From the Sector

Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley
“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia
While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers
“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence
Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonisation
A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers frocm production waste and end of life composites.

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging
Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.
 
 E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links
“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Fibres for high performance liquid and air filtration
Beaulieu has set new performance standards for the fast-growing air and liquid filtration industry rolling out its full range of MONO and BICO fine-medium count fibres, as an outcome of its investment into R&D efforts to promote staple fibres in the field of high efficiency filtration.

In addition to its existing portfolio of PP fibres for liquid filtration, compliant with FDA and European food contact regulations, Beaulieu is launching a new bicomponent fibre range in PET/PE, PP/PE for high loft filtration media and fine count mono PP fibres for tribo-electric charged air filter media.

The fine count mono fibres are customized according to the line specifics of the nonwoven producer and guarantee up to 20% higher filtration efficiencies for nonwovens in combination with state-of-the-art acrylic counter fibre compared to standard PP fibres used in this application. Typical applications are air handling units in larger buildings and residential furnaces.

Premium outdoor PP fibres for resilient, weather-resistant crop protection solutions
Engineered for superior mechanical strength and resistance to environmental stress factors, these fibres enhance durability in needle-punched fabrics, ensuring long-lasting protection in the field. Their advanced UV stabilization prevents degradation from prolonged sun exposure, extending the lifespan of crop covers, while their hydrophobic properties repel water, reducing moisture-related damage and maintaining breathability.

Ultrabond, design for recycling
Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing end-of-life environmental impact.

The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Beaulieu strengthening its position in the hygiene market
With a full portfolio already serving the hygiene sector, Beaulieu is focusing on next-generation speciality bicomponent solutions designed to enhance softness, processability, and sustainability in absorbent hygiene products.

Hypersoft fibres are specifically engineered for topsheet applications in direct contact with the skin: 25% improvement in softness compared to standard reference fibres while maintaining optimal processability has been achieved.

Meralux is a bicomponent trilobal fibre that improves nonwoven materials by providing better opacity, comfort, and absorption. It also promotes sustainability by saving raw materials and reducing carbon emissions by up to 60%.

Source Fashion, Europe’s leading responsible sourcing show, opens next Tuesday 18th February, at Olympia London, welcoming buyers, retailers, and sourcing professionals from around the world. Running until 20th February 2025, the show will host hundreds of makers and manufacturers from over 20 key sourcing regions, including Turkey, Taiwan, Ethiopia, Egypt, China, India, the UK, France, Hong Kong, and Portugal.

With leading retailers and brands such as ASOS, Barbour, Boohoo, Flannels, Frasers Group, French Connection, GANT, Hawes & Curtis, Jaded London, John Lewis, Lipsy, Lucy & Yak, ME+EM, Marks & Spencer, Moss Bros, Mothercare, New Look, Next, Oliver Bonas, Primark, Saraha, Toast, The Very Group, Whistles, already pre-registered, Source Fashion is set to be a must-attend event for businesses looking to source responsibly and discover innovative solutions to industry challenges.

A Platform for Innovation and Sustainability
The three-day event goes beyond sourcing, offering a dynamic content programme across two dedicated stages: The Source Catwalk Stage and the Source Debates Stage.

Visitors can explore the latest trends and insights into responsible fashion with The Source Catwalk Show – taking place three times daily, showcasing curated womenswear looks built from exhibitors’ collections, highlighting trends such as Circus Play, Romance, Plant Power, and Hyper Tactile.

Exhibitor Highlights
Source Fashion will feature an impressive line-up of responsible manufacturers from around the globe with the spotlight on the UK, Egypt, India, and Portugal. Highlights include:

• Dee Kay Knitwear (UK) – A leading supplier of high-quality wholesale knitwear.
• YOKA YO (UK) - Helping take designs from initial concept through to final product development.
• The Natural Fibre Company (UK) – An award-winning yarn manufacturer working with rare breeds and natural fibres.
• National Weaving (UK) – Specialists in premium woven and printed labels, with a focus on sustainability The Fashion Incubator (Egypt) – A sustainable fashion manufacturer specialising in knit, woven, sportswear, and swimwear.
• Desert Crafts Design Studio (India) – A womenswear manufacturer focused on casual and resort wear.
• WonderRaw (Portugal) – Experts in luxury blanks and fully customised garments made from 100% organic cotton.

Headline Designer: Stuart Trevor
Scottish-born fashion designer Stuart Trevor, founder of All Saints and sustainability advocate, is set to headline the Source Catwalk. After years mentoring brands with a positive social and environmental impact, Trevor’s latest label, STUART TREVOR, focuses on sustainable fashion made from repurposed materials. Trevor set out to create the world’s most sustainable brand with a mission to make buying sustainable products easier, more fun and create non-destructive clothing from other peoples’ waste. His designs will take centre stage at the Source Catwalk, demonstrating how fashion can be both stylish and sustainable.

The Source Catwalk also offers a diverse and informative programme of conversations with thought leaders, retail case studies and challenging panel discussions. Now located on the balcony, presenting leading voices within ethical fashion.

• Source Debates – A new stage for this year, providing an opportunity to voice thoughts and get involved in the conversations - tackling the industry biggest questions and challenges, from sustainability and circularity to transparency and the future of fashion sourcing.

Speaker Highlights

Source Fashion’s comprehensive speaker programme will bring together industry leaders, sustainability experts, and fashion innovators. Key sessions include:

• ‘From Fast Fashion to Circularity’ (Source Catwalk, Tuesday, 11:30 AM) – A discussion on how brands can shift towards sustainable models while competing in the fast-fashion landscape, featuring leaders from Vivo Footwear, Neem London, YOU Underwear, and Johnston’s of Elgin.
• ‘A collaborative journey from farm to fashion’ (Source Catwalk, Tuesday, 1:30pm) - explores how The Natural Fibre Company and John Smedley have forged a groundbreaking partnership, transforming heritage craftsmanship and sustainable innovation into a powerful success story.
• ‘Tech and sustainability: why data holds the key for a greener future’ (Source Catwalk, Tuesday 2:10pm) - Linda Pimmeshofer from Insider Trends explores how data-driven innovation can revolutionise fashion’s fight against emissions, with global examples and a vision for a tech-enabled future
• ‘The Urgency of Transparency’ (Source Catwalk, Wednesday, 11:00 AM) – A fireside chat with Andrew Xeni, Founder of Nobody’s Child and Fabacus, on why transparency is critical in building consumer trust.
• ‘Ecosystem Thinking in Fashion: Redesigning for Regeneration’ (Source Catwalk, Wednesday, 2:10 PM) - Safia Minney MBE, Founder of Fashion Declares is joined by Dr Sri Ram, Founder - Bags of Ethics, Supreme Group, Matthias Knappe, Head of Unit, International Trade Centre (ITC) and Nick Reed, Founder, Neem London for to explore scaling circular practices, adopting regenerative models, and building stronger supply chain relationships to inspire action and meaningful change.
• ‘A Clothing Company That Doesn’t Produce Clothes’ (Source Catwalk, Wednesday, 1:30 PM) – Stuart Trevor in conversation about his upcycling-focused brand and the future of circular fashion.
• Designing tomorrow: Is speculative thinking the key to fashion retail's future? (Source Catwalk, Wednesday, 1:30 PM) - Geraldine Wharry, Fashion Futurist, Trend Atelier on speculative design.
• ‘Taking the Lead When Legislation Falls Short’ (Source Debates, Thursday, 11:00 AM) – This session, with Safia Minney MBE, looks at how businesses can drive sustainability initiatives beyond Government mandates.
• Can fashion brands embrace sustainability without the fear of being perfect? (Source Debates, Thursday, 11:30 AM) - Jonny Rowe and Joe Russell, Co-Founders, Land of Plenty look at encouraging small wins, while questioning the common fears surrounding building out sustainable practices and the role storytelling and branding to help overcome these.

As part of an ongoing collaboration, The International Trade Centre, under the UK Trade Partnerships Programme, will showcase ethical suppliers from Ethiopia, Madagascar, Tanzania, and Nepal, providing visitors with an exclusive look at sustainable sourcing options from these regions.

Die Kelheim Fibres GmbH hat die DAkkS-Akkreditierung nach DIN EN ISO/IEC 17025:2018 für ihre Labore für ausgewählte Parameter erfolgreich erhalten. Die international anerkannte Norm bestätigt die Kompetenz des Unternehmens zur Durchführung von Prüfungen, insbesondere in den Bereichen Abwasseranalysen und Raumluftuntersuchung, auf höchstem Qualitätsniveau.

Ein zentraler Erfolgsfaktor war die jahrzehntelange Erfahrung von Kelheim Fibres in der Durchführung von Umweltanalysen, Qualitätssicherung und Forschungsarbeiten. Auch die langjährige AQS-Zertifizierung der Labore hat eine solide Grundlage für die erfolgreiche DAkkS-Akkreditierung geschaffen.

Mit dieser Akkreditierung stärken die Labore von Kelheim Fibres ihre Rolle als verlässlicher Partner für hochwertige Prüfungen auch für externe Kunden aus den unterschiedlichsten Branchen. Das Unternehmen verspricht unabhängige und verlässliche Ergebnisse, die höchsten Ansprüchen gerecht werden und gleichzeitig eine besonders schnelle Bearbeitung von Prüfaufträgen.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK enjoyed a highly successful exhibition at COMPAMED 2024 in Düsseldorf. This was the first time that FET had exhibited at this leading international trade fair for the medical technology supplier sector, a reflection of the company’s growing role in the global medical sector. In 2023-24, over 60% of FET’s turnover was derived from the medical market.

“It is never certain whether a new exhibition will prove to be a successful venture until it is tested in practice” commented FET’s Managing Director Richard Slack, “but we are delighted to report that COMPAMED 2024 exceeded all expectations. In fact, we have already booked a stand for next year’s exhibition in November, albeit in a slightly different location”.

COMPAMED 2024 attracts suppliers of a comprehensive range of high-quality medical technology components, services and production equipment for the medical industry. FET’s expertise in this sector therefore proved to be a perfect fit. With almost 40 serious customer leads taken at the show from both existing and previously unidentified clients, the initial outlook is for a very successful exhibition which will be followed up by future participation at this annual event.

FET’s established expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialised novel fibres from exotic and difficult to process polymers. In cases where melt spinning solutions are not suitable, FET provides a viable alternative with pilot and small scale production wet spinning systems.

Central to FET’s success has always been its ability to provide customers with advanced testing facilities and equipment at its Fibre Development Centre in Leeds, complemented by unrivalled knowledge and expertise in research and production techniques.

FET has successfully processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes.

Conservation International and Sateri, a leading global producer of textile fibres, have announced the launch of the third phase of the Poyang Lake Ecosystem Restoration Initiative. This new phase marks a critical milestone in restoring China’s largest freshwater lake by integrating carbon neutrality efforts, building on the initiative’s significant success since its inception in 2019.

Located in Jiangxi Province, in the southeastern part of the country, Poyang Lake plays a critical role in regulating floods in the Yangtze River and supports the livelihoods of more than 45 million people living in the province, contributing more than 15% of the Yangtze River’s annual runoff. It is also a wetland of national and global importance, providing a habitat for flora and fauna of high conservation value, including the critically endangered Siberian crane and finless porpoise.

This new phase marks the fifth year of collaboration between Conservation International, a global non-profit organisation dedicated to protecting nature for the benefit of people and the planet, and Sateri. The initiative has seen significant successes since it began in 2019, including:

• Strengthening the management of 473,000 hectares of protected areas across 50 ecological zones;
• Enhancing the capability of 2,000 wetland rangers through capacity-building programme;
• Improving the habitat management of 350 species of wildlife, including the critically endangered finless porpoise and Siberian crane;
• Supporting the construction of five community artificial-wetlands for wastewater treatment, which can treat 56,000 tonnes of agricultural and domestic sewage; and
• Benefiting 25,000 local community members through livelihood support, vocational capacity-building and environmental education programmes.

Zhang Cheng, Program Director at Conservation International China, emphasized the project’s broader impact, "This initiative has truly enhanced biodiversity conservation and ecological education, while empowering local communities with sustainable livelihoods. It demonstrates the value of collaborative approaches in balancing ecological protection with human well-being."

In line with Sateri’s 2030 aspiration of becoming a ‘net positive impact’ company, the newly-launched third phase will advance these successes by focusing on:

• Research on the Freshwater Health Index (FHI) for the basin
• Protection and restoration of small wetlands
• Better climate change mitigation and adaptation for resilience

This collaboration, supported by the Jiujiang Municipal Government of the Jiangxi Province, underscores the shared commitment of both organisations to advancing biodiversity and sustainable development in one of China’s most vital freshwater ecosystems.

The Poyang Lake Basin Ecological Protection Project highlights Sateri’s efforts to address environmental challenges through practical actions and partnerships. The company continues to prioritize biodiversity conservation and sustainability while encouraging collaboration to achieve these goals.

Cai Zhichao, Vice President of Operations at Sateri, emphasised the initiative’s alignment with the company’s sustainability goals, "At the heart of our operations lies a commitment to the bioeconomy, where we aim to protect the natural resources we use. This conservation initiative not only helps us meet our internal sustainability targets but also contributes to advancing the United Nations Sustainable Development Goals (UNSDGs) 6 – Clean Water and Sanitation; 11 – Sustainable Cities and Communities; 12 – Responsible Consumption and Production; 13 – Climate Action and 15 – Life on Land. We accomplish this through innovation, advanced technology and low-carbon practices.”

Polyester has been the cornerstone of the textile printing industry for decades. Its compatibility with the digital sublimation process—a cost-effective, simple technology—has driven exponential growth in polyester printing. However, the very characteristics that make polyester well suited for sublimation printing render this printing technique unsuitable for other materials, such as cotton and some blended fibres, leaving a significant gap in the market.

This gap was, until recently, partially filled by direct-to-textile printing. However, this method requires substantial initial investments in equipment and heavily relies on the time- and resource-consuming pre- and post-processing of fabrics to ensure colourfastness, colour accuracy, and compatibility with different substrates. Consequently, a need arose for a more sustainable and cost-effective solution that could cater to a wider range of textiles.

In response to this demand, Mimaki spent six years developing a breakthrough technology, TRAPIS, a simple two-step textile transfer printing solution, consisting of only an inkjet printer and a high-pressure calender. The design of choice is printed by the inkjet printer onto the company’s groundbreaking Texcol® pigment ink transfer paper. This is then transferred to the application via the calender.

Entirely removing the treatment stages means that printing on non-polyester materials has gone from an expensive and time-consuming task to one that is simple, cost-efficient and more sustainable.

Ideal for home textiles and soft signage which often require vibrant colours but varied materials, this technology gives printers the ability to print on a wide variety of materials, including natural fibres like cotton and silk without losing stretchability or colourfastness. All this can be done with just one type of ink, making the process flexible and adaptable to customer demands.  

The pre-treatment and washing of the fabric is often needed in digital dye printing, producing a significant amount of wastewater in the process. TRAPIS eliminates those stages altogether and is almost entirely waterless, saving around 14.5 litres per square metre of water, an almost 90% decrease in comparison to digital dye printing .

Additionally, this eliminates the need for wastewater treatment facilities, which can be both expensive and constrictive when it comes to where the solution is installed.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK will be exhibiting for the first time at COMPAMED 2024 in Düsseldorf, taking place between between 11 – 14 November 2024, to reflect the company’s increasing profile in the medical sector. COMPAMED is a international trade fair for the medical technology supplier sector, showcasing a range of high-quality medical technology components, services and production equipment for the medical industry.

FET are experts in medical fibre technology and innovations, designing and delivering high performance equipment for a range of precursor medical products. This includes turnkey solutions for nonwoven medical devices, wound care and dressings and synthetic absorbable sutures.

FET’s expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialised novel fibres from exotic and difficult to process polymers. FET has processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes. Where melt spinning solutions are not suitable, FET provides an alternative with pilot and small scale production wet and gel spinning systems.

Finishing machinery specialist Monforts will exhibit at the upcoming Febratex textile machinery exhibition taking place in Blumenau, Brazil, from August 20-23, along with Uniferro, its new regional partner.

This new alliance follows the retirement of Herbert Erdmann of the service agency Euro Texteis, who has worked with Monforts over more than 30 years to secure a leading position in the region for Montex stenter dryers, Thermex dyeing ranges and associated finishing technology.

With offices in Sao Paulo and Ceara and sub-agents across Brazil, Uniferro has been active in the textile industry for over 50 years.

coaTTex
At Febratex, Monforts will introduce its latest coaTTex coating unit exclusively dedicated to air knife and knife-over-roller coating. For single-sided application with paste or foam, the versatile coater is suitable for both incorporation into existing finishing ranges as well as installation with new Monforts Montex stenter systems.

A wide range of coatings can be applied to fabrics for providing functions such as waterproofing, liquid and gas protection and breathability, in addition to foam lamination and black-out coating.

Denim hub
Brazil remains a buoyant hub for textile manufacturing with a particular stength in the denim dyeing and finishing sector and many Monforts Thermex hotflue dyeing systems are already operational in the region, reaping the benefits of the Econtrol® process.

Econtrol® is a continuous process for the dyeing of woven cotton and cellulosic fabrics, especially denim, in which reactive dyestuffs are fixed into the fabric in a one-step dyeing and drying process with a controlled combination of steam and air. The entire pad-dry process takes just two-to-three minutes.

“Differentiation is the key in the highly-competitive denim fabrics industry, whether through the successful incorporation of new fibres, accommodating new fabric constructions or exploring the many options for how to treat them at the finishing stage, to gain a market advantage,” says says Monforts Regional Sales Manager Achim Gesser. “Our lines allow users to be extremely versatile and respond quickly to market demand, while also allowing very short production runs.”

Because finishing is a particularly energy-intensive part of the textile production chain, it is exactly where convincing results can be achieved, he adds, and Monforts has developed a wide range of energy-saving. These included a range of heat recovery systems, such as the Universal Energy Tower and the ECO Booster. Both can also be retrofitted to existing ranges to make production more resource-efficient and economical, yet without having to invest in a new machine.

“Energy costs tend to be high in Brazil and can account for up to 70% of production costs for our customers, so there is great demand for ways of saving money,” says Gesser. “Cutting energy usage also helps in terms of global warming and reducing carbon footprint, of course, so these latest technologies are a win-win for fabric finishers. As we look forward to a promising partnership with Uniferro in Brazil, we would like to extend our thanks and best wishes for the future to Herbert Erdmann for his hard work over the years.”

The Schneider Group officially launches Authentico® by Schneider Group, a brand that stands for a transparent, verified, traceable, ethical and high-quality wool supply chain. It aims to be recognised as a global brand that enables the fashion industry, together with end-consumers, to choose new levels of premium quality comprising fully traceable and responsible wool, in compliance with a carefully structured approach that verifies, traces and brands the sourcing and manufacturing processes throughout the whole supply chain. Authentico® is based on the Schneider Group global certified network.

To achieve these goals, the Schneider Group has created the Authentico® Verification System, a simple and reliable way to provide criteria and guidelines for all Authentico® supply chain partners including:

• Authentico® Integrity Scheme, best practices for growers’ implementation at farm level. Animal welfare is at the heart of the Authentico® Integrity scheme, together with being mulesing-free, in accordance with The Five Domains. But the scheme goes further and encompasses also land and pasture management and social responsibility. The wool is sourced from carefully selected and highly committed growers, who apply best practices and choose to subscribe to the dedicated Authentico® platform. The selected fibres are processed into tops in the Schneider Group’s own mills located on several continents, which are directly operated and fully certified.
• Authentico® Brand Guidelines, for all other supply chain players (from spinners, weavers and knitters to garment makers, brands and retailers), that include precise criteria set by the Schneider Group to ensure alignment with Authentico® brand values.

In addition, the Schneider Group incorporates the traceability platform TextileGenesis™ within its Authentico® Verification System, to digitally track all incoming and outgoing wool.

The group has developed a marketing & communication plan to support its Authentico® brand. Upcoming events where Authentico® will be featured are: Pitti Filati in June, Milano Unica in July, the Natural Fibre Connect (NFC) in Biella in mid-September and the Textile Exchange Conference at the end of October in Pasadena.