From the Sector

Freudenberg Performance Materials announces a general upward adjustment of their prices for nonwoven performance materials for flooring and filtration applications in EMEA. This revision, effective January 1, 2022, has become necessary because of sustained and unprecedented surge in cost for raw materials, packaging, freight, consumables and energy combined with disruptions in their inbound supply chain.

Prices across all categories have by far outpaced their expectations and are forecasted to remain on high levels throughout 2022. This historic price trend has placed significant pressure on Freudenberg Performance Materials, and they understand in a similar way on their customers.

At this stage their business can no longer absorb the effects of such high price levels. Freudenberg Performance Materials will therefore adjust our prices for all their Colback® and Lutradur branded nonwoven products for flooring and filtration application by double-digit increases depending on product types.

Freudenberg Performance Materials will continue to work on improving productivity to offset inflationary pressure to keep attractive price levels and to avoid further price adjustments. They will continue to monitor the market development and in case of sustained and unexpected downward trends they will adjust our prices accordingly.

During an expansive, three-day Electronics For Imaging, Inc. open house this month at the company’s EFI™ Reggiani industrial textile printer facility, textile and apparel manufacturers witnessed first-hand the market-leading innovations that provide users with new opportunities. The December open house, which drew more than 70 attendees from over 23 different European, South American, and Middle Eastern countries, featured informative sessions with product experts on a diverse range of topics, covering new and trending market applications for textile manufacturers.

Attendees witnessed live demonstrations of eight advanced digital printers during the open house, including the new EFI Reggiani HYPER, EFI Reggiani TERRA Silver scanning/multi-pass printer, and EFI Reggiani BLAZE as well as the EFI Reggiani BOLT – the award-winning single-pass offering that is the one of the fastest digital textile printers.

EFI Reggiani HYPER – a fast scanning digital printer
The new EFI Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. The Reggiani HYPER model targets the industrial high-speed segment of the multi-pass textile printing sector.

With an up to eight-colour configuration, it prints at speeds up to 13 linear metres per minute in two-pass production mode. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

Sustainable direct-to-textile printing with the EFI Reggiani TERRA Silver
The new-version TERRA Silver printer is part of EFI’s complete TERRA line-up of pigment ink printer solutions. It allows print service providers to enter the world of industrial textile with a short, smart and green production process.
The printer also features:

• A new recirculating ink system for superior reliability and minimum maintenance
• Several printing modes to ensure maximum flexibility in terms of design capability
• New, real-time image processing that eliminates time spent in image pre-calculations
• A user friendly, intuitive interface
• A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.

EFI Reggiani BLAZE, an ideal entry solution for industrial textile printing
The EFI Reggiani BLAZE printer is designed to give textile companies the opportunity to enter the digital textile printing market with a compact solution. The new, 1.8-metre-wide printer offers an innovative, low-maintenance, continuous recirculation ink system equipped with a level sensor and degassing as well as a print head crash protective system for longer printhead life and superior uptime.

The upgraded EFI Reggiani BOLT – one of the fastest digital textile printers
In 2021, the EFI Reggiani BOLT received a combination of hardware and software enhancements that minimise artifacts, compensating for missing nozzles that may occur over time and enhancing uniformity to deliver smoother solid colours. The upgrade also delivers improved quality and smoother gradients, plus it enables faster printhead replacement and drastically increases file processing speed by up to 200% for large, complex files.

Montalvo, international specialist in web Tension Control, has hired Steve Franklin as their new Director of Engineering. Mr. Franklin will be overseeing Montalvo’s Electrical, Mechanical, and Automation Engineering teams, directing the development of new products, customized products, and larger-scale projects, while improving processes and expanding the company’s overall Engineer capabilities.

Chief Executive Officer, Bryon Williams says “Steve is an incredible asset to the team. We are continuously pushing ourselves as a company, creating new products, expanding into new markets, and providing additional offerings to our customers as a total web handling and web tension control solutions provider. Steve’s background and experience are only going to accelerate these objectives and our overall growth. Mr. Franklin brings new ideas, innovations, and leadership to the team, and I am very excited to see what the future brings.”

Mr. Franklin has over 25 years of experience as an engineer and 14 years as an Engineering Manager for a global automation supplier, where Mr. Franklin monitored the execution of procedures and processes that Engineering is involved with, and encourage changes that make the company more flexible, competitive, and quality conscious. Mr. Franklin holds a Bachelor of Science in Physics from Worcester Polytechnic Institute.

With the approval of the Supervisory Board, the Executive Board of adidas has decided to launch a multi-year share buyback program. Starting in January 2022, the company plans to buy back shares in an amount of up to € 4 billion until 2025. Taking into consideration the € 1 billion share buyback completed in 2021 already, the company intends to return up to € 5 billion to its shareholders through regular share buybacks alone during the five-year strategic cycle. The buyback activities are complemented by the company’s annual dividend payouts in a range of between 30% and 50% of net income from continuing operations.

Strong shareholder returns are a key component of adidas’ new strategy ‘Own the Game’. As part of ‘Own the Game’, adidas plans to generate substantial free cash flow until 2025 and return the majority of it – between € 8 and 9 billion – to its shareholders via dividend payments and share buybacks. In addition, the company plans to return the majority of the cash proceeds from the Reebok divestiture to the shareholders after closing of the transaction, which is expected in the first quarter of 2022.

“Over the next couple of years, our business will become significantly more cash generative than ever before”, said Harm Ohlmeyer, CFO of adidas. “And we will hit the road running in 2022: Driven by strong top- and bottom-line improvements, we will once again generate a high free cash flow, which we will almost entirely return to our shareholders next year.”

As with previous share buybacks, adidas intends to cancel most of the shares repurchased during the program, which would reduce the number of shares as well as the share capital accordingly.

For most textiles, finishing processes are not actually the last stage. Products often need an extra touch of expertise to make them perfectly ready for the customer. At this point in the value chain, that usually means manual tasks – but now there are technical solutions and intelligent systems which can handle complex operations better, while adding extra value and assured quality.
Automation brings reliability and efficiency, ultimately saving costs to produce the right quality every time. Swiss companies are specialized in many of these disciplines, with machinery for fabric inspection and presentation, labelling and tracking, folding and packaging. They have the technology to inspire a new vision at the post-production segment of the textile manufacturing processes. Optimization of workflows, with bottleneck management, is an obvious potential benefit. And it delivers measurable returns on investment. The wider picture with automation will prepare companies for the IoT and Industry 4.0.

New business models
The advantages of automation in mills with high-volume production are obvious: consistent quality, increased efficiency, waste reduction in some cases, as well as significant medium-term cost reductions in every case.
That description focuses on the aims of modern mills in low-cost markets. But producers in Europe and USA could reach out for more. For them, automation could be a game-changer, offering unique new opportunities.
Reshoring is a growing trend now. It shows great potential and is definitely driven by sustainability and changes in consumer mindsets. “We believe that the time is right – the machines and solutions certainly are – to push automation also to the very end of the production line, replacing intensive manual work and take the chance for reshoring. The current situation is kind of a transition time which is expected to last for a couple more years in the textile industry,” says Rueedi. He adds that any investments in these prime markets pay off much faster because of higher labour costs.
Innovation transformed through automation can do much more than simply replacing the nimble fingers of humans. It also enables new business models, guaranteeing prosperous future business, alongside greater job security.

Digital workflow and process control
The Swiss company Maag Brothers is a leading supplier of high-end machines for quality assurance in the final make-up processes, specifically fabric inspection, plating/folding, selvedge printing and packaging. Maag reports on a practical example from a mill in India which recognized the potential of automation.
An analysis at the customer’s mill identified the main goals as modernization of the workflow at quality control and packing processes. Maag’s new system covers tasks from fabric inspection to dispatch, and offers transparent and easily adjustable processes with real-time process control. It’s a digital solution, resulting in a slim organization, paperless, and the basis for further optimization towards Industry 4.0 to exploit its full potential. The customer’s own calculation showed a ROI for the installation at less than three years – along with a reduction in manpower and savings in fabric costs for shade samples.

Perfectly labelled, efficient data...
Smooth processes start with a label. Swiss company Norsel is an expert in grey fabric labelling systems, for piece tracking through all textile processes. High-quality label printing and proper sealing on all kind of fabrics ensure readability and sustainability after dyehouse processes such as mercerizing, high temperature dyeing and even hot calendering. No roll mix-up during dyeing, easy sorting of fabric rolls and rapid delivery make processes in the mill much more efficient. Using RFID codes lifts fabric inventory control to the highest level, with all information readily transferred to a database and integrated through any ERP software.
It’s a foolproof way to avoid the risk of human errors from hand-written notes on grey fabrics and article sheets, by opting for reliable, secure and forward-looking solutions.

Sample collections – the silent salesmen
First impressions count, so fabric producers like to present their collection perfectly – and that’s only possible with automated solutions. Swiss producer Polytex continuously refines its solutions, underlining its leading position in sample making equipment. Fully-automatic high-performance sample production lines are designed to satisfy the highest expectations. Fully-automatic lines or robotic machines set the standards for quality and performance. Even the most demanding clients can achieve their goals with impeccable samples, quickly and efficiently made, for flawless collections that are sure to impress.

Automation drives buying
First impressions are also the trigger for quick purchase decisions. The proof is there on every store shelf. Customers of Espritech are also well aware of it. They trust this Swiss producer of automated folding machinery to provide the final touch of class to home textiles and apparel products before they go on display. The folding systems are generally large mechatronic devices, loaded with latest technologies in mechanics, electronics, sensors and pneumatics. “Textile producers are amazed how folding machines solve the tricky task of reliably handling chaotically behaving materials. They see process optimization potential and the impact. We observe a slow but continuous change of mindset installing sophisticated technology even in the last steps of textile finishing,” says Philipp Rueedi, CFO at Espritech.

As the demand for recycled plastics grows, so does the size of the machines. This applies to the processing of polyolefins as well as to PET recycling. With its unique dimensions and production capacity, this new size of plant features a screw diameter of 280 mm, implemented for the first time in a VACUREMA® Basic 2628 T large-scale project for producing rPET pellets. EREMA has just shipped the plant to a customer in Brazil.

Up to 40,000 tonnes per year of rPET meeting the highest quality standards can now be produced. "For this purpose, we installed a screw with a length of ten meters, a diameter of 280 millimetres and a weight of 3.5 tonnes, which is the largest ever used in one of our recycling machines," explains Managing Director Michael Heitzinger. The screw was manufactured by 3S, a subsidiary of EREMA GmbH. No less impressive is the reactor of this recycling system, which, with a height of around 10 metres, is also unique and almost reaches the roof of the new production hall. 500 tonnes of input material were recycled during the test phase, which was subject to strict quality control. "The entire project was a great team effort," Heitzinger said, thanking everyone involved.

EREMA as a partner for large-scale projects
Just four years ago, the largest extrusion line supplied by EREMA was designed for a throughput of 15,000 tonnes per year. This size of plant was ordered by customers once or twice a year. In the meantime, machines like this leave the production site in Ansfelden every month. As early as 2020, EREMA proved to be a pioneer and reliable partner for implementing unique large-scale projects. That was when the food and beverage packaging manufacturer Envases Universales Mexico commissioned two VACUREMA® Basic 2625 T machines, each with a screw diameter of 250 mm and a capacity of 30,000 tonnes per year.

Finland-based circular fashion and textile technology group Infinited Fiber Company has selected AFRY as the main engineering partner for its new flagship factory for producing regenerated textile fibers for leading fashion and apparel brands.

More than 92 million tonnes of textile waste are produced globally every year, with much of it ending up in landfills or incinerators. At the same time, textile fiber demand is increasing rapidly. Infinited Fiber Company’s technology turns cellulose-based raw materials, like cotton-rich textile waste, into a premium regenerated textile fiber that goes by the name Infinna™. The technology, which can be licensed for both new factories and to retrofit existing pulp or viscose production units, offers a solution for eliminating waste and reducing the textile industry’s burden on limited virgin resources.

Infinited Fiber Company currently operates pilot plants in Finland and has announced plans to build a flagship factory there to meet the strong demand from international clothing brands. The flagship factory will be the first of its kind in the world and will use post-consumer textile waste as feedstock. Production is scheduled to begin in 2024. In Finland, the national-level collection of textile waste will begin in 2023, and in the EU, the collection of textile waste will become mandatory in 2025, which will facilitate raw material supply.

The annual production capacity of the plant is planned at 30,000 tonnes of Infinna fiber, which corresponds to the amount of fiber needed for about 100 million t-shirts. Infinited Fiber Company has already sold a significant portion of future production through multi-year sales deals with global fashion brands, who see its regenerated Infinna fiber as an important part of their own circular economy strategies.

AFRY’s assignment includes the basic engineering of the new factory to support the final investment decision. In this basic engineering phase, AFRY will design the combination of several technology and equipment deliveries into one viable plant. AFRY will also provide its AFRY Smart Site services for the digitalization of the factory, utilizing Industry 4.0 technologies to optimize and digitally connect all the factory's processes and operations.

The new claim “Crafted Elegance” embodies Bemberg™’s values of preciousness, uniqueness, quality and refined aesthetic blended with innovation and responsible values. In 2021 Bemberg™ celebrates nine decades of commitment to deliver true timeless beauty, style and touch thanks to its responsible innovation heritage and soul. And today it relaunches a new gender aesthetics that speaks about contemporary values of transparency, inclusivity and sustainability.
 
Bemberg™ is all about joyful comfort, premium values delivering an unparalleled wellbeing. It’s the one-of-a-kind material that offers design, beauty, innovation and responsibility all at once.

Its heritage talks about premium high-quality lining for formal and sportswear, but the contemporary and worldwide journeys and designers’ cooperation are talking about fashion, outerwear, innerwear dedicated to contemporary consumers.
 
Bemberg™ by Asahi Kasei is the brand name of the regenerated cellulose fiber made from the smart tech transformation of cotton linters - short downy fiber enfolding cotton seeds. It is pre-consumer materials obtained from manufacturing process of cotton oil that are converted through a traceable and transparent closed loop process, taking place in Nobeoka, Japan, the only plant producing Bemberg™ at worldwide level. So, the Bemberg™ DNA is really based on a circular economy approach.

Bemberg™ fiber is the key ingredient of some of the most cutting-edge design innovations on planet Fashion, proving to be a sustainable, responsible and innovative material.

The Bemberg™’s 90th anniversary signs also another important moment for the company. Mr. Koji Hamada is appointed as new CEO of Asahi Kasei Fibers Italia. Mr. Hamada has a strong connection to the Italian market having already spent more than 5 years in the Gallarate’s headquarter working in close contact with all partner of the territory.

ISKO’s 2023 Collection Vol. 1 is designed to meet the varied needs of today’s consumer by providing fashion, comfort, versatility and responsibility in each of its innovative fabrics. The entire collection is “engineered for nature” using ISKO’s recently launched R-TWO™50+ technology – a process which creates high-quality denim that is less harmful to the natural world.

R-TWO™50+ is the driving force behind ISKO’s efforts to reduce the industry’s impact on the planet. The fabrics are made with a minimum of 50% pre- and post-consumer recycled blend that is entirely Global Recycled Standard (GRS) certified. This results in less use of natural resources and a reduced carbon and water footprint of up to 45% and 65% respectively.

ISKO has also incorporated hemp into the collection as a sustainably viable alternative to cotton. Hemp requires much less water, no pesticides and grows quickly in almost any type of soil. New spinning techniques give the fiber a softer hand feel and make hemp a genuinely enticing option to cotton.

2023 Collection Vol. 1 includes ISKO Blue Skin™, Jeggings™, ISKO™ Rigid, ISKO Rigidflex™, ISKO EFD™, Summer Colors, Catwalk, ISKO Reform™, ISKO™ Black, ISKO™ Comfort, ISKO Pop™ – and five macro trends (Denim Nation, New Origin, Isko Reborn, Isko Motion, Chill Zone). These trends incorporate some of ISKO’s key denim technologies to create a versatile collection that complements any style, vibe and mood.

ISKO Reform™, ISKO Blue Skin™ and Jeggings™ are the groups used to create fabrics that are trans-seasonal and one-size-fits-all – subscribing to a philosophy of inclusivity that is valued by Gen Z.

The collection also gives prominence to color groups. ISKO™ Black delivers various shades of black with different elasticity and aspect options. This part of the collection fulfils the perennial need for this timeless color. ISKO EFD™, or ‘Eco For Dye’, is a sustainable approach to producing ecru fabric. This technology shortens the production process and saves on water usage. The result is an ecru-colored base that can be used as is for a natural look or can also be dyed to any color.

New this season are the Summer Colors and Catwalk groups. Summer Colors is inspired by an eclectic mix of influences including natural earth tones, workwear looks or bright colors with authentic, open-end denim constructions. Catwalk is a bold and bright addition to the collection that offers on-trend styles in ISKO finishes including ISKO Urban Jeather™, Pearl Coat and Flashy Finish.

Archroma, a global leader in specialty chemicals towards sustainable solutions, announced the relocation of its headquarters to the Haus der Wirtschaft (HDW) building in Pratteln, a satellite town of Basel, Switzerland.

The HDW building is a business hub hosting under one roof the Economic Chamber Baselland with other companies, as well as a fully-serviced conference and event center.

Archroma will focus its other site and current headquarters, located in the nearby town of Reinach, to laboratory and application development activities.

“With our new corporate headquarters in HDW, we are joining a dynamic business place”, comments Heike van de Kerkhof, CEO at Archroma. She adds: “Our Reinach site will be refocused as a ‘tech hub’ and will continue to develop leading innovations and sustainable system solutions to serve our markets. With this, we are strongly reaffirming our deep commitment to our Swiss roots and presence.”

Christoph Buser, Director of the Economic Chamber Baselland, adds: “We are very excited to welcome Archroma in the HDW offices. This successful and innovative company is an enrichment for this location, which stands for inspiration and a modern working community.”