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Teijin Carbon Europe GmbH receives ISCC PLUS certification (c) Teijin Carbon Europe GmbH
06.06.2024

Teijin Carbon Europe GmbH receives ISCC PLUS certification

Teijin Carbon Europe has been awarded ISCC PLUS certification (Certificate Number: ISCC-PLUS-Cert-DE100-15897124). This ISCC PLUS certification covers Tenax™ Carbon Fiber produced at the Heinsberg-Oberbruch plant in Germany. This accreditation enables the Teijin Group to offer its customers sustainable products that contribute to circular economy. Teijin has selected the ISCC certification route as the International Sustainability and Carbon Certification (ISCC) is an independent organisation and the leading certification system in this field.

Teijin Carbon Europe has been awarded ISCC PLUS certification (Certificate Number: ISCC-PLUS-Cert-DE100-15897124). This ISCC PLUS certification covers Tenax™ Carbon Fiber produced at the Heinsberg-Oberbruch plant in Germany. This accreditation enables the Teijin Group to offer its customers sustainable products that contribute to circular economy. Teijin has selected the ISCC certification route as the International Sustainability and Carbon Certification (ISCC) is an independent organisation and the leading certification system in this field.

The ISCC PLUS certification is a voluntary system which administers the circular economy of chemicals, plastics, packaging, textiles and renewable raw materials. Raw materials which are made from sustainable source materials (e.g. via recycling or bio-based sources) are labelled with a sustainability declaration (country of origin of the raw material, quantity and type of sustainable raw material, user ID, etc.). This document then follows the product during further processing – even over several stages – until it is used by the end customer. If all partners in the chain are ISCC PLUS certified, the documents can be passed on clearly and reliably.

The Teijin Group is globally establishing a carbon fiber production and supply system based on ISCC PLUS certification. The attractiveness of ISCC PLUS certification for the Teijin Group is exemplified by the future production of sustainable carbon fibers. Teijin uses various chemical building blocks for the internal production of polyacrylonitrile. Conventional and sustainable raw materials can now be purchased and processed on the global market. In future, Teijin also intends to purchase materials that are obtained via recycling or directly based on a bio-based source.

These raw materials will then be processed into a sustainable polyacrylonitrile precursor. As the production processes are identical to those used in the conventional production of carbon fibers, the mechanical and chemical properties are identical. Based on the sustainability declaration, a clear mass balance is used to differentiate between sustainable and conventional products.

The Teijin Group obtained ISCC PLUS certification for carbon fiber and the polyacrylonitrile (PAN) precursor fiber produced at Teijin's Mishima Plant in Shizuoka Prefecture, Japan in June 2023, and began mass production of carbon fiber based on the certification in December of the same year. The Teijin Group benefits from this approach as customers are offered products that contribute to the circular economy or continue to use conventional raw materials.

Source:

Teijin Carbon Europe GmbH

Gerhard Lettl (AVK Board Member, C.F. Maier Europlast GmbH & Co. KG), Felix Pohlmeyer (ITA), Prof. Dr Jens Ridzewski (AVK Board Member, IMA Materialforschung und Anwendungstechnik GmbH), Tim Röding (ITA), from left to right © AVK
Gerhard Lettl (AVK Board Member, C.F. Maier Europlast GmbH & Co. KG), Felix Pohlmeyer (ITA), Prof. Dr Jens Ridzewski (AVK Board Member, IMA Materialforschung und Anwendungstechnik GmbH), Tim Röding (ITA), from left to right
23.11.2023

CarboScreen: Sensor monitoring for complex carbon fibre production

Felix Pohlkemper and Tim Röding from Institut für Textiltechnik (ITA) of RWTH Aachen University are developing a technology with their start-up CarboScreen GmbH that makes complex carbon fibre production controllable through sensor monitoring. With the help of CarboScreen technology, it should be possible to double the production speed from the current 15 m/min to 30 m/min in the medium term. The doubling of production speed alone could result in an increase in turnover of up to €37.5 million per year and production plant. Felix Pohlkemper and Tim Röding were awarded third place in the AVK Innovation Award 2023 in the Processes and Procedures category for this ground-breaking development. The award ceremony took place during the JEC Roof Forum in Salzburg, Austria.

Felix Pohlkemper and Tim Röding from Institut für Textiltechnik (ITA) of RWTH Aachen University are developing a technology with their start-up CarboScreen GmbH that makes complex carbon fibre production controllable through sensor monitoring. With the help of CarboScreen technology, it should be possible to double the production speed from the current 15 m/min to 30 m/min in the medium term. The doubling of production speed alone could result in an increase in turnover of up to €37.5 million per year and production plant. Felix Pohlkemper and Tim Röding were awarded third place in the AVK Innovation Award 2023 in the Processes and Procedures category for this ground-breaking development. The award ceremony took place during the JEC Roof Forum in Salzburg, Austria.

The production of carbon fibres is highly complex. In the current state of the art, however, the manufacturing process is only monitored manually by semi-skilled workers. However, even minimal fibre damage during production leads to a reduction in the quality of the carbon fibre. In extreme cases, it can also lead to plant fires. To ensure production quality, the production speed is currently limited to a maximum of 15 m/min. In fact, the production speed of the systems could be higher. The sensor-based online monitoring of Carbo-Screen makes it possible to increase the production speed to 30 m/min in the medium term. As a result of the increased production volume per system, the specific production costs of the carbon fibre are reduced, which can result in lower prices.

A reduced sales price would make it possible to use carbon fibres and their composite materials even more widely in traditional markets such as aerospace technology and wind energy, as well as for mass production in the automotive industry.

The CarboScreen online monitoring system is currently being developed for industrial use. It is to be validated at an industrial plant in 2024. CarboScreen GmbH was founded as part of EXIST funding and offers AI-supported sensor systems for carbon fibre production. The sensor technology continuously monitors the fibre throughout the entire production process. Deviations are detected automatically.

The winners of the AVK Innovation Award are honoured annually by the AVK Industrievereinigung Verstärkte Kunststoffe. Companies, institutes and their partners are honoured in three categories: products and applications, processes and procedures, and research and science.

Brembo SGL Carbon Ceramic Brakes expands production capacity (c) SGL CARBON SE
13.09.2023

Brembo SGL Carbon Ceramic Brakes expands production capacity

SGL Carbon and Brembo agreed to expand production capacities for the joint venture Brembo SGL Carbon Ceramic Brakes (BSCCB). Both companies have been working together with BSCCB on the conditions and implementation plans for this in the preceding months. BSCCB will invest around €150 million until 2027 to expand by more than 70% production capacities at the sites in Meitingen (Germany) and Stezzano (Italy).

The capacity enlargement includes the construction of two new production facilities at the SGL Carbon Meitingen site with a total area of around 8,500 m² and the installation of new production machinery. The groundbreaking in Meitingen will take place this fall.

At the Stezzano site, production areas will be extended by around 4.000 m² to existing buildings and investments will be made in new production machinery.

SGL Carbon and Brembo agreed to expand production capacities for the joint venture Brembo SGL Carbon Ceramic Brakes (BSCCB). Both companies have been working together with BSCCB on the conditions and implementation plans for this in the preceding months. BSCCB will invest around €150 million until 2027 to expand by more than 70% production capacities at the sites in Meitingen (Germany) and Stezzano (Italy).

The capacity enlargement includes the construction of two new production facilities at the SGL Carbon Meitingen site with a total area of around 8,500 m² and the installation of new production machinery. The groundbreaking in Meitingen will take place this fall.

At the Stezzano site, production areas will be extended by around 4.000 m² to existing buildings and investments will be made in new production machinery.

The extensive expansion of production capacities will enable Brembo SGL Carbon Ceramic Brakes (BSCCB) to meet the high market demand and to cover the increasing customer requests in the future. The need for carbon ceramic brake discs from BSCCB increased worldwide. This is mainly due to the high product quality and performance of carbon ceramic brake discs, which meet the specific requirements of automotive manufacturers, especially in the premium and luxury segments, where high braking performance is needed.

Source:

SGL CARBON SE