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24.04.2025

Jeanologia: Course toward 5.Zero textile production in Pakistan

From April 24 to 26, the Karachi Expo Center hosts a new edition of Igatex, Pakistan’s leading textile‑industry trade fair. At a decisive moment for the region’s manufacturing sector, Jeanologia presents its proposal for technological integration to drive modernization through automation, sustainability, and productivity.

With nearly two decades of presence in Pakistan, Jeanologia has helped transform the local production landscape by promoting competitive models based on cutting‑edge technologies such as laser, ozone, e‑Flow, and water‑recycling systems like H2Zero. Designed to be accessible to both small workshops and large corporations, these solutions have enabled more sustainable and efficient denim production—reducing water consumption by up to 85%, minimizing chemical use, and ensuring safer processes for workers.

From April 24 to 26, the Karachi Expo Center hosts a new edition of Igatex, Pakistan’s leading textile‑industry trade fair. At a decisive moment for the region’s manufacturing sector, Jeanologia presents its proposal for technological integration to drive modernization through automation, sustainability, and productivity.

With nearly two decades of presence in Pakistan, Jeanologia has helped transform the local production landscape by promoting competitive models based on cutting‑edge technologies such as laser, ozone, e‑Flow, and water‑recycling systems like H2Zero. Designed to be accessible to both small workshops and large corporations, these solutions have enabled more sustainable and efficient denim production—reducing water consumption by up to 85%, minimizing chemical use, and ensuring safer processes for workers.

At this year’s Igatex, Jeanologia is highlighting the potential of its laser technology to automate processes and optimize marking quality and speed—critical factors for boosting productivity and lowering cost per garment. It will unveil Compact Super, the fastest laser machine on the market, as part of its portfolio of high‑productivity solutions built on intelligence, speed, and precision—elements essential for the future of the textile sector, especially denim.

All these innovations converge in the Laundry 5.Zero model, the first denim‑finishing plant to guarantee zero pollution. Already operational in Pakistan, this solution represents the evolution from traditional factories to fully digital, scalable production systems with a neutral cost balance.

Pakistan: a strategic hub in the new global manufacturing map
With 8.5% of its GDP tied to textiles, Pakistan has established itself as a key node in the new global manufacturing map. Its favorable cost structure and robust production facilities make it a strategic destination for global textile operators. Jeanologia works closely with local mills, brands, and exporters to accelerate this transformation and reinforce the country’s leadership in the sustainable denim era.

With over 35% of the world’s five billion annual jeans produced using its technologies, the Spanish company consolidates its position as a strategic partner for brands, manufacturers, and exporters worldwide reaffirming its mission to transform the textile industry through innovation and sustainability.

By participating in Igatex 2025, Jeanologia underscores that the future of textile manufacturing lies in digitalization, automation, and sustainability—recognizing Pakistan as a pivotal hub in this transformative process.

Source:

Jeanologia

The stand-alone Universal Energy Tower enables the heat from the exhaust air flow of thermal systems to be recovered. Photo Monforts/AWOL
The stand-alone Universal Energy Tower enables the heat from the exhaust air flow of thermal systems to be recovered.
02.04.2025

Monforts: Focus on energy savings at IGATEX 2025

At the forthcoming IGATEX textile machinery exhibition in Karachi, Pakistan, from April 24-26, Monforts will highlight the benefits of its latest Universal Energy Tower.

This stand-alone air/air heat exchanger module enables recovery of the heat from the exhaust air flow of thermal systems such as existing stenters and THERMEX dyeing ranges with infrared predriers, resulting in energy savings of up to 25%, depending on the exhaust air volume and operating temperature.

The Energy Tower has an integrated fresh air fan with speed control. It offers good access to the heat exchanger modules for easy cleaning as well as a large condensate collection tank with a lint filter. Visualisation of real-time temperature and maintenance intervals is also included.

The Universal Energy Tower is one of a series of modular upgrades the company has developed to be added to existing finishing lines already in production, with a significant impact on a manufacturer’s operational costs.

At the forthcoming IGATEX textile machinery exhibition in Karachi, Pakistan, from April 24-26, Monforts will highlight the benefits of its latest Universal Energy Tower.

This stand-alone air/air heat exchanger module enables recovery of the heat from the exhaust air flow of thermal systems such as existing stenters and THERMEX dyeing ranges with infrared predriers, resulting in energy savings of up to 25%, depending on the exhaust air volume and operating temperature.

The Energy Tower has an integrated fresh air fan with speed control. It offers good access to the heat exchanger modules for easy cleaning as well as a large condensate collection tank with a lint filter. Visualisation of real-time temperature and maintenance intervals is also included.

The Universal Energy Tower is one of a series of modular upgrades the company has developed to be added to existing finishing lines already in production, with a significant impact on a manufacturer’s operational costs.

The Matex Eco Applicator is meanwhile an alternative to the conventional padding process for energy-conscious finishing and achieving considerable savings in the energy required for drying treated fabrics. The precise amount of finishing chemical can be applied to the fabric and with less residual moisture after application of only approximately 35%, so that less drying capacity is required in the stenter, which leads to huge energy savings.

Finishing chemicals can be evenly applied on either or both sides of the fabric, and two separate treatments can be applied to front and back.

This makes the unit ideal for the production of, for example, double-performance hydrophobic/hydrophilic fabrics for professional clothing, as well as the over dyeing or finishing of denim fabrics.

More information:
Igatex Pakistan energy saving
Source:

Monforts/AWOL

27.02.2025

Italian Textile Machinery Companies at IGATEX Pakistan

From April 24 to 26, Karachi will host IGATEX, the International Garment & Textile Machinery Exhibition & Conference, the leading trade fair for the textile machinery sector in Pakistan. After many years, ACIMIT, the Association of Italian Textile Machinery Manufacturers, together with Italian Trade Agency, is once again organizing an Italian collective participation. A total of 11 companies will take part: 3 in the spinning hall and the remaining 8 in the finishing section. 10 are ACIMIT members companies: Audaces, Biancalani, Brazzoli, Danitech, Fadis, Ferraro, Mcs, Pinter Caipo, Pozzi Leopoldo, Zanfrini.

From April 24 to 26, Karachi will host IGATEX, the International Garment & Textile Machinery Exhibition & Conference, the leading trade fair for the textile machinery sector in Pakistan. After many years, ACIMIT, the Association of Italian Textile Machinery Manufacturers, together with Italian Trade Agency, is once again organizing an Italian collective participation. A total of 11 companies will take part: 3 in the spinning hall and the remaining 8 in the finishing section. 10 are ACIMIT members companies: Audaces, Biancalani, Brazzoli, Danitech, Fadis, Ferraro, Mcs, Pinter Caipo, Pozzi Leopoldo, Zanfrini.

“In Pakistan, the textile sector, after a long period of strong investments in plants and machinery, has experienced a significant downturn due to a worsening macroeconomic situation in recent years,” commented Marco Salvadè, president of ACIMIT. The trend in Italian textile machinery exports to Pakistan reflects the decline in demand. The value of textile machinery sold to Pakistan dropped from 134 million euro in 2021 to 44 million euro in 2023. However, in the first nine months of 2024, Italian sales rebounded to 34 million euro, marking a 27% increase compared to the same period in 2023.

“Despite the challenges faced by Pakistani textile companies in recent years,” Salvadè concluded, “the recovery of our exports confirms the validity of ACIMIT and ICE’s decision to organize an Italian collective participation at IGATEX 2025. I believe it is crucial to maintain a presence in the local market, where we are also active with a technological training center at the National Textile University in Faisalabad, established in collaboration with PISIE – the International Polytechnic for Industrial and Economic Development – and Italian Trade Agency. Innovation and quality, which define Italian machinery, remain key factors in further enhancing the international competitiveness of Pakistani textile companies.”

More information:
Igatex Pakistan ACIMIT italy
Source:

ACIMIT

26.04.2024

SHIMA SEIKI at IGATEX Pakistan 2024

Computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2024) exhibition in Lahore, Pakistan.

On display will be SHIMA SEIKI’s N.SSR®072 14G computerized flat knitting machine and SDS®-ONE APEX4 3D design system.

Shown for the first time in Pakistan, SHIMA SEIKI’s new N.SSR®072 computerized jacquard collar machine can produce shaped collars efficiently based on computer-generated designs. N.SSR®072 is based on the workhorse N.SSR®112 garment shaping machine, and offers similar leading technology in an economical yet reliable package.

Computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2024) exhibition in Lahore, Pakistan.

On display will be SHIMA SEIKI’s N.SSR®072 14G computerized flat knitting machine and SDS®-ONE APEX4 3D design system.

Shown for the first time in Pakistan, SHIMA SEIKI’s new N.SSR®072 computerized jacquard collar machine can produce shaped collars efficiently based on computer-generated designs. N.SSR®072 is based on the workhorse N.SSR®112 garment shaping machine, and offers similar leading technology in an economical yet reliable package.

Design is demonstrated on SHIMA SEIKI's SDS®-ONE APEX4 design system. At the core of the company’s "Total Fashion System" concept, it provides support throughout the supply chain, integrating production into one smooth and efficient workflow from yarn development, product planning and design, to machine programming, production and even sales promotion. Especially effective is the way SDS®-ONE APEX4 improves on the product planning and design evaluation process by replacing physical samples with digital prototypes. Based on photo-realistic simulations, these virtual samples minimize the need for actual sample-making, realizing significant savings in time, cost and material.

Source:

SHIMA SEIKI MFG., LTD.

Preview Igatex (c) Mahlo GmbH & Co. KG
24.04.2024

Mahlo at Igatex Trade Show, Pakistan

Mahlo GmbH + Co. KG announced its participation in the upcoming Igatex Trade Show, scheduled from 1 to 5 May in Lahore, Pakistan. Mahlo, known for its innovative solutions in the textile industry, will present its latest advancements aimed at improving quality, efficiency, and sustainability in textile manufacturing.

Pakistan ranks among the world's top textile-producing nations, making the Igatex Trade Show a significant platform for industry players to convene, share insights, and explore technologies.

“The visitors can discover our various weft straightening solutions, suitable for different kind of textile applications”, says Clemens Kaplan, Product Manager Textile at Mahlo. He is on site together with the service partners of Mahlo Pakistan and Al Ameen Trading Corporation. “A process control systems tailored to the needs of the customer helps to regulate parameters such as dwell time, exhaust air or temperature. With its commitment to sustainability, Mahlo offers eco-friendly solutions aligned with the industry's growing emphasis on green production from energy-efficient equipment to resource-saving process optimization tools.

Mahlo GmbH + Co. KG announced its participation in the upcoming Igatex Trade Show, scheduled from 1 to 5 May in Lahore, Pakistan. Mahlo, known for its innovative solutions in the textile industry, will present its latest advancements aimed at improving quality, efficiency, and sustainability in textile manufacturing.

Pakistan ranks among the world's top textile-producing nations, making the Igatex Trade Show a significant platform for industry players to convene, share insights, and explore technologies.

“The visitors can discover our various weft straightening solutions, suitable for different kind of textile applications”, says Clemens Kaplan, Product Manager Textile at Mahlo. He is on site together with the service partners of Mahlo Pakistan and Al Ameen Trading Corporation. “A process control systems tailored to the needs of the customer helps to regulate parameters such as dwell time, exhaust air or temperature. With its commitment to sustainability, Mahlo offers eco-friendly solutions aligned with the industry's growing emphasis on green production from energy-efficient equipment to resource-saving process optimization tools.

Source:

Mahlo GmbH & Co. KG

02.12.2022

Baldwin presents sustainable TexCoat G4 Finishing System at Igatex Pakistan

Baldwin Technology Company Inc. announced that Igatex Pakistan will officially kick off its new partnership with long-established Pakistan textile technology agent Al Ameen Trading Corporation. Representatives from both companies will team up to demonstrate Baldwin’s highly sustainable TexCoat™ G4 finishing system.

Igatex, the International Exhibition for Garment, Textile Machinery and Accessories, takes place December 1-4 at the Expo Centre in Lahore. Baldwin and Al Ameen will demonstrate TexCoat G4 and provide details on Baldwin’s Plasma Pure corona treatment as well as TexMoister G2™ remoistening systems technologies.

Baldwin Technology Company Inc. announced that Igatex Pakistan will officially kick off its new partnership with long-established Pakistan textile technology agent Al Ameen Trading Corporation. Representatives from both companies will team up to demonstrate Baldwin’s highly sustainable TexCoat™ G4 finishing system.

Igatex, the International Exhibition for Garment, Textile Machinery and Accessories, takes place December 1-4 at the Expo Centre in Lahore. Baldwin and Al Ameen will demonstrate TexCoat G4 and provide details on Baldwin’s Plasma Pure corona treatment as well as TexMoister G2™ remoistening systems technologies.

Baldwin’s TexCoat G4 non-contact precision-spray technology helps textile finishers up their game by enabling consistent, high-quality finishing, with zero chemistry waste and drastically minimized water and energy consumption. With Baldwin’s innovative system, the chemistry is precisely distributed across the textile surface and is applied only where it is required, on one or both sides of the fabric. The non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates. Plus, pad bath contamination is eliminated, and changeovers are only required when there is a change of finish chemistry.

Source:

Baldwin Technology Company Inc.

18.11.2022

Monforts at Igatex 2022

Monforts will be presenting its finishing technologies at the forthcoming Igatex textile machinery exhibition, which takes place from December 1-4 at the Lahore Expo Centre in Pakistan.

The importance of the textile industry to Pakistan’s economy cannot be overstated – it accounts for 60% of the country’s overall exports and some of its industry’s players are very major employers. In the year to June 2022, Pakistan’s textile exports climbed by 25% to a record value of $19.3 billion according to the country’s Bureau of Statistics, as security of deliveries – especially to Europe and the USA – worked in the country’s favour, in the light of the Covid-19 pandemic and subsequent supply chain issues. It has a key role to play in quickly getting the country back on its feet after the devastation.

Monforts will be presenting its finishing technologies at the forthcoming Igatex textile machinery exhibition, which takes place from December 1-4 at the Lahore Expo Centre in Pakistan.

The importance of the textile industry to Pakistan’s economy cannot be overstated – it accounts for 60% of the country’s overall exports and some of its industry’s players are very major employers. In the year to June 2022, Pakistan’s textile exports climbed by 25% to a record value of $19.3 billion according to the country’s Bureau of Statistics, as security of deliveries – especially to Europe and the USA – worked in the country’s favour, in the light of the Covid-19 pandemic and subsequent supply chain issues. It has a key role to play in quickly getting the country back on its feet after the devastation.

Monforts customers in the regions around the country’s three biggest cities of Karachi, Lahore and Faisalbad include all of the main players in the fields of home textiles and denim production, including Afroze, , Al Karam Artistic Milliners, Azgard-9, Crestex, , Gul Ahmed, Interloop, Liberty Mills, Lucky Textile Mills, Mustaqim, Naveena (NDL), Rajby Industries, Sapphire Finishing, Soorty, Style Textile and US Denim.

These companies rely on established Monforts technologies including Montex stentering equipment, Monfortex sanforizing units and Thermex dyeing ranges. The company’s Matex Eco Applicator minimum application system has also proved a big hit in recent years.

Monforts has also achieved considerable success in Pakistan with its Econtrol®* dyeing system  – an effective and established dyeing process. More than 40 Thermex continuous dyeing ranges have been installed in Pakistan in recent years and operator training on the Econtrol®* process by sophisticated technologists is an additional service.

The Econtrol® pad-dry process has a number of immediate benefits. Compared to the common pad-dry-pad-steam process, no salt is used and no steamer is required for a separate fixation step. Compared to the pad-dry-thermofix process, no urea is used and no smoke or deposits are generated, and unlike with the cold pad batch process, direct feedback of the dyeing results ensures no batching time is necessary and guarantees good reproducibility from the lab to bulk production.

An immediate wash off is also unnecessary, allowing for flexible production planning. The process is suitable for pale to dark shades with very good fastness properties. Also waste water treatment is improved by this technology.

*Econtrol is a registered mark of Dystar Colours Distribution GmbH.

Source:

A. Monforts Textilmaschinen GmbH & Co. KG / AWOL Media