From the Sector

EDANA, the international association serving the nonwovens and related industries, released the European annual statistics for 2025, offering a comprehensive picture of the nonwovens industry in Greater Europe. This information shows an overview of the industry’s strength and resilience across the region. 

According to the figures collected and compiled by EDANA, overall nonwovens production in Europe declined by around 2.2% in 2025, reaching 2,919,000 tonnes. 

Jacques Prigneaux, EDANA’s Market Analysis and Economic Affairs Director, stated: “Despite the negative impact of several drivers affecting the nonwovens industry, the slowdown in demand across some key market segments, and an increasing competition from abroad, the European nonwovens industry has once again demonstrated its strength, resilience, flexibility and ability to innovate.” 

Diverging trends were observed across European countries and among the various nonwovens production processes. Total spunmelt output decreased by 3.3%, while drylaid technologies production remained nearly stable at -0.7%. Limited growths were recorded in hydroentanglement and needle-punched bonding processes, at +0.1% and +0.8%, respectively. 

The hygiene market—still the main end-use for nonwovens by volume—declined by 2.7% in 2025, following growth of 1.7% in 2024. This decrease was mainly driven by developments in the baby diaper market. 

Significant changes in tonnage for nonwovens in 2025 were also seen in sales of roll goods for personal care wipes (+0.9%), building and roofing (-6.8%), automotive interiors (-0.9%), and upholstery (-7.1%). However, these figures do not take into account specific grammage developments, which are available to EDANA members through surface area data. 

Carpets and upholstery fabrics from ships and hotels have significant recycling potential that is not currently being fully utilised. A Danish partnership aims to change that.

Many offices, hotels, ships and other public spaces are fitted with carpets and upholstery fabrics made from wool-nylon blends. The combination of materials gives the products a very long lifespan, but complicates the recycling process when they are replaced. Manufacturers, researchers and knowledge partners have joined forces in the UnBlend partnership, which aims to make textiles easier to reuse and recycle.

Aiming to extend the lifespan of wool-nylon textiles
Tons of high-quality carpets and upholstery fabrics go up in smoke when offices, hotels, ships, libraries, theatres and other public spaces refurbish their interiors. In the EU alone, an estimated 1.6 million tonnes of carpets are disposed of every year, and the vast majority are incinerated or end up in landfill.

The challenge with carpets and upholstery fabrics is that the textiles often consist of complex blended materials such as wool and nylon, which are currently difficult to recycle, even though the material quality is high. It’s a shame, says Business Manager Julie Brender Trads from Danish Technological Institute, who heads the UnBlend partnership:

– Wool-nylon blends are high-quality materials that are easily overlooked because they make up only a small part of the total textile stream. On the other hand, it is a large and uniform textile stream that can be collected when a hotel or ship changes its interior or undergoes renovation. A cruise ship can easily be covered with enough carpet to cover 5–10 football pitches. These large quantities are an advantage when the ambition is large-scale recycling.

From circular design to unique products
UnBlend takes a holistic approach to the challenge of wool-nylon blends. Rather than focusing solely on a single technical solution, the project partners are working in parallel on three tracks: better design, creative reuse and recycling technologies.

The design track explores how products can be constructed more intelligently, for example using fewer types of adhesive and more appropriate material combinations, facilitating later disassembly and recycling among other things. At the same time, the partners are experimenting with reusing and redesigning textile scraps into unique products. Finally, existing and new recycling technologies are being tested to find effective methods for separating wool and nylon, so that the two fibres can be recycled separately and returned to the cycle.

– If we succeed in separating wool and nylon effectively, we can ensure the continuous recycling of high-quality materials. By recycling materials in a closed loop, we can simultaneously reduce the environmental impact significantly compared to wool and nylon produced from new raw materials, says Jeppe Emil Mogensen, Design Director at the textile company Gabriel.

Interdisciplinary collaboration as a prerequisite
The UnBlend partnership was established by Danish Technological Institute, which has brought together textile manufacturers (Gabriel, Dansk Wilton, SheWorks), researchers and knowledge partners (DTU and Danish Technological Institute) and designers (Design School Kolding).

– For many years, we have been working in various ways on solutions within circularity and recycling, but there is a lack of commercial solutions for our type of material composition. That is why it is relevant for us to be part of UnBlend, which brings together many areas of expertise and enables new solutions, says Lone Ditmer, CEO at Dansk Wilton, a global manufacturer of carpets for the international hospitality industry.

About UnBlend
UnBlend is supported by just under DKK 11 million from TRACE and will run for two years. TRACE is a mission-driven research and innovation partnership working to create a circular economy for plastics and textiles by 2050.

Partners: Gabriel, SheWorks, Dansk Wilton, DTU, Design School Kolding and the Danish Technological Institute.

Wool-nylon blends are currently used in large quantities on cruise ships, in hotels, offices and public buildings, particularly in carpets and furniture upholstery. Yet tonnes of high-quality carpets and furniture textiles are sent for incineration or landfill when interiors are replaced.

Fashion for Good launched the Mass Balance Demonstrator project, a collaborative industry initiative to implement and scale the mass balance attribution (MBA) chain-of-custody model for biomass-attributed PET in textile applications. The project represents a concrete step toward accelerating brand-driven decarbonisation across the apparel value chain.

While the portfolio of both preferred existing and next-generation materials offers opportunities for decarbonising the apparel industry, biosynthetics currently represent only a small fraction in material projections for 2030. The reality is that the dedicated commercial scale infrastructure required for biosynthetic materials is not yet fully developed, keeping production volumes prohibitively low and costs too high for widespread industry transition, despite their validated technical performance.

Borrowed from industries such as renewable energy and sustainable wood and paper, the mass balance attribution is a chain-of-custody model which allows renewable and fossil-based feedstocks to be physically mixed. It tracks how much renewable input entered the system and proportionally allocates that amount to the outputs, verified through audits and certification bodies. 

HOW DOES MASS BALANCE ATTRIBUTION (MBA) WORK
A chemical manufacturer introduces renewable feedstocks (such as agricultural residues or used cooking oil) into a production system that also processes fossil-based feedstocks. These feedstocks move through the same infrastructure and chemical processes, and by the time they become resin, they are chemically indistinguishable. The amount of renewable feedstock entering the system is carefully measured and recorded through a verified accounting system, creating a record of renewable input while accounting for process losses and conversion factors.

That accounted input is then allocated to specific products using mass balance principles. If 30% of the feedstock entering the system is renewable, a corresponding share of the output can carry a renewable attribution. In this project, this will be the biomass-attributed polyester (PET) but it could also be used for other fibres such as nylon. This does not necessarily mean each product physically contains renewable content; rather, the claim reflects the share of renewable input assigned to that product. Crucially, the system is strictly controlled: producers cannot allocate more renewable attribution than the amount of renewable feedstock entering the system, and once attributed, those certified attributes cannot be counted again elsewhere.

“We are at a point where the industry wants to move and adopt biosynthetics, but the production frameworks and commercial infrastructure haven’t caught up. The Mass Balance Demonstrator project is about closing that gap: building the impact and commercial evidence, the blueprint, and the feedback loops that will allow the MBA model to scale with integrity.” Katrin Ley, Managing Director at Fashion for Good. 

THE GOALS OF THE PROJECT
The Mass Balance Demonstrator project, an initiative led by Fashion for Good, brings together BESTSELLER, Beyond Yoga (Levi Strauss & Co.), ON, Paradise Textiles, Environmental Resources Management (ERM), Indorama Ventures, ISCC, UPM Biochemicals, and Textile Exchange. The consortium is designed not only to demonstrate what is possible today, but to generate insights that the wider industry can build on now and in the future.

“Polyester is our second biggest fiber by volume in BESTSELLER, which means we are continuously investigating improvements in this category. By taking part in this project we as a company are building experience within mass balance attribution and bio-attributed polyester. Hopefully, as we collaborate with other great partners, this can initiate pathways that can support scaling of renewable feedstocks (or inputs) going forward.” Anders Schorling Overgård, Material Research Lead at BESTSELLER

At its core, the project adopts and implements the mass balance attribution chain-of-custody model to enable the production of biomass-attributed PET for textile applications, demonstrating that existing manufacturing systems can integrate renewable feedstocks today. The project is structured around four interconnected objectives:

• Producing biomass-attributed materials: the project will physically produce biomass-attributed resin and yarns, generating real-world output that matches performance parity.
• Quantifying the climate impact: a comprehensive cradle-to-grave greenhouse gas (GHG) emissions model will be developed for the produced materials, delivering science-based insights into their decarbonisation potential and overall environmental footprint.
• Developing a blueprint for industry scale-up: the project will deliver a practical roadmap for scaling biomass-attributed PET in the apparel sector, identifying key supply chain actors, assessing lifecycle accounting approaches for different chain-of-custody models, and evaluating the techno-economic feasibility of market deployment.
• Informing climate frameworks and industry standards: insights from the project will be shared with climate initiatives and standard-setting bodies to help credible guidance on mass balance attribution.

From April 21 to 24, 2026, the Trützschler Group will present its future‑ready solutions at Techtextil in Frankfurt, Germany. Trützschler Nonwovens will showcase its latest developments for efficient nonwovens production, including comprehensive service and consulting solutions. Highlights include the fully upgraded X‑Series nonwoven cards suitable for spunlace, needle‑punching and air‑through bonding (ATB) processes, as well as the T‑ONE digital working environment enhanced with new features. Trützschler Card Clothing will complement the presentation with a new card wire designed with a specially engineered surface for high‑performance nonwoven applications. Visitors can also take a closer look at Trützschler’s complete solution for the recycling of textile waste, TRUECYCLED. 

Trützschler Nonwovens
The T-SUPREMA needle punching line has proven its performance in the market, with lines successfully operating at two customer sites since early this year. It demonstrates the exceptional versatility of needle-punched nonwovens, covering basis weights from below 50 gsm to above 2,000 gsm. New streamlined configurations featuring the compact NC-Xe card further reduce the footprint while ensuring high process stability and consistent product quality.

Beyond complete line solutions, Trützschler Nonwovens will showcase upgrades to its single machine portfolio, including the X-Series nonwovens cards (the high-speed card NCT-X, the versatile NC-X and the compact NC-Xe), the MPD high-performance dryer and the new compact AquaJet-X. These developments are designed to combine compact machine concepts with high operational reliability and outstanding performance.

At Techtextil 2026, Trützschler Nonwovens will also highlight its advanced ATB technology for hygiene applications. The process enables the reliable processing of ultra fine fibers down to 0.4 dtex, producing exceptionally soft nonwovens that meet the highest requirements for softness and performance in baby diaper applications.

T‑ONE, Trützschler Nonwovens’ digital working environment, serves as a powerful digital backbone for any nonwoven line. New enhancements include an energy management function for real‑time monitoring of electricity and gas consumption and CO₂ footprint calculation per time unit, roll or order, as well as camera‑based anomaly detection that identifies fiber migration and accumulations at an early stage. This helps to prevent unplanned downtime while improving process stability and production transparency.

With tailored modernization and development solutions, Trützschler Nonwovens supports manufacturers in optimizing existing installations and translating new product ideas into stable, industrial scale production. Application-specific consulting enables higher efficiency, increased output and longer service life – without compromising quality.

Trützschler Card Clothing (TCC): Next‑generation card clothing for demanding nonwovens applications
Visitors can experience top nonwovens performance with our high-efficiency card clothing. Our TCC experts will present our latest innovation: a new wire with special surface designed for Hygiene, Spunlace and ATB applications. It ensures cleaner operation, less contamination and reduced downtime - delivering maximum productivity for your line. More details will be revealed at the exhibition – don’t miss this opportunity to see it first hand. 

Trützschler Spinning: TRUECYCLED – the complete solution for textile recycling    
Visitors can also learn more about TRUECYCLED, Trützschler’s complete solution for the recycling of textile waste. It covers the complete process: from cutting and tearing textile waste to carding and drawing secondary fibers. Based on Trützschler’s technological recommendations and a Trützschler machinery line-up, it ensures the best possible quality of the end product. 

INDA, the Association of the Nonwoven Fabrics Industry, applauds the U.S. Senate for passing the Wastewater Infrastructure Pollution Prevention and Environmental Safety (WIPPES) Act (S. 1092). The WIPPES Act, which creates national standards for “Do Not Flush” labeling for non-flushable wipes, cleared the Senate floor on March 22, 2026. The House version of the bill, H.R. 2269, previously passed the U.S. House on a voice vote in June 2025. The Senate version will now move back to the House for consideration.

This bipartisan legislation is intended to address the growing problem of sewer system clogs caused by improper disposal of consumer wipes that are not intended to be disposed of in toilets. This federal solution is the result of a years-long industry collaboration with wastewater operators, which has resulted in the passage of similar legislation in seven states. The WIPPES Act will create a national standard based on existing state laws to ensure non-flushable wipes will carry prominent “Do Not Flush” labeling on packaging.

“INDA has championed this legislation for the past several years, and we are encouraged to see it pass out of the Senate. With the House having passed its version of the bill last year, we now have more momentum behind this legislation than ever. We extend our thanks to the bill sponsors, our industry and wastewater partners, and INDA members as we take another step forward to make “Do Not Flush” labeling nationwide,” said Wes Fisher, Director of Government Affairs.

The WIPPES Act lead sponsors in the Senate are Senator Jeff Merkley (D-OR) and Senator Susan Collins (R-ME), and the companion bill was introduced in the House by Representative Lisa McClain (R-MI) and Representative Kevin Mullin (D-CA).

Kraig Biocraft Laboratories, Inc., a leader in spider silk technology, announced a significant expansion of its research and development capacity designed to keep pace with rapid progress of its advanced materials initiative, Project Atlas.

The Company has expanded its laboratory capabilities, onboarding new scientific personnel and the deployment of new advanced equipment. These improvements have roughly tripled screening throughput, allowing the R&D team to keep up with the rapid development of new transgenics.

Kraig Labs implemented these upgrades in direct response to the rapid technical progress made under Project Atlas. Atlas is the Company’s next-generation recombinant spider silk program focused on creating advanced biomaterials with potential industrial and defense applications.

The recently commissioned equipment streamlines the screening of newly created transgenic lines and the analysis of their resulting spider silk expression levels. Project Atlas is now generating significant numbers of transgenics and potential candidates for new production materials. This expanded screening capacity was needed to keep pace with the rate of new transgenic creation, which is now at the highest levels in the Company’s history. By automating portions of the testing workflow, Kraig Labs can now rapidly process and evaluate significantly more samples, quickly identifying new, exciting transgenics.

In addition to the increased screening capacity, Kraig Labs also strengthened its analytical testing capabilities. These tools provide deeper insight into the expression levels and functional impact of each engineered transgenic line. This enhanced visibility allows the research team to identify the most promising genetic designs and prioritize them for advancement into the Company’s production pipeline.

“With the pace of discovery we are seeing in Project Atlas, it became clear that we needed to expand our screening and analysis capacity to keep up with the speed of innovation,” said Kim Thompson, Founder and CEO of Kraig Labs. “This investment in staff and technology further strengthens our position as a leader in advanced biomaterials. We believe we have a wide lead on our competitors, and it is the goal of this investment to expand that lead further.”

Dr. Zhang, the Company’s Chief Scientist, emphasized the impact these upgrades will have on the research pipeline.

“Project Atlas involves the creation and evaluation of numerous complex genetic constructs designed to work together to produce highly specialized silk proteins,” said Dr. Zhang. “The expansion of our testing infrastructure dramatically increases our testing capacity to match the increased pace of transgenic creation. We can now analyze many more transgenic lines in parallel and better quantify how each genetic insert is performing. This level of screening power is essential for isolating the highest-performing lines and rapidly advancing them into production.”

By significantly increasing screening capacity and analytical insight, Kraig Labs expects to shorten development timelines and improve its ability to identify breakthrough material candidates.

Outlast Technologies has expanded its fresh2SKIN® cooling technology to cellulose-based fibers such as cotton and viscose, enabling brands to combine natural materials with a re-freshing cooling effect and long-lasting thermal comfort.

The latest development allows fresh2SKIN® to be applied while maintaining an exceptionally natural and soft handfeel. The finish is virtually imperceptible on the textile, preserving the smooth, flexible character that consumers expect from cotton and viscose fabrics.

What consumers experience instead is the benefit: an immediate, pleasantly cool sensation when the fabric touches the skin. Unlike many textile technologies that remain invisible to the con-sumer, fresh2SKIN® provides a cooling experience that can be felt immediately, for example when trying on a T-shirt equipped with the technology.

fresh2SKIN® combines instant freshness with lasting comfort. While the textile delivers an im-mediate cooling sensation upon skin contact, integrated microcapsules containing natural wax help absorb excess body heat and release it again when temperatures drop. This supports a more balanced microclimate and can help reduce sweating during the day or night.

“Achieving this exceptionally natural handfeel on cellulose-based fibers such as cotton or viscose was a key objective for our development team,” says Volker Schuster, Head of Research & De-velopment at Outlast Technologies. “Our goal was to integrate the fresh2SKIN® functionality without compromising the authentic character of these materials. The result are textiles that feel completely natural while delivering an immediately noticeable cooling effect.”

The development opens new opportunities for next-to-skin applications, including T-shirts, un-derwear, activewear, sleepwear, and bedding textiles.