From the Sector

A. Monforts Textilmaschinen GmbH & Co. KG presented an energy-optimised new version of its industry-leading Montex stenter for the first time at ITMA 2019 in Barcelona from June 20-26th.

With the introduction of the new MonforClean exhaust air treatment system and other unique process innovations, Monforts has been able to further reduce the energy consumption of Montex stenters by a further 13%.

Exhaust air treatment on stenter frames has posed particular challenges over the years, since the air can contain significant amounts of oil, fibre and even wax particles that may see emissions limits being reached in the processing of certain fabrics, depending on the legal specifications.

In addressing this issue, Monforts is now incorporating the MonforClean module into the stenter frame, so there is no additional space requirement. At the same time, the costs for laborious secondary installations and the piping of the exhaust air treatment components, as well as supporting structures are eliminated due to the machine configuration.

Following significant investment in the R&D capabilities at its base in Ulricehamn, Sweden, IRO AB introduced a range of new Industry 4.0-ready weft yarn feeding and tension control innovations for weaving looms at the recent ITMA 2019 in Barcelona, Spain.

For the circular knitting machine manufacturer Mayer & Cie. (MCT) this year’s ITMA ended with a satisfactory result. From 20 to 26 June 2019 the company had five machines on show at the leading industry trade fair in Barcelona. The industry leader’s focus was on sporting uses, with one exhibit dedicated to Mayer & Cie.’s innovative ideas. Digital offerings that Mayer & Cie. put together under the name knitlink rounded off the presentation. The platform includes a web shop, remote maintenance options and recording and evaluation of machine data for the customer and is to be further expanded in the future.

COMSAT is equipping its latest Tecmat sectional warping machine for weaving preparation with the new Eltex EyETM yarn tension monitoring system.

Unlike yarn tension monitors that are fitted solely on the weft insertion systems of weaving machines, the new Eltex technology is for the warping process prior to weaving – and instead of monitoring only the tension of the six-to-eight yarns fed by the weft insertion system the Eltex EyETM keeps a close eye on literally hundreds.

“Several hundred yarns can be fed from the creels during the warping process compared to only a few weft insertion yarns during weaving,” explains Brian Hicks, managing director of Eltex. “Tension monitoring for multiple ends has been a great challenge to achieve for us, but this new system generated tremendous interest at the recent ITMA 2019 textile machinery show and we already have systems in operation and orders on hand. The EyETM allows mills to greatly reduce problems.”

• Borealis’ EverMinds™ ambition moves industry one step closer to plastics circularity thanks to new recycling technology and improved recyclate
• Borealis also announces significant material improvements to existing Purpolen® recyclate materials

Borealis, a leading provider of innovative solutions in the fields of polyolefins, base chemicals and fertilizers, announces the introduction of a new plastics recycling technology, Borcycle™. This evolving technology will be used to produce high-quality compounds made of recycled polyolefins (rPO) such as the newly-launched Borcycle™ MF1981SY, an rPO with over 80% recycled content intended for use in visible appliance parts. Borealis also announces a series of significant material improvements to existing recyclates in the established Purpolen™ brand portfolio. These market launches and product improvements are important technology advancements and thus accelerate the transformation to a circular economy of plastics. Borealis and its wholly-owned subsidiary, mtm plastics, will showcase the new Borcycle technology and recyclate innovations at the K 2019 in October.

Borealis is leading the industry by applying its Visioneering Philosophy™ to the development and implementation of novel polyolefins-based solutions that enable plastics reuse, recycling, and recovery, and by designing for circularity. These wide-ranging activities are gathered under the symbolic roof of EverMinds™, the Borealis platform dedicated to promoting a more circular mind-set in the industry. By capitalising on its profound expertise in virgin polyolefins and collaborating with value chain partners, Borealis keeps discovering new opportunities for business growth within the circular economy.

Advancing technology to bring about polyolefin circularity

The new technology, Borcycle, transforms polyolefin-based waste streams into recyclate material such as pellets. As a transformative technology, it complements the existing Borealis virgin polyolefins portfolio with a range of pioneering, circular solutions. It unites state-of-the-art technology with the profound Borealis polymer expertise gained over decades.

As a scalable and modular technology, Borcycle has been developed to meet growing market demand for high-quality recyclate. Leading appliance brand owners, for one, have pledged to increase the amount of recycled plastics in their goods. Yet until recently, producers have not been able to rely on a consistent supply of high-quality recyclate. The Borcycle technology will help address this challenge. Compounds made using the Borcycle technology deliver high performance, add value and offer versatility. Producers and brand owners in a range of industries will profit from the availability of high-quality recyclate that helps them meet environmental and regulatory challenges.

“Advancing technology is crucial if our aim is to implement value-creating solutions in the circular sphere,” claims Maurits van Tol, Borealis Senior Vice President, Innovation, Technology & Circular Economy Solutions. “‘Building tomorrow together’ means innovating, collaborating, focussing on the customer, and above all – taking action. The launch of our new recycling technology Borcycle is tangible proof of our commitment to achieving plastics circularity.”

New and improved recyclate for high-end applications

Borcycle™ MF1981SY is the first of several upcoming launches of rPO solutions made under the umbrella of the Borcycle technology. Borcycle™ MF1981SY will be available to Borealis customers in Europe. The compound is an exciting addition to the rPO portfolio because it is a 10% talc-filled compound that contains over 80% recycled material. It offers an ideal balance between stiffness and impact. The compound is especially suited for use in visible black parts, for example in small appliances.

Like its relatives in the mtm plastics family of recyclate materials, Borcycle™ MF1981SY is a truly sustainable offering. Recyclates from mtm save approximately 30% of CO2 emissions compared to virgin materials.

A number of significant improvements have been made to existing recyclate grades in the Purpolen portfolio.

“Mechanical recycling is presently a most eco-efficient method to implement the principles of the circular economy,” explains Guenter Stephan, Head of Mechanical Recycling, Borealis Circular Economy Solutions. “Borealis and mtm plastics are leveraging their respective areas of expertise to make significant progress in achieving polyolefin circularity by upscaling recycling output and ensuring the reliable supply of high-quality plastics recyclate for European producers, in particular.”

• Lenzing sets net-zero CO2 emissions target by 2050
• Reduction of specific CO2 emissions by 50 percent until 2030
• Investment of more than EUR 100 mn to combat 1.3 Mt of CO2 emissions
• Commitment to follow the Science Based Targets concept

Lenzing, member of the CEO Climate Leaders Group of the World Economic Forum and a signatory to the United Nations Fashion Industry Charter for Climate Action, will drastically reduce its CO2 footprint. The Lenzing Group will invest EUR 100 mn over the coming years to reduce carbon emissions both inside its operational boundaries (scope 1+2) and in its supply chain (scope 3). Due to its ambitious CO2 emission reduction strategy, the Lenzing Group will further contribute towards helping customers to transition their business to a lower CO2 base.

A first milestone is set for 2030, when Lenzing plans to reduce CO2 emissions per ton of product by almost 50 percent (scope 1+2 and 3) compared to a 2017 baseline. The total CO2 reduction of all the planned initiatives will yield 1.3 Mt.

After an intense dialogue and a series of meetings during the past year between the ZDHC Board of Directors and the GCIRT, an alignment was gained on ZDHC organisational commitments and a mutual understanding of the role of chemical suppliers within the ZDHC Programme. This opens the doors for broader, more active distribution of chemistry expertise and implementation support of textile dye and leather chemical manufacturing industry in the ZDHC Programme.

The Global Chemical Industry Round Table (GCIRT), sent an open letter to ZDHC in May 2018 and is a group of the leading chemical solution providers in the textile and leather industry with the collective aim of driving the industry further to become more sustainable. GCIRT’s signatory’s engagement into the ZDHC Programme will support a faster transformation of the industry by taking complexity out of the supply chain and to find appropriate solutions for the industries’ requirements.

The GCIRT members are: ARCHROMA (Switzerland); CHT Germany GmbH (Germany); Colourtex Industries Private Limited (India); DyStar Singapore Pte Ltd (Singapore); Huntsman Textile Effects (Singapore); KISCO (Korea); Pulcra Chemicals Group (Germany); RUDOLF GmbH (Germany); TANATEX Chemicals B.V. (Netherlands).

Mayer & Cie.’s new MJ 3.2 E makes a tailor-made job of body mapping

Mayer & Cie. (MCT) is showcasing a mesh and body mapping specialist at this year’s ITMA in Barcelona. Specially developed for sporting use, the electronic single jersey machine MJ 3.2 E is a cornerstone of the manufacturer’s trade fair concept and its slogan “Stay a Winner: With Mayer & Cie.”. Because the new electronic jacquard flagship is based on a 3-in-1 concept it is capable of much more. Its 3-way technology enables the MJ 3.2 E to knit a wide range of patterns while its 2-way technology ensures high productivity.

Swiss textile innovator HeiQ launches a new fluorine-free product in their HeiQ Eco Dry product family for a full range of durable water repellence technologies, from apparel to footwear options. As one of the pioneers in this field, HeiQ is the go-to solution provider for many apparel brands that seek fluorine-free sustainable water repellent solutions. Used by over 50 brands worldwide today, HeiQ Eco Dry is a family of innovative, eco-friendly and PFC-free water repellent textile technologies.

After adding HeiQ DuPont™ ECO-LED to the range last year, recently HeiQ has further developed another technology targeting footwear materials. This new solution, HeiQ Eco Dry FW, is Oeko-Tex® conform and bluesign® pending, enables very high hydrophobic properties, and is suitable for wool, polyamide and their blends. It does not compromise on breathability and is fluorine-free. For leather on footwear, HeiQ DuPont™ ECO-LED is recommended. With HeiQ Eco Dry, brands protect their products in a sustainable manner.

“Summer just started. And in many countries it also means the start of rainy season!”, says Hoi Kwan Lam, Chief Marketing Officer at HeiQ. “We work with over 150 brands all over the world on a daily basis and what we see is the unstoppable growth in their craving for innovative, sustainable and effective solutions.” continues Lam. “Our ecological solutions allow brands to send a positive message and maintain a sustainable image. Today, 58% of consumers that are willing to pay more make their purchase decisions based on a brand’s environmental commitment*. We are happy for such a trend and it also means business opportunities for all”.

TINTEX Textiles announced its acceptance as a participant of the United Nations Global Compact initiative - a voluntary leadership platform for the development, implementation and disclosure of responsible business practices. A real demonstration of the “Naturally Advanced” ongoing commitment to responsible business action. Expertly controlled processing, and advanced dyeing and finishing solutions drive material innovation to create responsible supply chains to transform fashion systems.
 
“Being part of the UN GLOBAL COMPACT means to publically commit with all the principles that are the basis of our business” – [ Ana Silva Tavares Head of Sustainability ]