From the Sector

For the third time, the GoodTextiles Foundation is realising a WASH community project together with Cotton made in Africa (CmiA). In cooperation with the CmiA-verified cotton company Sofitex, hand-operated pumps were installed in two villages in Burkina Faso/Africa to improve the drinking water supply. The three partners have also trained the villagers in the use of water, particularly with regard to disease prevention, hygiene and healthcare.

For the people in the villages of Sidi and Moukouma, daily life was a challenge: they had to walk between four and ten kilometres to get access to clean drinking water. They were often forced to resort to unsafe water sources such as rivers, which resulted in significant hygiene and health problems.

Following a comprehensive assessment of water scarcity at the project sites, two boreholes were drilled and hand-operated pumps installed. These are located in communal areas that are freely accessible to all and free of any private property and rights. Now the 3,000 inhabitants of both villages have unrestricted access to clean drinking water at all times - a real lifeline for the communities.

A water management committee was set up in each village. In the WASH training sessions, the participants were familiarised with the tasks and functions of the water committee. In addition, the villagers were given a better understanding of WASH practices and principles. They were also taught how to promote hygiene at the water points to ensure water quality. Finally, they were given the necessary maintenance tools for their work.

A total of 115 committed people, including 61 men and 54 women, took part in the training courses. They will now act as multipliers for WASH initiatives, water, sanitation and hygiene measures in their communities and pass on their knowledge. Each committee also received a toolkit for the maintenance of boreholes - so that this project is not just short-term help, but a sustainable improvement in living conditions.

The GoodTextiles Foundation is supporting the project with around €17,000.00.

adidas and New Zealand Rugby reveal their latest jersey designs due to be worn for the 2024 international season. Going back through the archive to the roots of the partnership, adidas designers revisited design elements synonymous with New Zealand Rugby, to craft a shirt 25 years in the making for both the All Blacks and Black Ferns.

Bold in its simplicity, the jersey offers a traditional block-black base adorned with unique silver detailing - selected for its traditional use to mark a 25th anniversary - on an enlarged fern emblem, the adidas logo, and the iconic three stripes which run down both shoulders for the first time. The jersey is punctuated by the return of an all-white collar design; a popular feature seen on some of the most loved New Zealand Rugby jerseys, including the design that saw All Blacks win the 2011 Rugby World CupTM.

Developed based on specific player feedback, the All Blacks version features a double-knit fold over design, while the Black Ferns jersey incorporates a round neck design. For the first time, the Black Ferns and All Blacks are united under a single design, creating a special link between two of the sport’s best teams.

The on-pitch jersey is made with a high-performance yarn which contains at least 89% recycled polyester, while the replica jersey is made using 100% recycled polyester. 

ReHubs announces the election of its Board of Directors. The election came during the ReHubs Annual Event, this year hosted by Coleo in Barcelona, in which they presented their new Recycling Sorting Facility, prompted through their partnership with ReHubs.

The elected Board of Directors, comprising experienced and diverse industry leaders from ReHubs partner organisations, will support Executive Director Chris Deloof in developing ReHubs' capacity-building and knowledge-sharing projects. The Board includes; Acerina Trejo Machin (Resortecs), Alain Poincheval (Reju), Anna Pehrsson (TEXAID), Bouraoui Kechiche (DECATHLON), Carl Baekelandt (Concordia Textiles / PurFi), David Puyuelo Huguet (Coleo), Dirk Vantyghem (EURATEX), Félix Poza Peña (INDITEX), Mariska Boer (Boer Group), Outi Luukko (Rester), Véronique Allaire Spitzer (Refashion).

The two-day ReHubs Annual Event featured a dynamic program where ReHubs twenty-five partners to date came together to connect and strengthen relationships, fostering collaboration and the exchange of innovative ideas. Additionally, ReHubs partners received policy updates from EURATEX and their possible implications for the industry and engaged in a discussion with the European Investment Bank on their Venture Debt Program and their Advisory Services.

As hosts of this year’s Annual Event, Spain-based organisation Coleo provided an exclusive preview of their new Recycling Sorting Facility to all ReHubs partners. The pre-opening of Coleo’s innovative facility in Mataró was a highlight, showcasing their latest advancements in textile sorting and recycling.

KARL MAYER Technische Textilien launches the new MAX GLASS ECO, a composite machine with a focus on standard non-crimp fabrics made of glass fibers.

The MAX GLASS ECO incorporates proven solutions from the KARL MAYER GROUP's range of multiaxial machines, including features from its predecessor, the MAXTRONIC®, and combines these with sophisticated new technical developments. The result is a production machine for the economical manufacture of standard glass fiber articles, especially non-crimp fabrics for the wind power industry.

The multiaxial warp knitting machine is extremely efficient, affordable and, unlike the previous MAXTRONIC®, sufficiently flexible thanks to various optional functions. At a rotational speed of up to 1,800 min^-1, a maximum output of 410 m/h is achieved.

The MAX GLASS ECO is available with a working width of 101″ and is suitable for laying angles of +/-45°. A complementary layering system ensures a uniform take-up speed and therefore gentle processing of the fiber material. This sophisticated weft tension compensation device is one of a whole series of tried and tested features of KARL MAYER multiaxial technology that have been integrated into the new machine. Other adopted solutions include the Fiber Chopping Unit, which allows glass fiber chips to be introduced into the laying process and thus cover more fields of application, and a single pin transport chain for a processing method with less waste.

Newly developed innovations also ensure even better performance, including the fixed layer system, which ensures high placement precision at all laying angles. Other equipment details with added value for the customer include a conveyor belt across the full working width, the walking needle system, which prevents the formation of lanes even with long stitch lengths, and the fitting of single compound needles, which can be changed efficiently.

International technology group ANDRITZ has received an order from the Turkish insulation felt manufacturer Şiteks to supply a complete needlepunch line for its production plant in Tekirdag.

With this investment, Şiteks will expand its production capacity to meet the international demand for needlepunched nonwoven insulation products in the automotive and construction sectors. The line is scheduled to start up in the first quarter of 2025. This is the second line that Şiteks has purchased from ANDRITZ.

The ANDRITZ needlepunch eXcelle line for Şiteks can process different types of fibers, including natural fibers, and is specifically designed to meet the customer’s requirements in terms of productivity, quality, and sustainability.

Şiteks Şişmanlar Tekstil San. ve Tic. A.Ş, a member of the Hassan Group, is one of Europe’s largest manufacturers of thermal and acoustic insulation felts. Its products are used in a wide range of applications in the automotive, white goods, construction, and mattress and furniture industries.

Jeanologia has been honored with the title of 'Best Business Project' in the inaugural edition of the Spanish Fashion Academy Awards, aimed at recognizing and highlighting the key players in the Spanish fashion industry.

At a gala celebrating Spanish talent, Jeanologia emerged as a leading authority in sustainability and technology applied to fashion. The accolade from the Spanish Fashion Academy acknowledges Jeanologia's global vision and leadership, as well as its ability to catalyze positive change in the global fashion industry. Chosen from over 400 contenders and endorsed by the votes of 129 distinguished founding academics, the award reflects the recognition of Jeanologia's influence in the sector.

The award ceremony, held on Thursday, June 13, at Madrid's Teatro Fernán Gómez Centro Cultural de la Villa, attracted prominent figures from the Spanish fashion scene and marked a significant moment in Spanish fashion, paying homage to the legacy of Cristóbal Balenciaga, a pivotal figure who would have turned 129 in 2024.

Enrique Silla, CEO and founder of Jeanologia, accepted the award statuette, a design by Helena Rohner inspired by Balenciaga's iconic headdress.

Mayer & Cie. presented an overview of its current portfolio in the circular knitting sector at the ITM in Istanbul. Two machine types – the SF4 3.2 III and the Relanit 3.2 HS II – and various smart solutions that make circular knitting more efficient were on display. knithawk, a tool for the optical detection of knitting defects, met with interest among the visitors. The same was true for knitlink, Mayer & Cie's hub for digital solutions. Spare parts packages and conversion kits are also in demand for the long-term value retention of Mayer & Cie. machines.

Relanit 3.2 HS II
The Relanit 3.2 HS mechanical single jersey machine offers high productivity, especially in the context of elastic plating. It processes a wide range of yarns and qualities reliably. It is suitable for processing recycled yarns. Their energy consumption is up to a third lower than that of a circular knitting machine with conventional technology.

In Istanbul, Mayer & Cie. presented an updated version of its flagship, the Relanit 3.2 HS II. The new open-width take down is the single component that attracted the most interest. It ensures a uniform pull-off tension of the knitted fabric over its entire circumference. The knitted hose is only opened below the take-down rollers. Furthermore, the take-dwon is equipped with two drives: one for tensioning, one for rewinding. Both can be controlled separately.

Another innovation of the Relanit 3.2 HS is aimed at reducing downtimes: The needle with predetermined breaking point, which was developed together with Groz-Beckert, prevents it from breaking uncontrollably and, in the worst case, breaking needle butt. The new spring sinker is also a joint development with Groz-Beckert. This makes the Relanit 3.2 HS II run more smoothly, produce less noise as well as with less wear and tear.

SF4-3.2 III for lightweight three-tread fleece knitted fabrics
With its SF4-3.2 III, Mayer & Cie. is addressing a trend in the clothing industry that is reflected beyond Turkey: lightweight, elastic three-thread knitted fabrics in both pure cotton and blends.

New Control 5.0 machine control system
Both ITM machine exhibits were on display with the new Control 5.0 machine control system. Control 5.0 is a prerequisite for using knitlink, the hub for Mayer & Cie's digital applications. In this function, the machine control system attracted interest from various large customers.

In the standard SmartControl version, as shown in Istanbul, a so-called Smart Knob is attached to each machine foot. From there, all the functions that the machine operator needs for his work are available. More in-depth settings, such as those made by the knitting manager, are only possible from a mobile device. Any number of Mayer & Cie. machines can be operated from this at the same time.

knithawk
knithawk, a tool for optical defect detection, inspects the knitted fabric as it is produced. It sits in the single jersey machine directly at the knitting point. If knithawk detects a serious or recurring error, the machine is stopped. The tool also creates an error log.

Machine-specific upgrade and conversion kits
With its upgrade kits, Mayer & Cie. brings technological innovations to existing machines. These range from machine-specific upgrades, such as the Performance Kit for existing Relanit 3.2 models to the Senso Blue RS lubrication system.

In addition to the upgrade kits, Mayer & Cie. offers conversion kits for popular machine types. Two are currently available: for the MV4 3.2 II/MBF 3.2 and the S4-3.2 II/ SF4-3.2 III.

CARBIOS and TOMRA Textiles, a tech venture set up by the sorting technology company TOMRA, announce the signing of an agreement to collaborate on establishing an efficient stream in Northern Europe from textile waste collection, sorting and preparation to recycling using CARBIOS’ enzymatic depolymerization technology at its first commercial plant currently under construction in Longlaville, France

The monomers obtained will be used to produce recycled polyester (r-PET) fiber, closing the loop for polyester textile circularity.

The innovations from both TOMRA Textiles and CARBIOS contribute to addressing critical gaps in the value chain and significantly increase textile-to-textile recycling from its current rate of 1%¹. By accelerating a circular economy for polyester, a sustainable alternative to incineration or landfill is made available.

TOMRA Textiles is on a mission to close the gap in textile circularity, by contributing to designing and scaling textile sorting plants. Under this partnership agreement, TOMRA Textiles will explore specific, tangible measures to enable the preparation of post-consumer polyester waste for biorecycling according to CARBIOS’ specifications.

CARBIOS' biorecycling technology involves breaking down polyester fibers into their basic components using enzymes, which are then used to produce high-quality recycled PET materials such as fibers for the textile industry. The breakthrough collaboration with TOMRA will redirect the challenging PET fraction of polyester textile waste towards biorecycling, showcasing a mutual dedication to pioneering recycling solutions for a circular economy.

¹ Ellen MacArthur Foundation, 2017

CEMATEX, the European Committee of Textile Machinery Manufacturers, announced the appointment of Alex Zucchi as its new president. Mr Zucchi was elected at the General Assembly held on 14 June 2024.

Mr Zucchi has been active in CEMATEX, having been involved in the ACIMIT delegation since 2015. He is the immediate past president of ACIMIT, and continues to be a staunch advocate of the sustainability cause, including promotion of the ACIMIT green label and the recycling of textile machinery. Currently, he is the managing director and partner of Ferraro, a manufacturer specialising in finishing machinery.

Following Mr Zucchi's election, the General Assembly expressed its gratitude to the outgoing president, Ernesto Maurer, who led the association with enthusiasm and professional competence for four years. Mr Maurer will continue to be involved in CEMATEX as its vice president.

Beaulieu International Group is investing €5 million to transition the fossil based energy supply of its Cushion Vinyl production plant in Wielsbeke, Belgium, to bio mass generated steam supply. A transition to renewable energy. To this end, B.I.G. is collaborating with A&U Energie, a company that converts non-recyclable wood waste into green energy and heat. This strategic move aligns with B.I.G.'s commitment to reach ‘net zero’ for their operations by 2030.

The transition from fossil energy to green steam and the switch to waste gas treatment without direct fossil energy brings significant benefits. First, the switch in technology will lead to 88% reduction in their Belgian Cushion Vinyl carbon footprint related to heat supply and waste gas treatment, compared to the current emissions. Second, the use of steam heating and electric energy provides improved energy efficiency. In addition, the use of steam systems is known for its safety and reliability, providing a safer and more stable heating solution for the Belgian Cushion Vinyl facility. Moreover, the switch to steam and electric energy allows for the use of green electricity in the future, if available.

In addition to transitioning to 100% green energy, Beaulieu International Group is also dedicated to advancing the circular economy. These efforts encompass various initiatives, including increasing the use of recycled and reused materials. For example, 50% of B.I.G.'s PVC floor coverings are already fully recyclable. Additionally, they are actively working to reduce the environmental impact of their solutions by 42% at the end of their life cycle, striving to minimize product emissions to nearly zero, and eliminating pollutants. Recently at the Belgian Flanders Flooring Days, Beauflor launched its Twilight collection, a cushion vinyl floor created with PVC from 100% bio and circular sources resulting in a 40% reduced CO₂ footprint compared to their conventional heterogeneous CV flooring for residential applications

Furthermore, their cushion vinyl brand Beauflor launched the ReLive concept, a specialized program designed for a circular future, ensuring the collection, sorting, and recycling of PVC flooring cutting waste. Currently, this program focuses on post-installation waste and is exclusively available in France, with the goal of expanding its reach to other EU countries.

Through the establishment of strategic partnerships dedicated to finding innovative ways to repurpose waste materials previously slated for incineration, B.I.G. underscores its commitment to sustainable solutions and collaboration with like-minded organizations. 75% of B.I.G.'s post-industrial waste is now being successfully recycled.