For fabrics 32% are due.

Great interest in modern technology
The Iranian textile industry wants to strengthen its competitiveness both on the domestic and international markets through the modernization of its machinery. The great interest of the sector companies in new technology shows the strong response to conferences and seminars offered by European associations and companies.

In April 2015, the  GermanTextile Machinery Association VDMA organized a symposium in Tehran in anticipation of the strong easing of Iran sanctions. About 1,100 local company representatives were able to study the offers from the 36 German textile machinery and accessories manufacturers.
The event showed the interest of the Iranian companies to look for solutions to improve their mostly old, often decades old facilities.

A considerable part of the machinery park came from Europe as already used equipment. A problem were the continuing export controls also. According to industry representatives replacement procurements were made difficult because many parts are classified as dual-use goods. Organizations from Italy and Switzerland also have organized information events for Iran's textile industry.

Machinery import decreased again
The interest in modern technology however leads to limited investments only. Due to the weak financial strength of a large part of the industrial enterprises, intensified state support measures, in particular favorable loans, are requested. The banks lend credits to textile companies with great restraint only and demand high interest rates. According to Iranian customs despite the difficult situation textile and clothing machinery worth USD 324 million were imported in 2015/16. However - this was 11% less than in 2014/15 (USD 364 million).

Germany: export of textile, clothing and leather machinery to Iran 2013 to 2016 (in EUR 1,000):
HS-Pos. Description 2013 2014 2015 2016 -11 months
  Total 16,248 39,966 48,993 25,827
84.44 Machinery for jet spinning etc. of synthetic or artificial material 83 2,991 325 1,005
84.45 Machines for preparation or processing for spinning and doubling etc. 2,145 6,699 7,140 2,612
84.46 Weaving looms 8,009 20,896 30,873 11,941
84.47 Machines for knitting, sewing, gimping, tulle, lace, embroidery, net knitting and tufting etc. 642 712 618 1,444
84.48 Auxiliary machines and devices for machines of positions 84.44, 84.45, 84.46 or 84.47 4,400 7,347 7,760 6,412
84.49 Machines for the manufacturing of felts and nonwovens 6 0 77 0
84.51 Machinery and devices for washing, drying, ironing, pressing, etc. (excluding machines of pos. 84.50). 634 915 1,629 1,672
84.52 Sewing machines 321 380 543 673
84.53 Machines and devices for processing of hides etc. 8 26 28 69


Source: Eurostat

Germany is traditionally the leading textile machinery supplier in Iran, followed by Italy. However, the sanction phase brought a turnaround in favor of Asian suppliers. According to VDMA calculations, the most important suppliers of textile machinery exported to Iran in 2013 a value of EUR 85 million only (excluding dryers, and clothing and leather technology), of which 33% were attributed to the PRC, followed by Germany (16%), Turkey (12%), Korea (Rep., 7%) and Italy (5%). Deliveries of clothing and leather technology amounted to EUR 113 million in 2013, led by Korea (Rep.) with 53%, the PRC reached 36%, Germany came to 0.3% only.

The VDMA data for 2015 show for textile machinery Germany as the leading supplier again. At the textile machinery exported to Iran German suppliers accounted for a share of 30%, the PRC fell to 22%, Turkey reached 12%, Korea (rep.) 6% and Italy 4 %. In the clothing and leather technology the Chinese-Korean dominance remained in 2015 (PRC: 49% from EURO 131 million and Korea (rep.): 41%)..

PR of China: Exports of textile, clothing and leather machinery to Iran 2013 to 2016 (in USD 1,000):
HS-Pos. Description 2013 2014 2015 2016- 11 months
  Total 84,518 133,739 103,055 75,748
84.44 Machinery for jet spinning of synthetic or artificial fibers 16,457 5,319 1,990 1,925
84.45 Machines for preparation or processing of materials for spinning, doubling etc. 288 2.602 2.844 1,269
84.46 Weaving looms 2,650 6,039 4,103 1,836
84.47 Machines for knitting, gimping tulle, lace, embroidery, knotting and tufting etc. 6,672 10,795 8,642 7,878
84.48 Auxiliary machines and devices for pos.84.44, 84.45,
84.46 or 84.47 etc.
5,684 17,061 7,319 3,921
84.49 Machines for the manufacturing of felts and nonwovens 2,053 2,029 5,540 2,900
84.51 Machinery and devices for washing, drying, ironing, pressing, etc. (excluding machines of pos. 84.50). 11,368 15,894 16,559 13,728
84.52 Sewing machines 33.567 49.714 38.191 36.182
84.53 Machines and devices for the processing of hides 5.779 24.286 17.867 6.109

Source: China Customs

According to Eurostat exports of textile, clothing and leather industry machines of the EU28 Group to Iran increased between 2013 and 2015 from EUR 38 million to EUR 89, with Germany accounting for 42% respectively 55%. Italy delivered EUR 10.4 million in 2015 (2014: EUR 14.0 million, 2013: 6.3 million). The deliveries of the EU28 Group and Germany also were declining in 2016.