Aus der Branche

Baldwin Technology Company Inc. is pleased to announce that sales professionals Scott Burnett and Thomas Kobrak have joined the organization. Baldwin recently realigned its sales teams to provide a single regional point of contact for printing and packaging industry customers, optimizing service and simplifying access to the company’s process-improvement and consumables technologies, as well as access to technical experts.

Burnett is now serving as Baldwin’s Regional Sales Manager for the west-central region. He is responsible for driving sales growth with print and packaging customers in Iowa, Minnesota, Montana, Nebraska, North Dakota, South Dakota and Wyoming. His experience within the industry and the knowledge he gained from previously being a Baldwin customer at Cedar Graphics in Iowa uniquely position him to understand customers’ needs and share the value of Baldwin’s products.

In addition, Kobrak is now serving as Baldwin’s Regional Sales Manager for the West Coast region. He is responsible for driving sales growth with print and packaging customers in Alaska, Arizona, California, Idaho, Nevada, Oregon, Utah, Washington and western Canada. Most recently, he was a sales representative for global film manufacturer Multi-Plastics.

Baldwin Technology Company Inc. will showcase its new portfolio of optimized LED-UV curing, IRdrying and automated cleaning solutions—all specifically designed for corrugated high-graphics printers—at the European Federation of Corrugated Board Manufacturers (FEFCO) Technical Seminar, held October 20 to 22 in Copenhagen, Denmark.

Baldwin’s FlexoCleanerBrush™ removes hickeys in four seconds and can clean plates within three to four minutes, increasing print quality and providing a cleaner, safer work environment. This automated cleaner removes fibers, debris and fine lines from printing plates at the beginning, during or at the end of a job, allowing printers to achieve optimal quality with minimal downtime—Baldwin has a proven track record of enabling significant productivity improvements for its long list of customers. Designed to replace all manual activities, this cleaning system eliminates skin contact with wash agents, increasing workers’ safety.

For wide-format flexo corrugated box printing, Baldwin’s AMS Spectral UV has engineered CorruCure™, a new generation of LEDUV technology that offers more than a 60% reduction in power consumption in an ultra-compact UV lamp head. This revolutionary solid-state curing system, designed specifically for corrugated LED printing, emits almost no heat or ozone, and accommodates width-switching. It also enables the curing of high-value decorative solutions, such as full-gloss, spot and matte coating effects on a variety of corrugated substrates, making it the ideal addition for product enhancement.

Lastly, Baldwin’s FlexoDry2™ infrared dryer, developed for corrugated flexo printing presses, utilizes patented Diamond IR lamps capable of reducing energy consumption by up to 30%, when compared to traditional IR dryers with aluminum or gold reflectors. Dramatically improved drying enhances color definition, and reduces or eliminates marking, while allowing full-speed printing. The system offers an optional integrated hot-air knife with temperature control to provide better surface drying. Taking safety into consideration, the FlexoDry2 comes with an integrated safety light curtain as standard and an optional camera vision system.

• Introducing TexCoat G4 to US textile industry
• Non-contact precision spray fabric-finishing system enhances sustainability and process control

Baldwin Technology Company Inc. will be showcasing its TexCoat G4 non-contact precision spray fabric-finishing system at the Techtextil North America trade show, held Aug. 23 to 25, in Raleigh, North Carolina.

With extensive sustainability benefits, unprecedented tracking and process control, and Industry 4.0 integration, the TexCoat G4 provides consistently high-quality fabric finishing, with no chemistry waste, and significantly reduced water and energy consumption.

Baldwin’s innovative non-contact spray technology eliminates chemistry dilution in wet-on-wet processes. The TexCoat G4 consistently and uniformly sprays chemistry across the fabric surface and applies it only where needed, on one or both sides.

Customers can expect no bath contamination during the finishing process, as well as minimal downtime during changeovers, which are made easy with recipe management that includes automated chemistry and coverage selection. The TexCoat G4 also enhances sustainability by wasting no chemistry during color, fabric or chemistry changeovers, and because only the required chemistry volume is applied to the fabric, wet pick-up levels can be reduced by up to 50 percent—leading to 50 percent less water and energy consumption.

Furthermore, in single-side applications, drying steps can be eliminated for various textiles, including those that are back-coated and laminated, thereby streamlining and simplifying the production process.

Baldwin Technology Company Inc. will showcase its key innovative technologies for optimized corrugated high-graphics package printing at the ConneXion virtual expo, taking place from June 1 to 8. In Baldwin’s virtual exhibit, visitors will experience fully automated flexo plate-cleaning systems, an energy-efficient IR (infrared) drying solution and LED-UV curing systems, all of which increase print quality and productivity, with operator safety and sustainability in mind.

Key innovative technologies:

• The FlexoCleanerBrush™, a solution to enhance print quality and improve worker safety in corrugated printing.
• The FlexoCleanPick™, a system designed to automatically remove hickeys—typically caused by paper fibers, dust and ink contamination, and other causes of printing defects—from the plate during the print run without stopping the press or requiring operator skin contact with wash agents.
• The FlexoDry2™, a fully integrated IR drying system, specifically developed for corrugated flexo printing presses, that reduces energy consumption by up to 30 percent over standard IR dryers via the use of patented Diamond IR™ lamps.
• A new generation of LED-UV technology—designed by AMS Spectral UV, a Baldwin Technology company, for wide-format flexo corrugated box printing—represents the latest in solid-state LED curing innovations and offers more than a 50 percent reduction in power consumption, compared to traditional UV systems, in an ultra-compact lamphead that fits at the end of the press or between printing units.

You can register here.

• Full-width automated cleaning system will be installed on high-graphics corrugated presses

Baldwin Technology Company Inc. has successfully landed three new FlexoCleanerBrush orders, with a total of 16 cleaning heads, from customers in the US and Germany. During the COVID-19 pandemic, Baldwin has delivered a total of 30 FlexoCleanerBrush cleaning heads, thanks to close collaboration between onsite team members, local agents, the company’s global sales organization, and support from its product and technology center in Germany. With the FlexoCleanerBrush system, an inline cleaning station installed within each print unit uses a brush that runs the full width of each printing plate. Paired with a precision spray application system, the FlexoCleanerBrush evenly distributes a mixture of detergent and water across the plate as it spins, gently cleaning its surface. The plates are then dried by the integrated air knife.

“With two of the recent orders, the customers had already installed the FlexoCleanerBrush in other locations. One of them reported as much as a 30 percent production capacity increase, thanks to the  installation,” said Lee Simmonds, Regional Sales Manager at Baldwin. “Both customers have experienced insufficient results with their original traversing cloth cleaning systems, which will now be removed and replaced with the full-width, stand-alone, automated FlexoCleanerBrush technology from Baldwin.”

Improving sustainability is one of the key drivers for investments in the corrugated printing industry. The FlexoCleanerBrush dramatically cuts water waste by cleaning plates more efficiently. In a recent independent study that was conducted to validate the capacity of the automated system, the FlexoCleanerBrush could fully clean and dry all printing plates in less than four minutes and pick hickeys in seconds.

Besides offering efficient cleaning during runs and fast end-of-job cleaning, the FlexoCleanerBrush system also enables operators to remove dry plates from the machine without the potential risk of plates sticking together once they are placed back in the plateracking system. This helps to ensure increased board throughput, less downtime and a safer working environment by eliminating operators’ contact with nip points, moving parts and chemicals.

• Innovative system uniquely combines blanket and guide roller cleaning to enhance productivity

Baldwin Technology Company Inc. has added TowerClean™ G2 for coldset offset presses to its range of best-in-class cleaning systems and consumables. Complementing the Impact Fusion™ and PREPAC®  product lines, the TowerClean G2 is a combined blanket and guide roller cleaning system that enables consistent print quality, more flexibility and increased productivity through fast and efficient cleaning cycles, which optimize uptime and reduce start-up waste.

For efficient blanket cleaning, TowerClean G2 distributes spray evenly across the web, and its optional brushes aid in lint removal. Utilizing Baldwin’s precision spray technology, this innovative system also has a dual-side option for those printers running coated stock paper. In addition, TowerClean G2 offers various operation modes, including combined blanket and guide roller cleaning, blanket cleaning only and guide roller cleaning only. “TowerClean G2 brings Baldwin surface cleaning technology to the small-format press market,” said Michael Stürmer, Baldwin’s Vice President, Product Line Cleaning. “While highly valued for their format flexibility, these presses often do not have the space needed for conventional blanket cleaning. With its modular and expandable design, the TowerClean G2 provides several configuration options to meet production requirements.” To support this new system, Baldwin offers its unique and Fogra-approved cleaning solvent TowerWash 2, which was specifically created for TowerClean G2.

“The TowerClean G2 was developed because of requests from customers, and we have, in fact, already sold two systems to web offset printers in Europe and the US,” continued Stürmer. “This new system further reinforces Baldwin’s strong commitment to creating innovative cleaning technologies for web offset customers.”

• Fabric finishing and sanforization systems installed in the US and Turkey to enhance productivity

ST. LOUIS - Baldwin Technology Company Inc. has successfully installed six new fabric finishing and sanforizing precision spray systems in the US and Turkey. Despite the COVID-19 pandemic, the installations were completed in just 60 days, thanks to close collaboration between onsite Baldwin textile team members, local agents and remote support from the company’s product and technology center in Sweden.
For textiles, non-wovens and technical textiles, Baldwin’s precision spray technology processes a wide range of low-viscosity water-based chemicals, such as softeners, anti-microbial agents, water repellents, oil  repellents, flame retardants and more.

These systems enable fabric producers to significantly reduce chemical and water consumption, while speeding up production times and eliminating production steps, including drying and bath changeovers when switching fabric colors. “Our customers are major manufacturers in fabric dying, finishing and remoistening, and we want to provide outstanding service and support—even in times like this,” said Rick Stanford, Business Development Leader at Baldwin and the commercial leader of the US installations. “Not only does our precision spray technology enhance productivity in their process, but there is also zero waste, which goes hand-in-hand with the increased sustainability focus in the textile industry.”

In North Carolina, two new TexCoat G4 precision spray systems are now in production with major international vertical manufacturers of outdoor living, performance fabrics and automotive fabrics. In Georgia, a major vertical manufacturer of workwear and protective fabrics installed a sanfor precision spray system, which has helped the customer obtain deeper penetration of moisture into fabrics treated with durable water repellents. In Turkey, three new TexCoat G4 systems were installed in Çorlu, northwest of Istanbul, for a large producer of knit fabrics, such as T-shirts. “In Turkey, the manufacturer purchased and installed one TexCoat G4 system before COVID-19, and the customer was so pleased with the results that, during the pandemic, three more were purchased,” said Simone Morellini, Sales Manager- EMEAR at Baldwin and the commercial leader of the Turkish installations. “The systems were manufactured and installed during the lockdown, and now, all four systems are up and running, and being used heavily on a daily basis.” “With the success we have seen, we plan to apply the same strategies for upcoming installations, including the next one in Honduras: strong local management and customer coordination, combined with  effective remote support during the installation,” said Stanford.

Non-contact precision spray technology enhances productivity, sustainability and process control

Baldwin Technology Company Inc. has announced that it will showcase the TexCoat G4 non-contact precision spray fabric finishing system at the Techtextil North America tradeshow, held from May 12 to 14, 2020, in Atlanta (booth #3048).

With extensive sustainability benefits, unprecedented tracking and process control, and industry 4.0 integration, the TexCoat G4 provides consistently high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. 

Baldwin’s innovative non-contact spray technology eliminates chemistry dilution in wet-on-wet processes. The TexCoat G4 consistently and uniformly sprays chemistry across the fabric surface and applies it only where needed, on one or both sides of the fabric. Customers can expect no bath contamination during the finishing process, as well as minimal downtime during changeovers, which are made easy with recipe management that includes automated chemistry and coverage selection.

The TexCoat G4 also enhances sustainability by wasting no chemistry during color, fabric or chemistry changeovers, and because only the required chemistry volume is applied to the fabric, wet pick-up levels can be reduced by up to 50 percent—leading to 50 percent less water and energy consumption. Furthermore, in single-side applications, drying steps can be eliminated for various textiles, including those that are back-coated and laminated, thereby streamlining and simplifying the production process.

Innovative Lösemittelformeln und Materialien für das Reinigungstuch reduzieren die Umweltbelastung im Offsetdruck
Baldwin Technology Company Inc. hat Innovationen der Original-Reinigungsmaterialien seiner PREPAC® Advanced Produktlinie angekündigt. Die neuen Technologien wurden für Zeitungs-, Akzidenz- und Bogendruckmaschinen entwickelt und optimieren die Produktionszeit durch Verkürzung des Reinigungszyklus und Minimierung des Abfalls.

Alle PREPAC Original-Verbrauchsmaterialien von Baldwin bestehen aus vorimprägnierten feuchten Tuchrollen mit hoher Farb- und Fusselaufnahmefähigkeit, sodass die Drucker bei jedem Produktionslauf zu 100 Prozent genaue Reinigungsergebnisse erzielen können. Die nächste Generation von PREPAC Advanced Verbrauchsmaterialien verfügt über einzigartige und regionalisierte Lösemittelformeln sowie ein neues, hochwertiges Tuchmaterial. Im Vergleich zu anderen Produkten auf dem Markt reduzieren die Lösungen von Baldwin den Abfall um bis zu 50 Prozent und können die Reinigungszyklen halbieren. Dadurch sind bis zu 100 zusätzliche Produktionsstunden pro Jahr möglich.

„PREPAC ist seit seiner Einführung im Jahr 1995 die erste Wahl für vorimprägnierte, feuchte Tuchrollen. Wenn es nicht Baldwin ist, ist es kein PREPAC“, erläuterte Tomas Anderbjer, President Precision Applications, bei Baldwin. „Mit den neuen PREPAC Advanced Verbrauchsmaterialien führt Baldwin erneut Innovationen für die Reinigung von Gummitüchern und Druckzylindern für die Druckindustrie ein und bietet Technologien, die die Produktivität optimieren und die Umweltbelastung verringern.“

Baldwin ist der weltweit führende Pionier für vorimprägnierte Verbrauchsmaterialien wie feuchte Tücher und Erfinder von PREPAC, der preisgekrönten und in den letzten 25 Jahren meistverkauften Technologie. Tausende von Kunden nutzen dieses hocheffiziente und umweltfreundliche Produkt und Baldwin liefert kontinuierlich neue Innovationen, die speziell auf die Reinigung von Gummitüchern und Druckzylindern zugeschnitten sind.

Baldwin Technology Company Inc.’s exclusive and innovative Precision Application System—which realizes substantial savings of water, chemistry and energy while increasing productivity—was designed with companies like HanesBrands in mind.

HanesBrands—whose venerable apparel lines include Hanes, Champion, Playtex, Bali and Maidenform, to name a few—has set significant environmental stewardship goals to reduce energy consumption and water use. The company’s recent investment in Baldwin’s Precision Application Systems, with a textile finishing technology that allows for accurate and controlled placement and therefore, reduced use of end-of-line chemicals and water, will help HanesBrands achieve its environmental sustainability goals. Additionally, Baldwin’s groundbreaking application system improves output through greater flexibility, fewer production steps and increased uptime.

Mike Abbott, HanesBrands Global Director of Research and Innovation, said: “Baldwin fulfilled our requirements to provide a solution that optimizes our productivity while reducing our environmental impact.” HanesBrands thoroughly evaluated the technology for eight months in live production conditions with positive results. Abbott continued: “During the evaluation period of the system, we have had outstanding results in productivity increase, and we can clearly see that this technology will make a great contribution to our future efficiency and sustainability savings.”

Peter Hultberg, Chief Commercial Officer at Baldwin, said: “We are honored to partner with one of the world’s strongest apparel brands to help the company achieve not only its business goals, but also its corporate responsibility goals. The trust the HanesBrands team placed in Baldwin and our innovative application technology marks an important milestone for Baldwin and our quest to redefine the standards of sustainable textile finishing.”

The HanesBrands contract includes an option to supply 15 additional Precision Application Systems.