From the Sector

Denim is timeless. From casual Fridays to nights out, from factory floors to fashion runways - jeans have become an essential part of modern life. But there's one thing even the most loyal denim lovers can't deny: on warm days, they can make you sweat. Outlast Technologies GmbH is changing that - by making denim that helps you sweat less and feel more comfortable throughout the day.

After intensive research and development, Outlast introduces its temperature regulation technology into denim fabrics - without compromising the rugged authenticity and durability denim is known for. The result is a smarter, more comfortable denim that adapts to the body's temperature, no matter the season or activity.

“Jeans are the undisputed icon of modern fashion - they work for every occasion,” says Volker Schuster, director of R&D at Outlast Technologies GmbH. “But when the temperature rises, they can become uncomfortable. That’s exactly the problem we wanted to solve. Our solution is a denim fabric that works with your body, not against it.”

The innovation lies in embedding natural wax directly into the fibers before the denim is woven - creating intelligent fabrics that interact with your body. When it’s warm, these fibers absorb excess body heat and store it, helping to reduce sweating and keep you feeling comfortably balanced. As temperatures cool or your activity level decreases, the stored warmth is gradually released - helping to prevent chills. The result? Jeans that intuitively adapt to your body’s needs, so you stay comfortable, whatever the day brings.

Achieving this level of functionality, however, was no easy task. The challenge was to ensure that the temperature-regulating effect could withstand the intense wash and finish treatments typical in denim production - all while preserving the look, feel, and durability expected of high-quality jeans.

To meet these demands, Outlast found the perfect partner in AGI, the renowned denim producer from Pakistan. With its deep expertise in denim manufacturing, AGI played a key role in refining the integration of temperature regulation technology - resulting in denim products that are highly attractive to both brands and end consumers alike.

Equally appealing to end users is the lasting performance of the innovation: the natural wax is embedded inside the fiber itself. This means the temperature-regulating function does not wash out or diminish over time. Unlike surface treatments, the technology remains effective throughout the entire life cycle of the garment.

With this development, Outlast reaffirms its position as a pioneer in temperature regulation textiles - bringing comfort, performance, and innovation to one of the world’s most beloved fabrics.

ISKO’s new FW 26/27 collection explores a diverse and ambitious vision for sustainable denim. With a strong focus on fiber innovation, the collection incorporates organic and regenerative cellulosic fibers, alongside Next-Gen circular materials powered by RE&UP — transforming end-of-life textiles into high-performance fabrics that rival the durability and comfort of virgin fibers.

Among the highlights of the FW 26/27 collection is RECODE DENIM, ISKO’s latest breakthrough in circular denim technology. Built on advanced recycled content and proprietary weaving innovation, RECODE sets a new benchmark for quality, resource efficiency, and scalability — seamlessly integrating sustainability with style.

This season also marks the debut of new fabric technologies that elevate denim’s potential for both performance and creativity:

• ISKO™ We’Raw – delivers an authentic raw denim aesthetic that resists shrinkage, fading, and distortion, even after repeated home washing.
• ISKO™ FitWise – engineered for lasting structure and a smart, adaptive fit with zero compromise on comfort.
• ISKO™ Wondersoft – combines silky softness and authentic denim texture using sustainable fibers like modal and lyocell.

From rich textures to sculpted silhouettes, the collection embraces a deep winter palette — dark indigos, blackened hues, and earthy browns – further elevated by TINTED MANIA, a curated series of tone-on-tone color effects that enrich the visual depth of each garment. Fabric weights range from 9 oz to 15 oz, offering versatility and adaptability across seasonal applications.

ISKO™ Multitouch, introduced in SS26, remains a key fabric concept for the FW 26/27 season. Known for its ability to deliver multiple textures and finishes from a single fabric, it continues to empower designers with options like 3D effects, permanent embossing, vintage-inspired wash-downs, and soft or firm hand feels – all achieved through responsible finishing processes that reduce environmental impact.

“With this collection, we’re continuing to merge fashion and function – introducing new updates in finishing and construction that reflect the latest industry trends,” said Fatma Korkmaz, Product Development Manager at ISKO. “We see a clear resurgence in demand for stretch, and have focused on delivering smart, adaptive solutions that meet both performance and aesthetic needs. We’Raw, FitWise, and RECODE Denim aren’t just technical breakthroughs — they embody our vision for the future of denim, where innovation, comfort, and responsibility go hand in hand.”

EIM (Environmental Impact Measuring), the leading global platform for measuring the environmental impact of garment finishing—trusted by the world's top brands and textile production centers—presents the "Innovations and Challenges in Denim Finishing: 2024 Report." This pioneering report provides an analysis based on accurate, objective data from over 115,000 denim finishing processes collected through the EIM platform, setting new benchmarks for sustainability in the industry.

The report reveals that 63% of the analyzed processes are already classified as low environmental impact, reflecting a positive shift toward more responsible practices. However, it also highlights critical challenges, such as the high use of hazardous chemicals (24% of processes), particularly pumice stones and potassium permanganate—practices that urgently require safer and more sustainable alternatives due to their negative effects on both the environment and worker health.

Progress in water consumption management is also considered, as this remains one of the key environmental challenges for the textile sector. The report shows that the current average water usage in denim finishing is 30 liters per garment—still above the recommended benchmark of 22.5 liters per garment. Effective strategies for reducing water consumption include optimizing rinsing processes, selecting fabrics that require less aggressive treatments, and implementing technologies such as ozone, e-flow, and smart foam systems.

Among the proposed improvements are also the adoption of advanced technologies to reduce chemical use and protect worker health, such as the strategic selection of ZDHC-certified chemicals and the automation and digitalization of manual processes.

Begoña García, creator of the EIM platform and co-author of the report, states: “For years, the textile industry has lacked reliable tools to measure its environmental impact, making data-driven decisions difficult. This report marks a crucial step toward transparency and continuous improvement, showing that technology is key to measuring and reducing environmental impact.”

The report aims to support informed decision-making based on verifiable data, positioning EIM as a global standard essential for transparency and ongoing sustainability improvements in the textile industry.
The full report is available for download and will be updated annually, serving as a vital tool for brands and suppliers to collaborate in reducing their environmental footprint and advancing toward a more responsible and sustainable production model.

At the SaigonTex 2025 textile machinery exhibition which is taking place from April 9-12 in Ho Chi Minh City, Vietnam, Monforts will highlight the benefits of its advanced finishing technologies for denim.

Over 900 Monforts THERMEX hotflue dyeing systems are now operational in the main textile producing countries, with many of them devoted to denim production, and a significant number already reaping the benefits of the Econtrol® and Econtrol®T-CA processes*.

Econtrol® is a continuous process for the dyeing of woven cotton and cellulosic fabrics in which reactive dyestuffs are fixed into the fabric in a one-step dyeing and drying operation with a controlled combination of steam and air. The entire pad-dry process takes just two-to-three minutes at a temperature of between 120-130°C and a relative humidity volume of 25-30%.

Monforts denim range concepts which are successfully running worldwide enable the processing of high-qualtiy and reproducible fabrics which are stretched and skewed far more gently than with conventional range combinations. The ‘double rubber’ version of a THERMEX range comprises two compressive shrinkage units and two felt calenders in line, for super elastic and bi-elastic materials. Additionally, the combined drying, stretching and skewing functions for denim fabric are possible with the ThermoStretch unit, which can also include an EcoApplicator system for the minimum application of necessary finishing chemicals.

In 2024, Vietnam surpassed Bangladesh to become the world’s second-largest textiles and apparel exporter, trailing only China, with total export revenues reaching $44 billion. This is in part due to tariffs that are currently 10-20% lower than China’s and significantly cheaper labour costs – less than half of China’s.

Vietnam’s textile and apparel industry is poised for further expansion in 2025, leveraging cost advantages and rapid production turnaround while proactively managing rising logistics costs and adapting to shifting trade dynamics.

* Econtrol® is a registered trademark of DyStar Colours Distribution GmbH, Germany.

At this global gathering, major industry challenges such as digitalization, automation, new regulations, and the circular economy were addressed.

In 2025, Jeanologia celebrates its 30th anniversary, marking three decades of innovation in transforming the textile industry. The Spanish company commemorates this milestone with a pioneering event, the NextGen Summit, bringing together for the first time the world’s leading denim manufacturers under one roof. With a significant representation of global production, the summit has served as a platform to inspire, motivate, and empower the next generation of leaders from family-owned businesses in the denim industry, equipping them with the necessary tools to tackle future challenges with a sustainable, technological, and collaborative vision.

Held at Jeanologia’s headquarters in Valencia and other key textile industry locations in Spain, the event has been a pivotal meeting point where future leaders exchanged ideas and knowledge with brands and industry experts. For the first time, the sector’s leading companies gathered to discuss the industry's future, addressing key challenges such as sustainability, digitalization, and automation.

The NextGen Summit program included diverse formats designed to maximize learning and interaction, featuring inspirational talks where industry leaders shared their experience and vision, with a special focus on generational transition; interactive workshops exploring innovative solutions for industry challenges; and open debates fostering dialogue among key players in the sector.

One of the standout moments of the event was the keynote by Bart Sights, Head of Innovation at Levi’s, who inspired attendees with his disruptive vision and industry trajectory. From his early days working alongside his father as a supplier to his current role leading innovation at one of the most influential denim brands, Sights emphasized the importance of bringing bold ideas to the table. His message encouraged participants to embrace change and leverage new technologies to accelerate transformation.

Additionally, a visit to Mango’s headquarters was one of the most emotional and inspiring moments of the program, as it paid tribute to the memory of its founder, Isak Andic. During the visit, Andrés Fernández, Head of Sustainability & Sourcing, shared Mango’s vision, objectives, and action plans for sustainability, sparking a highly enriching discussion for both parties.

An inspiring session was also held at another major Spanish retailer, where participants not only gained insight into its strategic approach and vision for the future of the industry but also engaged in an open debate on the challenges and opportunities facing the sector.

A collaborative and digital future
Beyond learning, the NextGen Summit has been a catalyst for collaboration, creating a space where the industry can learn, share, and evolve together.
Through this event, young leaders have established lasting relationships and made concrete commitments to advance toward a more responsible and efficient model. The community formed at this summit will continue to stay connected and exchange ideas beyond the event itself, reinforcing Jeanologia’s mission to build a more collaborative and transparent textile ecosystem.

ISKO announced a special collaboration with GANT, set to launch online and in selected stores on February 13th.

The partnership wants to combine timeless style and innovative sustainability, resulting in pieces that are both durable and fashion-forward. Crafted using recycled materials and ISKO’s advanced fabric technologies, this collection embodies strength, quality, and conscious design, demonstrating that sustainability does not have to compromise on style or performance.

This collaboration highlights both brands’ commitment to responsible fashion, leveraging the innovative use of recycled materials as well as patented fabric technology to create stylish, high-quality, and durable products.

Advancing stretch technology and material responsibility, ISKO’s SS26 collection supports the industry’s shift toward circularity and timeless design.

ISKO will showcase its latest advancements in fabric innovation and material responsibility at Bluezone, reaffirming its commitment to crafting denim that balances comfort, performance, and contemporary design.

ISKO’s SS26 collection reflects the brand’s dedication to cutting-edge technology and circular practices. From pioneering stretch solutions to unique finishes, the collection explores the industry’s growing demand for circularity and responsibility, while maintaining the style and quality synonymous with ISKO.

At the heart of ISKO’s SS26 is ISKO Comfort2, a fabric technology that combines the softness and elasticity of knit fabrics with the durability and strength of woven denim. A special weave with stretch in both the warp and the weft, it offers exceptional everyday comfort and movement without compromising strength.

Alongside heritage stretch technologies like ISKO Blue Skin™ for 360° stretch and ISKO Reform™ for the perfect fit across various weights, ISKO Comfort2 is crafted to meet the needs of today’s consumers, who value both high performance and responsibility.

Visitors can also discover ISKO™ Multitouch, ISKO™ Iconic, and ISKO Corduroy. ISKO™ Multitouch technology elevates denim right from the design stage, by offering diverse looks and textures all from a single material. This technology enables 3D effects, such as whiskers and cracked looks, without the use of harsh chemicals or resins, all while preserving the classic rigid aesthetic. Perfect for styles like wide-leg, balloon and flare.

ISKO™ Iconic transforms classic denim with versatile, washable finishes that enhance texture, contrast, and shine. Featuring vibrant coatings like Oxi and Proxy, plus glossy Mirror and Matrix resin-wash effects, these finishes create both modern and vintage-inspired styles.

Finally, ISKO Corduroy, the company’s latest fabric capsule collection, redefines comfort, blending a soft and cozy feel with functionality. Constructed with dense weaves and strong fibers, it offers durability for timeless style and long-term wear.

At the core of ISKO’s SS26 collection is its use of RE&UP’s Next-Gen materials – advanced recycled textile fibers that match the quality and durability of virgin materials. By integrating advanced, Next-Gen recycled materials, ISKO aims to contribute to the fashion industry’s transition to a circular economy, offering practical solutions that align with environmental goals.

One piece at a time - work with precision, grow with wisdom: Luciano Vivolo unveils the strategy that has enabled his company to navigate these challenging years for the world of luxury and, particularly, leather: technological investments, diversification of supply and markets, sustainable innovation, and hope for the future, without ever conceding on quality.

In a demanding and competitive field such as haute couture, achieving nearly fifty years of success does not happen by chance. It requires consistently staying one step ahead, designing the future in its most elegant details while safeguarding the identity and uniqueness that form the foundation of a company’s heritage. What distinguishes Vivolo, for example, is its refined and original designs, the ability to develop prototypes in just 24 hours, and the capacity to produce over 8 million articles a year, all adhering to the company’s high-quality standards.

These founding values of Vivolo are rooted in the prestigious manufacturing tradition of Made in Italy. However, as founder and president Luciano Vivolo explains, while these values remain essential, they are no longer sufficient to guarantee success for Italian companies. "In recent years, we have faced all sorts of variables, unpredictable or, worse, unforeseen. The belief of luxury, like many cornerstones of our society and industry, is no longer as firmly established as it once was. The sector is experiencing a crisis with deeper roots than many might imagine. At Vivolo, we are tackling this situation as we always have, by working patiently, designing, cutting, sewing, and creating one piece at a time, but always looking towards the horizon to recognize new opportunities and needs."

In 2024, just one year after inaugurating its efficient and modern headquarters in Bologna (San Lazzaro), Vivolo announced the expansion of its production department. This 1,000 square-meter addition of machines, dedicated to footwear and leather goods, complements the company’s existing 10,000 square-meter production facility. The strategic decision to invest more than one million euros in these segments materialized not only in the purchase of advanced machinery but also in the hiring of highly qualified personnel and structural improvements that enabled the company to increase production volumes.

In addition to this vertical growth, Vivolo has also pursued horizontal expansion by strengthening its network of sales agents in Northern Europe, particularly Germany, Holland, and Scandinavia, and the Far East, focusing on South Korea and Japan. These regions, especially important for Vivolo’s denim sector, value the company’s iconic leather labels, which are hot-printed, high-frequency (HF) or digitally produced, making each garment unique. Vivolo’s innovative capabilities are further enhanced by a state-of-the-art 3D machine, which eliminates the need for die-casting facilities, significantly optimizing costs, time, and resources. A prototype can now be produced in just a few hours.

However, the range of Vivolo’s accessories extends far beyond this. Each season brings dozens of new themes that explore sustainable materials, innovative processes, original designs, and unique techniques to anticipate fashion trends and offer unexpected, inimitable solutions to luxury brands. At the heart of Vivolo's business is environmental ethics, a vision that embraces the product in all its dimensions while integrating both working and human processes and relationships.

"As rhetorical as it may sound, our corporate culture is built on the idea of leaving a better world, or the best possible world, for future generations. For me, this need is closely and pragmatically tied to my four children. From the first patches I created to mend my son Salvatore’s trousers in the 1970s to the investments in our new headquarters and the recent production expansion, every decision has been driven by the desire to build a better future for the Vivolo family and company, and for generations to come," adds Luciano Vivolo.

Looking ahead, the company, which prides itself on maintaining up-to-date certifications, including the recently added OEKO-TEX® LEATHER STANDARD, and transparent communication, is currently in the preparatory stage of drafting its first sustainability report. This milestone will provide an opportunity to reflect on objectives achieved and set goals for the future. "The Sustainability Report 2025 is a goal we have set for ourselves as a concrete demonstration of our commitment to creating and sharing value for all stakeholders," says Luciano Vivolo. "We expect 2024 to close on a positive note for our company, even though it is difficult to define precise figures at this time. Certainly, our goal for 2025 is to raise our standards even higher while hoping for a recovery in the luxury market, to which we have been connected for decades."

Utilizing renewable materials* and formaldehyde-free chemistries, the industry-first Archroma NTR Printing System combines newly created pigment black and customized auxiliaries for enhanced sustainability, comfort and durability
 
Archroma, a company in specialty chemicals towards sustainable solutions, introduced the NTR Printing System to make bio-based pigment printing commercially possible for the first time. Based on renewable raw materials and designed for safer chemistry, it helps apparel and textile brands reduce their environmental footprint while producing brilliant black shades on garments that deliver both comfort and durability.

Bio-based pigment printing is an emerging technology that is attracting major interest from brands that want to use pigments derived from natural sources, such as plants, in the production of environmentally conscious textiles. Until now, however, bio-based pigments have not delivered color fastness that is comparable to synthetic pigments, and color quality and production performance have not been sufficient to support commercial-scale production.

Archroma’s NTR Printing System is the first to utilize renewable feedstock across pigment dispersion, binder and fixing agent. Crucially, it ensures good wet-rubbing and dry-rubbing fastness, with outstanding softness on all kinds of fabrics. Furthermore, it is suitable for most popular application technologies, including printing, coating and continuous pigment dyeing, with outstanding runnability for production efficiency.

“These properties make the new NTR Printing System ideal for the highly competitive denim market, where sustainability, comfort and durability are important; for knits, where very soft handfeel is essential; and on babywear, where both exceptional softness and safety are required,” Joaquin Femat, Market Segment Director for Printing, Archroma, said.

The result of more than two years of research and development, the innovative new NTR Printing System required Archroma to create customized binding and fixing agents to ensure fastness for the pigment black dispersion comparable to current petroleum-based printing systems. All three printing elements are partially based on renewable feedstock to reduce reliance on non-renewable petrochemicals. Archroma also developed the new system to avoid toxic input streams and impurities, including formaldehyde. Two successful bulk trials were conducted with Textprint S. A. and Jeanologia.

The NTR printing system comprises the following highly efficient and robust printing elements:

• PRINTOFIX® BLACK NTR-TF: A non-gelling pigment black with 79% renewable carbon content*, designed for use in textile applications with no impact on fastness levels.
• HELIZARIN® NTR-SS: A formaldehyde-free super-soft binder with 40% renewable carbon content, designed to ensure very good overall fastness levels.
• LUPRINTOL® FIXING AGENT NTR-HF: A formaldehyde-free fixing agent with 40% renewable carbon content**, designed for high wet fastness in rubbing and laundry.

All three elements are currently being evaluated for compliance with globally accepted standards like bluesign®, the Global Organic Textile Standard (GOTS) and Zero Discharge of Hazardous Chemicals (ZDHC). The system also supports major industry restricted substances list (RSL) requirements.

A collaboration that unites Monforts’ dyeing and finishing equipment, BW Converting’s Baldwin TexCoat G4™ digital spray technology and Archroma’s chemistries towards sustainable solutions is charting the course for the future of sustainable textile finishing.

Together, the three companies will support dyeing and finishing manufacturers, a critical part of the textile supply chain, in their development projects, boosting the quality and performance of their finished products, while at the same time maximizing the productivity and resource utilization of the finishing application process.  

Kicking off the partnership in the second half of this year, Monforts will install BW Converting’s full-width Baldwin TexCoat digital spray unit on a stenter frame at its Advanced Technology Center (ATC) at its headquarters in Mönchengladbach, Germany.

“Our ATC already houses two full Montex stenter finishing lines engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim and other woven fabrics, a full color kitchen and a number of lab-scale systems for smaller batch trials,” explained Monforts Junior Technologist Saskia Kuhlen. “It enables our customers to test their own textiles and technical fabrics under fully confidential, real production conditions and using the results from these trials we are also able to make recommendations for improving many fabric finishes. The new TexCoat installation will make an important contribution to what we can achieve.”
 
TexCoat G4 revolutionizes the traditional water- and energy-intensive pad-dry-cure finishing process by precisely applying chemistry including softeners, antimicrobials, durable water repellents, flame retardants, resins and most other water-based chemicals across the textile surface only where it is required, on one or both sides of the fabric. The system can therefore reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

The TexCoat G4 installation brings together the surface functions, fabric transport and thermal processing technology of Monforts stenter frames with Archroma’s specialty chemicals, applied with TexCoat’s contactless precision, to achieve optimum absorption and maximum efficacy, exceeding the performance of traditional pad applications.

“Archroma’s commitment to advancing sustainability solutions for technical textiles has led to a pivotal partnership with Baldwin, where the benefits of contactless precision spray combined with our innovative solutions have helped textile manufacturers achieve greater energy and water savings,” said Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles, Archroma Textile Effects. “We are thrilled to take the partnership to the next level with the integration of a renowned equipment expert. Together, we will bring the best of our expertise in sustainable technologies to our customers around the world.”

“Baldwin has enjoyed a great relationship with Monforts and Archroma over the last few years,” added Rick Stanford, Baldwin’s Vice-President of Business Development for Textiles “Individually, we are working hard to assist our customers to achieve their sustainability and environmental targets but this is the first time the three companies have committed to working together with a focus on bringing transformative change to the dyeing and finishing space. It will result in significantly lower energy, chemical and water consumption with increased productivity and higher quality.  We strongly believe that this partnership will be greater than the sum of its parts.”

Beyond textile finishing, Monforts, Baldwin and Archroma will work together to develop a versatile offering that will include coloration concepts and in the not-too-distant future the partners additionally plan to expand their collaboration to continuous spray dye applications developed by Baldwin.