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DECATHLON: Entwicklung einer Neopren-Alternative (c) DECATHLON
12.06.2024

DECATHLON: Entwicklung einer Neopren-Alternative

  • Decathlon und das amerikanische Unternehmen Yulex entwickeln gemeinsam Yulex100, eine Alternative zu Polychloropren (“Neopren”).
  • Yulex100 besteht zu 100 % aus FSC®- und PEFC®-zertifiziertem Naturkautschuk.
  • Die Neopren-Alternative wird zunächst für Surfanzüge und Schwimmtops im Decathlon Sortiment eingesetzt.

Polychloropren, besser bekannt als Neopren, ist ein Synthesekautschuk, der aus Erdöl oder Kalkstein gewonnen wird. Er ist zwar dehnbar und hält warm, aber die Herstellung ist energie- und CO2-intensiv. Darüber hinaus ist er nicht recycelbar. Auch alternative Produkte auf dem Markt bestehen zu einem gewissen Anteil immer aus synthetischem Kautschuk.
 

  • Decathlon und das amerikanische Unternehmen Yulex entwickeln gemeinsam Yulex100, eine Alternative zu Polychloropren (“Neopren”).
  • Yulex100 besteht zu 100 % aus FSC®- und PEFC®-zertifiziertem Naturkautschuk.
  • Die Neopren-Alternative wird zunächst für Surfanzüge und Schwimmtops im Decathlon Sortiment eingesetzt.

Polychloropren, besser bekannt als Neopren, ist ein Synthesekautschuk, der aus Erdöl oder Kalkstein gewonnen wird. Er ist zwar dehnbar und hält warm, aber die Herstellung ist energie- und CO2-intensiv. Darüber hinaus ist er nicht recycelbar. Auch alternative Produkte auf dem Markt bestehen zu einem gewissen Anteil immer aus synthetischem Kautschuk.
 
Gemeinsam mit dem amerikanischen Unternehmen Yulex, das an der Erforschung und Herstellung von natürlichen Latex- und Kautschukalternativen arbeitet, ist Decathlon nun ein Durchbruch für die Entwicklung eines Schaumstoffs gelungen, der kein synthetischen Kautschuk mehr enthält. Die größte Herausforderung bestand darin, einen Ersatz für das Polymer zu finden, das die Hauptkomponente im Schaumstoff ist, ohne den Produktionsprozess, die Produktleistung oder den Preis zu verändern.  Nach zwei Jahren intensiver Forschung mit über 50 Labortests und 50 verschiedenen Rezepturen ist es gelungen, die erste Neopren-Alternative herzustellen, die frei von synthetischem Kautschuk ist und deren Rohstoff Kautschuk ausschließlich aus PEFC®- oder FSC®-zertifizierten Wäldern bezogen wird.
 
Yulex100 ist damit die erste und derzeit einzige Alternative zu Neopren, die zu 100 % aus zertifiziertem Naturkautschuk besteht. Das Material reduziert die CO2-Äquivalent-Emissionen im Vergleich zu Neoprenschaum um 80 %, bleibt dabei genauso leicht, wärmedämmenden sowie dehnbar und erfüllt alle technischen Anforderungen der Nutzer:innen. Durch den Einsatz von zusätzlich benötigten Materialien, u.a. Reißverschlüsse, Beschichtung, Garne, verändert sich die prozentuale Reduzierung von CO2-Äquivalent-Emissionen entsprechend des Modells. Für den Kinder-Shorty beträgt sie beispielsweise 43 %.
 
Die Neuentwicklung soll sukzessive das gesamte Neopren-Sortiment bei Decathlon ersetzen. Des Weiteren erforschen die Teams aktiv technische Lösungen für andere Wassersportarten wie Tauchen und Freiwasserschwimmen.
 
Decathlons Netto-Null-Emissionsziel

In Übereinstimmung mit dem SBTi Corporate Net Zero Standard verpflichtet sich Decathlon, bis 2050 Treibhausemissionen der gesamten Wertschöpfungskette zu reduzieren und auszugleichen. Bis zu diesem Zeitpunkt will Decathlon die absoluten CO2-Äquivalent-Emissionen um 90 % gegenüber dem Basisjahr 2021 reduzieren. Dabei spielt der Kreislaufgedanke bei der Erreichung seiner Klimaziele und der Verringerung des ökologischen Fußabdrucks eine zentrale Rolle. Das Unternehmen intensiviert daher seine Bemühungen unter anderem um die Skalierung von zirkulären Geschäftsmodellen durch Second-Hand-Angebote, Rückkauf, Vermietung und Abonnements sowie Reparaturen und Ersatzteile. In dem Bewusstsein, dass diese Ziele nicht allein erreicht werden können, kooperiert die Sportartikelmarke mit engagierten und innovativen Partnern.

 

More information:
Decathlon Sportbekleidung Kautschuk
Source:

DECATHLON Deutschland SE & Co. KG

12.06.2024

Lenzing welcomes new shareholder Suzano S/A

The Lenzing Group learned that Lenzing's main shareholder B&C Group and the Brazilian pulp producer Suzano S/A have signed a long-term partnership in connection with the majority stake in Lenzing. As part of this agreement, Suzano S/A will take over a 15 percent stake in Lenzing AG from B&C Group. Suzano is the world's largest pulp producer based in Sao Paolo and recently achieved annual sales of more than EUR 7 billion.

Lenzing's management welcomes the proposed transaction and looks forward working with another core shareholder.

The Lenzing Group learned that Lenzing's main shareholder B&C Group and the Brazilian pulp producer Suzano S/A have signed a long-term partnership in connection with the majority stake in Lenzing. As part of this agreement, Suzano S/A will take over a 15 percent stake in Lenzing AG from B&C Group. Suzano is the world's largest pulp producer based in Sao Paolo and recently achieved annual sales of more than EUR 7 billion.

Lenzing's management welcomes the proposed transaction and looks forward working with another core shareholder.

Source:

Lenzing AG

12.06.2024

B.I.G.powers Cushion Vinyl production plant with green energy

Beaulieu International Group is investing €5 million to transition the fossil based energy supply of its Cushion Vinyl production plant in Wielsbeke, Belgium, to bio mass generated steam supply. A transition to renewable energy. To this end, B.I.G. is collaborating with A&U Energie, a company that converts non-recyclable wood waste into green energy and heat. This strategic move aligns with B.I.G.'s commitment to reach ‘net zero’ for their operations by 2030.

The transition from fossil energy to green steam and the switch to waste gas treatment without direct fossil energy brings significant benefits. First, the switch in technology will lead to 88% reduction in their Belgian Cushion Vinyl carbon footprint related to heat supply and waste gas treatment, compared to the current emissions. Second, the use of steam heating and electric energy provides improved energy efficiency. In addition, the use of steam systems is known for its safety and reliability, providing a safer and more stable heating solution for the Belgian Cushion Vinyl facility. Moreover, the switch to steam and electric energy allows for the use of green electricity in the future, if available.

Beaulieu International Group is investing €5 million to transition the fossil based energy supply of its Cushion Vinyl production plant in Wielsbeke, Belgium, to bio mass generated steam supply. A transition to renewable energy. To this end, B.I.G. is collaborating with A&U Energie, a company that converts non-recyclable wood waste into green energy and heat. This strategic move aligns with B.I.G.'s commitment to reach ‘net zero’ for their operations by 2030.

The transition from fossil energy to green steam and the switch to waste gas treatment without direct fossil energy brings significant benefits. First, the switch in technology will lead to 88% reduction in their Belgian Cushion Vinyl carbon footprint related to heat supply and waste gas treatment, compared to the current emissions. Second, the use of steam heating and electric energy provides improved energy efficiency. In addition, the use of steam systems is known for its safety and reliability, providing a safer and more stable heating solution for the Belgian Cushion Vinyl facility. Moreover, the switch to steam and electric energy allows for the use of green electricity in the future, if available.

In addition to transitioning to 100% green energy, Beaulieu International Group is also dedicated to advancing the circular economy. These efforts encompass various initiatives, including increasing the use of recycled and reused materials. For example, 50% of B.I.G.'s PVC floor coverings are already fully recyclable. Additionally, they are actively working to reduce the environmental impact of their solutions by 42% at the end of their life cycle, striving to minimize product emissions to nearly zero, and eliminating pollutants. Recently at the Belgian Flanders Flooring Days, Beauflor launched its Twilight collection, a cushion vinyl floor created with PVC from 100% bio and circular sources resulting in a 40% reduced CO₂ footprint compared to their conventional heterogeneous CV flooring for residential applications

Furthermore, their cushion vinyl brand Beauflor launched the ReLive concept, a specialized program designed for a circular future, ensuring the collection, sorting, and recycling of PVC flooring cutting waste. Currently, this program focuses on post-installation waste and is exclusively available in France, with the goal of expanding its reach to other EU countries.

Through the establishment of strategic partnerships dedicated to finding innovative ways to repurpose waste materials previously slated for incineration, B.I.G. underscores its commitment to sustainable solutions and collaboration with like-minded organizations. 75% of B.I.G.'s post-industrial waste is now being successfully recycled.

Source:

Beaulieu International Group

Dibella at Cruise Ship Interiors Design Expo America (c) Dibella b.v.
12.06.2024

Dibella at Cruise Ship Interiors Design Expo America

After a debut in 2023, Dibella exhibited again this year at the Cruise Ship Interiors Design Expo America (CSI Americas) in Miami, a leading trade fair for cruise interiors.

Under the motto “You create the stories for amazing dreams - We provide the restful sleep”, Dibella presented its latest developments in textile flat linen at the Convention Center in Miami/USA from 6 to 7 June 2024: bed linen and terry products that not only offer maximum comfort and durability but are also perfectly tailored to the special requirements of the maritime environment.

"The trade fair in Miami was a great success for us. In particular, our newly developed JAVA hand and shower towels and our VIRGINIA bed linen, both with regenerated cellulose fibers Lyocell, were very well received due to their special soft feel. We have had many rewarding discussions with existing customers and new prospects and are very much looking forward to working with them in the future,” says Marvin Groß-Hardt, Export Sales at Dibella.

After a debut in 2023, Dibella exhibited again this year at the Cruise Ship Interiors Design Expo America (CSI Americas) in Miami, a leading trade fair for cruise interiors.

Under the motto “You create the stories for amazing dreams - We provide the restful sleep”, Dibella presented its latest developments in textile flat linen at the Convention Center in Miami/USA from 6 to 7 June 2024: bed linen and terry products that not only offer maximum comfort and durability but are also perfectly tailored to the special requirements of the maritime environment.

"The trade fair in Miami was a great success for us. In particular, our newly developed JAVA hand and shower towels and our VIRGINIA bed linen, both with regenerated cellulose fibers Lyocell, were very well received due to their special soft feel. We have had many rewarding discussions with existing customers and new prospects and are very much looking forward to working with them in the future,” says Marvin Groß-Hardt, Export Sales at Dibella.

CSI Americas, which has doubled in size since its inception in 2019, had more than 250 exhibitors this year. The show showcases brands in cruise design, attracting representatives from the industry's largest design firms and cruise lines each year.

Source:

Dibella b.v.

10.06.2024

Lectra: TextileGenesis joins forces with Forest Stewardship Council ® (FSC®)

The Lectra Group company announced a new collaboration between TextileGenesis, the textile traceability platform and the Forest Stewardship Council (FSC®). It will enable the implementation, via the TextileGenesis platform, of new solutions to ensure the traceability of cellulose fibers from responsibly managed forests.

In fashion, many textiles such as viscose, lyocell and modal use man-made cellulose fibers. These fibers are themselves made from wood pulp, the production of which can contribute to deforestation.

Founded in 1994, the Forest Stewardship Council (FSC®) is an international NGO whose mission is to promote responsible forest management worldwide. In particular, the organization offers certification for products and raw materials which have been obtained from wood grown in responsibly managed forests, and comes from supply chains where social rights of workers, communities and indigenous peoples have been safeguarded.

The Lectra Group company announced a new collaboration between TextileGenesis, the textile traceability platform and the Forest Stewardship Council (FSC®). It will enable the implementation, via the TextileGenesis platform, of new solutions to ensure the traceability of cellulose fibers from responsibly managed forests.

In fashion, many textiles such as viscose, lyocell and modal use man-made cellulose fibers. These fibers are themselves made from wood pulp, the production of which can contribute to deforestation.

Founded in 1994, the Forest Stewardship Council (FSC®) is an international NGO whose mission is to promote responsible forest management worldwide. In particular, the organization offers certification for products and raw materials which have been obtained from wood grown in responsibly managed forests, and comes from supply chains where social rights of workers, communities and indigenous peoples have been safeguarded.

Amit Gautam, founder and CEO of TextileGenesis, explains: "We've already been working with Man Made Cellulosic Fiber Producers for several years to facilitate, thanks to our blockchain-inspired technology, the traceability of fibers manufactured by the most virtuous producers, and we've integrated their analysis criteria into our platform. By also becoming an FSC® partner today, we're taking things a step further. This new collaboration will support companies in the traceability of FSC certified fibers and support the administration and data management of FSC Chain of Custody certification. All players in the value chain will benefit from increased transparency and much more reliable upstream data. Fashion brands will be able to demonstrate much more easily that their garments use textiles made from responsibly sourced man-made cellulose fibers."

Fabian Farkas, FSC International Chief Commercial Director, adds: “We are seeing a rapid increase in interest in FSC certification from the textile industry, marking a very positive trend. Through this collaboration with TextileGenesis, we aim to simplify the administrative part of FSC certification for companies within the textile supply chain by automating many required data processes. Our goal is to empower brands to identify opportunities for seamless progress in meeting their FSC procurement policies.”

Following the signature in October 2023 of a memorandum of understanding with the International Cotton Association (ICA) and the launch last January of two consortiums with footwear and leather players, and more recently the announcement of its partnership with the Aid by Trade Foundation (AbTF), the initiator of The Good Cashmere Standard® (GCS), TextileGenesis confirms, with this new collaboration with the FSC®, its central place in the ecosystem of players mobilizing for more sustainable and responsible fashion.

10.06.2024

Cascale to host Manufacturer Forum in Shanghai

Cascale (formerly the Sustainable Apparel Coalition) will host Manufacturer Forum: Shanghai on June 28, part of an annual series of events designed to amplify the voices of manufacturers around the globe. Featuring targeted programming designed to address local challenges faced by manufacturers, the event will highlight solutions provided by Cascale’s Higg Index suite of tools and growing list of impact initiatives. The event takes place at the Shanghai New International Expo Center in collaboration with ISPO Shanghai, the multi-segment summer trade show.

Following successful runs in Bangalore, Dhaka, and Shenzhen, Manufacturer Forum: Shanghai will further facilitate pre-competitive collaboration in order to share best practices and collectively address critical challenges. Keynote speakers include Colin Browne, the organization’s newly-appointed CEO, and Scott Raskin, CEO of Worldly, Cascale’s technology partner and event sponsor.

Cascale (formerly the Sustainable Apparel Coalition) will host Manufacturer Forum: Shanghai on June 28, part of an annual series of events designed to amplify the voices of manufacturers around the globe. Featuring targeted programming designed to address local challenges faced by manufacturers, the event will highlight solutions provided by Cascale’s Higg Index suite of tools and growing list of impact initiatives. The event takes place at the Shanghai New International Expo Center in collaboration with ISPO Shanghai, the multi-segment summer trade show.

Following successful runs in Bangalore, Dhaka, and Shenzhen, Manufacturer Forum: Shanghai will further facilitate pre-competitive collaboration in order to share best practices and collectively address critical challenges. Keynote speakers include Colin Browne, the organization’s newly-appointed CEO, and Scott Raskin, CEO of Worldly, Cascale’s technology partner and event sponsor.

Reflecting “Catalyst for Change,” the current theme of Cascale’s Manufacturer Forum series, the Shanghai event reinforces the organization’s commitment to support an open exchange between manufacturers and better understand their needs and ongoing challenges to jointly develop solutions.

Over 200 attendees are expected to attend the event, which brings together manufacturers with business leaders and critical stakeholders. Programming will cover a wide range of topics, including what manufacturers need to know about global policy, how strategic partnerships can drive industry change, the evolution of Higg FEM and verification processes, and the latest on decarbonization impacts. To aid goal and target-setting, there will also be dedicated training on setting Science-Based Targets for decarbonization, as part of an evolving and interactive program.

Source:

Cascale

THREAD project: Addressing Textile Waste in the NPA Region (c) WDC
10.06.2024

THREAD project: Addressing Textile Waste in the NPA Region

The Western Development Commission (WDC) announces the successful funding of the THREAD project. Supported by the Interreg Northern Periphery and Arctic Programme, THREADs (Textile and Habiliment Reuse for the Environment and NPA Area Development) is set to launch a transformative three-year initiative starting in September 2024, focusing on innovative textile waste management.

THREADs aims to significantly reduce textile waste in the Northern Periphery and Arctic region. With a total budget of €1.5 million, the project will implement a range of innovative approaches across the textile lifecycle—from design to disposal. This initiative includes trialling smart waste collection methods, enhancing circular practices, and integrating social inclusion initiatives in circularity efforts. Additionally, the project will explore new business models to support sustainable practices.

The Western Development Commission (WDC) announces the successful funding of the THREAD project. Supported by the Interreg Northern Periphery and Arctic Programme, THREADs (Textile and Habiliment Reuse for the Environment and NPA Area Development) is set to launch a transformative three-year initiative starting in September 2024, focusing on innovative textile waste management.

THREADs aims to significantly reduce textile waste in the Northern Periphery and Arctic region. With a total budget of €1.5 million, the project will implement a range of innovative approaches across the textile lifecycle—from design to disposal. This initiative includes trialling smart waste collection methods, enhancing circular practices, and integrating social inclusion initiatives in circularity efforts. Additionally, the project will explore new business models to support sustainable practices.

The project unites a diverse group of partners from across Europe, reflecting a collaborative effort to tackle an urgent environmental issue. The lead partner, Kajaani University of Applied Sciences from Finland, is joined by other key stakeholders including the Municipality of Kittilä, Kiertokaari Ltd, Remiks Husholdning AS from Norway, Technological University of the Shannon – Forge Design Factory from Ireland, University of Boras and Lulea Miljoresurs AB from Sweden, and the Icelandic Textile Center.

The funding announcement marks a crucial step towards implementing effective solutions that address both the environmental impact of textile waste and the challenges posed by fast fashion in sparsely populated areas. By focusing on sustainability and efficient resource use, THREADs is poised to create meaningful change in the way textile management is approached in the NPA region.

10.06.2024

Chargeurs PCC acquires strategic business units of Cilander

Chargeurs PCC Fashion Technologies has signed a binding agreement to acquire two strategic business units of the Swiss company Cilander, much renowned worldwide for its expertise in the supply of high-end textile fabrics and finishing services for complex textiles used in a wide range of applications.

The project includes the acquisition of the historic factory of the company, Geissbühler, located in Lützelflüh. The factory is a cornerstone of its finishing activities for high-tech textile solutions to address demanding markets such as the military, interior design, sports, and mobility. The site is the legacy of an industrial history that began in 1677, almost 350 years ago. With its Planofil® brand, Cilander markets high-performance textile fabrics for outdoor use, particularly in the nautical world. Cilander also offers a range of finishing options and can tailor-make products to customer specifications.

Chargeurs PCC Fashion Technologies has signed a binding agreement to acquire two strategic business units of the Swiss company Cilander, much renowned worldwide for its expertise in the supply of high-end textile fabrics and finishing services for complex textiles used in a wide range of applications.

The project includes the acquisition of the historic factory of the company, Geissbühler, located in Lützelflüh. The factory is a cornerstone of its finishing activities for high-tech textile solutions to address demanding markets such as the military, interior design, sports, and mobility. The site is the legacy of an industrial history that began in 1677, almost 350 years ago. With its Planofil® brand, Cilander markets high-performance textile fabrics for outdoor use, particularly in the nautical world. Cilander also offers a range of finishing options and can tailor-make products to customer specifications.

Under the agreement, CFT PCC also plans to acquire the shirt fabrics business, which mainly comprises the ALUMO brand, founded by Karl Albrecht, joined by Robert Morgen in 1941. For over a century, ALUMO has been at the forefront of offering fabrics made from the finest, highest-quality cotton for men's shirts. The company is the preferred supplier of tailors and specialized luxury brands worldwide, relying on its E-commerce platform.

In addition, Cilander's fabrics business includes the Eugster & Huber brand, aimed at women's fashion brands. The portfolio also comprises Brennet, known for its high-quality fabrics with a contemporary touch, and Swiss Ghutra, a brand specializing in high-end fabrics and headpieces for a clientele in the Middle East.

When completed, this acquisition will strengthen the development capabilities of Chargeurs PCC Fashion Technologies, a leader in interlinings for the garment industry. Thanks to Cilander’s high-tech products and solutions, the business line will open doors to new, particularly demanding niche markets, notably the military market and reinforce its market share in the apparel segment, especially shirt-making.

10.06.2024

Gesamtverband textil+mode: Pilotprojekt für smartes textiles Rücknahmesystem

Unter der Überschrift „Starke Partner für starke Lösungen“ haben sich der Gesamtverband der deutschen Textil- und Modeindustrie e. V., das Forschungskuratorium Textil e. V., die Stiftung GRS-Batterien und die Gemeinsame Rücknahmesystem Servicegesellschaft mbH zu einem Konsortium für ein gemeinsames Pilotprojekt zusammengetan. Ziel ist es, die Erfahrungen aus dem Rückgabesystem für Batterien zu nutzen, um ein auf mittelständische Textil- und Modehersteller zugeschnittenes gemeinnütziges Rücknahmesystem zu entwickeln.

Uwe Mazura, Hauptgeschäftsführer des Gesamtverbandes der deutschen Textil- und
Modeindustrie: „Mit dem neuen Konsortium schmieden wir eine starke Allianz und wollen als zentrale Player die Anforderungen des Gesetzgebers maßgeblich mitgestalten. Wir wollen Lösungen entwickeln, die ganz neue Standards in Sachen Nachhaltigkeit und Kreislaufwirtschaft in der Textil- und Modeindustrie setzen.“

Unter der Überschrift „Starke Partner für starke Lösungen“ haben sich der Gesamtverband der deutschen Textil- und Modeindustrie e. V., das Forschungskuratorium Textil e. V., die Stiftung GRS-Batterien und die Gemeinsame Rücknahmesystem Servicegesellschaft mbH zu einem Konsortium für ein gemeinsames Pilotprojekt zusammengetan. Ziel ist es, die Erfahrungen aus dem Rückgabesystem für Batterien zu nutzen, um ein auf mittelständische Textil- und Modehersteller zugeschnittenes gemeinnütziges Rücknahmesystem zu entwickeln.

Uwe Mazura, Hauptgeschäftsführer des Gesamtverbandes der deutschen Textil- und
Modeindustrie: „Mit dem neuen Konsortium schmieden wir eine starke Allianz und wollen als zentrale Player die Anforderungen des Gesetzgebers maßgeblich mitgestalten. Wir wollen Lösungen entwickeln, die ganz neue Standards in Sachen Nachhaltigkeit und Kreislaufwirtschaft in der Textil- und Modeindustrie setzen.“

Die aktuelle politische Diskussion um die sogenannte „Erweiterte Herstellerverantwortung“ wird von den Partnern des Pilotprojekts als Chance für eine proaktive Mitgestaltung gesehen, wie Dr.-Ing. Julia Hobohm, Geschäftsführerin der Gemeinsames Rücknahmesystem Servicegesellschaft mbH betont: „Tatsächliche Herstellerverantwortung erfordert den Aufbau einer funktionierenden und schlagkräftigen Producer Responsibility Organisation und sollte dringend auch von den Herstellern mitgestaltet werden. Wir freuen uns auf das gemeinsame Projekt und die Zusammenarbeit.“

Die deutsche Textil- und Modeindustrie mit ihren rund 1 400 Unternehmen und über 120 000 Beschäftigten sowie mit ihrer leistungsfähigen Textilforschung an 16 Instituten bringt ihr Know-how in das Pilotprojekt ein. Ziel ist es, Textilien an ihrem Lebensende nicht einfach als Abfall, sondern als Rohstoff zu sehen. Um dies zu erreichen, müssen viele technische Herausforderungen gelöst werden. So kommen neben hochwertigen und recycelbaren Textilien auch immer mehr minderwertige Ultra-Fast-Fashion-Textilien globaler Billigmarken in den Abfallkreislauf. Im Pilotprojekt sollen sogenannte Producer Responsibility Organisations (PROs) dafür sorgen, dass Sammel- und Recyclingziele sowie hochwertige Wiederverwendungs- und Verwertungsverfahren erreicht werden. Das Projekt setzt sich aus Experten der beteiligten Verbände, der Wissenschaft und der PROs zusammen und soll durch weitere Verbände, Politik und Behörden begleitet werden.

Successful closing of drupa 2024 (c) Messe Düsseldorf / ctillmann
10.06.2024

Successful closing of drupa 2024

drupa 2024 in Düsseldorf drew to a successful close on 7 June after eleven days. 1,643 exhibitors from 52 nations presented a showcase of innovations in the Düsseldorf exhibition halls and thrilled the trade visitors with performances. The international share of the visitors was 80%, with attendees coming from 174 countries. After Europe, Asia was the most strongly represented region with 22%, followed by America with 12%.  Asia as well as Latin America and the MENA region are markets with great growth potential, which was reflected in the significant increase in exhibitors' presence and order books.

Exhibitors praised the high level of decision-making competence of visitors. They, in turn, gave top marks to the range of products and services on offer in the 18 exhibition halls. Around 96% of all visitors confirmed that they had fully achieved the objectives associated with their visit. At over 50%, most of them came from the printing industry, followed by the packaging industry, whose share has increased significantly and which was the focus of many exhibitors as a growth driver. In total, 170,000 trade visitors attended drupa 2024.

drupa 2024 in Düsseldorf drew to a successful close on 7 June after eleven days. 1,643 exhibitors from 52 nations presented a showcase of innovations in the Düsseldorf exhibition halls and thrilled the trade visitors with performances. The international share of the visitors was 80%, with attendees coming from 174 countries. After Europe, Asia was the most strongly represented region with 22%, followed by America with 12%.  Asia as well as Latin America and the MENA region are markets with great growth potential, which was reflected in the significant increase in exhibitors' presence and order books.

Exhibitors praised the high level of decision-making competence of visitors. They, in turn, gave top marks to the range of products and services on offer in the 18 exhibition halls. Around 96% of all visitors confirmed that they had fully achieved the objectives associated with their visit. At over 50%, most of them came from the printing industry, followed by the packaging industry, whose share has increased significantly and which was the focus of many exhibitors as a growth driver. In total, 170,000 trade visitors attended drupa 2024.

Digitalisation
Automation took centre stage at this year’s drupa, with a strong focus on AI and smart workflows, including software solutions. It became clear that digital and analogue technologies ideally complement and benefit from each other. Traditional industry leaders presented a wide range of digital solutions, while digital pioneers integrated conventional components into their offerings. Robotics played an important role in the exhibition halls and illustrated the path towards the smart factory.

Transformation and growth
drupa made it clear that the industry has great potential for the future, even against the backdrop of many challenges, and that the prospects are promising. In the last financial year, the global printing industry achieved a turnover of around EUR 840 billion (source: Smithers) and continues to develop at varying pace worldwide.
Many new strategic alliances concluded at the trade fair reflected the opportunities that are only possible in such a concentrated form at drupa.

Sustainable technologies
Technology is the key to achieving sustainability goals - exhibitors at drupa illustrated this with numerous practice-orientated developments and concrete solutions. Top priority is given to resource efficiency and the path to a functioning circular economy. In addition, Touchpoint Sustainability from the VDMA, the German Machinery and Equipment Manufacturers’ Association, showcased current state of the art innovations, presented best-practice use cases and gave a far-reaching outlook into the future of a sustainable printing industry.

Knowledge transfer
The supporting programme with its five special forums drupa cube, drupa next age (dna) and the Touchpoints Packaging, Textile and Sustainability was well received. In times of constant change and the resulting new business models, they ensured an intensive transfer of knowledge and provided important guidance. Guided tours on various key topics rounded off the trade fair experience.

The next drupa will be held in 2028.

Source:

Messe Düsseldorf GmbH

10.06.2024

Alpaka Store Deutschland: Spendenaktion für Hochwasseropfer

Die Hochwasser in Süddeutschland haben massive Schäden hinterlassen und zahlreiche Familien in Not gebracht. Alpaka Store Deutschland, ein Anbieter für Alpaka Bettwaren und nachhaltige Alpaka Mode, hat eine Spendenaktion ins Leben gerufen, um den Betroffenen zu helfen. 25% der bis zum 09. Juni getätigten Einkäufe werden an Hilfsorganisationen und betroffene Gemeinden gespendet.

„Unsere Herzen sind bei den Betroffenen dieser Katastrophe. Wir möchten sicherstellen, dass die Spenden genau dort ankommen, wo sie am dringendsten benötigt werden“, erklärt Thomas Oberhofer, Geschäftsführer von Alpaka Store Deutschland.

Alpaka Store Deutschland steht für Nachhaltigkeit und soziales Engagement und hat bereits in der Vergangenheit erfolgreiche Spendenaktionen durchgeführt und Menschen in Not geholfen.

Die Hochwasser in Süddeutschland haben massive Schäden hinterlassen und zahlreiche Familien in Not gebracht. Alpaka Store Deutschland, ein Anbieter für Alpaka Bettwaren und nachhaltige Alpaka Mode, hat eine Spendenaktion ins Leben gerufen, um den Betroffenen zu helfen. 25% der bis zum 09. Juni getätigten Einkäufe werden an Hilfsorganisationen und betroffene Gemeinden gespendet.

„Unsere Herzen sind bei den Betroffenen dieser Katastrophe. Wir möchten sicherstellen, dass die Spenden genau dort ankommen, wo sie am dringendsten benötigt werden“, erklärt Thomas Oberhofer, Geschäftsführer von Alpaka Store Deutschland.

Alpaka Store Deutschland steht für Nachhaltigkeit und soziales Engagement und hat bereits in der Vergangenheit erfolgreiche Spendenaktionen durchgeführt und Menschen in Not geholfen.

More information:
Alpaka Store Deutschland Spenden
Source:

Alpaka Store Deutschland UG

Synthetic leather made from recyclable and bio-based PBS Photo: DITF
10.06.2024

Synthetic leather made from recyclable and bio-based PBS

A new type of pure synthetic leather meets the requirements of the European Ecodesign Regulation. Made from a bio-based plastic, it is biodegradable and meets the requirements for a closed recycling process.

A new type of pure synthetic leather meets the requirements of the European Ecodesign Regulation. Made from a bio-based plastic, it is biodegradable and meets the requirements for a closed recycling process.

Many synthetic leathers consist of a textile substrate to which a polymer layer is applied. The polymer layer usually consists of an adhesive layer and a top layer, which is usually embossed. The textile backing and the top coat are usually completely different materials. Woven, knitted, or nonwoven fabrics made of PET, PET/cotton, or polyamide are often used as textile substrates. PVC and various polyurethanes are commonly used for coatings. The use of these established composite materials does not meet today's sustainability criteria. Recycling them by type is very costly or even impossible. They are not biodegradable. The search for alternative materials for the production of artificial leather is therefore urgent. In 2022, the EU adopted the Sustainable Products Initiative (SPI) ("Green Deal"). It includes an eco-design regulation that considers a product's life cycle in the conservation of resources. For textile and product design, this means incorporating closing the loop or end-of-life into product development.

In an AiF project carried out in close cooperation between the DITF and the Freiberg Institute gGmbH (FILK), it has now been possible to develop a synthetic leather in which both the fiber material and the coating polymer are identical. The varietal purity is a prerequisite for an industrial recycling concept.

The aliphatic polyester polybutylene succinate (PBS) was recommended as the base material because of its properties. PBS can be produced from biogenic sources and is now available on the market in several grades and in large quantities. Its biodegradability has been demonstrated in tests. The material can be processed thermoplastically. This applies to both the fiber material and the coating. Subsequent product recycling is facilitated by the thermoplastic properties.

In order to realize a successful primary spinning process and to obtain PBS filaments with good textile mechanical properties, process adjustments had to be made in the cooling shaft at the DITF. In the end, it was possible to spin POY yarns at relatively high speeds of up to 3,000 m/min, which had a tenacity of just under 30 cN/tex when stretched. The yarns could be easily processed into pure PBS fabrics. These in turn were used at FILK as a textile base substrate for the subsequent extrusion coating, where PBS was also used as a thermoplastic.

With optimized production steps, PBS composite materials with the typical structure of artificial leather could be produced. Purity and biodegradability fulfill the requirements for a closed recycling process.

Source:

Deutsche Institute für Textil- und Faserforschung (DITF)

10.06.2024

Tarifgespräche für Textilregion Nord-Ost abgeschlossen

In der dritten Tarifrunde einigten sich die Tarifpartner nach ca. 15-stündigen Verhandlungen auf einen zukunftsfähigen Abschluss. Vorangegangen waren mehrere Warnstreiks.

In einer wirtschaftlich sehr schwierigen Ausgangslage der Textilindustrie wurde ein Gesamtpaket geschnürt, mit welchem man an die äußerste finanzielle Schmerzgrenze der Unternehmen gegangen ist. Weitere Warnstreiks hätten jedoch weit höheren wirtschaftlichen Schaden verursacht.

Kernelemente des Abschlusses sind bei einer Laufzeit von 22 Monaten deutliche Einkommenssteigerungen von insgesamt 10,0 Prozent, zusätzlich steuerfreie Inflationsausgleichszahlungen von 1.250 Euro in drei Tranchen, eine stufenweise Anhebung der Jahressonderzahlung bis zum Jahr 2029 sowie eine Fortsetzung der Altersteilzeit mit flexibleren Gestaltungsmöglichkeiten. Weiterhin wird auch die Auszubildendenvergütung überproportional gesteigert und die Auszubildenden erhalten eine steuerfreie Inflationsausgleichszahlung von 625 Euro in drei Tranchen.

In der dritten Tarifrunde einigten sich die Tarifpartner nach ca. 15-stündigen Verhandlungen auf einen zukunftsfähigen Abschluss. Vorangegangen waren mehrere Warnstreiks.

In einer wirtschaftlich sehr schwierigen Ausgangslage der Textilindustrie wurde ein Gesamtpaket geschnürt, mit welchem man an die äußerste finanzielle Schmerzgrenze der Unternehmen gegangen ist. Weitere Warnstreiks hätten jedoch weit höheren wirtschaftlichen Schaden verursacht.

Kernelemente des Abschlusses sind bei einer Laufzeit von 22 Monaten deutliche Einkommenssteigerungen von insgesamt 10,0 Prozent, zusätzlich steuerfreie Inflationsausgleichszahlungen von 1.250 Euro in drei Tranchen, eine stufenweise Anhebung der Jahressonderzahlung bis zum Jahr 2029 sowie eine Fortsetzung der Altersteilzeit mit flexibleren Gestaltungsmöglichkeiten. Weiterhin wird auch die Auszubildendenvergütung überproportional gesteigert und die Auszubildenden erhalten eine steuerfreie Inflationsausgleichszahlung von 625 Euro in drei Tranchen.

Source:

Verband der Nord-Ostdeutschen Textil- und Bekleidungsindustrie e. V.

10.06.2024

Collaboration between Napapijri and Good Earth Cotton

Lifestyle brand Napapijri has released a range of sustainable summer essentials for men, women and kids, using Good Earth Cotton®.

The partnership between Napapijri and Good Earth Cotton® highlights the brand’s aim to source 100% of its materials from regenerative, responsibly sourced, renewable or recycled sources by 2030. The range includes premium knitwear including T-shirts, polos and more.

Good Earth Cotton is a production system verified as having a positive Net Zero position. The Australian-grown program focuses on regenerative farming that improves soil health, enhances biodiversity and sequesters carbon ensuring that it not only has a neutral impact on the environment but net positive one.

Lifestyle brand Napapijri has released a range of sustainable summer essentials for men, women and kids, using Good Earth Cotton®.

The partnership between Napapijri and Good Earth Cotton® highlights the brand’s aim to source 100% of its materials from regenerative, responsibly sourced, renewable or recycled sources by 2030. The range includes premium knitwear including T-shirts, polos and more.

Good Earth Cotton is a production system verified as having a positive Net Zero position. The Australian-grown program focuses on regenerative farming that improves soil health, enhances biodiversity and sequesters carbon ensuring that it not only has a neutral impact on the environment but net positive one.

One of the most innovative aspects of Good Earth Cotton® is the use of FibreTrace® technology, a real time verification for fibre integrity. Unlike other traceability technologies, FibreTrace® embeds luminescent pigments into the raw cotton, creating a unique signature to verify the fibre and track across the global supply chain. Luminescent pigments are pigments that create physical traceability locked to a scanning device. FibreTrace® also validates the data of the raw cotton fibre and sustainability improvements through the supply chain.

Each product in Napapijri’s Good Earth Cotton® range comes with a QR code on the label which can be scanned to display the products supply chain journey from fibre to store.

Source:

FibreTrace / Good Earth Cotton

07.06.2024

Stratasys: Expanded Materials and Technology Updates

Stratasys Ltd. is announcing updates to several Industrial and Healthcare Business Unit products and Stratasys Direct. These include a new open platform for the F900™ 3D printer, more on-demand 3D printing capabilities and a new high-performance material for its Fused Deposition Modeling line.

OpenAM comes to the F900
Stratasys OpenAM™ is a software application that enables the user to modify machine controls to achieve results beyond standard print settings. Already available for the Fortus 450®mc printer, Stratasys is now making its OpenAM software available for the F900 printer. This will allow for expanded functionality and capabilities and will unlock new materials for F900 users.

Stratasys Ltd. is announcing updates to several Industrial and Healthcare Business Unit products and Stratasys Direct. These include a new open platform for the F900™ 3D printer, more on-demand 3D printing capabilities and a new high-performance material for its Fused Deposition Modeling line.

OpenAM comes to the F900
Stratasys OpenAM™ is a software application that enables the user to modify machine controls to achieve results beyond standard print settings. Already available for the Fortus 450®mc printer, Stratasys is now making its OpenAM software available for the F900 printer. This will allow for expanded functionality and capabilities and will unlock new materials for F900 users.

New VICTREX AM 200 material for FDM
A new material offering that opens the application potential for demanding industries like aerospace and medical, where material properties are critical components of a 3D-printed solutions. This new high-performance, high-strength, validated material, VICTREX AM™ 200, will be available for the Fortus 450mc and the F900. VICTREX AM 200 is a PEEK-based polymer that is temperature, corrosion, and chemical resistant, with excellent mechanical properties which can be utilized with soluble and breakaway support material.

Carbon Fiber Visual Print Option for the F-Series
Carbon Fiber Visual Print Option is a new 5-slice (0.005”) layer height across the F-123 Series™ line of printers that is coming later this month for FDM®ABS-CF10. It produces a smoother surface finish, to provide the perfect finish when a part’s visual appearance is important to the application. It is built for applications that demand the durability of a carbon-filled polymer, but also requires a visually appealing result without additional post-processing.

F770 adds New Colors
The F770® printer can now print in multiple colors, in addition to its original single ivory color. Six new ASA colors, including red, white, light gray, black, blue, and yellow, will allow for more application versatility with FDM® ASA and ABS-M30 tried-and-true engineering plastics. The new colors enable printing without painting or other post-production marking, allowing parts to be available much faster, increasing productivity.

Somos NeXt Validated for SLA
Somos® NeXt™ is now a validated material for Stratasys NEO® stereolithography 3D printers. Somos NeXt is a resin with superior strength and can be used in automotive and consumer products, along with other applications, including prototyping, to produce durable, accurate and detailed parts.

New GrabCAD Software Print Integration Enhances On-Demand 3D Printing Capabilities
Stratasys has introduced Parts on Demand by GrabCAD, a new integration that synchronizes the company's software platform with Stratasys Direct. This addition allows GrabCAD Print™ customers to access Stratasys Direct’s fleet of 3D printers, allowing for larger and more intricate designs, a selection of more than 50 engineered materials, and the assurance of stringent quality inspections.

Source:

Stratasys Ltd.

EU TCLF Social Partners: Joint statement for quality TCLF jobs in Europe Photo: Euratex
07.06.2024

EU TCLF Social Partners: Joint statement for quality TCLF jobs in Europe

The EU TCLF Social Partners, CEC, Cotance, Euratex and industriAll Europe call for future EU policy makers to increase their ambition to safeguard the European TCLF sectors and keep good industrial jobs in Europe. The TCLF Social Partners are all signatories to the Antwerp Declaration for a European Industrial Deal and express their full support for a European Industrial Deal to complement the Green Deal and keep quality jobs in Europe.

The EU TCLF Social Partners, CEC, Cotance, Euratex and industriAll Europe call for future EU policy makers to increase their ambition to safeguard the European TCLF sectors and keep good industrial jobs in Europe. The TCLF Social Partners are all signatories to the Antwerp Declaration for a European Industrial Deal and express their full support for a European Industrial Deal to complement the Green Deal and keep quality jobs in Europe.

The European TCLF sectors provide over 1.5 million jobs in the EU (Textiles and Clothing: 1,300,000, Tanning and leather: 34,531 and Footwear: 222,000) and have a combined turnover of over €200 bn (T&C: €170 bn, T&L: €7.3 bn and Footwear: €23.2 bn). However, the industries continue to face a range of challenges, including fierce global competition, high energy prices, an ageing workforce, and a huge increase in new legislation. These challenges are especially tough due to over 99% of companies in the TCLF sectors being SMEs. As such, the European Social Partners call for increased focus and commitment in the next EU mandate to ensure that the TCLF sectors can become green and digital while remaining competitive on the global market and that no region, company or worker is left behind.

In relation to the Antwerp Dialogue, CEC, Cotance, Euratex and industriAll Europe have also signed up to a specific joint statement focused on the social dimension of an EU Industrial Deal which is vital to ensure its success and social acceptance. The following demands from the TCLF Social Partners are essential to guaranteeing quality TCLF jobs in Europe:

  1. Ensure a Just Transition for our industries and workforce
  2. Develop a re-skilling and up-skilling agenda
  3. Promote social dialogue and social partners' involvement
  4. Ensure a sensible, stable and coherent regulatory environment for our industries
  5. Access to energy and raw materials
  6. Free and fair trade to ensure a level playing field
  7. Sustainability and increased demand for products made in Europe 
Source:

Euratex

07.06.2024

BVMed: Medizinprodukte-Anhörung im Bundestag

Der Bundesverband Medizintechnologie (BVMed) erwartet von der Bundesregierung eine aktive Rolle im Europäischen Rat und gegenüber der EU-Kommission zur Verbesserung der EU-Medizinprodukte-Verordnung (MDR). Die Defizite der MDR hätten dazu geführt, „dass MedTech-Innovationen immer unattraktiver werden und somit die Versorgung der Patient:innen in Europa gefährdet ist“, sagte die stellvertretende BVMed-Geschäftsführerin Dr. Christina Ziegenberg in der Anhörung des Antrags „Versorgung mit Medizinprodukten sicherstellen“Externer Link. Öffnet im neuen Fenster/Tab. am 5. Juni 2024 im Gesundheitsausschuss des Bundestages. Als größter Mitgliedsstaat mit einer breiten Basis an mittelständischen MedTech-Unternehmen müsse die Bundesregierung darauf drängen, dass die neue EU-Kommission noch in diesem Jahr konkrete Lösungsvorschläge vorlegt. Die BVMed-Stellungnahme zur Anhörung kann unter hier abgerufen werden.

Der Bundesverband Medizintechnologie (BVMed) erwartet von der Bundesregierung eine aktive Rolle im Europäischen Rat und gegenüber der EU-Kommission zur Verbesserung der EU-Medizinprodukte-Verordnung (MDR). Die Defizite der MDR hätten dazu geführt, „dass MedTech-Innovationen immer unattraktiver werden und somit die Versorgung der Patient:innen in Europa gefährdet ist“, sagte die stellvertretende BVMed-Geschäftsführerin Dr. Christina Ziegenberg in der Anhörung des Antrags „Versorgung mit Medizinprodukten sicherstellen“Externer Link. Öffnet im neuen Fenster/Tab. am 5. Juni 2024 im Gesundheitsausschuss des Bundestages. Als größter Mitgliedsstaat mit einer breiten Basis an mittelständischen MedTech-Unternehmen müsse die Bundesregierung darauf drängen, dass die neue EU-Kommission noch in diesem Jahr konkrete Lösungsvorschläge vorlegt. Die BVMed-Stellungnahme zur Anhörung kann unter hier abgerufen werden.

Der BVMed begrüßt in seiner Stellungnahme, dass sich der Gesundheitsausschuss des Bundestages mit der Versorgung mit Medizinprodukten befasst, um Lösungen für die aktuellen Probleme durch die MDR zu diskutieren. Dabei gehe es insbesondere darum, dass bewährte Bestandsprodukte dem europäischen Markt und damit in der Versorgung von Patient:innen verloren gehen. „Dies resultiert im Wesentlichen aus einem hohen Bürokratieaufwand, mangelnder Effizienz und Harmonisierung, einer fehlenden zentralen rechenschaftspflichtigen Aufsicht sowie aufgrund des Fehlens eines beschleunigten Verfahrens für Innovationen und Regelungen für Produkte mit kleinem Anwendungsbereich“, analysiert der deutsche MedTech-Verband. Der BVMed schlägt – in Anlehnung an das von BVMed und VDGH vorgelegte MDR/IVDR-Whitepaper (www.bvmed.de/whitepaper) – fünf konkrete Maßnahmen vor:

1. Effizienzsteigerung
Der Übergang von den vorherigen Richtlinien zur MDR verläuft nach wie vor schleppend. Aktuelle Zahlen zeigen, dass noch nicht einmal ein Drittel aller nötigen Zertifikate in die MDR überführt wurden. Mittlerweile sind bei den Benannten Stellen ausreichend personelle Kapazitäten vorhanden. Nun müssen sie effizienter eingesetzt werden. Dazu gehört die Abschaffung bürokratischer Überregulierung, beispielsweise durch die Vermeidung von redundanten Prüfungen und die Einführung digitaler Lösungen.

2. Reform des 5-jährigen Re-Zertifizierungszyklus
Der Lebenszyklus-Ansatz der MDR erhöht die Sicherheit durch kontinuierliche Überwachung in jährlichen Audits und Aktualisierung sowie Überprüfung aller relevanten Inhalte und der Nutzen-Risko-Abwägung. Verschiedene Pflichtberichte werden durch die Benannten Stellen engmaschig überwacht. Die Re-Zertifizierung alle 5 Jahre beinhaltet daher keine neuen Prüfinhalte und kann vor diesem Hintergrund für alle Produktklassen abgeschafft werden – zumal Benannte Stellen jederzeit die Möglichkeit haben, ein Zertifikat zurückzuziehen.

3. Ergänzung des derzeitigen Regulierungssystems
In vielen Rechtssystemen existieren Fast-Track-Verfahren (beschleunigte Verfahren) für innovative Produkte sowie Spezialverfahren für sogenannte Orphan Devices und/oder für Nischenprodukte mit nachgewiesener Erfolgsbilanz, bei denen das Standardverfahren für die Konformitätsbewertung aufgrund mangelnder klinischer Nachweise nicht durchführbar ist. Solche Regelungen müssen auch im MDR-System geschaffen werden.

4. Verbesserung der internationalen Zusammenarbeit
Das europäische System mit der CE-Kennzeichnung hat durch die MDR und die damit einhergehenden Probleme massiv an Reputation verloren. Die exportstarke Industrie steht deswegen vor erheblichen Herausforderungen und Zusatzaufwänden. Wir brauchen eine verstärkte Einbindung der EU in das MDSAP-Programm für Qualitäts-Management-Systeme und spezifische gegenseitige Anerkennungen (MRA) ein.

5. Zentralisierung
Im jetzigen System gibt es unterschiedliche Verantwortlichkeiten für Produkte, Zertifizierungsverfahren, Benannte Stellen oder die Erstellung von Leitlinien. Die Einrichtung einer zentralen, rechenschaftspflichtigen und verantwortlichen Verwaltungsstruktur für Medizinprodukte mit Entscheidungsfähigkeit auf Systemebene hätte bedeutende Vorteile gegenüber dem derzeitigen System der MDR. Insbesondere in Verbindung mit einer konsequenten Anwendung der Grundsätze guter Verwaltungspraxis.

Source:

BVMed | Bundesverband Medizintechnologie e.V.

KARL MAYER: Inline energy recycling on sizing machines and dyeing systems (c) Karl Mayer Group
07.06.2024

KARL MAYER: Inline energy recycling on sizing machines and dyeing systems

KARL MAYER GROUP has developed a sophisticated system for considerable energy savings when operating the cylinder dryers in its PROSIZE® sizing machines and BLUEDYE dyeing plant.

Saving costs with inline energy recycling
The innovation is called CASCADE and focuses on steam as a heating medium in cylinder dryers. And for good reason: according to the IPCC report by ITMF Zurich, one tonne of steam cost between USD 20 and just under USD 27 internationally in 2021. The new solution relies on reuse to reduce the amount of process energy required.
"CASCADE recirculates parts of the process steam in cylinder dryers, enabling genuine, efficient energy recycling within the machine," explains Karl-Heinz Vaassen, Head of Textile Drying at KARL MAYER.
The customer benefits from significantly lower energy costs and CO2 emissions. With a view to the Asian market, a dryer with 14 cylinders and a running time of 7,000 working hours can achieve cost savings of up to USD 17,000 per year.

KARL MAYER GROUP has developed a sophisticated system for considerable energy savings when operating the cylinder dryers in its PROSIZE® sizing machines and BLUEDYE dyeing plant.

Saving costs with inline energy recycling
The innovation is called CASCADE and focuses on steam as a heating medium in cylinder dryers. And for good reason: according to the IPCC report by ITMF Zurich, one tonne of steam cost between USD 20 and just under USD 27 internationally in 2021. The new solution relies on reuse to reduce the amount of process energy required.
"CASCADE recirculates parts of the process steam in cylinder dryers, enabling genuine, efficient energy recycling within the machine," explains Karl-Heinz Vaassen, Head of Textile Drying at KARL MAYER.
The customer benefits from significantly lower energy costs and CO2 emissions. With a view to the Asian market, a dryer with 14 cylinders and a running time of 7,000 working hours can achieve cost savings of up to USD 17,000 per year.

Precise, real savings values are available when looking at the machine dashboard. A sensor provides real-time data on the amount of steam circulating in the circuit, from which the corresponding reduction in CO2 equivalents can be calculated.

Utilizing the pressure drop
CASCADE reuses part of the invested process energy and uses the flash-steam in conjunction with the pressure ratios, which - nomen est omen - decrease in cascades in the different zones of the cylinder dryer.
The highest working pressure prevails in the first cylinder section. The heat transfer medium steam emits large amounts of energy for yarn drying and condenses without temperature loss.

The resulting hot condensate is not immediately discharged from the machine, but is instead fed into a flash tank, where vapor exhaust is formed as a result of the pressure reduction. In conventional systems, the carrier medium for gases is only created in the return line towards the boiler house and is eliminated as undesirable. Instead of being utilised in the process, it escapes into the environment. With the CASCADE system, this "freshly recycled steam" is used for the heat supply in the second cylinder section, but not without prior treatment.

In the system patented by KARL MAYER, the recycled steam is intelligently mixed with live steam and thus raised to the level of the required process conditions for use in the cylinder section at the end of the dryer. Here, the fabric moisture is reduced to the desired residual value at medium pressure and temperature conditions.

Market launch is underway
CASCADE was filed for patent by the KARL MAYER GROUP. It was published in September 2023.
The innovative solution at no extra charge was presented at ITM 2024 in Istanbul and was a visitor highlight at the KARL MAYER GROUP stand.

From January 2024, CASCADE will be part of the PROSIZE® as standard. The first sizing machine with the upgrade for greater energy efficiency will be delivered in the second quarter of this year. It will go to a manufacturer in Europe. In the next step, CASCADE will be integrated into other dryer types and will also be available for the BLUEDYE.

 

Source:

Karl Mayer Group

07.06.2024

BW Converting launches Rebranding

At DRUPA in Düsseldorf, BW Converting – formerly BW Converting Solutions – has launched an updated branding identity on the heels of incorporating print and industrial technology company Baldwin into its roster – a portfolio that already includes heavyweights Paper Converting Machine Company (PCMC) and Winkler+Dünnebier (W+D), as well as Hudson-Sharp, STAX Technologies and Northern Engraving and Machine Company.

With a potent mission, BW Converting pledges to do more than just describe the quality of its converting technologies, but also signify a commitment to betterment that reaches outside the factories and extends into the lives of consumers and society.

The rebranding effort positions BW Converting and its brands in a visually strong and structured architecture so customers and markets can quickly grasp the breadth of the capabilities the company can offer, over just individual brands’ strengths.  

At DRUPA in Düsseldorf, BW Converting – formerly BW Converting Solutions – has launched an updated branding identity on the heels of incorporating print and industrial technology company Baldwin into its roster – a portfolio that already includes heavyweights Paper Converting Machine Company (PCMC) and Winkler+Dünnebier (W+D), as well as Hudson-Sharp, STAX Technologies and Northern Engraving and Machine Company.

With a potent mission, BW Converting pledges to do more than just describe the quality of its converting technologies, but also signify a commitment to betterment that reaches outside the factories and extends into the lives of consumers and society.

The rebranding effort positions BW Converting and its brands in a visually strong and structured architecture so customers and markets can quickly grasp the breadth of the capabilities the company can offer, over just individual brands’ strengths.  

“Our mission is to inform our markets about topics which help them bridge the gap between what they know and what they need to know. This starts with the clarity of our mission,” said Simon Blake, VP of Marketing, BW Converting. “Because we change and transform many raw materials from one purpose to a better one, we are supporting all our customers’ and markets’ goals to ‘Change for the better.’”  ¬¬

“The rebrand is a culmination of a focused plan to support customers’ growth through the integration of our knowledge, scale and global footprint over six strong product brands,” said Stan Blakney, Group President, BW Converting. “Customers are looking for a recognizable company that can support them either in one or many technologies. This rebranding will enable them to do that and have a better understanding of why we come and work for BW Converting.”

adidas and Real Madrid: White Home Kit for 2024/25 Season (c) adidas AG
07.06.2024

adidas and Real Madrid: White Home Kit for 2024/25 Season

adidas unveils the new Real Madrid CF home kit for the 2024/25 campaign, a predominantly white look with subtle detailing.

A crisp white kit has been a trademark look of the club throughout its decorated history; a look adored by the Madridista and worn by some of the greatest players to ever step onto a football pitch. The 2024/25 design is stripped back to the roots of the club, with a minimalistic look and the colour white.

The crafting of the jersey further binds the new kit to the club's DNA, by incorporating a bespoke houndstooth pattern using the initials ‘RM’ throughout the design. adidas utilised a 3D engineering method to construct the jersey in three levels, subtly imbuing the shirt with a layered RM pattern, creating a textured look and feel to add depth and intrigue.

Rounding off the design is a seasonal V-neck collar and minimal black detailing woven through the adidas logo on the shirt, shorts, socks, shirt sponsor and the famous three stripes, which run down the shoulders of the shirt.

adidas unveils the new Real Madrid CF home kit for the 2024/25 campaign, a predominantly white look with subtle detailing.

A crisp white kit has been a trademark look of the club throughout its decorated history; a look adored by the Madridista and worn by some of the greatest players to ever step onto a football pitch. The 2024/25 design is stripped back to the roots of the club, with a minimalistic look and the colour white.

The crafting of the jersey further binds the new kit to the club's DNA, by incorporating a bespoke houndstooth pattern using the initials ‘RM’ throughout the design. adidas utilised a 3D engineering method to construct the jersey in three levels, subtly imbuing the shirt with a layered RM pattern, creating a textured look and feel to add depth and intrigue.

Rounding off the design is a seasonal V-neck collar and minimal black detailing woven through the adidas logo on the shirt, shorts, socks, shirt sponsor and the famous three stripes, which run down the shoulders of the shirt.

The on-field version of the jersey is constructed with HEAT.RDY technology, using advanced materials to maximize air flow to keep players feeling cool, while the fan version features AEROREADY technology, which uses sweat-wicking or absorbent materials to keep the body feeling dry.

More information:
adidas adidas AG Sportswear
Source:

adidas AG