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DIGITALE PROZESSKETTE SICHERT ZUKUNFT DES LEICHTBAUS

10.09.2019

DIGITAL PROCESS CHAIN SECURES THE FUTURE OF LIGHTWEIGHT CONSTRUCTION

At COMPOSITES EUROPE from 10 to 12 September
Incubator of ideas for multi-material lightweight construction
„Ultralight in Space“: Market study examines lightweight construction trends in aerospace

At COMPOSITES EUROPE from 10 to 12 September
Incubator of ideas for multi-material lightweight construction
„Ultralight in Space“: Market study examines lightweight construction trends in aerospace

Whenever there’s movement, mass and weight quickly become destroyers of energy. From 10 to 12 September, the Lightweight Technologies Forum (LTF) at COMPOSITES EUROPE in Stuttgart will show how lightweight construction contributes to more efficient and better cars, airplanes and machines. The focus at the Forum will be on the commercially viable implementation of cross-material and holistic lightweight construction systems. The way to get there is through the digitalisation of the process chain.

From the idea to the component – that’s the path the Lightweight Technologies Forum aims to illuminate and support. To that end, the forum will gather current lightweight construction projects in Stuttgart, including from automotive engineering, aerospace and mechanical engineering – precisely those industries whose stringent material, safety and reliability demands make them idea generators for many other industries.
The commonality that runs through all the projects: a consistently digital process chain contributes significantly to the implementation of innovations. Another focus area is connecting and joining technology in multi-material lightweight construction.

"The Lightweight Technologies Forum is conceived as a cross-industry and cross-material incubator of ideas, a place where all stakeholders can consider new concepts. For that, we’re bringing successful flagship projects to Stuttgart”, says Olaf Freier, who on behalf of organiser Reed Exhibitions is responsible for the programme of the forum.

The growing significance of digitalisation and bionics
Support in putting together the forum programme comes from Automotive Management Consulting (AMC). The consulting company specialises in lightweight construction strategies, processes and structures in the automotive industry. “Lightweight construction requires comprehensive, systematic thinking”, says Rainer Kurek, the managing director of AMC. “The most important key factor, though, is the digitalisation of the process chain. Only virtual and simulation-driven design work can bring about competitive lightweight construction products, because they’re launched faster and ensure process safety while costing far less in development”, Kurek adds.

„Ultralight in Space“: Market study on lightweight construction trends in the aerospace industry
When it comes to ultra-lightweight construction, space travel has played a pioneering role since its inception, having driven many disciplines to new record performances. In cooperation with the Luxembourg-based aerospace suppliers GRADEL, AMC are currently conducting a market study to examine the latest technological trends. The results will be revealed at the LTF in Stuttgart on 10 September.
"Even though aerospace is a niche business: technical solutions that meet the stringent material demands here lead the way into the future, which in turn impacts other industries. That’s why it’s important to know the customer’s needs as well as the lightweight strategies, processes, structures and material decision-making of this market”, Rainer Kurek says assuredly.

Also underlining how important space travel is for the development of new technologies is Claude Maack, managing director of GRADEL: “All components are exposed to extreme conditions. Right from the launch of the rocket, they have to withstand enormous acceleration forces. In space, material must resist radiation exposure – and for many years. Then there are the high temperature differences from minus 185 to plus 200 degrees Celsius – alternating every couple of hours from one extreme to the other.“

The material question: Composites with biggest growth potential
Metals currently hold the largest market share among lightweight materials – but fibre-reinforced composites are said to have the biggest growth potential. More and more often they get to apply their strengths in lightweight construction. In the exhibition area, the LTF demonstrates how glass-fibre reinforced (GFRP) and carbon-fibre reinforced plastics (CFRP) play to their strengths in hybrid structural components.
On display, among other things, will be an ultra-lightweight seat by Automotive Management Consulting (AMC), Alba tooling & engineering and csi entwicklungstechnik GmbH, which was presented as a feasibility study – based on the lightweight construction innovation xFK in 3D – and virtual prototype at the 2018 LTF.

The innovative ultra-lightweight seat, which only weighs 10 kg, is based on a special winding process for fibre-composite components. The “xFK in 3D process” uses a resin-impregnated continuous fibre from which components are wound and produced without waste to match the load. Conceivable uses for the concept seat include the so-called hypercars, sports cars and the air taxis of the future. Just a few weeks ago, the prototype was presented to the public and swiftly recognised with the German Innovation Award.

Exhibitors will be presenting additional lightweight construction solutions in the adjacent Lightweight Area. Some examples include structural components, semi-finished goods, technical textiles, adhesives and resins for automotive engineering and aerospace.

Altogether, visitors of the Lightweight Technologies Forum and COMPOSITES EUROPE will meet 300 exhibitors from 30 countries who will come to Stuttgart to showcase the entire process chain of fibre-reinforced plastics – from materials to machines for processing to concrete application examples from automotive engineering, aerospace, mechanical engineering, construction, wind power, and the sports and leisure sector. Besides new products, a special focus of the trade fair will be on advances in process technologies for large-scale series production.

Ultraleichtbausitz der Automotive Management Consulting

More information:
lightweight construction space travel digitalization bionic Composites Europe

Source:

Reed Exhibitions Deutschland GmbH

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@ Messe Frankfurt Exhibition GmbH

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24.01.2017

TECHTEXTIL ON A GROWTH CURVE

Living in Space: Techtextil presents technical textiles in the aerospace industry in cooperation with ESA and DLR

More exhibitors and a journey to Mars: visitors and exhibitors can look forward to an even bigger event and a completely new trade-fair experience at the coming Techtextil from 9 to 12 May 2017. With around four months still to go before the leading international trade fair for technical textiles and nonwovens opens its doors, the booked space already exceeds the total area of the last edition in 2015. Moreover, the extensive complementary programme of events is set to be distinguished by a variety of innovations in 2017. The highlight of this year’s Techtextil will be the special ‘Living in Space’ event in cooperation with the European Space Agency (ESA) and the German Aerospace Centre (Deutsches Zentrum für Luft- und Raumfahrt – DLR).

Living in Space: Techtextil presents technical textiles in the aerospace industry in cooperation with ESA and DLR

“We are branching out in completely new directions with this year’s Techtextil and are, therefore, all the more delighted about the outstanding resonance of our exhibitors”, says Olaf Schmidt, Vice President Textiles & Textile Technologies, Messe Frankfurt. “Furthermore, the fact that we have gained strong new partners, ESA and DLR, from one of the main areas of application for technical textiles represents solid evidence of the application relevance of the products and technologies shown at Techtextil.”

Exhibitors include not only international market leaders but also numerous newcomers and returnees. Significant exhibitor growth comes from European countries, particularly from Ger-
many, Italy, the Netherlands, Poland, Switzerland and Spain. However, additional growth is also expected to come from Asia.

Special ‘Living in Space’ exhibition and special area in Hall 6.1

In cooperation with the European Space Agency (ESA) and the German Aerospace Centre (DLR), Techtextil will illustrate the wide range of applications for technical textiles with reference to the aerospace industry under the title ‘Living in Space’. To this end, the concurrent Texprocess trade fair will also be integrated into the exhibition.

“The technical-textile sector offers the textile solutions needed to move around and survive in space. This is what we will show in a professional and at the same time entertaining way on a dedicated area at the trade fair. For visitors, the area will offer inspiration and orientation”, says Michael Jänecke, Director Brand Management Technical Textiles & Textile Processing, Messe Frankfurt.

A special area in the vicinity of exhibitors of functional apparel and technical textiles is being created in hall 6.1 and, based on the areas of application for technical textiles, will show high-tech textiles and textile-processing technology from and for the aerospace sector. The highlight of the interactive area is a virtual-reality experience. On a special area, Techtextil and Texprocess visitors can undertake a virtual journey through space to Mars and discover how technical textiles and their processing technology can make it possible to set up communities in space. Additionally, the ‘Material Gallery’ will show textile products and processing technologies from Techtextil exhibitors with links to space travel. There will also be presentations by start-ups that work at the interface of technical textiles and space travel.

In hall 6.1, exhibitors and visitors will also find the ‘Innovation made in Germany’ area of the Federal Ministry of Economics and Energy (Bundesministerium für Wirtschaft und Energie – BMWi), which is aimed at young, innovative companies based in Germany. Applications for a place in the BMWi area can still be made on the Techtextil website.

Change in placement for CAD/CAM and Cutting, Making, Trimming

To make the profiles of Techtextil and Texprocess even sharper, the bonding and separating technology, CMT (Cutting, Making, Trimming), CAD/CAM and printing product segments will be concentrated together at Texprocess in hall 4.0. Thus, visitors will find Techtextil exhibitors from these segments at Texprocess. These product groups will be deleted from the Techtextil nomenclature.

Complementary programme with changes to the Innovative Apparel Show

Successfully started at Techtextil and Texprocess in 2015, the Innovative Apparel Show will get in 2017 even more international with universities for fashion and design from four European countries. These universities will present their visionary product ideas using technical textiles and modern processing technologies on all four days. They are: Accademia Italiana, Florence / Italy; ESAD College of Art and Design, Matosinhos / Portugal; Esmod Paris/France, and the University of Trier / Germany. The young designers will show designs revolving around the themes of textile effects, creative engineering and smart fashion while a fashion show in the foyer of Halls 5.1 and 6.1 presents their ideas in a professional way.

Techtextil Symposium in cooperation with Dornbirn MFC

The concept of Techtextil Symposium, one of the world’s leading events for textile research, is being expanded with the coming edition to be held in seven consecutive blocks, each of seven lectures. Thus, all lecture blocks will be expanded by one lecture. Additionally, Techtextil is working together with the Dornbirn MFC Man-made Fibres Congress for the first time. Thus, Dornbirn-MFC will organise one of the seven lecture blocks within the framework of the symposium (to be held in ‘Saal Europa’ of Hall 4.0).
Moreover, outstanding new developments and advances in the fields of technical textiles, nonwovens and functional apparel textiles will be honoured for the 14th time with the Techtextil Innovation Award, the competition for which is also open to non-exhibitors. Entries are now invited. The deadline for receipt is 20 February.

Together with the international Tensinet network, Techtextil is holding the 14th ‘Textile Structures for New Building’ competition for students and young professionals, which honours innovative and practical concepts for building with textiles or textile-reinforced materials. The closing date for receipt of entries to the competition, which is worth a total of € 8,000, is 26 February 2017. In addition to the awards ceremony, all award-winning works from the student competition and the Innovation Award will be on show in special exhibitions in hall 4.1 and hall 6.1.

Technical Textiles market continues growth

According to the Confederation of the German Textile and Fashion Industry (textile+mode) the textile and apparel industry with more than 130,000 employees, 1,400 companies and an annual turnover of around 32 billion euros is the second largest consumer goods industry in Germany. The growth is primarily driven by technical textiles. “German companies are the global market leaders in terms of technical textiles. For years, the turnover has been growing steadily – a proof for the innovativeness of the industry and excellent products. The digitalization of textile products and processes will furthermore trigger an innovation boost in other industries”, says Manfred Junkert, Deputy General Manager of textile+mode.

Held concurrently with Techtextil, Texprocess, Leading International Trade Fair for Processing Textile and Flexible Materials (9 to 12 May 2017), offers insights into all stages of textile processing, including finishing and digital printing. Texprocess is also characterised by an outstanding number of exhibitor registrations exceeding the results of the previous edition, too. Techtextil 2015 was attended by 28,500 trade visitors from 102 nations, as well as over 5,500 trade visitors from the parallel Texprocess.