From the Sector

AIMPLAS will focus in this phase on the dissolution of PVC in textile waste and the chemical recycling of polyurethane foams. tExtended solutions are to be soon tested on a Europe-wide level and replication potential is to be studied regionally. Activities will also involve local community actors in the development and improvement of its blueprint.

The focus on finding solutions to the growing issue of textile waste is growing at both European and global levels. The EU-funded project tExtended is spearheading innovation in this area with the development of a blueprint, a knowledge-based masterplan to develop and demonstrate effective textile recovery, reuse, waste valorisation, and recycling processes.

After two years of extensive research, tExtended is now entering the second phase of work. The project continues developing its Conceptual Framework, a knowledge-based solution that targets quality retention. tExtended is also preparing to test it in an Industrial-Urban symbiosis collaborative real-scale demonstrator, to show its potential to reduce textile waste by 80%.

AIMPLAS, the Plastics Technology Centre, will play a key role in several areas of this phase. Regarding the identification and classification of materials, the centre is working with advanced technologies such as optical sensors (NIR, RGB and hyperspectral cameras) in collaboration with VTT. The aim is to assess the composition of textiles to meet recycling requirements. In addition, they will develop methods to separate non-textile parts, such as electrostatic and triboelectric separation, and classify garments by type through air separation. For this, the technology centre will use equipment adapted to process textile parts on a pilot scale. In addition, they are investigating the dissolution of PVC in textile waste to facilitate the separation of other materials and improve their recycling once separated. AIMPLAS is also working on a chemical recycling process for polyurethane foams to recover polyols that can be reintegrated into polyurethane foam formulations.

These project activities will take place in different formats in all the countries of the tExtended consortium, including Finland, Sweden, Belgium, France, Ireland, Latvia, Slovakia, Spain, Portugal, and Switzerland. The real scale demonstrator will be carried out in wide collaboration on European level, but tExtended will also realize localized regional studies for the evaluation of the replication potential.

The four-year project, funded by the European Commission’s Horizon Europe research and innovation programme, also focuses now on the social aspect of the textile sector by involving local community actors in the project activities. Through citizens’ participation in different actions on pre-sorting and returning used textiles, tExtended will raise their awareness about the sustainability and circularity of textiles.

The road towards the development of the tExtended masterplan for a sustainable textile ecosystem has already brought the project to reach relevant successes. Especially, the results obtained about improving upcycling processes and in designing a future data-driven circular ecosystem will influence the upcoming work towards the tExtended goals.

This project has received funding from the European Union’s Horizon Europe research and innovation programme under Grant Agreement No.101091575.

When PERFORMANCE DAYS opens its doors on March 5-6, 2025, at halls C4 and C5 at Messe München, visitors will once again discover fabric innovations for Spring/Summer 2027 across the Performancewear, Bodywear, and Accessories segments. For the first time, a dedicated Wool Forum will be introduced alongside the existing Trend, Footwear, and Bodywear Forums. A jury of renowned industry experts carefully reviewed the submissions for the upcoming season and awarded a total of four prizes.

At the heart of the event, the Trend Forum will showcase the award-winning fabrics for the first time, including the winners of the PERFORMANCE AWARD and the ECO PERFORMANCE AWARD. As the dedicated Footwear Area will now only appear at the fall fair, this year’s Footwear Forum will also be integrated into the Trend Forum in Hall C4. Additionally, visitors can explore the first-ever Wool Forum, located in the Wool Area, which mirrors the setup of the Bodywear Forum in the Bodywear Collective.

The jury, led by Marco Weichert, CEO of PERFORMANCE DAYS, along with Clarissa Stadelmann (Product Manager), Jury Head Alexa Dehmel, Regina Goller (Head of Innovation & Future Trends), and guest juror Laura Howe, Fabric Technologist at Mountain Equipment, expressed their enthusiasm for the outstanding submissions.

Sustainability and innovation in focus: Wool makes a grand comeback
The materials were divided into 13 categories, including 3-layer membranes, baselayers, workwear, bags, waterproof 2-layer fabrics, wool, and others. A particular emphasis was placed on this season’s Focus Topic: “Certifications – Which Ones Matter?”. The top 28 fabrics from each category, along with insights from the Focus Topic compiled by CSR specialist Anna Schuster, will be presented in the Trend Forum.

Previous focus topics have significantly elevated the quality of submissions. The Fall 2024 topic, “Colorization: Chemistry is Everywhere,” spurred a rise in the use of bio-synthetic dyes. Meanwhile, the Spring 2024 theme, “The Future of Polyester: Beyond the Bottle,” showcased advancements in textile-to-textile recycling materials.

This year, developments in the categories of Membranes, Safety & Durability (including aramid fibers), and Wool particularly stood out. Wool demonstrated exceptional versatility, being used in applications ranging from windbreakers to shirts. There was also notable growth in materials such as hemp-lyocell blends, recycled polyamide, and multi-component yarns. Two standout fabrics included a “Hulk fabric” featuring color-shifting effects under tension and a luxuriously soft modal-cashmere knit.

The award-winning innovations and highlighted materials will be on display during PERFORMANCE DAYS on March 5-6, 2025, in halls C4 and C5 at Messe München.

Global ecommerce platform and leader in on-demand merchandise production now leverages 86 Kornit Atlas MAX systems across its global fulfillment network Long Beach, CA – Impressions Expo Long Beach – January 23, 2025 —Printful, the global ecommerce platform and leader in on-demand merchandise production, announced the company has significantly upgraded its ability to empower creators, entrepreneurs, and businesses of all sizes by expanding its direct-to-garment (DTG) printer resources – further solidifying its position as an industry innovator. By integrating added units of the innovative Atlas MAX technology from Kornit Digital, Printful is setting a new benchmark for print quality and color consistency, delivering the best results in the industry for ist customers worldwide.

Both Printful and Kornit will be exclusively discussing their partnership at Impressions Expo in Long Beach, CA on January 23-25. The expanded partnership equips Printful with an unmatched 86 Atlas MAX systems across ist global fulfillment network, making them the industry leader in print on-demand DTG. Since 2015, the company has invested tens of millions of dollars in upgrading its DTG printing solutions to ensure advanced print quality and reliability for its millions of customers. Renowned for producing vibrant, durable prints with remarkable precision, Atlas MAX technology guarantees that every product meets Printful’s ambitious standards for quality and reliability - something for which Printful merchants around the world have come to rely.

The adoption of Atlas MAX fully reinforces Printful’s sustainability goals, offering a more eco-conscious printing solution with reduced waste and a smaller environmental footprint, aligning with the growing demand for sustainable practices in the ecommerce and printing industries.

This equipment upgrade is part of Printful’s larger mission to enhance its global fulfillment network and support its customers in building successful businesses. The advanced technology ensures superior results across its entire catalog of custom products, from t-shirts and hoodies to tote bags and beyond, all while supporting the speed and scalability for which Printful is known.

Kelheim Fibres, a leading manufacturer of specialty viscose fibres, has published their comprehensive sustainability report. By doing so, the company is setting another milestone for transparency while simultaneously emphasizing its commitment to the goals of the UN Global Compact.

An integral part of the sustainability report is the EMAS Environmental Statement, which – as it has been annually since 2020 – was audited by independent environmental experts as part of the EMAS (Eco-Management and Audit Scheme) revalidation. This confirms Kelheim Fibres’ high environmental performance and its continuous efforts towards sustainable corporate governance.

The sustainability report goes beyond mere environmental performance and addresses all aspects of Corporate Social Responsibility (CSR).

“Credibility and trust are based on transparency. With our new sustainability report, we demonstrate how we fulfil our responsibility for both people and the environment – and the contribution we make with our biodegradable fibres to combating one of the biggest global problems of our time, the growing plastic waste,” explains Wolfgang Ott, Head of CSR at Kelheim Fibres. The viscose fibres made from 100% plant-based raw materials represent a powerful alternative to conventional plastics in numerous applications and thus help reduce global waste.

Archroma, a leading company in specialty chemicals towards sustainable solutions, has joined the BioCircular Materials Alliance to help accelerate the fashion industry’s transition to sustainable circular business models. Global coalition aims to move the fashion industry towards a circular future by utilizing renewable nature-driven materials.

Conceived by biomaterials pioneer Spiber Inc., the Alliance brings together fashion brands, manufacturers and suppliers with the joint aim of encouraging the wider adoption of bio-based textile materials and chemical treatments. Early milestones include the creation of a Materials BioCircularity Database that will help brands and mills evaluate how their choice of fibers, dyes and finishing chemicals affect the recyclability of finished goods.

Archroma’s PLANET CONSCIOUS+ vision serves as its roadmap to a more sustainable textile industry. The vision drives the company to go beyond the status quo in collaboration with other industry leaders, aligning perfectly with the Alliance and its goal of developing a circular ecosystem. Archroma is proud to be part of this effort with Spiber and our other Alliance partners.

Committed to advancing sustainability, Archroma focuses on developing dyes and chemicals products, processes and technologies that aim to improve on what’s available in the market in terms of sustainability, but also deliver enhanced value to brands, mills and consumers. Through its innovations, Archroma strives to support our partners to produce apparel and textiles that are safer and more durable, made in a more efficient way, and easier to recycle.

Stella McCartney, Marzotto Wool Manufacturing Srl, Fashion for Good and 13 new companies and organizations have joined the BioCircular Materials Alliance. Archroma is one of only two dyes and chemical suppliers in the Alliance.

Guide to Smart, Digital, and Green Skills: A free eBook is now available for download on the ADDTEX website. This comprehensive guide provides an introduction to the ADDTEX Smart, Digital, Green Skills Academy, which offers nine specially developed courses designed to help professionals enhance their skills in digital and green technologies.

Flexible Learning for the Textile Industry
The ADDTEX Academy is based on a gap analysis of the textile industry and provides targeted training programs focused on the smart, digital, and green transformation of the sector. The courses cater to engineers, technicians, and managers, addressing their specific needs. They are delivered through a state-of-the-art e-learning platform with a modular design and flexible learning options, allowing learners to access the content at their own pace and convenience.

The eBook explains the structure and benefits of the courses, delivered in a MOOC format (Massive Open Online Courses). It also includes practical case studies and a microcredentialing system to certify newly acquired skills. These mini-diplomas are a crucial step in improving career prospects and aligning with the demands of an evolving job market.

The EU project ADDTEX (Advancing industrial digital and green innovations in the advanced textile industry through innovation in learning and training) is an Erasmus+ initiative aimed at fostering digital and green innovations in the textile industry.

From July 2022 to June 2025, twelve partners from ten European countries – including businesses, clusters, universities, and vocational education providers – are collaborating on the project. Key outputs include a Massive Open Online Course (MOOC), a training platform, a mobility program, and new hubs to support further education.

A special focus is placed on key technologies such as Artificial Intelligence (AI) and automation to ensure the long-term competitiveness of the European textile industry.

Practical Focus and Certification through Microcredentials
The ADDTEX Academy courses combine theoretical knowledge with practical components, including case studies and quizzes. Microcredentials are awarded upon completing each module and passing the respective tests. These certifications allow for quick and targeted recognition of skills, enhancing job market opportunities. With an integrated learning management system (LMS), learners have lifetime access to course content, making the ADDTEX Academy a valuable tool for lifelong learning in the textile industry.

New Perspectives for the Textile Sector
Through targeted training and cutting-edge technologies, the innovative EU project ADDTEX provides in-depth expertise on key topics such as digitalization, sustainability, and advanced (smart) technologies. The eBook and flexible course offerings make it easy to access professional development, equipping industry professionals for the challenges of a digital and sustainable future.

Solvay and Hankook announced the signing of a Memorandum of Understanding (MOU) to collaborate on the development of circular silica coming from biosourced and waste sourcing for tire production. This partnership combines Solvay's silica expertise and sustainability commitment with Hankook’s manufacturing capabilities and market leadership.

Solvay’s silica portfolio is recognized to ensure low rolling resistance, which contributes to lower fuel consumption for thermal engines and extended battery range for electric vehicles, but also provides high wear resistance, leading to longer tire life. In addition, highly dispersible silica (HDS) is instrumental to reach the circular ambition of tire manufacturers. In the continuity of the Livorno (Italy) rice husk ash (RHA) production, Solvay is continuously engaged in a substantial circular conversion in all regions with tire industry leaders.

The companies will now jointly advance the technical development of circular silica, with the goal of mass production in the near future. Solvay products, currently at pilot phase, are under evaluation. This partnership aligns with both companies' commitment to sustainability and their shared goal of a more environmentally responsible automotive future.

"This partnership marks a significant milestone in our journey towards more sustainable tire manufacturing," said Bonhee Ku, President & CTO of Hankook Tire. "By collaborating with Solvay, we can advance the development of sustainable materials that enhance tire performance while contributing to a circular economy and a greener future."

An Nuyttens, President of Solvay’s Silica & Special Chem business added, "Silica is essential for high-performance tires. We are thrilled to collaborate with Hankook on circular silica solutions to address key industry challenges while offering superior performance and environmental benefits. Together, we aim to push the boundaries of sustainable innovation.”

INDA, the Association of the Nonwoven Fabrics Industry, has opened the registration for the IDEA®25 International Conference and Exhibition on April 29-May 1, 2025, at the Miami Beach Convention Center in Florida.

For the first time at IDEA, the two-day conference will be dedicated exclusively to sustainability, recognizing its critical importance to the nonwovens industry. The conference will bring together C-suite leaders, business development professionals, sustainability managers, product developers, regulatory teams, sales, and marketing to advance “Nonwovens for a Healthier Planet.”

The regional market overviews and company presentations that have previously been part of the conference program will be moved to the exhibition portion of IDEA, which will spotlight product innovations and solutions from leading companies across the industry.

Among the topics industry experts will explore in presentations and panel discussions at IDEA25 are:

• Regulations: Upcoming regulations in the U.S., European Union (EU), and the United Nations impacting sustainability efforts
• Product and Process Innovations: Sourcing sustainable materials featuring natural fibers, advances in biodegradability and compostability, and fiber-to-nonwoven recycling and Extended Producer Responsibility (EPR) initiatives
• Circular Economy and Bio-Materials: Responsible sourcing, innovations in sustainability, and end-of-life solutions that reduce waste and lower energy consumption, leading to significant cost and resource savings

Details regarding the presenters and abstracts for the conference will be announced in the coming weeks.

IDEA25 Highlights
The IDEA® Achievement Awards, in partnership with Nonwovens Industry magazine, will be presented based on the results of online voting in six categories, including sustainability achievement.

The event will kick off on April 28th with training courses covering the essentials of nonwovens and market-focused areas, including a Nonwovens 101 short course on manufacturing nonwovens and advanced sessions on technical design and performance in baby and adult care absorbent systems, wet wipes, period products, and filter media training.

In conjunction with IDEA25, INDA also announced registration has opened for FiltXPO™ 2025, the International Filtration Conference and Exhibition, on April 29-May 1, 2025, at the Miami Beach Convention Center. For updates on both events, visit the INDA website.

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili has developed unique processes combining fermentation and organic chemistry to offer a high-performance, eco-friendly alternative to petrochemical dyes. Their ecological alternative significantly reduces the use of toxic chemicals and fossil resources, while aiming to cut CO2 emissions up to 50%. It meets the same performance as petrochemical indigo while seamlessly integrating into existing dyeing processes without requiring additional investment in commercial dyeing equipment.

Pili’s colors development is based on standardized Life Cycle Assessments (LCAs), ensuring a rigorous process to measure and minimize their environmental impact.

A Partnership Driving Sustainable Transformation in the Industry
Fiber and dye are the two main components of denim products and also the ones with the greatest impact on their production. The partnership between Citizens of Humanity, Pili, and Orta establishes one of the highest ecological standards in the market with the use of regenerative cotton and biobased indigo.

Pili biobased indigo will make its debut in Citizens of Humanity and AGOLDE’s Spring 2025 collections. This long-term partnership between Citizens of Humanity, Orta, and Pili will continue to expand in future collections. The launch will be exclusive on NET-A-PORTER on January 6, 2025, before being extended to agolde.com, citizensofhumanity.com, and other global retailers.

A Key Step Towards the Decarbonization of the Color Industry
Building on this first success, Pili is accelerating the development of coloring solutions for various industrial applications, particularly in the inks, paints, and polymers sectors. The aim is to decarbonize everyday products using high-performance biobased pigments, with the first applicative tests set to begin this year. Pili continues its mission to decarbonize the color industry, paving the way for a sustainable revolution.

Autoneum expands its sustainable product portfolio for commercial vehicles with new polyester-based side and rear wall panels. Their carrier material consists of Propylat PET, the company’s eco-friendly and fully recyclable Pure technology made of 100 percent polyester. Autoneum’s components thus offer a significantly more sustainable alternative to the composite or thermoset resin panels commonly used in trucks today, which are difficult to recycle. Thanks to the unique material composition of Propylat PET, they contribute to optimized acoustic and thermal management.

With the establishment of a dedicated Business Unit Commercial Vehicles at the beginning of 2024, Autoneum has set the course for further sustainable and profitable growth in this market segment on a global scale. Manufacturers of medium and heavy trucks as well as agricultural vehicles thus benefit not only from Autoneum’s existing production footprint and comprehensive product and technology portfolio, but also from the Company’s longstanding experience in the development and manufacturing of environmentally friendly monomaterials. Components such as the new polyester-based side and rear wall panels support customers in improving the environmental performance of commercial vehicles and are therefore an important step towards a circular economy also in this vehicle segment.

The carrier material of Autoneum’s sustainable trim components consists of 100 percent polyester. Thanks to the high content of recycled fibers and the excellent end-of-life recyclability of Propylat PET, the side and rear wall panels from Autoneum are considerably more environmentally friendly than the composite or thermoset resin alternatives commonly used in trucks today. Furthermore, additional components can be welded onto the material without the use of adhesives or other chemicals, which further increases the products’ recyclability at the end of their service life. Due to the unique material composition of Propylat PET, the components also improve the acoustic and thermal insulation of the vehicle interior and are characterized by minimal emission of volatile organic compounds as well as low odor. In addition, Autoneum continues to invest in the develop-ment of monomaterial components for commercial vehicles, where both the carrier material and the aesthetic surface are made entirely of polyester, thus further advancing the transition to a sustaina-ble circular economy.