From the Sector

The impact of the rising cost of energy on the textile industry has been well documented, with some European countries paying up to seven times more to run their manufacturing operations than in other regions of the world.

In France, however, powering plants with electricity offers particular advantages, since the national energy system is already structured around low-carbon generation. With a large share of electricity produced from nuclear power alongside growing renewable capacity, French industry can also operate with a significantly lower emissions profile than in many other countries. 

Seeking to benefit as much as possible from this situation, AEI – Ateliers d’Ennoblissement d’Irigny – has recently installed a new six-chamber MONTEX stenter line from Monforts which is 100% electrically powered. 

Bespoke configuration
With a working width of 3.2 metres, the new MONTEX line has a bespoke configuration with extended inlet arms, enabling the processing of fabrics in widths from 70 centimetres and weights ranging from 15 to 1,000gsm. It replaces a machine originally installed in the 1980s and represents a significant step forward in both efficiency and sustainability.

In addition to being fully electrically heated, the new stenter is equipped with an integrated heat recovery system, forming part of a long-term energy efficiency plan that has also included the installation of an electric transformer to replace the previously gas-powered system.

“We continue to monitor our consumption through targeted management and this new MONTEX stenter will significantly reduce our carbon emissions thanks to 100% electric power and the energy recovery system,” says general manager Céline de Montigny. “In addition, it allows for safe operation for our operators, with carefully designed ergonomics to minimise handling strain, while ensuring more consistent quality in chemical and mechanical finishes across our wide range of textiles.”