From the Sector

• A branded, circular polyester resin made entirely from textile waste and completely traceable from feedstock to final product.
• Virgin-quality resin for high-performance applications including fashion, sportswear, and home textiles.
• Low environmental footprint with significant reduction of CO₂ emissions.

Loop Industries, Inc. a clean technology company accelerating circularity in plastic and fiber markets, announced the launch of Twist™, a branded circular polyester resin made entirely from textile waste. Loop is currently advancing its discussions with apparel brands for offtake from its planned India JV and will supply Twist™ as its branded product offering. Originally developed as Loop’s fiber-grade PET resin, the product has now been rebranded to reflect its role in helping the textile industry transition from linear to circular systems, shifting away from virgin materials and from bottle-to-textile recycling, to give global brands a high-performance solution that embodies both sustainability and next-gen material innovation.

Utilizing Loop’s globally patented depolymerization technology, Twist™ is produced by breaking down polyester textile waste into its base monomers, DMT and MEG, which are then purified back to their initial purity, before being polymerized into Twist™ resin. This process removes all dyes, colorants, contaminants, and blends, delivering a resin that is chemically identical to virgin polyester. Textile-to-textile recycling allows apparel companies to mitigate the increasing environment impact of textile waste.  

Twist™ achieves the highest purity, color and dyability consistency and increases production efficiency, making it fully compatible with existing spinning and manufacturing infrastructure. 

The production of Twist™ saves up to 418,600 tonnes of CO₂ emissions annually1 and reduces greenhouse gas (GHG) emissions by up to 81%2 when compared to fossil fuel-based resin. This has been independently validated by Franklin Associates, a division of ERG who completed an LCA study of Loop’s technology. 418,600 tonnes of CO₂ emissions are the equivalent of more than 1 billion miles driven by an average gasoline-powered passenger vehicle.

Twist™ is set to transform textile recycling as the first textile-to-textile polyester resin offering complete traceability. Embedded chemical tracers allow customers to track finished products directly back to their original waste textile inputs. This transparency meticulously verifies every step of the recycling and manufacturing process, building crucial trust in the circular economy and setting a new standard for accountability in sustainable textile production. With full traceability from waste input to finished product, Twist™ empowers brands to confidently meet growing regulatory, and consumer demands for transparency and circularity.

Twist™ will be expanded from Loop’s Terrebonne facility and produced at the Infinite Loop™ India facility, a strategically located manufacturing platform designed to serve global textile and apparel brands. The facility will provide Twist™ at competitive pricing levels. This combination of performance, price, traceability and sustainability positions Twist™ as a key material for brands seeking to lead on circularity and meet evolving sustainability targets.

Australia’s war on waste has a powerful new ally, Deakin University’s Recycling and Clean Energy Commercialisation Hub (REACH). 

REACH has joined forces with Samsara Eco to fast-track world-first technology that could recycle plastics and textiles, previously considered unrecyclable, that would take centuries to eliminate from the environment.   

Textile waste is one of the world’s most persistent environmental issues, driven by fast fashion, high consumption and poor disposal practices. In Australia, synthetic fibres like nylon and polyester make up almost 60 per cent of the materials used in clothing, yet with less than one per cent of discarded garments recycled into new clothes, most end up in landfill or are incinerated, adding to pollution and harmful emissions. 

Samsara Eco’s AI-designed enzymes break down fossil-fuel derived materials like synthetic fibres, including nylon 6,6 and polyethylene terephthalate (PET) into their original building blocks or monomers – allowing them to be rebuilt into new products with virgin-quality performance.  

The collaboration will see Samsara Eco lean into Deakin’s advanced chemical analysis and polymer processing expertise to better understand and find recycling solutions for specific additives like dyes, finishes and coatings present in textile waste. 

‘We are laser-focused on creating true circularity and that means finding a solve for all plastics,’ said Founder and CEO at Samsara Eco Paul Riley. ‘This research supports our efforts to make this a reality. We’ve already come a long way with our enzymatic recycling technology, which can infinitely recycle PET and nylon 6,6 plastics used for clothing and other textiles, including mixed fibres and plastics. Our research collaboration with Deakin will support our efforts to recycle more waste at speed, scale and with precision.’  

Unlike mechanical recycling, which degrades the quality of materials and limits recyclability, Samsara Eco’s enzymatic depolymerisation technology is making it possible to rebuild worn or contaminated textiles into virgin-equivalent materials.  

Distinguished Professor Colin Barrow, Chair in Biotechnology at Deakin’s School of Life and Environmental Sciences said:  

‘Our research tackles a critical challenge in textile recycling – understanding how dyes, textile finishes, coatings and other chemical treatments affect the breakdown and rebuilding of synthetic fibres, including other types of polyester and nylon to repurpose into new products.  

‘We are exploring solutions by analysing these contaminants and determining their impact on textile recycling processes, to make it possible to produce high-performance recycled materials from all types of waste feedstock.’  

Associate Professor Chris Hurren from Deakin’s Institute for Frontier Materials is also collaborating on the project and said:  

‘By testing how these materials perform in real-world polymerisation and processing, we’re helping to refine the recycling pipeline and bring closed-loop textile recycling closer to commercial reality.’  

With growing global pressure on the textile industry to cut emissions and reduce waste, Associate Professor Hurren says this technology could revolutionise the sector – delivering both environmental and economic benefits.  

‘We’re working to unlock a scalable, circular future for fashion – one that reduces reliance on harmful inputs and keeps textiles out of landfill.’  

Samsara Eco has a 10-year agreement with global activewear brand lululemon to support approximately 20 per cent of its overall fibre portfolio with its recycled materials. This builds on previous collaborations between the two, launching the world’s first enzymatically recycled nylon 6,6 garment, recreating their iconic Swiftly top, and a limited-edition Packable Anorak jacket – the first retail garment made from enzymatically recycled polyester.  

With their first commercial facility set to open in Jerrabomberra later this year, Samsara Eco’s 2030 vision is to recycle half a billion clothing items and 10 billion plastic bottles annually, avoiding hundreds of thousands of tonnes of carbon emissions. 

‘We’re uniquely positioned to recycle mixed plastics and fibres,’ said Mr Riley. ‘We’re taking post-industrial and post-consumer waste to create new products and are already working with helping brands to swap virgin inputs for our low carbon, enzymatically recycled materials, which plug directly into existing supply chains. 

‘Together with Deakin’s researchers, we can find further recycling solves to keep more out of landfill and in circulation.’ 

In a major push to advance circularity and environmental accountability in the technical textiles sector, Techtextil India 2025 will launch the dedicated ‘ReCycle Zone’ in collaboration with the Society of Plastics Engineers India (SPE India). Reclaim, Reuse and Reimagine are among the key features of the zone at the upcoming edition of Techtextil India scheduled from 19th – 21st November 2025 at the Bombay Exhibition Centre, Mumbai.
 
As industries across the globe adopt circular economy models and sustainable production practices, the ReCycle Zone will serve as a vital platform for stakeholders working to transform textile and plastic waste into value-added materials. The initiative reflects Technical India’s ongoing commitment to driving responsible innovation by converging recyclers, solution providers, machinery manufacturers startups and policy enablers under one roof. This new industry focused zone will spotlight sustainable innovation and next-gen recycling technologies.
 
Spotlighting on Textile Waste Management and circularity, this ReCycle Zone will host companies specialising in: 

• Garment, agro-textiles and medical textiles waste recycling
• Plastic and PET waste recycling for textile applications
• Fibre to fibre and yarn regeneration 
• Sorting, shredding and advanced recycling machinery 
• EPR compliance, traceability and green certifications 
• AI and automation in waste management systems 

This initiative aims to bridge the gap between innovation and implementation by connecting buyers, suppliers, R&D specialists and sustainability officers.
 
To deepen the technical engagement, SPE India will curate a series of focused knowledge sessions and panel discussions within the ReCycle Zone. Experts from academia, policy think tanks and leading corporates will weigh in on topics such as circular product design, industry compliance and mandates, advances in waste recovery, and investment outlook in green tech.
 
The launch of ReCycle Zone aligns with India’s national efforts towards sustainable manufacturing, driven by programs like LiFE (Lifestyle for Environment) and PM MITRA Parks (Pradhan Mantri Mega Integrated Textile Regions and Apparel). As technical textiles play an increasingly important role across sectors such as defence, healthcare, automotive and agriculture, integrating recycling and circular design into their production processes has become essential.
 
The zone further reinforces Messe Frankfurt India’s role in nurturing a sustainable business ecosystem through its leading industry platforms. Techtextil India will mark the 10th edition of India’s most comprehensive exhibition for technical textiles, nonwovens, and composites. Organised by Messe Frankfurt Trade Fairs India, the show will cover 12 diverse application areas from protective wear and functional fabrics to smart textiles, filtration and mobility solutions.
 
Scheduled from 19th – 21st November 2025 at Bombay Exhibition Centre, Mumbai, the show will bring together global and domestic exhibitors, solutions providers, institutional buyers, research organisations and key industry bodies for three days of business, innovation and networking.
 
Adding momentum to the industry dialogue the India edition of the Dornbirn Global Fibre Conference one of the most prestigious global conferences for fibre and material innovations, will take place on 18th November 2025 also at NESCO, Mumbai – one day prior to Techtextil India show.

The Discover Natural Fibres Initiative (DNFI) was created in January 2010 as an outgrowth of the International Year of Natural Fibres 2009, declared by the United Nations General Assembly. DNFI is an organization that works to further the interests of natural fibres by serving as a platform for information exchange and by raising awareness of the benefits of natural fibre industries to the world economy, environment and consumers. 

Celebrating Breakthroughs in Natural Fibre Innovation – DNFI Award 2025 
The DNFI Innovation in Natural Fibres Award 2025 shines spotlight on groundbreaking developments in the world of natural fibres. Its mission: to highlight innovative achievements, amplify the work of leading researchers, innovators and producers, to create new pathways for commercial impact. From sustainability to smart materials, the award honors those pushing the boundaries of what’s possible with nature’s finest resources. 

The DNFI Award 2025 will be judged across three categories: Innovative products, components or applications; innovative processes or procedures; and research and science projects. Entries will be evaluated based on outstanding scientific work and technical feasibility, the extent to which the innovation improves or increases the effectiveness of existing products or processes, and its potential to open up new markets or sectors for products made from natural fibres.

Candidates for the DNFI Innovation in Natural Fibres Award 2025 are requested to send the application with the appropriate submission form by email to: Secretariat[at]dnfi.org.
 
Entries will be accepted until 30th September 2025. The winner will be announced in a press release in October 2025 and invited to attend the DNFI plenary session on 14 January 2026. The award ceremony will take place the following day, 15 January 2026, at the Heimtextil trade fair in Frankfurt am Main, Germany. The 2025 award will once again be sponsored by the DNFI member organisation The International Textile Manufacturers Federation (ITMF).

Indorama Ventures Public Company Limited, an international sustainable chemical company, announced it has recycled more than 150 billion post-consumer PET bottles since 2011. This significant milestone underscores the company’s long-term commitment to circular economy practices and its sustained investment in global recycling infrastructure. 

With more than 20 recycling facilities across 11 countries, supported by strong business partnerships and optimized operations, Indorama Ventures collectively recycles 789 bottles every second — transforming used PET into high-quality recycled PET (rPET) resins and other circular materials. These are used across various industries globally, supporting Indorama Ventures and its customers in achieving their sustainability goals. 

Since beginning its recycling journey in 2011, Indorama Ventures has accelerated its impact. The company reached its first major milestone of 50 billion bottles recycled in March 2020 and doubled that figure to 100 billion bottles in 2023, just three and a half years later. Now the company has reached the 150 billion mark which reflects both growing global demand for recycled content and the company’s strategic investments in infrastructure, partnerships, and innovation to scale up recycling at speed. 

By recycling 150 billion PET bottles, Indorama Ventures has helped avoid an estimated 3.8 million tons of CO₂ emissions over the product lifecycle and diverted 2.8 million tons of plastic waste from landfills and the environment.  

By partnering with a wide network of collection organizations, Indorama Ventures ensures a consistent supply of high-quality post-consumer PET, supporting the integrity of circular supply chains. In parallel, the company works with leading technology providers to deploy advanced recycling solutions that improve processing efficiency and reduce environmental impact. 

As global demand for recycled materials grows, Indorama Ventures reaffirms its commitment to expanding recycling capacity, investing in innovation, and working with stakeholders across the value chain to accelerate the shift toward a circular economy. 

A new study led by the University of Leeds Institute of Textiles and Colour (LITAC) has found that the price of a t-shirt is no reliable guide to how well it will wear over time.

LITAC PhD candidate Kate Baker presented the research, which was conducted in partnership with climate action NGO WRAP, at the Product Lifetimes and the Environment (PLATE) Conference in Aalborg, Denmark. It forms part of a clothing durability project through the UK Textiles Pact - WRAP’s ten-year industry initiative to bring greater circularity into the UK clothing market.

The LITAC team tested the durability of 47 t-shirts (24 male, 23 female designs) from UK clothing brands, including luxury items. Testing included physical properties and washing using a standard mixed 30°C wash cycle followed by a tumble dry 50 times. The t-shirts were graded for pilling (or bobbling - when small balls form on the surface of an item and the number one reason people dispose of t-shirts), as well as colour fading, shrinkage and general appearance.

A key finding was that there is no correlation between price and durability. Of the top ten best performing t-shirts, six cost less than £15, outperforming many more expensive tees including the most expensive costing £395.

LITAC’s Dr Eleanor Scott, a Lecturer in Fashion Design: Creative Knit & Innovation at the School of Design, said:
“If circularity in fashion is to be truly effective, durability must come first. Durability underpins the reuse and resale market, as well as keeping our loved items in use longer. Crucially, these findings show that durability is not a luxury reserved for the few - it’s achievable at any price point.”

LITAC PhD candidate Kate Baker added:
“This research is another step forward on the road to developing a way of measuring how durable the clothes we wear are. Improved clothing durability is critical for the future of circularity and providing the opportunity for people to wear the clothes they love for longer. It was an honour to present our work on garment durability at the renowned P.L.A.T.E conference in Aalborg this year.”

The research found more hard-wearing t-shirts tend to have a percentage of synthetic fibres in the composition including polyester, polyamide, and elastane. Cotton t-shirts tended to have higher shrinkage than synthetic ones, which can be exacerbated with tumble drying. However, the research suggests well designed 100% cotton t-shirts can be hard-wearing and good value for money – 4 of the 10 top garments were 100% cotton.

The study identified several common characteristics among the most durable garments tested:

• Heavier weight cotton t-shirts tend to perform better than lightweight ones
• T-shirts with a blend of cotton and synthetic fibres, such as polyester or elastane, generally offer greater durability
• Price is not a reliable indicator of how hard-wearing a t-shirt will be.

By 2030, global apparel consumption is projected to rise by 63% to 102 million tonnes. In the UK, 711,000 tonnes of textile waste were sent to landfill or incineration in 2021, with 72% through the kerbside residual waste stream. WRAP believes designing for durability is critical to moving the industry to a more sustainable model and can be done while still offering value for money for consumers.

WRAP also found that the average person buys around 28 new items of clothing every year. That’s typically 8kg each, or 586,000 tonnes in total, and typically one quarter of every UK wardrobe is unworn for more than a year.

Mark Sumner, WRAP’s Programme Lead on Textiles and a former researcher at the University of Leeds, said:
“Most shoppers use price as an indicator of how hard-wearing clothes are ‘the more I spend, the more I’m bound to get out of my purchase’. But our study shows this is totally misleading. The most expensive t-shirt we tested cost £395 and ranked 28th out of 47, while a £4 t-shirt was placed 15th. The most durable t-shirt cost £28, but the one ranked second worst was £29! So, if you’re judging on price alone – buyer beware.”

The study’s testing methodology for durability is ready to be adapted for other regions and WRAP is now exploring partnerships with EU and US brands to co-create durability and performance standards tailored to their national needs.

A new technology uses microwaves and plasma heating to produce carbon fibers in an energy-efficient manner. This means high-strength composite materials can be produced more cheaply and efficiently. The German Institutes of Textile and Fiber Research (DITF) are part of the Carbowave research consortium, which aims to improve and commercialize microwave and plasma-induced carbonization.

The combination of high strength and low weight makes carbon fibers almost indispensable in manufacturing modern lightweight products. Major industries, such as automotive, aerospace, and renewable energy, are increasingly relying on high-strength carbon fiber composites.

Despite their advantages, these materials are complex and energy-intensive to produce. Stabilization and carbonization of the fibers, which are often made from petroleum-based polyacrylonitrile (PAN), requires slow process control in high-temperature furnaces. Despite the considerable energy input, a low material yield is achieved due to the long dwell time in the ovens.

A new process uses microwave and plasma heating to replace the traditional stabilization and carbonization process with energy-saving technology. With this technology, energy is only induced into the fibers locally, thereby minimizing energy loss. This process shortens the production time of carbon fibers, enabling higher production volumes with lower energy consumption.

A European research consortium has joined forces under the name "Carbowave" to optimize and market the process. Their specific research objectives are to develop an optimal coating for PAN fibers that improves microwave adsorption, to develop a plasma heating system for the oxidative stabilization of PAN fibers, and to advance microwave and plasma technology for continuous processes.

The DITF are responsible for implementing these processes in continuous production and on pilot lines in a pilot plant. In the joint project, the central task of the DITF is the stabilization of the precursor fibers with plasma technology. This involves combining plasma and low-pressure technology to reduce energy consumption in the stabilization process.

In terms of the circular economy, the Carbowave project includes recycling of carbon fibers. The new process technologies will allow for the microwave-assisted decomposition of carbon fiber composites (CFRP).

Thus, the Carbowave research consortium provides a holistic approach that includes the production and recycling of modern lightweight materials.

2025 marks a pivotal milestone for bluesign, the global authority in sustainable chemical and environmental management for the textile and fashion industry, as it celebrates 25 years of advancing cleaner, safer, and more responsible manufacturing practices across the global supply chain.

Since 2000, the Swiss-founded company has led the global charge towards a more sustainable future, developing a science-based, input stream management system to eliminate harmful substances at the source of textile production. Now spanning 900+ system partners across the globe, bluesign continues to deliver measurable reduction in environmental impact at an unprecedented scale. The company sets the global benchmark for responsible production with stringent criteria for chemical use, environmental performance, and resource efficiency, and  serves as a one-stop resource for navigating ESG and upcoming legislation  (CSDDD, CSR, ESPR, DPP etc), helping partners stay ahead of global compliance standards while embedding verified sustainability into every stage of production.

From its inception, bluesign’s mission has remained clear: remove harmful chemicals from textile production from the beginning, and hence ensure safer working conditions, reduced harm on the environment, and deliver safer products for consumers. Over 25 years, this mission has only strengthened, evolving to meet global challenges like PFAS elimination, decarbonization, and circularity, while driving continuous improvement across the industry.

Measurable Impact at Scale
The bluesign System enables its partners to make verified, measurable progress toward sustainability goals:

• Safer chemistry and materials: Over 28,000 chemical products and 70,000 textile materials carry the bluesign APPROVED status, signaling compliance with the strictest industry criteria and elimination of hazardous substances including CMRs and PFAS.
• Environmental Performance: Since 2019, bluesign System Partner manufacturers have collectively achieved the following improvements in environmental footprint:
• Global Reach: The bluesign network now includes over 900 System Partners across the world, including chemical suppliers, textile mills, manufacturers, and brands.
• Worker & Consumer Safety: The bluesign System ensures safe conditions for workers and non-toxic products for consumers, built on a foundation of transparency and accountability.

bluesign’s unique value lies in its holistic system, which tracks and verifies impact at every stage—from chemical inputs to final product. The independent, science-based verification process goes beyond traditional certification to ensure ongoing compliance and continuous sustainability improvements, building trust with stakeholders and empowering the industry to move forward responsibly.

Looking Ahead: The Next 25 Years
As the industry faces new challenges, including circularity and legislative shifts, bluesign continues advancing solutions that protect workers, consumers, and the environment, and remains committed to innovation and global impact.

As the industry faces new challenges, including due diligence, extended producer responsibility, and digital product passports, legislative shifts under the EU Green Deal, and rising expectations around circularity, bluesign remains committed to innovation and impact.

“bluesign was born out of a bold idea, that sustainability could be embedded into the DNA of product creation,” said Daniel Rüfenacht, CEO of bluesign technologies. “Twenty-five years later, we’re proud to be a beacon of trust, innovation, and responsibility, and to partner with industry leaders worldwide in building a more sustainable future together.”

Dr Roshan Paul, Platform Leader of the Smart Finishing Group at Institut für Textiltechnik (ITA) of RWTH Aachen University, is one of the world's top 2 percent of scientists. Stanford University has therefore included him in its rankings for 2021, 2022 and 2024. 

"The Smart Finishing Group is driving the sustainable biotransformation of the textile processing industry, and the development of technical textiles through multifunctional finishing based on green chemistry. The Group has already established itself as a reliable partner for the industry. Our technologies can enhance the competitiveness of SMEs and the start-ups focusing on niche markets," says Roshan Paul.

Professor Dr Gries states: "The ranking recognizes Dr Paul's global influence on the progress of science and technology. He is doing a great job at ITA. We are proud to have him in our ranks and congratulate him on his outstanding achievements!"

For the past ten years, the OEKO-TEX® MADE IN GREEN label has been answering questions like: Where does my clothing come from and how was it made? It stands for transparency, responsibility, and traceability along the textile supply chain. As a founding member of OEKO-TEX®, Hohenstein played a key role in developing the label.

On the tenth anniversary of OEKO-TEX® MADE IN GREEN, German football club Hamburger SV (HSV) is also celebrating a major milestone: both the men’s and women’s teams have earned promotion to the Bundesliga. To mark the occasion, the traditional club, in collaboration with its long-standing supplier MBA Solutions GmbH, has launched special edition promotion T-shirts certified with the OEKO-TEX® MADE IN GREEN label.

“Rapidly produced success items like the promotion T-shirt should ideally meet the same standards as any other product,” says Sascha Steinbrück, Head of Merchandising at HSV. “What matters to me is that a product is manufactured with ecological and social sustainability in mind and has been tested for harmful substances.” With this promotion T-shirt, HSV once again sets a strong example for certified fan merchandise as a promise for the future.