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11.09.2024

KARL MAYER GROUP at ITMA ASIA + CITME 2024

Under the motto "Master the Change", the KARL MAYER GROUP presents innovations from its brands KARL MAYER, STOLL and KM.ON at to ITMA ASIA + CITME, from October 14 to 18, 2024. Visitors can expect an exhibition of solutions from the fields of mechanical engineering, digitalization, textile products, applications and customer support.

A range of warp knitting and flat knitting machines from the Group's product portfolio and textile trends will also be on display at an accompanying in-house show at KARL MAYER (CHINA). The event in Changzhou starts the day before the trade fair opens. One highlight will be the opening of the new showroom of the KARL MAYER subsidiary in China with solutions from all areas of technology.

 

Under the motto "Master the Change", the KARL MAYER GROUP presents innovations from its brands KARL MAYER, STOLL and KM.ON at to ITMA ASIA + CITME, from October 14 to 18, 2024. Visitors can expect an exhibition of solutions from the fields of mechanical engineering, digitalization, textile products, applications and customer support.

A range of warp knitting and flat knitting machines from the Group's product portfolio and textile trends will also be on display at an accompanying in-house show at KARL MAYER (CHINA). The event in Changzhou starts the day before the trade fair opens. One highlight will be the opening of the new showroom of the KARL MAYER subsidiary in China with solutions from all areas of technology.

 

Source:

Karl Mayer Group

12.08.2024

VDMA members at CAITME

About 25 VDMA members will participate at CAITME, taking place from 11 to 14 September in Tashkent, Uzbekistan. Among the VDMA companies present at the trade fair with their own booth or through agents, 13 companies will be exhibiting in the area of the official German Pavilion, organised by the German Federal Ministry for Economic Affairs and Climate Action and initiated by VDMA: Brückner Textile Technologies, Erbatech, Georg Sahm, Groz-Beckert, Heusch, KARL MAYER STOLL Textilmaschinenfabrik, KURIS Spezialmaschinen, Lindauer DORNIER, Oerlikon Textile, Stäubli Bayreuth, STC Spinnzwirn, THIES, Xetma Vollenweider.

About 25 VDMA members will participate at CAITME, taking place from 11 to 14 September in Tashkent, Uzbekistan. Among the VDMA companies present at the trade fair with their own booth or through agents, 13 companies will be exhibiting in the area of the official German Pavilion, organised by the German Federal Ministry for Economic Affairs and Climate Action and initiated by VDMA: Brückner Textile Technologies, Erbatech, Georg Sahm, Groz-Beckert, Heusch, KARL MAYER STOLL Textilmaschinenfabrik, KURIS Spezialmaschinen, Lindauer DORNIER, Oerlikon Textile, Stäubli Bayreuth, STC Spinnzwirn, THIES, Xetma Vollenweider.

With exports of textile machinery and accessories worth 85 million euros in 2023, Germany was once again the second biggest supplier to the Uzbek textile sector, surpassed only by China. Uzbekistan is one of the largest producers and exporters of cotton. In the cotton sector, Uzbekistan already has a fully integrated production chain. Almost the entire cotton fibre is spun in the country. The Uzbek government has pushed ahead with extensive economic reforms in recent years. The textile industry is one of the top investment sectors in the manufacturing industry. Besides cotton spinning, the textile sector is enlarging its capacities in the downstream production steps of the textile chain, such as fabric making, finishing and dyeing.

Source:

VDMA

07.08.2024

KARL MAYER at CAMX: Solutions for composite reinforcements

KARL MAYER North America will return to exhibit at CAMX, a composites trade show, taking place from September 9 to 12, 2024 in San Diego. Here it will present as an innovative partner to the composites industry with machines such as the COP MAX 4, a all-rounder to produce multilayer, multiaxial fabric structures; the COP MAX 5, specifically for processing carbon fibers; and the UD 700 fiber spreading system. Furthermore, a new machine was launched this spring, called MAX GLASS ECO.

Besides the machines, KARL MAYER supports customers with pioneering application developments. The focus of the medial presentation will be the processing of natural fibers into sustainable composite reinforcements. In cooperation with representatives of the winter sports industry, KARL MAYER has already processed hemp tapes and flax fibers into non-crimp fabrics for snowboards and skis with COP MAX 4. Examples were launched at the last editions of this year's Techtextil and JEC World which were very well received by visitors.

KARL MAYER North America will return to exhibit at CAMX, a composites trade show, taking place from September 9 to 12, 2024 in San Diego. Here it will present as an innovative partner to the composites industry with machines such as the COP MAX 4, a all-rounder to produce multilayer, multiaxial fabric structures; the COP MAX 5, specifically for processing carbon fibers; and the UD 700 fiber spreading system. Furthermore, a new machine was launched this spring, called MAX GLASS ECO.

Besides the machines, KARL MAYER supports customers with pioneering application developments. The focus of the medial presentation will be the processing of natural fibers into sustainable composite reinforcements. In cooperation with representatives of the winter sports industry, KARL MAYER has already processed hemp tapes and flax fibers into non-crimp fabrics for snowboards and skis with COP MAX 4. Examples were launched at the last editions of this year's Techtextil and JEC World which were very well received by visitors.

More information:
Karl Mayer USA CAMX Composites
Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER: Erfolgreicher Verkauf der Composite-Maschine MAX GLASS ECO (c) KARL MAYER GROUP
22.07.2024

KARL MAYER: Successful sale of MAX GLASS ECO composite machine

With the MAX GLASS ECO, the KARL MAYER Technical Textiles Business Unit offers a production machine for the economical manufacture of standard reinforcement textiles made from glass fibers, in particular non-crimp fabrics for the wind power industry. The newcomer can be adapted to the requirements of different application areas thanks to various optional functions and combines short amortization times. At a maximum speed of 1,800 min-1, it produces up to 410 m/h at a working width of 101". This performance is very well received on the composite market. Since the launch of the MAX GLASS ECO at JEC World in March this year, several purchase agreements have already been signed.

Some machines are going to India, and a larger number has been ordered by Chinese customers. Even the demonstration models in the KARL MAYER GROUP customer centers in Changzhou and Chemnitz have already been sold. However, the MAX GLASS ECO at KARL MAYER Technische Textilien in Saxony can still be used for processing trials and performance tests until September.

With the MAX GLASS ECO, the KARL MAYER Technical Textiles Business Unit offers a production machine for the economical manufacture of standard reinforcement textiles made from glass fibers, in particular non-crimp fabrics for the wind power industry. The newcomer can be adapted to the requirements of different application areas thanks to various optional functions and combines short amortization times. At a maximum speed of 1,800 min-1, it produces up to 410 m/h at a working width of 101". This performance is very well received on the composite market. Since the launch of the MAX GLASS ECO at JEC World in March this year, several purchase agreements have already been signed.

Some machines are going to India, and a larger number has been ordered by Chinese customers. Even the demonstration models in the KARL MAYER GROUP customer centers in Changzhou and Chemnitz have already been sold. However, the MAX GLASS ECO at KARL MAYER Technische Textilien in Saxony can still be used for processing trials and performance tests until September.

There is also great interest in Eastern Europe. At Techtextil 2024 in Frankfurt, for example, the new composite machine was a topic of numerous meetings with Ralf Schramm, Sales Manager at KARL MAYER Technische Textilien for this region. "I held many orientation discussions about the machine's performance. But there were also customers with specific purchase requests, including the Polish manufacturer of high-quality, professional solutions for the composites industry, Rymatex," says the sales professional.

Source:

KARL MAYER Verwaltungsgesellschaft AG

(c) Groz-Beckert KG
22.07.2024

Brückner, Groz-Beckert and Karl Mayer: Warp knitting symposium in Brazil

The German companies Brückner, Groz-Beckert, the Karl Mayer Group and Thies invite representatives of the Brazilian textile industry to a symposium with presentations and discussion panels in Blumenau, Brazil, on August 21, 2024. The event will be held at NS Armazém, Fortaleza, Blumenau and will focus on the current demand trend for warp knitted elastic fabrics.

The aim of the symposium is to provide a platform where knowledge can be exchanged and cooperation intensified. The symposium offers a wide variety of technical presentations as well as best practice examples and showcases cutting-edge technologies and innovations in warp knitting technology.

Interactive sessions and discussion rounds promote exchange among participants and provide networking opportunities. The event language is Portuguese.

The German companies Brückner, Groz-Beckert, the Karl Mayer Group and Thies invite representatives of the Brazilian textile industry to a symposium with presentations and discussion panels in Blumenau, Brazil, on August 21, 2024. The event will be held at NS Armazém, Fortaleza, Blumenau and will focus on the current demand trend for warp knitted elastic fabrics.

The aim of the symposium is to provide a platform where knowledge can be exchanged and cooperation intensified. The symposium offers a wide variety of technical presentations as well as best practice examples and showcases cutting-edge technologies and innovations in warp knitting technology.

Interactive sessions and discussion rounds promote exchange among participants and provide networking opportunities. The event language is Portuguese.

Those interested in attending the symposium may contact the sales representatives: Frank Bernhard or Fabricio Rampani (Brückner, Thies & Karl Mayer), or Diomar Gomes Vieira (Groz-Beckert) to register.

Source:

Groz-Beckert KG

STOLL: Successful presentation at Pitti Filati 95 (c) MOON DIGITAL AGENCY (@moon_digitalagency)
17.07.2024

STOLL: Successful presentation at Pitti Filati 95

STOLL was also represented with a stand at this year's Pitti Filati. The flat knitting machine specialist of the KARL MAYER GROUP introduced its new trend collection NOCTURNO and developments from STOLL ITALIA, which were created in collaboration with the yarn manufacturer IAFIL Industria Ambrosiana Filati S.p.A. The digital software products of the CREATE family were demonstrated on request.

In addition to its participation as an exhibitor, STOLL, together with three other companies, led the "Training Days" project at Pitti Filati designed for the professional development of the entire community of operators.

STOLL's trade fair presentation at this year's Pitti Filati was organised by its subsidiary STOLL ITALIA and was a complete success.

STOLL was also represented with a stand at this year's Pitti Filati. The flat knitting machine specialist of the KARL MAYER GROUP introduced its new trend collection NOCTURNO and developments from STOLL ITALIA, which were created in collaboration with the yarn manufacturer IAFIL Industria Ambrosiana Filati S.p.A. The digital software products of the CREATE family were demonstrated on request.

In addition to its participation as an exhibitor, STOLL, together with three other companies, led the "Training Days" project at Pitti Filati designed for the professional development of the entire community of operators.

STOLL's trade fair presentation at this year's Pitti Filati was organised by its subsidiary STOLL ITALIA and was a complete success.

More information:
Stoll Karl Mayer Pitti Filati
Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER launches new Elastomeric Raschel machine (c) KARL MAYER
15.07.2024

KARL MAYER launches new Elastomeric Raschel machine

KARL MAYER launches its RE 4-1, a new Raschel machine for the efficient production of highly elastic textiles. With this newcomer, KARL MAYER is expanding its Elastomeric series and supplementing the established RE 4-1 as part of its two-product line strategy. With the price-performance ratio, the machine fulfils the requirements of the volume business in particular.

A 170″ version of the machine has already been on sale in China for several months. The pre-release got off to a successful start. Encouraged by the feedback from the market, KARL MAYER has developed an RE 4-1 with a working width of 190″ and will be offering both models to its global customers from middle of July 2024.

The RE 4-1 can be ordered with E 28 and E 32 gauges. The 170" version is also available with E 36. The standard equipment includes KAMCOS® 2, batching device 18 E, Carbon fibre technology and N-pattern drive for controlling the guide bars: stitch-forming GB 1 to GB 3 and inlayGB 4. There are also optional features, including sensors for measuring the yarn tension, laser stop, batching device 34 A, LED lighting and an installation kit.

KARL MAYER launches its RE 4-1, a new Raschel machine for the efficient production of highly elastic textiles. With this newcomer, KARL MAYER is expanding its Elastomeric series and supplementing the established RE 4-1 as part of its two-product line strategy. With the price-performance ratio, the machine fulfils the requirements of the volume business in particular.

A 170″ version of the machine has already been on sale in China for several months. The pre-release got off to a successful start. Encouraged by the feedback from the market, KARL MAYER has developed an RE 4-1 with a working width of 190″ and will be offering both models to its global customers from middle of July 2024.

The RE 4-1 can be ordered with E 28 and E 32 gauges. The 170" version is also available with E 36. The standard equipment includes KAMCOS® 2, batching device 18 E, Carbon fibre technology and N-pattern drive for controlling the guide bars: stitch-forming GB 1 to GB 3 and inlayGB 4. There are also optional features, including sensors for measuring the yarn tension, laser stop, batching device 34 A, LED lighting and an installation kit.

With its technical configuration, the RE4-1 is optimised for the production of elastic and non-elastic standard fabrics, especially for the underwear sector. One of the top products of the Raschel machine with its high productivity and short amortisation time is elastic Power net. This open-meshed, airy fabric has become an indispensable part of the lingerie and clothing sector. It is often used in the wings of bras as well as for inserts in sports leggings, shirts, jackets and swimwear, where it provides delicate control and comfort. Power net can also be found in semi-technical applications, for example as outer and inner pockets for rucksacks and clothing.
In addition to Power net, Raschel Locknit, Sleek net and Satin net are also part of the production repertoire of RE 4-1. The fabrics with a decreasing density from Raschel Locknit to Satin net also play a role in underwear and clothing production. For their production, filament yarn is threaded in the front two guide bars and elastane in the back ones.

Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER North America: Successful Textiles Innovation Conference (c) KARL MAYER GROUP
09.07.2024

KARL MAYER North America: Successful Textiles Innovation Conference

The 2nd Textiles Innovation Conference held by KARL MAYER North America proved to be a complete success. The trade event took place from June 25 to 27, 2024 at the headquarters of the KARL MAYER GROUP subsidiary in Greensboro, North Carolina. The conference boasted a turnout with over 200 attendees, exhibitors, and keynote speakers. While the majority hailed from many states across the USA, the event also attracted a global audience, including participants from Italy, Canada, Mexico, and other countries. The central theme: the importance of textiles made in the USA, their value and influence on global markets.

The 2nd Textiles Innovation Conference held by KARL MAYER North America proved to be a complete success. The trade event took place from June 25 to 27, 2024 at the headquarters of the KARL MAYER GROUP subsidiary in Greensboro, North Carolina. The conference boasted a turnout with over 200 attendees, exhibitors, and keynote speakers. While the majority hailed from many states across the USA, the event also attracted a global audience, including participants from Italy, Canada, Mexico, and other countries. The central theme: the importance of textiles made in the USA, their value and influence on global markets.

The conference brought together leading industry brands and academic institutions to delve into the future of product development and sustainability in textiles. KM.ON, Black Swan, Meta, and Supreme shared a convergence of ideas, challenges, and groundbreaking advancements shaping the textile landscape. NC State and Kent State universities highlighted their efforts in developing local talent and enhancing research capabilities to meet industry demand for regional supply chains. Manufacturing Solutions Center, Southern Textile Association, and AFFOA (Advanced Functional Fabrics of America) explored research capabilities and technology testing to foster funding opportunities and generate ideas for the future.

The recipe for success also included a lecture program. The conference kicked off with a keynote speech from New Balance, a brand that empowers people through sport and craftsmanship. New Balance MADE U.S., their premium collection manufactured domestically, reflects their commitment to quality and community impact. On day two Kenny Wilsey, Sourcing Director at Dillard’s, shared his expertise to ensure adherence to quality standards and social compliance requirements for private label brands. To complete the speaker series, Allison Hicks, Lead Knit Engineer at Under Armour, inspired attendees with her innovative approach to performance footwear, apparel, and accessories.

Important topics at the conference were sustainability and digitalization: Unifi showcased high-performance fibers made from recyclable materials and pre- or post-consumer waste management initiatives. KM.ON, the digital solution company of the KARL MAYER GROUP, displayed artificial intelligence applications for quality control, supply chain optimization, and predictive maintenance for warp knitting and knitwear production.

The Textile Innovation Conference program was rounded out by an exhibition of selected textile supply chain partners. These business partners supplemented the information about innovation presented in the lectures and performance demonstrations of the latest STOLL flat knitting and KARL MAYER warp knitting machines.

Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER: New composite machine MAX GLASS ECO (c) KARL MAYER
24.06.2024

KARL MAYER: New composite machine MAX GLASS ECO

KARL MAYER Technische Textilien launches the new MAX GLASS ECO, a composite machine with a focus on standard non-crimp fabrics made of glass fibers.

The MAX GLASS ECO incorporates proven solutions from the KARL MAYER GROUP's range of multiaxial machines, including features from its predecessor, the MAXTRONIC®, and combines these with sophisticated new technical developments. The result is a production machine for the economical manufacture of standard glass fiber articles, especially non-crimp fabrics for the wind power industry.

The multiaxial warp knitting machine is extremely efficient, affordable and, unlike the previous MAXTRONIC®, sufficiently flexible thanks to various optional functions. At a rotational speed of up to 1,800 min-1, a maximum output of 410 m/h is achieved.

KARL MAYER Technische Textilien launches the new MAX GLASS ECO, a composite machine with a focus on standard non-crimp fabrics made of glass fibers.

The MAX GLASS ECO incorporates proven solutions from the KARL MAYER GROUP's range of multiaxial machines, including features from its predecessor, the MAXTRONIC®, and combines these with sophisticated new technical developments. The result is a production machine for the economical manufacture of standard glass fiber articles, especially non-crimp fabrics for the wind power industry.

The multiaxial warp knitting machine is extremely efficient, affordable and, unlike the previous MAXTRONIC®, sufficiently flexible thanks to various optional functions. At a rotational speed of up to 1,800 min-1, a maximum output of 410 m/h is achieved.

The MAX GLASS ECO is available with a working width of 101″ and is suitable for laying angles of +/-45°. A complementary layering system ensures a uniform take-up speed and therefore gentle processing of the fiber material. This sophisticated weft tension compensation device is one of a whole series of tried and tested features of KARL MAYER multiaxial technology that have been integrated into the new machine. Other adopted solutions include the Fiber Chopping Unit, which allows glass fiber chips to be introduced into the laying process and thus cover more fields of application, and a single pin transport chain for a processing method with less waste.

Newly developed innovations also ensure even better performance, including the fixed layer system, which ensures high placement precision at all laying angles. Other equipment details with added value for the customer include a conveyor belt across the full working width, the walking needle system, which prevents the formation of lanes even with long stitch lengths, and the fitting of single compound needles, which can be changed efficiently.

Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER GROUP: New General Manager at Romanian subsidiary (c) KARL MAYER GROUP
Patrick Mack
19.06.2024

KARL MAYER GROUP: New General Manager at Romanian subsidiary

The KARL MAYER GROUP founds a production company in Romania and hires Patrick Mack as an additional General Manager.

In October 2023, the KARL MAYER GROUP founded a production company in Romania to make itself more resilient and strengthen its competitiveness. KARL MAYER ROMANIA S.R.L. will initially start production in Baia Mare, which were rented in February 2024. A move to a new factory building in the neighbourhood is planned in the future.

In May of this year, Patrick Mack took up his position as General Manager at the Romanian subsidiary of KARL MAYER. He will be supported in his tasks by Manfred Reinhold, also at the head of KARL MAYER ROMANIA. Patrick Mack will manage the business locally.

The KARL MAYER GROUP founds a production company in Romania and hires Patrick Mack as an additional General Manager.

In October 2023, the KARL MAYER GROUP founded a production company in Romania to make itself more resilient and strengthen its competitiveness. KARL MAYER ROMANIA S.R.L. will initially start production in Baia Mare, which were rented in February 2024. A move to a new factory building in the neighbourhood is planned in the future.

In May of this year, Patrick Mack took up his position as General Manager at the Romanian subsidiary of KARL MAYER. He will be supported in his tasks by Manfred Reinhold, also at the head of KARL MAYER ROMANIA. Patrick Mack will manage the business locally.

The German-American has already set up a factory for a foreign company in Romania and has a clear idea of his new role: "KARL MAYER ROMANIA is of extreme strategic importance. That is why I want to build a site that fits seamlessly into the manufacturing footprint of the KARL MAYER GROUP. The new production facility should fulfil all KARL MAYER standards, contribute to the improvement of the company as a whole and represent it accordingly," explains Patrick Mack.

Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER erhält Preis für nachhaltiges Indigofärben  (c) Thomas Ecke / DISQ / ntv / DUP UNTERNEHMER
: ntv-Moderator Torsten Knippertz (links im Bild) im Interview mit Arno Gärtner, CEO der KARL MAYER GROUP
17.06.2024

KARL MAYER erhält Preis für nachhaltiges Indigofärben

KARL MAYER erhält für seine Lösung zum nachhaltigen Indigofärben den Deutschen Award für Nachhaltigkeitsprojekte 2024.

In der Bertelsmann-Repräsentanz in Berlin erhielt das Unternehmen am 11. Juni 2024 den Deutschen Award für Nachhaltigkeitsprojekte 2024 in der Kategorie „Produktion“ und landete hier zudem auf Platz 1 unter den insgesamt vier Preisträgern.

Der Preis wird vom Deutschen Institut für Service-Qualität, dem DUP-Unternehmer-Magazin und dem Nachrichtensender ntv verliehen. Schirmherrin ist die ehemalige Justiz- und Wirtschaftsministerin Brigitte Zypris, die zugleich zum Jury-Team gehört. Das hochkarätig besetzte Entscheidungsgremium sondiert Projekte aus allen Wirtschaftsbereichen, die Nachhaltigkeit vorbildhaft umsetzen – in diesem Jahr 70 Unternehmen aus insgesamt 342 Nominierungen.

KARL MAYER erhält für seine Lösung zum nachhaltigen Indigofärben den Deutschen Award für Nachhaltigkeitsprojekte 2024.

In der Bertelsmann-Repräsentanz in Berlin erhielt das Unternehmen am 11. Juni 2024 den Deutschen Award für Nachhaltigkeitsprojekte 2024 in der Kategorie „Produktion“ und landete hier zudem auf Platz 1 unter den insgesamt vier Preisträgern.

Der Preis wird vom Deutschen Institut für Service-Qualität, dem DUP-Unternehmer-Magazin und dem Nachrichtensender ntv verliehen. Schirmherrin ist die ehemalige Justiz- und Wirtschaftsministerin Brigitte Zypris, die zugleich zum Jury-Team gehört. Das hochkarätig besetzte Entscheidungsgremium sondiert Projekte aus allen Wirtschaftsbereichen, die Nachhaltigkeit vorbildhaft umsetzen – in diesem Jahr 70 Unternehmen aus insgesamt 342 Nominierungen.

Die KARL MAYER GROUP überzeugte durch die Entwicklung von BLUEDYE, einer Lösung zur umweltschonenden Denim-Produktion. Die Jury lobte das Projekt als gute Lösung, die alle Ziele einer Produktionsverbesserung bedienen kann, u. a. Optimierungen bei Qualität und Umweltschutz sowie Reduzierung der Kosten. Dem Projekt wird eine hohe Relevanz für die nachhaltige Produktion von Jeans zugesprochen.

BLUEDYE ist eine Alternative zu den umweltbelastenden Verfahren der heutigen Denim-Produktion. Sie zahlt auf gleich vier Ziele der Sustainable Development Goals für Unternehmen der Vereinten Nationen ein.

Durch die stickstoffbasierte Färbetechnologie minimiert BLUEDYE die erheblichen Mengen an Wasser und Chemikalien, die herkömmlicherweise beim Denim-Färbeprozess verbraucht werden. Der Bedarf an den Hauptschadstoffen Hydrosulfit und Natronlauge kann um mehr als 60 % und die benötigte Wassermenge um mindestens 50 % reduziert werden. Zusätzlich entsteht weniger Garnabfall. Damit trägt BLUEDYE zu einer nachhaltigen Produktion bei (Ziel 12).

Weniger Chemikalieneinsatz bedeutet zugleich weniger Wasserverschmutzung – ein Vorteil, der im Verbund mit der erheblichen Wassereinsparung für sauberes Wasser und damit für die Erfüllung von Ziel 6 sorgt. Zudem führen weniger Schadstoffe im Produktionsprozess zu einem gesünderen, menschenwürdigeren Arbeitsumfeld, wie es beim Ziel 8 gefordert wird.

Gemäß dem Ziel 9 fördert BLUEDYE Innovation durch die Einführung modernster Technologien. 2018 hat KARL MAYER Patente für eine fortschrittliche Denim-Färbetechnologie erworben und auf der Grundlage seines umfassenden Textilmaschinen-Know-hows eine marktfähige Anlage mit höchstem Kundennutzen entwickelt.

Mit BLUEDYE können die Unternehmen der Denim-Branche ihre Produktionsprozesse effizienter und umweltfreundlicher gestalten und ihre Wettbewerbsfähigkeit verbessern: Die positiven Effekte durch BLUEDYE wurden durch Vergleichsmessungen an einer Pilotanlage bei einem Feldtestkunden evaluiert. Referenzwerte bei der Gegenüberstellung waren die Verbrauchsdaten einer bereits seit Längerem im Betrieb befindlichen Produktionsanlage.

Mit BLUEDYE lassen sich die Betriebskosten um bis zu 20 % senken und zugleich die hohen Käuferanforderungen an die Farbqualität der Stoffe und die Farbdurchdringung der Garne von Jeans erfüllen.

Source:

KARL MAYER Verwaltungsgesellschaft AG

Foto: Konzept: SSAW Studio, Photograph: Roman Goebel, Model: Aiya Sarbassova, Haare & Make-Up: Anna Neugebauer
05.06.2024

STOLL launcht Kollektion NOCTURNO

STOLL, ein Hersteller von Flachstrickmaschinen und Geschäftsbereich der KARL MAYER GROUP, lanciert seine neueste Kollektion NOCTURNO.

Die originelle Kollektion wurde von der Abteilung Fashion & Technology in Reutlingen entworfen. Die Designer ließen sich von den Facetten des nächtlichen Lebens inspirieren und schufen Fashion-Items, bei denen unter anderem Lingerie und elegante Styles miteinander verschmelzen.

Neben außergewöhnlichen Looks zeigt NOCTURNO das Engagement von STOLL für Innovation und Exzellenz im Flachstricken. Mit dem Ziel, die Grenzen der Stricktechnologie zu erweitern, stellt die Kollektion eine Reihe von technischen Neuerungen vor:

STOLL, ein Hersteller von Flachstrickmaschinen und Geschäftsbereich der KARL MAYER GROUP, lanciert seine neueste Kollektion NOCTURNO.

Die originelle Kollektion wurde von der Abteilung Fashion & Technology in Reutlingen entworfen. Die Designer ließen sich von den Facetten des nächtlichen Lebens inspirieren und schufen Fashion-Items, bei denen unter anderem Lingerie und elegante Styles miteinander verschmelzen.

Neben außergewöhnlichen Looks zeigt NOCTURNO das Engagement von STOLL für Innovation und Exzellenz im Flachstricken. Mit dem Ziel, die Grenzen der Stricktechnologie zu erweitern, stellt die Kollektion eine Reihe von technischen Neuerungen vor:

  • Vielseitigkeit in der Feinheit: Von der gröbsten Maschinenfeinheit E1,5.2 bis E3,5.2 über die Allrounder E7.2 und E9.2 bis zur feinsten Feinheit E20 demonstriert NOCTURNO die Vielseitigkeit der Flachstrickmaschinen von STOLL.
  • Innovative Stricktechniken: NOCTURNO zeigt, wie sich durch den Einsatz neuester Stricktechniken wie FlexPly neue Dimensionen in Textur und Struktur eröffnen und Grenzen im Strickdesign erweitern lassen. Spitzenähnliche Optiken können ebenso erzeugt werden wie neuartiges Drapier- und Materialverhalten.
  • Neudefinition von Bekleidungsformen: NOCTURNO steht daneben für die Möglichkeiten der STOLL-knit and wear® Technologie in puncto Nachhaltigkeit und Vielseitigkeit durch nahtloses Stricken und präsentiert eine Reihe von nahtlosen Produkten, die den Schnitt traditioneller Strickbekleidung neu definieren und eine neue Perspektive auf die Bekleidungsherstellung bieten.
  • Modische und funktionelle Ideen für Stoll-knitrobotic® Automation: NOCTURNO stellt Ideen für Stoll-knitrobotic® vor und präsentiert Kleidungsstücke, die mit integrierten farbigen Spiegeln als modische und auffällige Details veredelt wurden. Zudem führen eingestrickte Magnete zu neuartigen Verschlusslösungen, die vielseitige Tragemöglichkeiten bieten.
  • KI im kreativen Prozess: Die Entwicklungen im Bereich der künstlichen Intelligenz hatten mittlerweile auch die Modeindustrie erfasst. Die Chancen, die sich aus dieser Technik für Stoll-Kunden ergeben, hat das STOLL-Designteam herausgearbeitet, indem es die aktuellen Tools wie Midjourney und Adobe Firefly einsetzt. Vor allem die Entwicklungszeiten können durch die schnellere Erstellung von Strickgrafiken und die Visualisierung von Produktideen verkürzt werden. Für den fantasievollen Ansatz der Kollektion steht stellvertretend ein Gedicht, das interaktiv mit ChatGPT erstellt wurde. Das generative Textergebnis findet sich in einem Haarband wieder.
More information:
Stoll Karl Mayer/Stoll Karl Mayer
Source:

KARL MAYER Verwaltungsgesellschaft AG

KM.ON: AI-based QMS for warp knitting machines (c) KARL MAYER GROUP
29.05.2024

KM.ON: AI-based QMS for warp knitting machines

KM.ON launches its new Quality Monitoring System (QMS) for the retrofit market at ITM from June 4 to 8 in Istanbul, presenting a solution for quality management on warp knitting machines.
For its performance in defect detection, the QMS uses the advances of our time: a camera system that captures images of the production process, and a specialized artificial intelligence (AI) to analyze the images. Particularly in terms of handling, reliability and precision of defect detection, the QMS from KM.ON offers advantages over conventional systems that do not rely on AI analysis.

The QMS is designed for easy setup and can be operated without prior expertise. If a defect causes the machine to come to a standstill, the operator is informed immediately via a user-friendly interface. The immediate warning enables rapid intervention and therefore less downtime and more productivity.

KM.ON launches its new Quality Monitoring System (QMS) for the retrofit market at ITM from June 4 to 8 in Istanbul, presenting a solution for quality management on warp knitting machines.
For its performance in defect detection, the QMS uses the advances of our time: a camera system that captures images of the production process, and a specialized artificial intelligence (AI) to analyze the images. Particularly in terms of handling, reliability and precision of defect detection, the QMS from KM.ON offers advantages over conventional systems that do not rely on AI analysis.

The QMS is designed for easy setup and can be operated without prior expertise. If a defect causes the machine to come to a standstill, the operator is informed immediately via a user-friendly interface. The immediate warning enables rapid intervention and therefore less downtime and more productivity.

Thanks to its conceptual design, the QMS only stops production when actual defects are detected. Unnecessary interruptions caused by external disruptive factors, such as changing light conditions, are avoided. This precision prevents productivity losses and helps to ensure continuous operation. Costs due to unnecessary machine downtime are avoided.

Unlike conventional camera systems, the QMS detects even the most complex defects and triggers an immediate machine stop. This minimizes material waste. During operation, the AI-controlled system learns from the data to enhance its detection accuracy, thereby reducing the reject rate and costs. The QMS also adapts to evolving production environments to ensure consistently high efficiency.

Source:

KARL MAYER Verwaltungsgesellschaft AG

08.05.2024

KARL MAYER GROUP: KM.ON unter TOP 50 Corporate Ventures

Das Softwareunternehmen KM.ON der KARL MAYER GROUP wurde in die Reihe der TOP 50 Corporate Ventures der Pioneers Innovation GmbH für dieses Jahr aufgenommen.

Die strategische Innovationsberatung aus Wien begleitet seit 2009 Unternehmen bei der Entwicklung kundenzentrierter Innovationen mit Mehrwert für den Menschen und Planeten. Vor zwei Jahren entwickelte Pioneers ein Scoring Model für Corporate Ventures und kürte zum ersten Mal die 50 besten unter ihnen. Voraussetzung fürs Mitmachen ist ein Firmensitz in der DACH-Region. Kriterien für die Bewertung sind unter anderem Größe, Stadium und Umsatz. Alle Top-DACH-Corporate Ventures wurden in den letzten zehn Jahren gegründet, haben mindestens 10 Vollzeitmitarbeiter und sind durch Nachrichten und Social-Media-Posts online präsent.

Das Softwareunternehmen KM.ON der KARL MAYER GROUP wurde in die Reihe der TOP 50 Corporate Ventures der Pioneers Innovation GmbH für dieses Jahr aufgenommen.

Die strategische Innovationsberatung aus Wien begleitet seit 2009 Unternehmen bei der Entwicklung kundenzentrierter Innovationen mit Mehrwert für den Menschen und Planeten. Vor zwei Jahren entwickelte Pioneers ein Scoring Model für Corporate Ventures und kürte zum ersten Mal die 50 besten unter ihnen. Voraussetzung fürs Mitmachen ist ein Firmensitz in der DACH-Region. Kriterien für die Bewertung sind unter anderem Größe, Stadium und Umsatz. Alle Top-DACH-Corporate Ventures wurden in den letzten zehn Jahren gegründet, haben mindestens 10 Vollzeitmitarbeiter und sind durch Nachrichten und Social-Media-Posts online präsent.

Source:

KARL MAYER Verwaltungsgesellschaft AG

STOLL launcht Flachstrickmaschine für Volumenmarkt (c) Stoll by KARL MAYER
26.04.2024

STOLL launcht Flachstrickmaschine für Volumenmarkt

STOLL launcht die neue Flachstrickmaschine CMS 503 ki L, 50″, für den Volumenmarkt. Erst Mitte März 2024 hat STOLL die CMS 503 ki L gelauncht und damit die bewährte CMS 503 ki um eine Maschine mit größerer Arbeitsbreite ergänzt. Das L im Namen steht für XXL-Musterungspotenziale: Mit einer 50″-Arbeitsbreite können Designs mit ausgedehnten Motiv-Formaten, aber auch Artikel mit einer erweiterten Größenrange umgesetzt werden.

STOLL launcht die neue Flachstrickmaschine CMS 503 ki L, 50″, für den Volumenmarkt. Erst Mitte März 2024 hat STOLL die CMS 503 ki L gelauncht und damit die bewährte CMS 503 ki um eine Maschine mit größerer Arbeitsbreite ergänzt. Das L im Namen steht für XXL-Musterungspotenziale: Mit einer 50″-Arbeitsbreite können Designs mit ausgedehnten Motiv-Formaten, aber auch Artikel mit einer erweiterten Größenrange umgesetzt werden.

Die CMS 503 ki L ist mit einem Feinheitsspektrum von E5 - E18 / E2,5.2 - 8.2 und einer Arbeitsbreite von 50″ / 127 cm im Angebot. Zur technischen Ausstattung zählen u. a. der Multiflex®-Abzug von STOLL und die standardmäßig in allen STOLL-Maschinen verwendeten Federzungennadeln. Der patente Abzug sorgt für eine optimale Breitenfixierung der Strickware und dadurch für weniger Ausschuss und Kosten. Die Federzungennadeln tragen ebenfalls zu einer Senkung der Kosten und Fehlerquote bei, führen aber auch zu einem gleichmäßigen Maschenbild und Warenflächen mit klaren Texturen. Die Grundlage hierfür ist eine durchdachte Konstruktion: Eine Zungenfeder unter der Nadelzunge gewährleistet höchste Sicherheit bei den Umhängeprozessen und beim Schließen der Zungen, auch bei der Verarbeitung vieler Fäden oder bauschiger Garne. Zudem werden die Nadeln durch den Einsatz von Nadelbürsten sicher geöffnet – ein Vorteil speziell bei leeren Nadeln – und ein kleinerer Zungenvorsprung macht ein festeres Stricken möglich.

Als Vertreterin der Knitelligence®-Maschinengeneration ist die CMS 503 ki L auf die Anforderungen der modernen digitalen Ära vorbereitet. Sie bietet vielfältige Vorteile, darunter die Möglichkeit zur Prozessautomatisierung, Transparenz, kurze Reaktionszeiten und Produktionszyklen, Vernetzung und die Erschließung neuer Geschäftsmodelle.

Source:

KARL MAYER Verwaltungsgesellschaft AG

KARL MAYER: Wearables partner of DiMo project (c) KARL MAYER
22.04.2024

KARL MAYER: Wearables partner of DiMo project

Trends such as fitness lifestyle and vitality, the quantified self movement, active ageing and the outdoor boom will significantly change the sports, health and wellness sector in the coming years. In addition, technical innovations will redefine the way people stay fit and healthy. The DiMo - Digital Motion joint project aims to help shape the transformation process. It ran in its first round in 2023 and will be continued for another four years with DiMo-NEXT.

The project aims to conduct transdisciplinary research into how people's experience of exercise can be improved, performance increased and a sustainable lifestyle made possible. The potential offered by digital technologies, particularly in the field of sensors, plays a key role here. The topic of clothing is also important as an interface between technological solutions and people. This is why KARL MAYER and Grabher are among the 26 project partners from industry and research, representing the textile industry.

Trends such as fitness lifestyle and vitality, the quantified self movement, active ageing and the outdoor boom will significantly change the sports, health and wellness sector in the coming years. In addition, technical innovations will redefine the way people stay fit and healthy. The DiMo - Digital Motion joint project aims to help shape the transformation process. It ran in its first round in 2023 and will be continued for another four years with DiMo-NEXT.

The project aims to conduct transdisciplinary research into how people's experience of exercise can be improved, performance increased and a sustainable lifestyle made possible. The potential offered by digital technologies, particularly in the field of sensors, plays a key role here. The topic of clothing is also important as an interface between technological solutions and people. This is why KARL MAYER and Grabher are among the 26 project partners from industry and research, representing the textile industry.

The textile machinery manufacturer KARL MAYER is contributing its expertise in the field of wearables to the project work. The TEXTILE CIRCUIT team of its TEXTILE MAKERSPACE has already successfully implemented various projects in this area. In addition, an MJ 52/1 S from KARL MAYER is used at V-Trion, Grabher's research company in Lustenau, for the production of electrically conductive textiles.

DiMo-NEXT will be launched on April 1, 2024, shortly before Techtextil 2024 in Frankfurt am Main. KARL MAYER will present its contribution to the project work at the trade fair for the sector.

Source:

KARL MAYER Verwaltungsgesellschaft AG

27.03.2024

KARL MAYER GROUP at SaigonTex 2024

At the upcoming SaigonTex, taking place from April 10th to 13th in Ho Chi Minh City, the KARL MAYER GROUP will present its innovations.

DThe KARL MAYER exhibition for warp preparation is entirely dedicated to sustainability. With BLUEDYE, an innovative machine is introduced, which ensures more sustainability and lower costs in the process of indigo dyeing. Thanks to innovative technological solutions, the amounts of water and chemicals used are significantly reduced. Additionally, less yarn waste is generated. Another innovation for more sustainability is CASCADE, a steam and condensation system that requires significantly less steam in the drying process of sizing and indigo dyeing plants by using a solution for energy recycling that is protected against imitation.

For the warp knitting sector, the group of companies presents its latest technological developments. Highlights include a digital solution from KM.ON for optimizing production management (DPM), innovations for enhancing performance in the HKS segment, and a double raschel machine that enables unique creative multi-color designs in spacer textiles with more colour and new Jacquard techniques.

At the upcoming SaigonTex, taking place from April 10th to 13th in Ho Chi Minh City, the KARL MAYER GROUP will present its innovations.

DThe KARL MAYER exhibition for warp preparation is entirely dedicated to sustainability. With BLUEDYE, an innovative machine is introduced, which ensures more sustainability and lower costs in the process of indigo dyeing. Thanks to innovative technological solutions, the amounts of water and chemicals used are significantly reduced. Additionally, less yarn waste is generated. Another innovation for more sustainability is CASCADE, a steam and condensation system that requires significantly less steam in the drying process of sizing and indigo dyeing plants by using a solution for energy recycling that is protected against imitation.

For the warp knitting sector, the group of companies presents its latest technological developments. Highlights include a digital solution from KM.ON for optimizing production management (DPM), innovations for enhancing performance in the HKS segment, and a double raschel machine that enables unique creative multi-color designs in spacer textiles with more colour and new Jacquard techniques.

"Vietnam is a growing market for textile production, which is gaining importance especially for major international sports brands," says Eddy Ho, Senior Sales Manager at KARL MAYER.
The sales professional expects a large number of visitors, especially from Vietnam, China, Taiwan, and South Korea. SaigonTex is one of the most important textile machinery exhibitions in East Asia, located in close proximity to production centres. Vietnam is, in turn, the second most important market for the KARL MAYER GROUP after China. It benefits from increasing foreign direct investments in textile production from China, Taiwan, and South Korea.

Source:

KARL MAYER GROUP

KARL MAYER and Grabher: Competence platform for wearables (c) KARL MAYER GROUP
13.03.2024

KARL MAYER and Grabher: Competence platform for wearables

KARL MAYER has already produced a wide range of electrically conductive warp-knitted items for a wide variety of applications in the TEXTILE-CIRCUIT division of its TEXTILE MAKERSPACE, including a sensor shirt, a gesture control system and a conductive charging station. In order to drive the topic of wearables forward, the textile machine manufacturer has signed a cooperation agreement with the Grabher Group and delivered an MJ 52/1-S to the specialist for high-tech textiles in Lustenau. Managing Director Günter Grabher officially inaugurated the key machine for project work in the smart textiles sector in May 2023.

The machine is involved in various research projects, but is also available for new projects and tasks. The smart textiles competence team at KARL MAYER and Grabher is looking forward to supporting the ideas and work of interested parties also outside the research network with its know-how and the possibilities of the MJ 52/1-S.

KARL MAYER has already produced a wide range of electrically conductive warp-knitted items for a wide variety of applications in the TEXTILE-CIRCUIT division of its TEXTILE MAKERSPACE, including a sensor shirt, a gesture control system and a conductive charging station. In order to drive the topic of wearables forward, the textile machine manufacturer has signed a cooperation agreement with the Grabher Group and delivered an MJ 52/1-S to the specialist for high-tech textiles in Lustenau. Managing Director Günter Grabher officially inaugurated the key machine for project work in the smart textiles sector in May 2023.

The machine is involved in various research projects, but is also available for new projects and tasks. The smart textiles competence team at KARL MAYER and Grabher is looking forward to supporting the ideas and work of interested parties also outside the research network with its know-how and the possibilities of the MJ 52/1-S.

The MJ 52/1 S is also an extremely flexible project machine. The 138″ model in gauge E 28 produces a wide range of warp-knitted fabrics and incorporates conductive material directly into the textile surface - exactly where it is needed and with the structure that is required. The basis for the tailor-made fiber placement is KARL MAYER's string bar technology. The system for controlling the pattern guide bars ensures a fast, established textile production process and a high degree of pattern freedom.

Source:

KARL MAYER GROUP

KARL MAYER GROUP: Natural fibre composites and knit to shape products at JEC World 2024 (c) FUSE GmbH
26.02.2024

KARL MAYER GROUP: Natural fibre composites and knit to shape products at JEC World 2024

At this year's JEC World 2024 from 5 to 7 March, KARL MAYER GROUP will be exhibiting with KARL MAYER Technical Textiles and its STOLL Business

One focus of the exhibition will be non-crimp fabrics and tapes made from bio-based yarn materials for the reinforcement of composites.

"While our business with multiaxial and spreading technology for processing conventional technical fibres such as carbon or glass continues to do well, we are seeing increasing interest in the processing of natural fibres into composites. That's why we have a new product in our trade fair luggage for the upcoming JEC World: an alpine ski in which, among other things, hemp fibre fabrics have been used," reveals Hagen Lotzmann, Vice President Sales KARL MAYER Technische Textilien.

The winter sports equipment is the result of a subsidised project. The hemp tapes for this were supplied by FUSE GmbH and processed into non-crimp fabrics on the COP MAX 5 multiaxial warp knitting machine in the KARL MAYER Technical Textiles technical centre.

At this year's JEC World 2024 from 5 to 7 March, KARL MAYER GROUP will be exhibiting with KARL MAYER Technical Textiles and its STOLL Business

One focus of the exhibition will be non-crimp fabrics and tapes made from bio-based yarn materials for the reinforcement of composites.

"While our business with multiaxial and spreading technology for processing conventional technical fibres such as carbon or glass continues to do well, we are seeing increasing interest in the processing of natural fibres into composites. That's why we have a new product in our trade fair luggage for the upcoming JEC World: an alpine ski in which, among other things, hemp fibre fabrics have been used," reveals Hagen Lotzmann, Vice President Sales KARL MAYER Technische Textilien.

The winter sports equipment is the result of a subsidised project. The hemp tapes for this were supplied by FUSE GmbH and processed into non-crimp fabrics on the COP MAX 5 multiaxial warp knitting machine in the KARL MAYER Technical Textiles technical centre.

The STOLL Business Unit will be focussing on thermoplastic materials. Several knit to shape parts with a textile outer surface and a hardened inner surface will be on display. The double-face products can be made from different types of yarn and do not need to be back-moulded for use as side door panels or housing shells, for example. In addition, the ready-to-use design saves on waste and yarn material.

Generating its own energy with solar panels Photo Karl Mayer Group
Generating its own energy with solar panels
23.02.2024

Karl Mayer Group: Generating its own energy with solar panels

The Karl Mayer Group is reducing its ecological footprint when it comes to energy utilisation: The Group's largest photovoltaic system to date has just been installed at its headquarters in Obertshausen.

Following the construction of a stable substructure, the first photovoltaic elements were installed on the roof of the assembly hall in Obertshausen on 16 February 2024. This will be followed by the step-by-step conversion of other roofs. If everything goes according to plan, around 6,000 modules will have been installed on an area of approx. 12,000 m² and over 60,000 metres of cable laid by the middle of the year.

"With a total output of 2.4 MWp, we will be able to generate over 35% of the total electricity consumption at the site ourselves," explains Michael Sustelo, Head of Facility Management at the Karl Mayer Group.

The Karl Mayer Group is reducing its ecological footprint when it comes to energy utilisation: The Group's largest photovoltaic system to date has just been installed at its headquarters in Obertshausen.

Following the construction of a stable substructure, the first photovoltaic elements were installed on the roof of the assembly hall in Obertshausen on 16 February 2024. This will be followed by the step-by-step conversion of other roofs. If everything goes according to plan, around 6,000 modules will have been installed on an area of approx. 12,000 m² and over 60,000 metres of cable laid by the middle of the year.

"With a total output of 2.4 MWp, we will be able to generate over 35% of the total electricity consumption at the site ourselves," explains Michael Sustelo, Head of Facility Management at the Karl Mayer Group.

Source:

Karl Mayer Group