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06.05.2025

Rieter acquires Barmag to become a market leader in natural and manmade fibers

Rieter has signed a definitive agreement to acquire Barmag from OC Oerlikon for an upfront equity purchase price of CHF 713 million. The acquisition will create a globally leading player in natural and manmade fibers, headquartered in Winterthur, Switzerland, and is highly complementary to Rieter’s short-staple fiber business.

Barmag is a provider of filament spinning systems used for manufacturing manmade fibers, texturing machines, BCF1) systems, staple fiber spinning and nonwovens solutions and – as an engineering services provider – offers solutions along the textile value chain. In the financial year 2024, the company generated sales of CHF 734 million with around 2 600 employees.

Barmag comprises the established product brands Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven. The main markets for the Barmag product portfolio are China, India, Türkiye and the United States of America. The innovative and technologically advanced products are developed in Remscheid and Neumünster (Germany) as well as Suzhou and Wuxi (China).

Rieter has signed a definitive agreement to acquire Barmag from OC Oerlikon for an upfront equity purchase price of CHF 713 million. The acquisition will create a globally leading player in natural and manmade fibers, headquartered in Winterthur, Switzerland, and is highly complementary to Rieter’s short-staple fiber business.

Barmag is a provider of filament spinning systems used for manufacturing manmade fibers, texturing machines, BCF1) systems, staple fiber spinning and nonwovens solutions and – as an engineering services provider – offers solutions along the textile value chain. In the financial year 2024, the company generated sales of CHF 734 million with around 2 600 employees.

Barmag comprises the established product brands Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven. The main markets for the Barmag product portfolio are China, India, Türkiye and the United States of America. The innovative and technologically advanced products are developed in Remscheid and Neumünster (Germany) as well as Suzhou and Wuxi (China).

As fiber consumption is projected to rise, most of the growth is expected to come from manmade fibers. The increase of natural fibers such as cotton and linen is limited due to natural boundaries. Manmade fibers will help to meet expanding demand for clothing, technical and home textiles. The strategic acquisition of Barmag will transform Rieter into a leading supplier for converting natural and manmade fibers into yarn.

The transaction is fully in-line with Rieter’s strategy and follows previous acquisitions, where Rieter complemented its portfolio in short-staple fiber machinery and expanded its footprint in components and machinery for manmade fiber production. The combined platform allows to leverage the recovery of global filament and short staple fiber spinning markets and to reduce cyclicality due to diversification of end-markets. The acquisition will further enhance Rieter’s position in the important Asia-Pacific region and provide access to Barmag’s filament expertise, which will help to further scale Rieter’s own capabilities and improve digitization solutions and product sustainability.

Rieter’s largest shareholder, Peter Spuhler (c. 33% shareholding) is supportive of the transaction and committed to participating in the rights-issue pro-rata by exercising its subscription rights as well as investing additional capital through the non-pre-emptive capital raise. After the capital increase, PCS Holding AG is expected to retain a shareholding of c. 33%.

Additionally, Rieter’s second-largest shareholder, Martin Haefner (c. 10%), also supports the transaction and has committed to participating pro-rata in the rights-issue by exercising its subscription rights and investing additional capital through the non-pre-emptive capital raise.

Source:

Rieter AG

The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns. Photo: Oerlikon Barmag
The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns.
03.04.2025

Barmag: Focusing on sustainability with its DTY solutions

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

Fancy yarns increasingly in demand
The demand for textiles with special characteristics is continuously increasing. For the production of these effect yarns, such as cotton-like DTY, linen-like DTY or wool-like DTY, Oerlikon Barmag offers a variety of processes and additional components. With its high-quality and flexible technology as well as its detailed knowledge of the yarn path and the required parameter settings, Oerlikon Barmag is the ideal partner for the successful and flexible production as well as the continuous further development of these specialty yarns.

Extended product range for carpet yarns
Thanks to its comprehensive knowledge of all relevant technologies in manmade fiber spinning, Oerlikon Barmag is the only manufacturer worldwide that can expand its range for the production of carpet yarns. The system concept, based on a POY and texturing process, is designed for the carpet and home textile sector and produces particularly soft and bulky polyester threads with BCF-like properties. The aim is to produce yarns with a titer of up to 1300dtex and over 1000 filaments, such as 1300dtex f1152, 660dtex f1152 and 990dtex f768. The machine concept includes the well-known WINGS HD POY winder and the eAFK Big-V texturing machine.

Innovative bicomponent BCF yarn for the carpet market
Quality, efficiency and performance – with its latest development in the field of bicomponent yarns for carpet production, Barmag's product brand Oerlikon Neumag is meeting the carpet market's demand for innovative BCF yarns. The new BICO-BCF yarn is characterized by a richer and higher volume and simultaneously significantly reduces the raw material consumption during carpet manufacturing.

VarioFil® – versatile compact spinning system for diverse applications and specialties
The VarioFil® system from BBE is ideal for a broad range of products, whether it be carpets, upholstery fabrics, fashion, sports, seat belts or airbags. This compact turnkey spinning line is particularly suitable for producers of small batches or specialized products. It flexibly processes various polymers such as PET, PP, PA 6, PA 6.6 and PBT. In combination with Oerlikon Barmag texturing machines, a wide range of textile standard yarns as well as textured yarns with BCF-like properties can be produced.

The VarioFil® R+ enables the direct recycling and processing of PET bottle flakes and PET waste from the start-up process into POY. This sustainable machine concept offers a high degree of product flexibility, including the production of spun-dyed yarn.

JeTex® air texturing offers a versatile product portfolio
BB Engineering also offers flexible solutions for the subsequent texturing of yarns. The JeTex® air texturing system perfectly complements the Oerlikon Barmag DTY systems and expands the product portfolio to include high-quality ATY based on POY and FDY for various textile applications. The centerpiece of the system is the texturing box developed by BB Engineering, which ensures gentle yarn treatment with reliable texturing effects and production efficiency.

“From waste to value” with VacuFil and Visco
BBE's VacuFil PET recycling system transforms textile waste into high-quality rPET melt. The technology is based on decades of experience in extrusion, filtration and spinning and combines gentle large-area filtration with targeted IV control. VacuFil processes various input materials, from bottle flakes to production waste and post-consumer waste. The patented Visco+ component removes volatile contaminants and automatically regulates the IV. The recycled melt can be added to the main melt stream, pelletized into chips or fed directly back into the spinning mill. The VacuFil system is modular and flexibly adaptable to customer needs.

Source:

Oerlikon Barmag

Graphic INDA
19.03.2025

Finalists Announced for the 2025 FiltXPO™ Awards

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with International Filtration News magazine, announces the finalists for the inaugural FiltXPO™ Awards. Recognizing outstanding achievements across the entire filtration value chain, the awards celebrate groundbreaking advancements that utilize nonwoven fabrics and technology.

Presented at FiltXPO™, April 29-May 1, 2025, at the Miami Beach Convention Center, Florida, these awards highlight exceptional innovations in three categories:

  • Air/Gas Filtration Media
  • Water/Liquid Filtration Media
  • Filtration Equipment

Each nominated product has demonstrated creativity, uniqueness, technical sophistication, and the potential to significantly advance filtration performance and sustainability. Voting takes place on the International Filtration News website and the deadline to submit votes is April 18, 2025:

FiltXPO Air/Gas Filtration Award

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with International Filtration News magazine, announces the finalists for the inaugural FiltXPO™ Awards. Recognizing outstanding achievements across the entire filtration value chain, the awards celebrate groundbreaking advancements that utilize nonwoven fabrics and technology.

Presented at FiltXPO™, April 29-May 1, 2025, at the Miami Beach Convention Center, Florida, these awards highlight exceptional innovations in three categories:

  • Air/Gas Filtration Media
  • Water/Liquid Filtration Media
  • Filtration Equipment

Each nominated product has demonstrated creativity, uniqueness, technical sophistication, and the potential to significantly advance filtration performance and sustainability. Voting takes place on the International Filtration News website and the deadline to submit votes is April 18, 2025:

FiltXPO Air/Gas Filtration Award

  • Hollingsworth & Vose – NanoWave® ESA
    Introducing NanoWave®ESA, an all-synthetic, 3D filter media free from PFAS. This revolutionary product enables production of highly efficient, comfortable, stretchable respiratory protection, suitable for various protective applications.
  • Lanaco – EcoStatic® ML Series Filter Media
    Lanaco’s wool-based air filtration solution utilizes advanced electrostatic technology, providing exceptional efficiency and ultra-low pressure drop, even under challenging environmental conditions. USDA-certified as 100% Biobased, EcoStatic® ensures sustainability without sacrificing performance.
  • Greentech Environmental LLC – Greentech Filters with ODOGard®
    ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award

  • Ahlstrom – BioProtect™
    Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100% naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.
  • Periodic Products, Inc. – MetalXtract® Filter Media
    Using patented Chelok® Polymer Technology, MetalXtract® provides remarkable metal adsorption capabilities—100 to 500 times greater than traditional resins—across a wide pH range. Ideal for wastewater treatment and environmental remediation, this biodegradable solution effectively controls contamination at high flow rates.

FiltXPO Filtration Equipment Award

  • Luwa America Inc. – Multi Cell Filter (MCV)
    The space-saving MCV significantly reduces required floor space by approximately 70% compared to traditional drum filters. Its intelligent PLC-controlled design optimizes filter cleaning cycles, reduces energy usage, and substantially cuts operational costs and carbon footprint.
  • Oerlikon Neumag – hycuTEC
    Oerlikon Neumag’s innovative hycuTEC technology hydrocharges nonwoven filter media, achieving over 99.9% filtration efficiency with dramatically lower pressure loss and minimal resource consumption. Easy to integrate and retrofit, hycuTEC represents a breakthrough in high-efficiency filtration media production.
  • Filtration Advice Inc. – FA-TCO Software
    This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Finalists will present their innovative solutions at FiltXPO, showcasing breakthroughs that elevate quality, efficiency, and sustainability across the filtration industry.

“We’re delighted to highlight these groundbreaking innovations that promise to reshape the filtration landscape,” said Matt O’Sickey, Ph.D., INDA’s Director of Education & Technical Affairs. “FiltXPO provides the perfect stage to recognize the industry’s most significant advances and inspire future developments.”

Source:

INDA

Zippers and buttons. Oerlikon Riri
17.02.2025

Oerlikon Riri SS26: Celebrating Athletic Elegance and Neoclassical Luxury

Oerlikon Riri, the luxury zipper and button brand within Oerlikon Luxury, unveils its SS26 collection, where two distinct yet complementary themes redefine the essence of high-end accessories: Athletic Elegance and Neoclassical Luxury. This season, Oerlikon Riri blends performance with sophistication and heritage with innovation, crafting a collection that embodies both contemporary dynamism and timeless refinement. With an increasing transition to stainless steel components and chains, the collection reflects Oerlikon Riri’s commitment to sustainability. The metal parts contain at least 50% recycled stainless steel, reinforcing the brand’s dedication to eco-conscious innovation.

The integration of Physical Vapour Deposition (PVD) technology ensures superior durability, reduces environmental impacts, and delivers a high-quality finish. By embracing recycled materials, innovative surface treatments, and high-precision manufacturing techniques, the brand continues to set new standards for excellence in the fashion industry.

Oerlikon Riri, the luxury zipper and button brand within Oerlikon Luxury, unveils its SS26 collection, where two distinct yet complementary themes redefine the essence of high-end accessories: Athletic Elegance and Neoclassical Luxury. This season, Oerlikon Riri blends performance with sophistication and heritage with innovation, crafting a collection that embodies both contemporary dynamism and timeless refinement. With an increasing transition to stainless steel components and chains, the collection reflects Oerlikon Riri’s commitment to sustainability. The metal parts contain at least 50% recycled stainless steel, reinforcing the brand’s dedication to eco-conscious innovation.

The integration of Physical Vapour Deposition (PVD) technology ensures superior durability, reduces environmental impacts, and delivers a high-quality finish. By embracing recycled materials, innovative surface treatments, and high-precision manufacturing techniques, the brand continues to set new standards for excellence in the fashion industry.

ATHLETIC ELEGANCE: Sport and Style
Luxury and sportswear have never been more intertwined. Inspired by the synergy between high fashion and elite sports connections, the Athletic Elegance theme introduces bold, highperformance accessories that echo the energy of competitive arenas while maintaining an unmistakable refinement.

This collection features high-tech finishes, cutting-edge materials, and a vibrant color palette of aquamarine and red, evoking the dynamism of movement and speed. Stainless steel pullers and precision-engineered buttons with PVD coatings further enhance the collection’s refined technical aesthetic. Among the highlights of this collection is Metamorph, a newly developed button range featuring an asymmetrical synthetic ring.

Designed for optimal functionality, it offers a firm resistance when opening while ensuring a lighter, more effortless closure compared to similar designs. Additionally, the aesthetic of the Zero button, long celebrated for its distinctive style, has been reinterpreted in a slim version, enhancing its elegance and refinement for a more sophisticated look.

NEOCLASSICAL LUXURY: Heritage and Refinement
The Neoclassical Luxury theme draws inspiration from classical Greek culture, art, and philosophy, celebrating the enduring beauty of historical aesthetics through a modern, minimalist lens. This mood presents a sacred palette of neutral tones – cream, beige, and soft brown – complemented by opulent gold and palladium finishes.

The collection introduces exquisitely crafted accessories, including zippers with Greek columninspired pullers, diamond-embellished details, and high-quality natural stones. A prominent feature is the MIM (Metal Injection Molding) technology, which allows for the creation of intricately shaped components with exceptional durability and mechanical properties, reinforcing Oerlikon Riri’s technical expertise.

In keeping with the brand’s sustainability strategy, stainless steel zippers and buttons, alongside increased PVD applications, highlight the shift toward longer-lasting, ecofriendly luxury accessories.

Source:

Menabo for Oerlikon Riri

(c) INDA
12.02.2025

Finalists for the 2025 IDEA® Achievement Awards

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with Nonwovens Industry magazine, announced the finalists for the 2025 IDEA® Achievement Awards. These awards recognize the most innovative new product introductions in the nonwovens and engineered materials industry since the last IDEA® event in 2022.

The IDEA® Achievement Awards celebrate excellence in product innovation across multiple categories, with nominees evaluated on creativity, novelty of approach, uniqueness, and technical sophistication. The awards will be presented during IDEA®25, the global event for nonwovens and engineered fabrics, taking place April 29-May 1, 2025, in Miami Beach, FL.

The Award Finalists are:

IDEA® Equipment Achievement Award

  • Dilo Systems GmbH – MicroPunch
  • GDM SPA – In Line Laminated Waistband
  • Oerlikon Neumag – hycuTEC

IDEA® Long-life Achievement Award

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with Nonwovens Industry magazine, announced the finalists for the 2025 IDEA® Achievement Awards. These awards recognize the most innovative new product introductions in the nonwovens and engineered materials industry since the last IDEA® event in 2022.

The IDEA® Achievement Awards celebrate excellence in product innovation across multiple categories, with nominees evaluated on creativity, novelty of approach, uniqueness, and technical sophistication. The awards will be presented during IDEA®25, the global event for nonwovens and engineered fabrics, taking place April 29-May 1, 2025, in Miami Beach, FL.

The Award Finalists are:

IDEA® Equipment Achievement Award

  • Dilo Systems GmbH – MicroPunch
  • GDM SPA – In Line Laminated Waistband
  • Oerlikon Neumag – hycuTEC

IDEA® Long-life Achievement Award

  • Egal Pads, Inc. – Egal™ Pads on a Roll
  • Hempitecture Inc. – PlantPanel
  • Magnera – Sontara® Home Compostable Bag

IDEA® Nonwoven Products Achievement Award

  • AHLSTROM – BioProtect™
  • Innovatec Microfibre Technology – InnovaWipe® Water-Soluble Nonwoven
  • Periodic Products, Inc. – MetalXtract® Filter Media

IDEA® Raw Materials Achievement Award

  • BASF SE – SAVIVA® B 800
  • OrganoClick AB – OC-Biobinder®
  • Woolchemy NZ Ltd – neweFibre

IDEA® Short-life Achievement Award

  • Egal Pads, Inc. – Egal™ Pads on a Roll
  • Hello Hazel, Inc. – Hazel® High & Dry Brief
  • Swoobie – Swoobie Bra Liner

IDEA® Sustainability Advancement Award

  • HIRO TECHNOLOGIES – The World’s First MycoDigestible™ Diapers
  • KINDCLOTH™ – PURA HEALTH Insect Repellent Water-Dissolvable Wipes
  • OrganoClick AB – OC-Biobinder®

The Finalists will be voted on by industry professionals and the winners will be announced live at IDEA25.

More information:
IDEA® Achievement Awards
Source:

INDA

06.02.2025

Oerlikon Manmade Fibers Solutions: „Technology Day 2025“ in Indien

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

“The Indian textile industry, particularly the chemical fiber sector, is experiencing significant growth and transformation. This development is driven by increasing production capacities, strategic investments, and a shift in global consumption patterns”, said Ghosh. India's production of manmade fibers (MMF) is robust, with annual outputs of 4.8 million tons of Polyester Filament Yarn (PFY), 1.7 million tons of Polyester Staple Fiber (PSF), 0.7 million tons of viscose, 0.2 million tons of Polyamide 6 (PA 6), and 25 thousand tons of acrylic. Additionally, the country boasts substantial capacities for PET bottles and films, growing at rates of 7% and 15% per annum, respectively. The Indian market is witnessing significant expansions in PTA (Purified Terephthalic Acid) capacity, with major projects underway by Indian Oil Corporation, GAIL, MCPI, Reliance Industries, and the Adani-Indorama joint venture. These expansions are set to increase the PTA capacity from the current 6.296 million tons to over 14 million tons by 2030.

Market Dynamics and strategic investments
“The global consumption landscape is shifting towards India and emerging Asia, driven by rising incomes and changing demographics. By 2050, India and emerging Asia are expected to account for 30% of global consumption at purchasing-power parity (PPP), up from 12% in 1997. This shift underscores the growing importance of these regions in the global economic landscape”, Ghosh continuous. Significant investments are being made to enhance production capacities and integrate advanced technologies. Indian Oil Corporation, in a joint venture with MCPI, is establishing a 900 TPD continuous polymerization unit in Odisha, supported by substantial government subsidies. Similarly, the Adani Group, in partnership with Indorama, is entering the petrochemical sector with a $3 billion PTA plant in Maharashtra.

Challenges and Opportunities
Despite the positive outlook, the industry faces challenges such as ensuring cost efficiency, scalability, and the seamless integration of new technologies into existing production processes. However, the sector is optimistic about improving profitability, driven by favorable supply-demand dynamics and strategic investments. “The Indian textile and chemical fiber industry is poised for significant growth, supported by strategic investments, capacity expansions, and a favorable global consumption shift. These developments position India as a key player in the global textile market, driving towards a sustainable and prosperous future”, said Ernst.

After the introduction about the current market situation, the event continued with numerous technical presentations in which Oerlikon and its partners presented their technological and solution expertise along the textile value production chain “From Melt to Yarn, Fibers and Nonwovens”.

“To spin an excellent yarn, you need the prefect melt”, said Moderator André Wissenberg, Head of Marketing, Corporate Communications, and Public Affairs at Oerlikon Manmade Fibers Solutions. How this can be produced using extrusion or continuous polycondensation technology was demonstrated by the keynote speakers Sven Streiber, Regional Sales Director at Oerlikon Barmag, Deepak Lokre, Head of Engineering at Oerlikon Textile India, and Matthias Schmitz, Head of Engineering Recycling Technology at BB Engineering (BBE).

The second session focused on Oerlikons technology partner for manmade fiber spinning mills. Presentations covered topics such as enhancing manmade fiber production with innovative air engineering, automatic handling solutions and quality inspections, as well as air texturizing solutions. Notable speakers included Praveen Kumar Singh, Managing Director of Luwa India, and Luca Lacitignola, Sales Director at Irico Gualchierani Handling (IGH), Simone Ducceschi, Sales & Project Manager at Thema Systems, as well as Ralf Morgenroth, Head of Engineering Textile Machinery at BBE.

The third session delved into solutions for producing the perfect fibers and yarns, with a focus on Oerlikon Barmag POY/DTY, FDY, IDY technologies as well as Oerlikon Neumag BCF and staple fiber line plants. Presentations were delivered by Philip Jungbecker, Head of R&D, and Guido Dresen, Regional Sales Director, both at Oerlikon Barmag, as well Chetan Bhagat, General Manager Sales, and Sameer Mehrotra, General Manager Service at Oerlikon Textile India. Ralf Morgenroth added further insights of the compact spinning solution VarioFil from BBE.

Environmentally friendly recycling solutions
The fourth session highlighted environmentally friendly recycling solutions, featuring insights from Sven Streiber and Sudipto Mandal, Sales and Marketing Manager at Oerlikon Textile India, and again Matthias Schmitz, BBE. They provided a detailed portfolio overview in the field of mechanical and chemical recycling. The new partnership between Oerlikon Barmag and Evonik was also presented to the audience. Finally, this was followed by a session on customer services and digital solutions, where Michael Ruebenhagen, Head of Global Service Sales and Ivan Gallo, Digital Solutions, both at Oerlikon Manmade Fibers Solutions discussed current upgrade and retrofit options, the Digital Academy, and the future of digitalization in manmade fiber spinning mills. Shared Kulkarnie, General Manager Service Sales & Workshops, as well as Chandru Gurbaxani, Digital Solutions, performed together with their German colleagues.

The event concluded with closing remarks again from Wolfgang Ernst, who provided a global market overview and outlook for 2025. Final remarks were given by Atul Vaidya, Managing Director of Oerlikon Textile India. Finaly the event ended with a gala evening with more than 500 participants featuring a fashion show, music, dancing, and excellent food, supported by Decathlon and Garden Vareli.

Source:

Oerlikon Manmade Fibers Solutions

JeTex Lufttexturieranlage von BB Engineering Foto: Oerlikon Textile GmbH & Co. KG
JeTex Lufttexturieranlage von BB Engineering
30.01.2025

Manmade Fibers Solutions auf der Egy Stitch & Tex Expo 2025 in Kairo

Mit klarem Fokus auf den ägyptischen Markt präsentiert sich Oerlikon Manmade Fibers Solutions vom 20. bis 23. Februar 2025 auf der Egy Stitch & Tex Expo 2025 in Kairo. Auf dem Stand des Oerlikon Vertreters ATAG Ltd. Trading Export & Import erläutern die Experten von Oerlikon Barmag und von BB Engineering (BBE) das Produkt- und Serviceportfolio.

Im Mittelpunkt des Messeauftritts stehen die DTY-Lösungen von Oerlikon Manmade Fibers Solutions:

DTY-Garne – höchste Qualität und Flexibilität
Bekleidung, Heimtextilien, Automobil - es gibt unzählige Anwendungen für texturierte Garne. Für die effiziente und nachhaltige Produktion von hochwertigen texturierten Garnen aus unterschiedlichen Polymeren, von Polyester und Polyamid über Polypropylen bis hin zu PLA und PTT, stellt Oerlikon Barmag eine breite Palette an unterschiedlichen DTY-Maschinenkonfigurationen zur Verfügung. Mit durchdachten Komponenten, Know-how und bewährter Technologie produzieren die modularen DTY-Maschinen - ob manuell oder automatisch - texturierte Garne für eine exzellente Weiterverarbeitung in nachgelagerten Prozessen bei optimalen OPEX-Kosten.

Mit klarem Fokus auf den ägyptischen Markt präsentiert sich Oerlikon Manmade Fibers Solutions vom 20. bis 23. Februar 2025 auf der Egy Stitch & Tex Expo 2025 in Kairo. Auf dem Stand des Oerlikon Vertreters ATAG Ltd. Trading Export & Import erläutern die Experten von Oerlikon Barmag und von BB Engineering (BBE) das Produkt- und Serviceportfolio.

Im Mittelpunkt des Messeauftritts stehen die DTY-Lösungen von Oerlikon Manmade Fibers Solutions:

DTY-Garne – höchste Qualität und Flexibilität
Bekleidung, Heimtextilien, Automobil - es gibt unzählige Anwendungen für texturierte Garne. Für die effiziente und nachhaltige Produktion von hochwertigen texturierten Garnen aus unterschiedlichen Polymeren, von Polyester und Polyamid über Polypropylen bis hin zu PLA und PTT, stellt Oerlikon Barmag eine breite Palette an unterschiedlichen DTY-Maschinenkonfigurationen zur Verfügung. Mit durchdachten Komponenten, Know-how und bewährter Technologie produzieren die modularen DTY-Maschinen - ob manuell oder automatisch - texturierte Garne für eine exzellente Weiterverarbeitung in nachgelagerten Prozessen bei optimalen OPEX-Kosten.

Erweitertes Produktangebot für die Herstellung von Teppichgarnen
Das Wissen über die relevanten Technologien in der Chemiefaserspinnerei ermöglicht es Oerlikon Barmag, sein Leistungsangebot für die Produktion von Teppichgarnen zu erweitern. Das Anlagenkonzept auf Basis eines POY- und Texturier-Prozesses ist für einen Teppich- und Heimtextil-Produktbereich ausgelegt, der besonders weiche und bauschige Polyesterfäden mit BCF-ähnlichen Eigenschaften fordert. Zielrichtung sind Garne mit einem Titer bis zu maximal 1300dtex und typischerweise über 1000 Filamente. Typische Produkte sind zum Beispiel ein 1300dtex f1152 oder 660dtex f1152 sowie 990dtex f768. Das Maschinenkonzept besteht aus dem bekannten WINGS HD POY Wickler sowie der eAFK Big-V Texturiermaschine.

VarioFil® – flexible Kompaktspinnanlage für zahllose Anwendungen und Spezialitäten
Ob Teppiche und Möbelbezugsstoffe, Mode und Sport oder Sicherheitsgurte und Airbags – die VarioFil® Anlage von BBE eignet sich für eine breite Produktpalette. Die schlüsselfertige kompakte Spinnanlage ist auch ideal für Produzenten, die kleine Losgrößen oder spezialisierte Produkte herstellen. Ähnlich flexibel ist sie bei der Verarbeitung verschiedener Polymere, unabhängig davon, ob es sich um PET, PP, PA 6 und PA 6.6 oder PBT handelt. Maßgeschneiderte Umbaupakete ermöglichen eine schnelle Anpassung der Anlage an sich ändernde Marktanforderungen. In Kombination mit Oerlikon Barmag Texturiermaschinen kann eine breite Palette von Endprodukten abgedeckt werden: von textilen Standardgarnen bis hin zu texturierten Garnen mit BCF-ähnlichen Eigenschaften.

Mit der VarioFil® R+ lässt sich darüber hinaus PET-Flaschengranulat und PET-Abfall, der beim Anfahren entsteht, direkt wieder zu POY recyclen und verarbeiten. Das nachhaltige Maschinenkonzept erlaubt eine hohe Produktflexibilität, inklusive der Herstellung von spinngefärbtem Garn.

JeTex® Lufttexturierung ermöglicht breites und flexibles Produktportfolio
Die JeTex Lufttexturieranlage ergänzt die Oerlikon Barmag DTY Anlage und ermöglicht so die Erweiterung des Produktportfolios des Kunden um hochwertiges ATY auf Basis von POY und FDY für verschiedenste textile und industrielle Anwendungen. Herzstück der Anlage ist die von BB Engineering entwickelte Texturierbox, die neben vielen State-of-the-Art Komponenten von Oerlikon Barmag, gleichermaßen für schonende Garnbehandlung mit verlässlichen Texturiereffekten als auch für Produktionseffizienz in Sachen OPEX, Handling und Geschwindigkeit sorgt.

JeTex® ist nicht nur als abgeschlossenes System erhältlich, sondern auch als Umrüstvariante für bestehende DTY-Anlagen von Oerlikon Barmag. So können Kunden ihr Produktportfolio kostensparend und vergleichsweise kurzfristig um ATY erweitern bzw. darauf umstellen.

Vielfältige PET-Recycling Lösungen mit VacuFil und Visco+
„From Waste to Value“ – mit BBE’s VacuFil PET Recyclingsystem. Sie ist konzipiert, textile Abfälle hochwertig aufzubereiten. Die Technologie fußt auf langer Erfahrung in Extrusion, Filtration und Spinnerei: Sie vereint schonende Großflächenflitration mit gezielter IV-Regulierung für eine konstant hervorragende rPET-Schmelzequalität, vergleichbar mit Virgin Material. Eine Vielzahl an Eingangsmaterialien können verarbeitet werden: neben den üblichen Flaschenflakes eignet sich VacuFil vor allem für Produktionsabfälle aus der Spinnerei von Anfahrklumpen über Garn bis hin zu Geweben, und auch mit Post-Consumer Abfällen kann sie es aufnehmen. Die patentierte Schlüsselkomponente Visco+, eine Liquid-State-Polykondensation, entfernt schnell und zuverlässig flüchtige Verunreinigungen und reguliert automatisch den IV. Auch für die Weiterverarbeitung der aufbereiteten Schmelze gibt es verschiedene Optionen. So kann die Schmelze dem Hauptschmelzestrom zugeführt, über eine Pelletierung zu Chips verarbeitet oder direkt wieder in die Spinnerei fließen. Das VacuFil Recyclingsystem kann somit modular und flexibel auf die Kundenbedürfnisse ausgelegt werden.

Customer Services – Partnering for Performance
Mit dem Lifecycle Management von Oerlikon Barmag erhalten und verbessern Chemiefaserproduzenten gezielt die Zukunftsfähigkeit ihrer Maschinen und Anlagen. Pragmatische Lösungen zur Steigerung und Sicherung der Produktivität bis hin zur Erschließung neuer Märkte ermöglichen ein profitables Geschäft über die gesamte Lebensdauer der Maschinen.

Upgrade-Lösungen setzen auf den vorhandenen Maschinenplattformen auf, unabhängig davon, ob es sich um Technologie, Prozess, Komponenten oder Software-Upgrades handelt.

Source:

Oerlikon Textile GmbH & Co. KG

The ACW high-speed winder processes HMLS yarn at speeds of up to 6300 m/min. Photo Oerlikon Barmg
12.12.2024

Junma expands HMLS capacities

The Chinese Junma Group has expanded its HMLS capacities by 20 positions, hence becoming one of the largest tire cord manufacturers in China. At present, the company has 64 positions of HMLS systems from Oerlikon Barmag.

Junma processes the tire yarn produced in the titer range of 1100 dtex to 2200 dtex in-house into tire cord using the downstream processes of dipping and weaving. The largest HMLS single project for Junma and Oerlikon Barmag to date was put into operation in record time. After just two weeks, the various yarn specifications were approved.

The Chinese Junma Group has expanded its HMLS capacities by 20 positions, hence becoming one of the largest tire cord manufacturers in China. At present, the company has 64 positions of HMLS systems from Oerlikon Barmag.

Junma processes the tire yarn produced in the titer range of 1100 dtex to 2200 dtex in-house into tire cord using the downstream processes of dipping and weaving. The largest HMLS single project for Junma and Oerlikon Barmag to date was put into operation in record time. After just two weeks, the various yarn specifications were approved.

High-end HMLS technology for the international tire market
Junma supplies its end products to renowned international tire manufacturers and sees definite growth potential in this segment of the automotive industry. “This year, we opened our first branches outside of China. And for the coming year, we are planning our first production facility in Thailand,” says Wang Hongbin. In doing so, Junma continues to rely on the expertise of Oerlikon Barmag. The HMLS process from Oerlikon Barmag scores particularly highly with production speeds of up to 6300 m/min, at which the core components of high-speed godets and winders demonstrate their reliability.

More information:
tire cord Oerlikon Barmag
Source:

Oerlikon Barmg

03.12.2024

FILTREX™ 2025: Premier Filtration Conference and Exhibition in Vienna

EDANA, the global association serving the nonwovens and related industries, announced the upcoming FILTREX™ 2025 conference and tabletop exhibition. This premier event for filtration professionals will take place on 25-26 March 2025 at the Hilton Waterfront Hotel in Vienna, Austria.

FILTREX™ Europe serves as a pivotal platform, bringing together experts, technical specialists, and industry leaders from across the filtration supply chain. The two-day conference will focus on technological and sustainability innovations, aiming to enhance media and filter performance and highlight their role in reducing emissions. Attendees can look forward to a comprehensive program featuring presentations on the latest market trends, innovative filter materials, advancements in media design, and developments in air and liquid filtration.

The event will feature two renowned keynote speakers: Dr.-Ing. Frank Möbius, Senior Innovation Advisor at UnternehmerTUM, and Former Head of Technology Management and Forecast at BMW Group, sharing insights on open innovation, and Dr. Pero Mićić, Founder and CEO of FutureManagementGroup AG, discussing strategies to future-proof businesses.

EDANA, the global association serving the nonwovens and related industries, announced the upcoming FILTREX™ 2025 conference and tabletop exhibition. This premier event for filtration professionals will take place on 25-26 March 2025 at the Hilton Waterfront Hotel in Vienna, Austria.

FILTREX™ Europe serves as a pivotal platform, bringing together experts, technical specialists, and industry leaders from across the filtration supply chain. The two-day conference will focus on technological and sustainability innovations, aiming to enhance media and filter performance and highlight their role in reducing emissions. Attendees can look forward to a comprehensive program featuring presentations on the latest market trends, innovative filter materials, advancements in media design, and developments in air and liquid filtration.

The event will feature two renowned keynote speakers: Dr.-Ing. Frank Möbius, Senior Innovation Advisor at UnternehmerTUM, and Former Head of Technology Management and Forecast at BMW Group, sharing insights on open innovation, and Dr. Pero Mićić, Founder and CEO of FutureManagementGroup AG, discussing strategies to future-proof businesses.

Additionally, key industry leaders in the filtration industry from Ahlstrom, Freudenberg, and Hollingsworth & Vose will introduce pivotal topics during the roundtable discussions. Attendees will benefit from five focused sessions covering Trends and Technologies, Standards and Testing, Media Innovation, Sustainability, and PFAS-free advancements.

In conjunction with the conference, a tabletop exhibition will showcase cutting-edge products and services, providing delegates with valuable networking opportunities. The event will also feature the 4th edition of the FILTREX™ Innovation Award, recognizing outstanding achievements in nonwoven-based filtration products. Last edition, HycuTEC (inline charging technology) by Oerlikon Nonwoven, won after receiving over one third of the votes. Companies interested in participating in the award competition are encouraged to review the eligibility criteria and submit their applications accordingly.

Registration for FILTREX™ Europe 2025 is now open. Delegates are encouraged to secure their tabletop spots promptly, as availability will be limited. For detailed information on registration fees, exhibition opportunities, and sponsorship packages, please visit the official event page.

More information:
Edana Filtrex
Source:

Edana

VDMA Press Conference ITMA ASIA 2024 VDMA Textile Machinery
VDMA Press Conference ITMA ASIA 2024
14.10.2024

Smart technologies for green textile production at ITMA ASIA + CITME 2024

With 42 exhibiting member companies, ITMA ASIA + CITME 2024 is once again marked by a strong presence of VDMA companies. They cover nearly all different machinery chapters with a focus on spinning and man-made fibers, nonwovens, weaving, braiding, knitting & warp knitting, finishing & dyeing as well as technologies for textile recycling and processing of recycled material.
In total, the German participation at the fair is the largest from outside China.

The VDMA team in Shanghai is staffed again with colleagues from the VDMA headquarters in Germany as well as from VDMA China. With these joined forces, the team is well prepared to support the exhibiting member companies on site.

With 42 exhibiting member companies, ITMA ASIA + CITME 2024 is once again marked by a strong presence of VDMA companies. They cover nearly all different machinery chapters with a focus on spinning and man-made fibers, nonwovens, weaving, braiding, knitting & warp knitting, finishing & dyeing as well as technologies for textile recycling and processing of recycled material.
In total, the German participation at the fair is the largest from outside China.

The VDMA team in Shanghai is staffed again with colleagues from the VDMA headquarters in Germany as well as from VDMA China. With these joined forces, the team is well prepared to support the exhibiting member companies on site.

Dr. Harald Weber, Managing Director VDMA Textile Machinery Association, summarised: “Although facing a difficult market situation, this year’s ITMA ASIA is an essential showcase for the member companies of the VDMA Textile Machinery Association. There is definitely no shortage of chances and opportunities in China and other Asian markets. The exhibiting members will demonstrate their smart technologies that can pave the way to a green textile production and are looking forward to welcoming numerous visitors from various countries to their booths in Shanghai.”

China is aiming at a green and low CO2 development of its textile industry. At a press conference on the first day of ITMA ASIA + CITME, Georg Stausberg, member of the board of VDMA Textile Machinery and CEO of the Oerlikon Polymer Processing Solutions Division said: “Topics, such as energy efficiency and the careful use of resources have become increasingly important for Asian customers in recent years, not least due to stricter legal framework conditions. VDMA members and their technologies are the right partners on the road to a greener and low CO2 textile production.”
 
Export performance
Already in 2023, the global textile machinery exports decreased by 18.6 % compared to 2022. This was a challenge all major textile machinery producing countries had to face. However, the German exports remained relatively strong and only declined by 3.4 % in 2023. 2024 did not see a change in the global textile industry and thus the German exports have now also dropped significantly. Between January and July 2024, German exports of textile machinery and accessories summed up to 1.2 billion € (2023: 1.6 billion €). The shipping to almost all major markets decreased between January and July: China: 242 million € (2023: 384 million €), Turkey: 140 million € (2023: 180 million €), USA: 118 million € (2023: 152 million €), India: 100 million € (2023: 153 million €).

Sales opportunities in Asia
An economic survey of VDMA in September, to which 20 textile machinery companies replied, reflects the global challenging situation. Around 36 % assessed their current business situation as satisfactory, 54 % said it was bad. Only very few companies expect the global situation to improve in the next six months.

However, looking at the sales opportunities by regions/countries in Asia, most of the responding companies expect a better business situation in the Asian markets except China in six months. The business situation is expected to be on a satisfactory level then. With regard to this, a presence at ITMA ASIA in Shanghai and next year in Singapore is important for VDMA members to continuously show their innovations and to keep contact with the customers in Asia.

Source:

VDMA Textile Machinery

26.08.2024

Oerlikon at ITMA Asia + CITME 2024

This year's ITMA Asia + CITME 2024 trade fair appearance of the Oerlikon Polymer Processing Solutions Division between 14 and 18 October 2024 will once again focus on current challenges for the global textile machinery industry: the replacement of old systems with energy-efficient and sustainable technology solutions, the use of digital software and hardware solutions to increase productivity and ensure material quality, and the traceability of all products to enable the recycling of the raw materials used in a future-oriented circular economy.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from extrusion and polycondensation systems to texturized yarn, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a coordinated technology that guarantees the high quality of the fibers and yarns produced. The entire product portfolio of the supplier of machines and systems primarily to produce polyester, polypropylene and nylon will therefore take centre stage at this year's trade fair.

This year's ITMA Asia + CITME 2024 trade fair appearance of the Oerlikon Polymer Processing Solutions Division between 14 and 18 October 2024 will once again focus on current challenges for the global textile machinery industry: the replacement of old systems with energy-efficient and sustainable technology solutions, the use of digital software and hardware solutions to increase productivity and ensure material quality, and the traceability of all products to enable the recycling of the raw materials used in a future-oriented circular economy.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from extrusion and polycondensation systems to texturized yarn, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a coordinated technology that guarantees the high quality of the fibers and yarns produced. The entire product portfolio of the supplier of machines and systems primarily to produce polyester, polypropylene and nylon will therefore take centre stage at this year's trade fair.

“The Chinese market continues to have enormous potential for us, even if it has not been able to match the previous times in terms of large new installations of manmade fiber plants and the associated expansion of production capacity for good two years. However, there is still a great need for renewal, especially in terms of sustainability. Shutting down old plants and replacing them with new, modern and energy-efficient technologies is the path to a better and lower-emission future for us all,” explains André Wissenberg, Head of Marketing, Corporate Communications and Public Affairs. “We have been contributing to sustainability with our technology solutions for decades. Be it by increasing energy efficiency with each new generation of machines or by processing new materials,” Wissenberg continues. Oerlikon is proud of the fact that the company has been offering solutions for the textile industry under the e-save sustainability label for 20 years and has saved over 15 million tons of CO2 thanks to the machines and systems developed and installed on the market during this time.

Source:

Oerlikon Textile GmbH & Co. KG

23.08.2024

Expansion of service and spare parts business at Oerlikon Polymer Processing Solutions

The Oerlikon Polymer Processing Solutions Division of the Swiss Oerlikon Group is expanding its customer services and spare parts business in the area of machines and systems for the production of carpet yarns (BCF) and industrial yarns (IDY). To this end, the company concluded an agreement with the Truetzschler Group, based in Moenchengladbach, Germany, in August. Technology experts and service staff from Oerlikon Neumag are now the new contacts for customer services and the spare parts business for Truetzschler's BCF and IDY technologies installed in the market. The Moenchengladbach-based textile machinery manufacturer is withdrawing from this business segment in order to concentrate on the spinning, card clothing and nonwovens businesses in future.

Oerlikon Polymer Processing Solutions offers complete solutions for the manmade fiber industry. They range from extrusion and polycondensation plants to texturized yarn, and are accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a harmonized technology that guarantees high quality of the yarns produced.

The Oerlikon Polymer Processing Solutions Division of the Swiss Oerlikon Group is expanding its customer services and spare parts business in the area of machines and systems for the production of carpet yarns (BCF) and industrial yarns (IDY). To this end, the company concluded an agreement with the Truetzschler Group, based in Moenchengladbach, Germany, in August. Technology experts and service staff from Oerlikon Neumag are now the new contacts for customer services and the spare parts business for Truetzschler's BCF and IDY technologies installed in the market. The Moenchengladbach-based textile machinery manufacturer is withdrawing from this business segment in order to concentrate on the spinning, card clothing and nonwovens businesses in future.

Oerlikon Polymer Processing Solutions offers complete solutions for the manmade fiber industry. They range from extrusion and polycondensation plants to texturized yarn, and are accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a harmonized technology that guarantees high quality of the yarns produced.

Based in Neumuenster, Germany, Oerlikon Neumag, a branch of Oerlikon Textile GmbH & Co. KG and a brand of the Oerlikon Polymer Processing Solutions Division, has been an established and broadly positioned international supplier with proven expertise in the field of BCF for decades. The division's sister company Oerlikon Barmag from Remscheid, Germany, contributes its expertise in the field of IDY systems.

Source:

Oerlikon Textile GmbH & Co. KG

12.08.2024

VDMA members at CAITME

About 25 VDMA members will participate at CAITME, taking place from 11 to 14 September in Tashkent, Uzbekistan. Among the VDMA companies present at the trade fair with their own booth or through agents, 13 companies will be exhibiting in the area of the official German Pavilion, organised by the German Federal Ministry for Economic Affairs and Climate Action and initiated by VDMA: Brückner Textile Technologies, Erbatech, Georg Sahm, Groz-Beckert, Heusch, KARL MAYER STOLL Textilmaschinenfabrik, KURIS Spezialmaschinen, Lindauer DORNIER, Oerlikon Textile, Stäubli Bayreuth, STC Spinnzwirn, THIES, Xetma Vollenweider.

About 25 VDMA members will participate at CAITME, taking place from 11 to 14 September in Tashkent, Uzbekistan. Among the VDMA companies present at the trade fair with their own booth or through agents, 13 companies will be exhibiting in the area of the official German Pavilion, organised by the German Federal Ministry for Economic Affairs and Climate Action and initiated by VDMA: Brückner Textile Technologies, Erbatech, Georg Sahm, Groz-Beckert, Heusch, KARL MAYER STOLL Textilmaschinenfabrik, KURIS Spezialmaschinen, Lindauer DORNIER, Oerlikon Textile, Stäubli Bayreuth, STC Spinnzwirn, THIES, Xetma Vollenweider.

With exports of textile machinery and accessories worth 85 million euros in 2023, Germany was once again the second biggest supplier to the Uzbek textile sector, surpassed only by China. Uzbekistan is one of the largest producers and exporters of cotton. In the cotton sector, Uzbekistan already has a fully integrated production chain. Almost the entire cotton fibre is spun in the country. The Uzbek government has pushed ahead with extensive economic reforms in recent years. The textile industry is one of the top investment sectors in the manufacturing industry. Besides cotton spinning, the textile sector is enlarging its capacities in the downstream production steps of the textile chain, such as fabric making, finishing and dyeing.

Source:

VDMA

Spinning technical yarns Photo Oerlikon Neumag
08.08.2024

India: Technical textiles on the rise

As a traditional textile country, India has also established a strong position in the field of manmade fiber production in recent decades. The West Asian country has now become the second largest polyester yarn manufacturer in the world. The Indian textile industry covers the entire value chain from the melt to the finished textile end product.

The technical textiles sector in particular is regarded as a future market. With an average growth rate of 12% since 2013, this dynamic sector accounts for around 13% of the entire Indian textile and clothing market, according to the government organization Invest India. The market volume has almost doubled in the past ten years. In India, the production of industrial yarn has so far relied heavily on polyamide. Oerlikon Barmag has a strong market position here. "In recent years, we have commissioned plants for numerous customers," says Dr. Wolfgang Ernst, Head of Sales of the Oerlikon Business Unit Manmade Fibers Solutions.

As a traditional textile country, India has also established a strong position in the field of manmade fiber production in recent decades. The West Asian country has now become the second largest polyester yarn manufacturer in the world. The Indian textile industry covers the entire value chain from the melt to the finished textile end product.

The technical textiles sector in particular is regarded as a future market. With an average growth rate of 12% since 2013, this dynamic sector accounts for around 13% of the entire Indian textile and clothing market, according to the government organization Invest India. The market volume has almost doubled in the past ten years. In India, the production of industrial yarn has so far relied heavily on polyamide. Oerlikon Barmag has a strong market position here. "In recent years, we have commissioned plants for numerous customers," says Dr. Wolfgang Ernst, Head of Sales of the Oerlikon Business Unit Manmade Fibers Solutions.

Increasing demand for industrial polyester yarns
The construction boom and the increasing use of geotextiles and industrial textiles in various infrastructure projects as well as in agriculture and aquaculture show enormous growth potential. This is supported by the government's 2021 industrial development program, which includes technical textiles as one of ten priority sectors. The program is based on reducing dependence on imports. Until now, a large proportion of the technical textiles and yarns required in the country have been imported.

The trend towards high-quality technical textiles for the domestic market has also been noted by the Remscheid-based machine and plant manufacturer. "We are receiving more and more inquiries from Indian customers for spinning systems for industrial yarns," says Dr. Wolfgang Ernst. "What is new is the great interest shown by companies from downstream processes that are looking for backward integration. We attribute this to the stricter regulations of the Bureau of Indian Standards. Until now, industrial yarns were mainly imported from China. In order to guarantee the quality of the processed yarns, this has been strictly regulated by the government since last year. It therefore makes sense for Indian textile producers to enter the yarn manufacturing sector." This development was also noticeable at this year's Techtextil in Frankfurt, where the experts from Oerlikon Barmag were able to hold a disproportionately high number of technical discussions with Indian customers and interested parties.

The flexible spinning concepts of Oerlikon Barmag enable a variety of possible yarn products for numerous applications. The portfolio includes processes for the production of polyamide and polyester yarns with the required physical properties for a wide range of end applications, whether HMLS yarns for car tires, yarns for geotextiles, safety belts or even airbags.

More information:
Oerlikon Neumag
Source:

Oerlikon Barmag

31.05.2024

Oerlikon Barmag: Pumps with magnetic coupling

Polyurethane has become an integral part of our daily lives, whether in the construction industry, in leisure activities, in the manufacture of furniture or in numerous other applications. The precision gear pumps from Oerlikon Barmag, which will be presented at this year's UTECH Asia / PU China 2024 in Shanghai, impress with customised solutions for demanding tasks in the chemical industry. They increase the productivity of the often complex manufacturing processes for this wide range of applications.

Oerlikon Barmag pumps handle demanding processes in PUR applications, in the chemical, plastics or paint and lacquers industries. One of the greatest challenges lies in the accurate and reliable metering of toxic or low-viscosity media. With the GM and GA series and the associated components, Oerlikon Barmag presents the optimum equipment for these applications.

Polyurethane has become an integral part of our daily lives, whether in the construction industry, in leisure activities, in the manufacture of furniture or in numerous other applications. The precision gear pumps from Oerlikon Barmag, which will be presented at this year's UTECH Asia / PU China 2024 in Shanghai, impress with customised solutions for demanding tasks in the chemical industry. They increase the productivity of the often complex manufacturing processes for this wide range of applications.

Oerlikon Barmag pumps handle demanding processes in PUR applications, in the chemical, plastics or paint and lacquers industries. One of the greatest challenges lies in the accurate and reliable metering of toxic or low-viscosity media. With the GM and GA series and the associated components, Oerlikon Barmag presents the optimum equipment for these applications.

GM pump
Pumps in the GM series achieve precise dosing by feeding the flow with low pulsation. The multi-stage GM pump conveys low-viscosity media even under high pressure and the most difficult operating conditions (e.g. 250 bar, 100 mPas). The standard pump for many dosing tasks is the GM series in a square design. With the development of the multi-stage pump, the range of applications for the GM series has been significantly expanded. The round 2-stage GM pump has been specially developed for use in high-pressure technology. It fulfils the special challenge of pumping small flow rates with low viscosities. The pump serves flow rates from 0.05 to 20 ccm/rev and is therefore particularly suitable for the production of PUR moulded parts, block foam, refrigeration unit insulation or sandwich panels.  

GA series
Making products and processes more efficient is a constant challenge for manufacturing companies. This is why Oerlikon Barmag has added the GA series to the GM series especially for the demanding conveying of high-viscosity media. The GA series is available in delivery volumes of 1.25 - 30 cm³/rev (0.6-144 l/h). It is designed for pressures up to 200 bar, for viscosities up to 1,500 Pas and for temperatures up to a maximum of 225°C. With this pump series, Oerlikon Barmag offers customised solutions for process engineering processes where highly accurate and uniform metering is required.

The drum pump
The drum pump from Oerlikon Barmag is specially designed for conveying and dosing highly viscous materials such as adhesives, silicones and other highly viscous materials from drums and other large containers and for pressures of up to 250 bar. One of its special features is not only that it discharges highly viscous materials from the drum, but also that the medium can be dosed directly without an intermediate stop.

The gear pump and drum follower plate are synchronised so that the plate effortlessly reaches the bottom of the container, leaving behind only a very small residual quantity of < 1%. This reduces material costs and has a positive effect on the production process.

Source:

Oerlikon Textile GmbH & Co. KG,

DITF: Modernized spinning plant for sustainable and functional fibres Photo: DITF
Bi-component BCF spinning plant from Oerlikon Neumag
06.03.2024

DITF: Modernized spinning plant for sustainable and functional fibres

The German Institutes of Textile and Fiber Research Denkendorf (DITF) have modernized and expanded their melt spinning pilot plant with support from the State of Baden-Württemberg. The new facility enables research into new spinning processes, fiber functionalization and sustainable fibers made from biodegradable and bio-based polymers.

In the field of melt spinning, the DITF are working on several pioneering research areas, for example the development of various fibers for medical implants or fibers made from polylactide, a sustainable bio-based polyester. Other focal points include the development of flame-retardant polyamides and their processing into fibers for carpet and automotive applications as well as the development of carbon fibers from melt-spun precursors. The development of a bio-based alternative to petroleum-based polyethylene terephthalate (PET) fibers into polyethylene furanoate (PEF) fibers is also new. Bicomponent spinning technology, in which the fibers can be produced from two different components, plays a particularly important role, too.

The German Institutes of Textile and Fiber Research Denkendorf (DITF) have modernized and expanded their melt spinning pilot plant with support from the State of Baden-Württemberg. The new facility enables research into new spinning processes, fiber functionalization and sustainable fibers made from biodegradable and bio-based polymers.

In the field of melt spinning, the DITF are working on several pioneering research areas, for example the development of various fibers for medical implants or fibers made from polylactide, a sustainable bio-based polyester. Other focal points include the development of flame-retardant polyamides and their processing into fibers for carpet and automotive applications as well as the development of carbon fibers from melt-spun precursors. The development of a bio-based alternative to petroleum-based polyethylene terephthalate (PET) fibers into polyethylene furanoate (PEF) fibers is also new. Bicomponent spinning technology, in which the fibers can be produced from two different components, plays a particularly important role, too.

Since polyamide (PA) and many other polymers were developed more than 85 years ago, various melt-spun fibers have revolutionized the textile world. In the field of technical textiles, they can have on a variety of functions: depending on their exact composition, they can for example be electrically conductive or luminescent. They can also show antimicrobial properties and be flame-retardant. They are suitable for lightweight construction, for medical applications or for insulating buildings.

In order to protect the environment and resources, the use of bio-based fibers will be increased in the future with a special focus on easy-to-recycle fibers. To this end, the DITF are conducting research into sustainable polyamides, polyesters and polyolefins as well as many other polymers. Many 'classic', that is, petroleum-based polymers cannot or only insufficiently be broken down into their components or recycled directly after use. An important goal of new research work is therefore to further establish systematic recycling methods to produce fibers of the highest possible quality.

For these forward-looking tasks, a bicomponent spinning plant from Oerlikon Neumag was set up and commissioned on an industrial scale at the DITF in January. The BCF process (bulk continuous filaments) allows special bundling, bulking and processing of the (multifilament) fibers. This process enables the large-scale synthesis of carpet yarns as well as staple fiber production, a unique feature in a public research institute. The system is supplemented by a so-called spinline rheometer. This allows a range of measurement-specific chemical and physical data to be recorded online and inline, which will contribute to a better understanding of fiber formation. In addition, a new compounder will be used for the development of functionalized polymers and for the energy-saving thermomechanical recycling of textile waste.

INDA: Five new Board of Directors' members (c) INDA
05.03.2024

INDA: Five new Board of Directors' members

INDA, the Association of the Nonwoven Fabrics Industry, announced the election of five new members to serve on its 2024 Board of Directors. The Board of Directors play a key role in advancing INDA’s strategic objectives, actively supporting both the industry and the membership. Their primary responsibility lies in ensuring that INDA remains responsive to the evolving needs of its members and the broader nonwovens industry, guiding the formulation of policies and programs.

The five new Board members include:

  • Jaren J. Edwards, President, Stein Fibers
  • Edward McNally, Sales Director Nonwoven, Oerlikon Nonwoven
  • Thomas Olsen, Senior Vice President, Americas Business Area, Suominen
  • Patricia A Sargeant, Vice President, Glatfelter Corporation
  • Paul Wood, President, Ontex North America

The Board is comprised of elected Board Officers. One-third of the entire Board is elected each year for a three-year term by INDA’s general membership. INDA’s Executive Committee, empowered to act on behalf of the Board between meetings, consists of the Board Officers plus appointees.
The Executive Committee includes:

INDA, the Association of the Nonwoven Fabrics Industry, announced the election of five new members to serve on its 2024 Board of Directors. The Board of Directors play a key role in advancing INDA’s strategic objectives, actively supporting both the industry and the membership. Their primary responsibility lies in ensuring that INDA remains responsive to the evolving needs of its members and the broader nonwovens industry, guiding the formulation of policies and programs.

The five new Board members include:

  • Jaren J. Edwards, President, Stein Fibers
  • Edward McNally, Sales Director Nonwoven, Oerlikon Nonwoven
  • Thomas Olsen, Senior Vice President, Americas Business Area, Suominen
  • Patricia A Sargeant, Vice President, Glatfelter Corporation
  • Paul Wood, President, Ontex North America

The Board is comprised of elected Board Officers. One-third of the entire Board is elected each year for a three-year term by INDA’s general membership. INDA’s Executive Committee, empowered to act on behalf of the Board between meetings, consists of the Board Officers plus appointees.
The Executive Committee includes:

  • Chair: Mark Thornton, Vice President, The Procter & Gamble Company
  • Vice Chair: Barbara Lawless, VP of Sales and Marketing – Medical Products, Precision Fabrics Group, Inc.
  • Past Chair: Bryan Haynes, Senior Technical Director for Global Nonwovens, Kimberly-Clark Corporation
  • Appointee: Mike Clark, President, Filtration Solutions, Hollingsworth & Vose Company
  • Appointee: Jodi Russell, Vice President R&D, Cleaning Innovation, Packaging & Sustainability, The Clorox Company
  • Appointee: Jeff Stafford, Vice President of Nonwovens, Milliken & Company
  • Appointee: Robert Weilminster, EVP & General Manager, US & Canada – Health, Hygiene and Specialties Division, Berry Global
  • Appointee: Tom Zaiser, CEO, Indorama Ventures
Source:

INDA, Association of the Nonwoven Fabrics Industry

(c) Oerlikon Textile GmbH & Co. KG
13.02.2024

Oerlikon Barmag: Chemiefaseranlage für nachhaltige Polyestergarn-Produktion in Indien

Mit der Inbetriebnahme der neuen Polyestergarn-Produktion bei Garden Silk Mills in Surat, Indien, zeigt das zur Schweizer Oerlikon Industriegruppe gehörende Unternehmen Oerlikon Barmag seine Kompetenz als einer der führenden Anbieter von Chemiefaseranlagen. Der Um- und Neubau der Polyesterspinnerei mit 216 WINGS FDY Spinnstellen ging einher mit einer umfangreichen Engineering-Leistung, die im engen Zusammenspiel der Experten aus Deutschland und aus Indien erbracht wurden.

Mit der Inbetriebnahme der neuen Polyestergarn-Produktion bei Garden Silk Mills in Surat, Indien, zeigt das zur Schweizer Oerlikon Industriegruppe gehörende Unternehmen Oerlikon Barmag seine Kompetenz als einer der führenden Anbieter von Chemiefaseranlagen. Der Um- und Neubau der Polyesterspinnerei mit 216 WINGS FDY Spinnstellen ging einher mit einer umfangreichen Engineering-Leistung, die im engen Zusammenspiel der Experten aus Deutschland und aus Indien erbracht wurden.

Das Expansionsprojekt für FDY-Garne bei Garden Silk Mills Private Limited (GSMPL) markiert den Beginn einer Periode schnellen Fortschritts im Textilsektor durch die Chatterjee Group (TCG) unter der Führung ihres Vorsitzenden Dr. Purnendu Chatterjee. Mit ihrer modernen Produktionsanlage in Jolwa, in der hochwertige Polyesterchips, POY, FDY und andere Spezialgarne hergestellt werden, und der Marke Garden Vareli, die eine zeitgemäße Kollektion von Saris und Kleidungsstoffen anbietet, schafft die Chatterjee Group, die weltweit Investitionen in Höhe von 8 Milliarden US-Dollar tätigt, den ,Garten von morgen‘. „Wir bei MCPI und GSMPL sind entschlossen, die textile Vision von Dr. Purnendu Chatterjee, dem Vorsitzenden von TCG, zu verwirklichen", sagte D.P. Patra, Whole Time Director und CEO von MCPI.

Oerlikon Barmag Anlagen beherrschen nahezu alle Prozesse zur Herstellung textiler und technischer Garne und verspinnen die gängigen Polymere Polyester, Polyamid 6 und 6.6 oder Polypropylen. Bei Garden Silk Mills geht es um vollverstreckte Garne (FDY). Sie werden ohne weitere Veredelung zu textilen Flächen verarbeitet. Überall dort, wo Textilien glatt fallen oder aber gleiten soll, kommen vollverstreckte Garne zum Einsatz.

Das WINGS Konzept durchbricht dabei die Grenzen konventioneller FDY Spinnanlagen. WINGS steht für optimierte Produktionsprozesse, geringe Abfallraten und um rund 30 Prozent reduzierten Energieverbrauch. Hohe Garnqualität ist dabei verpflichtend. Einsetzbar ist diese Technologie im FDY Prozess für Polyester und Polyamid.

Oerlikon Barmag WINGS Technologie unterstützt Garden Silk Mills bei der Produktion von FDY Premiumgarnen – leistungsstarke Spinnereikomponenten wie Spinnpumpen, Spinnbalken und Düsenpakete bis zur Crossflow-Anblasung und den 216 WINGS Wicklern wurden im Direktspinnverfahren im Anschluss an eine bei Garden Silk Mills vorhandene Polykondensationsanlage installiert.

Source:

Oerlikon Textile GmbH & Co. KG

28.12.2023

ITMA ASIA + CITME: A success for VDMA member companies

This year’s edition of ITMA ASIA + CITME proved to be a success for the exhibiting VDMA member companies. Measured by booked square metres, Germany had the largest contingent, among the foreign exhibitors. More than 40 VDMA member companies were exhibiting their innovative products in Shanghai.

Dr. Janpeter Horn, chairman of the VDMA Textile Machinery Association noted: “Although facing a difficult market situation, this year’s edition of ITMA ASIA + CITME has exceeded the expectations, both in terms of the number of visitors and the quality of the talks. The significant number of foreign visitors to the fair was particularly pleasing.”

Solutions were demonstrated for more sustainable textile productions by most of the exhibitors, and here the VDMA members presented their technologies for saving water, energy and raw materials under the heading “Smart technologies for green textile production.”  

This year’s edition of ITMA ASIA + CITME proved to be a success for the exhibiting VDMA member companies. Measured by booked square metres, Germany had the largest contingent, among the foreign exhibitors. More than 40 VDMA member companies were exhibiting their innovative products in Shanghai.

Dr. Janpeter Horn, chairman of the VDMA Textile Machinery Association noted: “Although facing a difficult market situation, this year’s edition of ITMA ASIA + CITME has exceeded the expectations, both in terms of the number of visitors and the quality of the talks. The significant number of foreign visitors to the fair was particularly pleasing.”

Solutions were demonstrated for more sustainable textile productions by most of the exhibitors, and here the VDMA members presented their technologies for saving water, energy and raw materials under the heading “Smart technologies for green textile production.”  

Dr. Uwe Rondé, CEO, Saurer Intelligent Technology AG explained: “Saurer is satisfied with both the number of visitors and the quality of the discussions. Our booth was full from morning to evening with customers focused on latest technologies within the three mega trends: recycling, automation and digitalisation. Although machine utilisation in the spinning mills is still well below average, people are already gathering information and thinking about what to invest in once the market recovers.”

Benjamin Reiners, owner of Reiners + Fürst stated: „This year’s ITMA ASIA + CITME has exceeded our expectations by far. Especially the first day - a Sunday - has brought many high-quality customers and exclusively decision makers to our booth. We estimate about 20% international customers mainly from Bangladesh, Egypt, India, Iran, Pakistan, Uzbekistan and Vietnam. All customers agreed that the market situation at the moment is difficult, capacity usage is between 50-75% in the ring spinning sector and improvement is expected not before the 2nd half of 2024. Nevertheless the general spirit is very positive.“

“This ITMA ASIA was a great success for Trützschler. We welcomed a large number of Chinese visitors to our booth, as well as a significant number of interested international visitors”, said Dr. Bettina Temath, Head of Global Marketing Trützschler Group SE.

Georg Stausberg, CEO of the polymer processing solutions division and chief sustainability officer of the Oerlikon Group stated: „We can look back on a successful show where we were able to meet many of our customers not only from China, but also from Pakistan, India and Indonesia, for example.”

“A very well-attended trade fair, with interesting discussions, great innovative topics, in line with the modern and rapidly developing China" noted Wolfgang Schöffl, head of product line weaving machines and member of the extended management, Lindauer Dornier.

The VDMA Textile Machinery Association and VDMA China were present at the fair, to support the members e.g. with regard to IPR. With the help of a VDMA expert and a contracted law firm, the member company Sahm submitted a complaint application for patent infringement disputes during the exhibition to the onsite IPR office. Both parties, Sahm, and the Chinese company, that used patented design without permission reached an agreement: The Chinese company had to stop displaying functions and designs involving patent infringement on site which meant the removal of some structural parts and the covering of key components protected by patent protection.

Dr. Harald Weber, managing director of VDMA Textile Machinery concluded: “Asia, and China in particular, represent the primary foreign markets for the VDMA member companies in the sector. The Chinese market is the main destination for their exports. Other major export destinations in Asia include India, Pakistan, Bangladesh and Uzbekistan. ITMA ASIA + CITME provides a unique platform to showcase technologies for customers directly in Asia. The VDMA member companies are looking forward to the coming edition of the fair from 14 to 18 October 2024 in Shanghai.”

The latest survey of VDMA members' subsidiaries in China gives reason to hope that the economic situation in the Chinese textile industry could also improve significantly in the second half of the year. In addition, European textile machinery manufacturers are urged to be present on the most important market and at the trade fair and to offer Asian customers most advanced technology for their demanding challenges.

Source:

VDMA e. V.
Textile Machinery

In combination with Oerlikon's atmos.io digital platform, Haelixa's DNA marker technology makes the clear traceability of textile products a reality. Image Oerlikon Textile GmbH & Co. KG
20.11.2023

Man-made fiber yarns with DNA: Supply chains in textile end products traceable

In cooperation with the Swiss company Haelixa, Oerlikon Manmade Fibers Solutions will, in future, be able to make the entire value chain of a textile end product transparent and hence sustainable. The two development partners are offering a solution for the comprehensive traceability of products, as required by the European Green Deal.

An essential part of the solution is the DNA marker technology developed by Haelixa that enables complete traceability of materials. These markers survive all production process steps, validating that the end product is identifiable. "This innovative technology employs distinct DNA tailored for each project, establishing a unique identity for the material," explains Holly Berger, Marketing Director at Haelixa. "Once the DNA is integrated into the material, it becomes irremovable, impervious to falsification or alteration." Handling is straightforward: the DNA marker is fed into the spinning process with the preparation oil, for example. The preparation system is modified accordingly. Further feeding options are currently being developed.

In cooperation with the Swiss company Haelixa, Oerlikon Manmade Fibers Solutions will, in future, be able to make the entire value chain of a textile end product transparent and hence sustainable. The two development partners are offering a solution for the comprehensive traceability of products, as required by the European Green Deal.

An essential part of the solution is the DNA marker technology developed by Haelixa that enables complete traceability of materials. These markers survive all production process steps, validating that the end product is identifiable. "This innovative technology employs distinct DNA tailored for each project, establishing a unique identity for the material," explains Holly Berger, Marketing Director at Haelixa. "Once the DNA is integrated into the material, it becomes irremovable, impervious to falsification or alteration." Handling is straightforward: the DNA marker is fed into the spinning process with the preparation oil, for example. The preparation system is modified accordingly. Further feeding options are currently being developed.

Smart factory: total transparency with atmos.io
The concept is complemented by atmos.io, Oerlikon's digital platform, which records and evaluates extensive production and process data during the yarn manufacturing process. Atmos.io gives the yarn its digital identity during its time on Oerlikon systems, from the melt to the packaged package. This technology has been used successfully for some time to monitor the production process. With atmos.io, deviations in process parameters and yarn data can be identified and rectified within a very short time, which in turn keeps the yarn quality stable and reduces waste rates.

Combining both technologies enables clear traceability of the yarn produced, even in the downstream process steps. Hence, the yarn's components, qualities, manufacturing conditions, and origin are traced beyond doubt in the finished garment. "The unique DNA carries the 'roots' of the yarn digitally recorded in atmos.io into the everyday life of the end consumer," says Jochen Adler, CTO at Oerlikon Manmade Fibers. The textile end products meet the requirements of the digital product passport required by the EU, which contains the information needed to assess their life cycle assessment and circularity. Initial long-term tests have shown 100% traceability of the yarns in the POY and FDY spinning process. If the yarn manufacturer relies on the atmos.io platform, production systems can be adapted relatively easily to use the DNA markers.

Source:

Oerlikon Textile GmbH & Co. KG