From the Sector

The Paris 2024 Summer Olympic Games are just around the corner and a global sports frenzy is underway. However, intense summer workouts often lead to sportswear absorbing excessive sweat, becoming clingy and cumbersome, causing discomfort and potentially impacting performance. A research team from the School of Fashion and Textiles at The Hong Kong Polytechnic University (PolyU) has developed the iActive™ sportswear range which features a root-like liquid transport system and a skin-like active perspiration dissipater and utilises nature-inspired, anti-heat textile fabrics to expedite sweat removal, effectively reducing the weight and stickiness of activewear caused by sweat accumulation during exercise.

The human body has millions of sweat glands that are vital for regulating body temperature by dissipating sweat for evaporation to cool the skin’s surface. With unabating greenhouse gas emissions, the number of very hot days annually is expected to increase significantly. This will lead to elevated energy consumption and increased sweating during physical activity and outdoor labour. Even when wearing highly breathable clothes with good sweat-wicking properties, individuals may still experience discomfort due to excessive sweat accumulation.

A research team led by Dr SHOU Dahua, Limin Endowed Young Scholar in Advanced Textiles Technologies and Associate Professor of the School of Fashion and Textiles at PolyU, has invented the iActive™, intelligent, electrically activated sportswear with a nature-inspired active perspiration function.

Its nature-inspired technologies, including low-voltage-driven artificial “sweat glands” created by skin-like anti-heat textile fabrics and a root-like branching liquid transport system that aligns with the body’s sweat map, can actively and programmably remove sweat to a perspiration dissipater at the lower region of the sportswear. The all-textile sweat dissipater is compact and operates at a safe output voltage of approximately 5-9V, and its battery is easy to detach from the clothing, making it convenient for users to repeatedly wash the clothing by hand or in a washing machine to maintain hygiene. When the human body’s sweat rate is low, iActive™ can still be used independently without the battery.

Based on the optimised wettability pattern and gradient, the research team utilises a skin-like textile fabric to transport sweat one-way quickly and dissipate it from the inside to the outside. This feature reduces the stickiness and weight of clothing, improves breathability and ensures the garments remain dry and comfortable to wear. Experimental findings indicate that iActive™ creates a breathable and dry skin microclimate by dissipating sweat at a rate that is three times faster than the maximum human sweating rate. This innovation can also prevent discomfort from coldness and moisture after a workout. In comparison to traditional fabrics, the textile materials in iActive™ are 60% lighter and 50% less clingy when soaked, providing the wearer with all-round comfort and enabling sports enthusiasts and athletes to perform at their best.

Furthermore, a mobile app further aids personalised sweat management by wirelessly adjusting the sweat level of iActive™. This innovation is versatile and can be seamlessly integrated into a variety of textile materials to facilitate sustainable mass production. Beyond sportswear, iActive™ is also well-suited to protective clothing and workwear for individuals engaged in prolonged, high-intensity physical labour and outdoor occupations, including healthcare professionals, construction workers, firefighters, law enforcement officers and others, thereby significantly enhancing their work performance.

Dr Shou Dahua stated, “The extreme weather and high temperatures resulting from global warming have elevated the importance of heatstroke prevention and cooling measures on a global scale. Drawing on the vivid phenomena of thermal insulation and directed liquid flow in nature, we aim to foster innovation and sustainable advancement in garment manufacturing by inventing intelligent clothing and materials to address global challenges. We seek to harness the power of technology to infuse fresh perspectives into the traditional clothing industry, thereby enhancing its competitiveness.”

His research team has also developed a premium fabric named Omni-Cool-Dry™, drawing inspiration from volcano dwelling beetles. This fabric not only provides ultra-fast sweat dissipation and ensures all-day comfort with its dry and breathable features under dynamic thermal conditions, but also reflects solar radiation and emits body heat into the cold universe, enabling passive cooling. The team is working hard to leverage the benefits of both inventions to further enhance the sweat-dissipating and cooling capability of iActive™ sportswear.

Dr Shou Dahua, a core member of the PolyU Research Institute for Intelligent Wearable Systems and the Research Centre of Textiles for Future Fashion, has recently been bestowed with the 2023 Distinguished Achievement Award by The Fiber Society for his outstanding contributions to the fields of personal thermal and moisture management, intelligent wearables and soft robotics. The accolade is presented annually to an individual researcher worldwide. He has also received international innovation awards, including consecutive TechConnect Global Innovation Awards in 2021 and 2022. Moreover, his research papers have been published in various internationally renowned academic journals including Science Advances, PNAS, Advanced Functional Materials, and Advanced Energy Materials. Dr Shou will be chairing The Fiber Society Spring 2025 Conference at PolyU.

The German Institutes of Textile and Fiber Research Denkendorf (DITF) are coordinating the research project, which is funded as part of the European Union's Horizon Europe research and innovation program. The aim of BioFibreLoop is to develop recyclable outdoor and work clothing made from renewable bio-based materials. The kick-off event took place in Denkendorf on June 26 and 27, 2024.

The textile industry is facing two challenges: on the one hand, production must become more sustainable and environmentally friendly and, on the other, consumers are expecting more and more smart functions from clothing.

In addition, the production of functional textiles often involves the use of chemicals that are harmful to the environment and health and make subsequent recycling more difficult.

Intelligent innovations must therefore ensure that harmful chemicals are replaced, water is saved and more durable, recyclable bio-based materials are used, thereby reducing the usually considerable carbon footprint of textile products. Digitalized processes are intended to ensure greater efficiency and a closed cycle.

For example, the BioFibreLoop project uses laser technology to imitate natural structures in order to produce garments with water and oil-repellent, self-cleaning and antibacterial properties. At the end result of the research work will be affordable, resource and environmentally friendly, yet high-performance and durable fibers and textiles made from renewable sources such as lignin, cellulose and polylactic acid will be available. All processes are aimed at a circular economy with comprehensive recycling and virtually waste-free functionalization based on nature's example. In this way, greenhouse gas emissions could be reduced by 20 percent by 2035.

The technology for the functionalization and recycling of bio-based materials is being developed in three industrial demonstration projects in Austria, the Czech Republic and Germany. At the end of the project, a patented circular, sustainable and reliable process for the production of recyclable functional textiles will be established.

The BioFibreLoop project has a duration of 42 months and a total budget of almost 7 million euros, with 1.5 million going to the coordinator DITF.

The consortium consists of 13 partners from nine countries who contribute expertise and resources from science and industry:

• German Institutes of Textile and Fiber Research Denkendorf (DITF), Coordinator, Germany
• Next Technology Tecnotessile Società nazionale di ricerca R. L., Italy
• Centre Technologique ALPhANOV, France
• G. Knopf’s Sohn GmbH & Co. KG, Germany
• FreyZein Urban Outdoor GmbH, Austria
• BEES - BE Engineers for Society, Italy
• BAT Graphics Vernitech, France
• Interuniversitair Micro-Electronica Centrum, Belgium
• Idener Research & Development Agrupacion de Interes Economico, Spain
• Teknologian tutkimuskeskus VTT Oy, Finland
• Det Nationale Forskningscenter for Arbejdsmiljø, Denmark
• Steinbeis Innovation gGmbH, Germany
• NIL Textile SRO, Czech Republic

Multiple global regulations set to take effect in the coming years have made traceability an imperative for retailers and brands. These include the Digital Product Passport, the Corporate Sustainability Due Diligence Directive, and the New York Fashion Sustainability and Social Accountability Act, to name a few.

While companies are aware of the importance of traceability, research indicates that they are not prepared to comply with upcoming legislation. A recent KPMG survey highlighted that 43% of executives at major enterprises had no visibility or were “largely unclear” about the performance of their Tier 1 suppliers. At the same time, only 28% of companies had clear visibility into Tier 2 suppliers.

TradeBeyond’s recently published Supply Chain Traceability Guide, the latest installment of its Retail Sourcing Report series, highlights the myriad challenges that companies face in implementing effective traceability programs. This report is relevant for all industries, and is especially topical for the apparel and footwear sectors, which are under increasing scrutiny to enhance traceability to ensure sustainability.

The report highlights retail’s slow progress in achieving transparency, as evidenced by the Fashion Transparency Index, which found that the average transparency score across 250 of the world’s largest brands and retailers was just 23%. That suggests that progress on transparent disclosure of social and environmental data is still lagging.
 
The report shows that brands fall short on most key measures of sustainability and traceability, including publishing a responsible code of conduct and providing visibility into their Scope 3 carbon footprint. The United Nations Economics Commission found that only a third of the top one hundred global clothing companies track their own supply chains. One of the obstacles is complexity. More than two-thirds (69%) of fashion companies report that complexity of their global business networks is an obstacle to visibility.

In addition to a lack of visibility, false sustainability claims are also rampant. Greenpeace found that in the apparel and footwear sector, 39% of sustainability claims are false or deceptive. Lack of third-party verification of ESG measures is also rampant.

The highest scoring brands in the 2023 Fashion Transparency Index included luxury brands such as Gucci and retailers such Target Australia, Kmart Australia, OVS, and Benetton. These companies back up their commitment with solid action on multiple measures of traceability.

Along with legislative requirements, consumers are a key driving force pushing companies to improve their traceability initiatives. McKinsey research found that 66% of consumers consider transparency to be a key factor when making a purchase decision and 73% of consumers would pay more for products with transparency into production and sourcing.

The report also highlights key challenges to overcome in the journey to traceability, including effective communication between stakeholders, compliance with new regulations, technology barriers, and data complexity.

On the positive side, the industry is responding with sophisticated technology, including software systems that incorporate artificial intelligence and blockchain-enabled traceability, which provide the required visibility and compliance.

Traceable fiber technology, which allows for traceability from the material origin of a product until its end-life, provides the option of a “fiber-forward” rather than a “product backward” approach to achieving traceability.

Aside from the regulatory and consumer drivers, there is a strong business case for implementing traceability, which includes cost savings, operational efficiency, brand protection and reducing supply chain risk. As such, TradeBeyond expects a rapid evolution in traceability programs across industries, especially in those that lag in best-practices.

While there has been considerable progress in recent years toward accurately tracing the complete origins of products, much more needs to be done. Brands and retailers must intensify their efforts to stay compliant with escalating regulations and align with evolving consumer preferences.

Source Fashion, which takes place at Olympia London from 14th - 16th July 2024, continues to grow its presence of international exhibitors from new sourcing regions, including representation from southeast Asia and Africa.

The first Malaysian manufacturer to be represented at the trade fair is Kualesa Apparel. Kualesa started as a small seed of an idea, with a big ambition and an even bigger purpose. The brand has evolved from a simple set of values to a producer of great-looking and comfortable bamboo apparel that’s challenging fast fashion. Kualesa offer flexible MOQ’s ranging from 250 pieces to high production capacity of 50,000 pieces a month.

Fairs and More Inc from the Philippines returns to the show for a third time, bringing a pavilion of Filipino manufacturers and makers.

The show also welcomes its first ever Nigerian manufacturer, Beyond Clothing. Beyond Clothing is a garment factory, that specialises in crafting premium custom clothing, branded uniforms, corporate uniforms, and sublimated t-shirts. The range also includes promotional apparel, workwear, and PPE personal protective apparel for hospitals.

Returning to Source Fashion, Texpro Corp (a branch of Kassab Group) from Tunisia has grown rapidly to become a fully integrated apparel manufacturer certified with GOTS, BSCI, BCI, and OCS covering the complete production cycle focusing on sustainability through the process from fabrics to manufacturing, washing and dying. The company specialises in denim and flat garment manufacturing and the product portfolio includes casual dresses, shirts, jackets, pants and coats for men, women and kids. Texpro Corp are increasingly partnering with customers to ensure high consistent quality on the products and invest in innovation to help improve the environmental impact by consistently delivering responsibly produced products.

Visitors will also discover International Trade Center (ITC), who is returning with a pavilion that includes a debut area for Ghanian producers. With manufacturing in Ethiopia, Shints Co Ltd. is a global producer of high-performance outdoor clothing and camping equipment.

A strong contingency from Europe includes over 25 UK exhibitors, representation from France, Italy and Spain, and a selection of Portuguese exhibitors including Ttantos Textiles, FLM Textil, SMSenra and Lagofra.

Nearly 30 countries, including Peru, Cambodia, Pakistan, Hong Kong, Italy, and Greece will be represented. Large pavilions from China, India and Turkey have also been confirmed, as well as Tanzania, Madagascar and Nepal.

adidas have unveiled an innovation in the sport of wheelchair basketball. Born from extensive feedback and research with wheelchair athletes, the uniforms were developed by the adidas Innovation team in Portland in close collaboration with Adaptive Sports Northwest, a non-profit organization for adaptive athletics. The uniforms will be worn by the PNW Reign women’s wheelchair basketball team for the first time as they set out on a quest to win the NWBA Tournament on April 26-28, 2024.

Earlier in April, during the reveal of the adidas kits for the Paris 2024 Olympic and Paralympic Games, the sports brand announced that 86% of pieces of apparel worn on and off the field of play have been created using design principles that ensure they work for athletes with and without a disability alongside the development of adaptive training apparel.

The new wheelchair basketball jersey and shorts feature ergonomic advancements in pattern engineering, specifically tailored for seated positions to reduce bulk and increase comfort. Materials were selected based on detailed athlete feedback sessions and data analysis to unlock performance for seated athletes. The uniform features lightweight woven front panels for durability and full mesh back panels for breathability. Focus on the fit was paramount to deliver a uniform that felt light and comfortable.

Players of both genders have actively participated in rounds of feedback and ergometer testing sessions to measure maximum speed over pushes, providing the adidas team with invaluable insights into the mechanics of speed that will inform future research and development. In addition, the feedback was used to measure fit, performance, durability, and overall comfort to make the uniforms match the needed requirements. Finally, through the validation process, the PNW Reign basketball team confirmed that adapted patterns have been proven to reduce fabric bulk, decrease heat build-up and enhance confidence.

Archroma has introduced a new bio-based durable water repellent (DWR) finish that helps mills and brands produce apparel that is soft to the touch and yet offers robust rain and stain protection and an improved sustainability profile.

PHOBOTEX® NTR-50 LIQ is designed to provide great water repellence on all kinds of fibers while achieving a soft handle and avoiding undesired effects like yellowing and chalk marking. It performs especially well on synthetic fibers and their blends, making it ideal for apparel, outdoor wear and home textiles.

The new DWR is based on 50% renewable carbon content based on ASTM D6866 and is free of per- and polyfluoroalkyl substances (PFAS) and formaldehyde. It is also crosslinker-free, which makes it more flexible in use. While offering good wash durability on its own, PHOBOTEX® NTR-50 LIQ can be combined with a crosslinker like ARKOPHOB® NTR-40, which has a biocarbon content of 40%, to further boost wash and/or dry-cleaning resistance.

Sportswear, fashion and home textiles treated with the PHOBOTEX® NTR-50 LIQ durable water repellent qualify for the High IQ® Repel assurance program. The High IQ® program assures consumers that these products deliver performance, protection and comfort and meet strict environmental standards.

Carbitex – a leader in flexible carbon fiber composites focused on footwear, travel, and accessories – announces the appointment of Filippo Sartor to Vice President of Global Sales and Sam Gardner to the role of Vice President of Engineering and Operations. After a restructuring of manufacturing operations and the return of Carbitex founder, Junus Khan, as company president in 2023, the brand welcomes two strategic hires to catalyze the next phase of the leading materials brand.

With over 20 years in the footwear industry, including nearly 11 years as the Global Senior Sales Manager at JV International, official worldwide licensee for Michelin Soles, Sartor brings high level sales expertise within performance footwear and material innovation. With extensive focus on building new business in the US and Far East, and based in Milan, Italy, Sartor is uniquely positioned to help propel Carbitex globally into the next chapter.

Gardner, based in Renton, Washington, will manage product development and manufacturing at Carbitex. With time at Square One Distribution - a long-time Carbitex brand partner in the wake and waterski segment - and most recently as VP for Union Aquaparks, Gardner has considerable experience designing new products and managing sourcing, logistics, and supply chain. His background will help Carbitex strengthen both factory and brand partner relations and push product innovation.

These recent hires position Carbitex to better serve strategic brand partners, achieve forecasted growth in the short and long term, and expand global market presence.

The exhibition “Acquired! Shaping the National Design Collection” at Cooper Hewitt, Smithsonian Design Museum, which opened on 16 March, features a STOLL work that has been part of the museum’s permanent collection since 2017.

Visitors can expect more than 150 works that have been compiled from the museum’s collection and new acquisitions since 2017. The selection, which includes works by design pioneers of the recent past, also includes a highly functional balaclava from STOLL.

Blend of design and functionality.
The flat knitted balaclava from STOLL is part of an exhibition area that visualises the defining themes of our time. Alongside a hijab, it stands for considering inclusivity in design. The balaclava offers protection from extreme cold, is stylish and is the result of a combination of creativity and technology.

The balaclava integrates an NFC chip for near-field communication, a heater to warm breathable air, a positive and negative power connector and reflective strips for passive visibility, all knitted directly into the fabric. STOLL’s state-of-the-art flat knitting technology is the basis for straightforward integration. Circuits and conductive yarns can also be incorporated in a fully automated process exactly where they are needed.

Other performance features do not require additional components. A knitted-to-shape 3D design – made possible by the goring technique – offers a perfect fit by following anatomy and eliminating the need for complex tailoring.

• adidas and Yohji Yamamoto return to present their second Y-3 Atelier collection.

For its second collection, Y-3 Atelier introduces a suite of tailored pieces which blend adidas’ performance heritage with Yohji Yamamoto’s design vision. The collection takes original Yohji Yamamoto and Yohji Yamamoto POUR HOMME designs that are from the runway show and recreates them in fully seam sealed waterproof 3-layer GORE-TEX® material constructions, while maintaining the signature silhouette of the original designs. Featuring extended seams and flap pockets, the selection of monochromatic black vests, coats, parkas, blousons, jackets, and blazers comes replete with reflective logos.

Accompanying the launch of the collection is a series of still images captured by photographer Thue Nørgaard which convey the dynamism of each piece.

Ahead of UEFA Euro 2024™, adidas unveils the latest series of technical performance kits for Belgium, Germany, Hungary, Italy, Scotland, Spain, and Wales.

Each of the jerseys are built to inspire a sense of pride and belonging, blending traditional elements with modern style to create something new for the next generation of players, including:

• Fresh application of national colours and exploration into new bolder hues – for example, the ‘Tricolore’ for Italy's home and away shirts, and a vibrant colour scheme for Germany’s away kit
• Recoding traditional patterns and applying them in fresh ways. This includes a modern interpretation of tartan in the Scotland shirt, and patterns reflecting the carnation - the national flower – which adorn the base of Spain’s home and away kits 
• Introducing fresh symbols to traditional federation wear, such as the Belgium away kit which celebrates the nation’s rich art and design culture, specifically cartoonist, Hergé, and the comic character he is famously known for; Tintin. Inspired by Tintin’s iconic outfit, a royal nod is found on the back of the collar with a golden crown that glimmers against a bright blue backdrop  
• Across the collection, a blend of dynamic shapes and colours express the jubilation and hope that fans and players share ahead of, and during, a major tournament

Each jersey includes either HEAT.RDY technology, optimized to keep players feeling comfortable, or AEROREADY technology, sweat-wicking or absorbent materials that keep players feeling dry. Lighter crests and additional mesh panels are also applied, helping improve airflow and comfort, to help players focus on the game at hand.

The adidas Euros kit collection will be available from from March 14, 2024.