From the Sector

EREMA is winner at this year´s Plastics Recycling Awards Europe. At the award ceremony as part of the Plastics Recycling Show Europe at 5th November in Amsterdam, EREMA was awarded for its recycling system INTAREMA® TVEplus® RegrindPro® + ReFresher in the category Recycling Machinery Innovation of the Year. Thanks to the combination of its recycling machine with the ReFresher technology that reduces odour downstream of the extrusion process, EREMA has enabled the PCR-HDPE produced with it to be used in proportions of up to 100 percent for the production of packaging for direct contact with food and beverages, as confirmed by the U.S. Food and Drug Administration (FDA).

The judges recongised this innovation as a step change in eliminating unwanted odour from waste plastics, allowing recyclate to replace virgin palstics in high end applications. This type of innovation is essential for meeting EU targets for recycled content of food contact plastics.
The market also confirms awarding this technology. By the end of 2021, EREMA customers will produce 450,000 tonnes of high-quality, odor-optimized regranulate per year, with it.

In 2021, Berto Industria Tessile embarked on a series of journeys through the denim supply chain, touching both B2B and B2C worlds.

The first journey of this adventure, aimed at discovering and publicizing the world of indigo and, began by talking about the collaboration with the turkish garment maker blue matters creating a green collection to be proposed to the world's top brands, continuing with “su mirura project” in the second chapter.
This project has its objective in supports, with a ready on stock fabrics, (which at this time of difficult availability of product becomes extremely relevant), young emerging talents in the world of fashion that, in our industry, both for problems related to  minimum order quantities and for problems related to financial commitments of startups, would having difficulty in the raw materials research.

In this third chapter of the personal voyage into the world of denim, Berto Industria Tessile talks about two realities that are not only made in Italy, but also made in veneto, for a zero km circularity supports.

Two brands that are part of two different segments of the indigo world of b2c, one operating in the world of clothing and one in the creation of fashion accessories, but who have a common denominator between them, the use of 100% in their collections of denim fabric Berto.*

* See attached document for more information.

DiloGroup would like to thank all customers and interested parties for visiting the Dilo booth in Geneva. Despite the existing worldwide Covid, we were able to welcome a great number of well-known faces as well as meet new contacts, among them the most important nonwovens producers from across the world in all application areas: hygiene and lightweight nonwovens, technical textiles and needled nonwovens including geotextiles, filter media and automotive. The interest in using resource saving plant engineering, energy saving and the processing of natural fibres remains.

Dilo presented its latest developments in industry 4.0. Systematic plant monitoring and analysis of machine data allows simplified operation and more effective production. This smart system was illustrated with the aid of live analysis of the performance, quality and availability parameters of the production lines in our Textile Research Centre. The new production systems Hyperpunch Alpha, HyperTex and 3D-Lofter were explained with the aid of videos which led to a very positive responsive from the many different producers which are interested in running trials at the Dilo Textile Research Centre to further explore these subjects. These highlights and further new developments were the basis for fruitful technical discussions.

• COMPOSITES SUSTAINABILITY REPORT 2021  

JEC Group in collaboration with EuCIA has published the first edition of the Composites Sustainability report 2021. This report seeks to give highlights about the part composite materials are playing in creating the sustainable European economy of the future.   

The contents of the book are comprehensive: starting with discussions around the widely recognised Life  Cycle  Assessment  methodology  for  calculating  the  environmental  impact  of  products,  it then 
moves through a series of analyses and case studies presenting the Circular Economy approach and ranging from raw materials (including bio-based) to industrial components.    

The purpose of the work, rather than results, which quickly become obsolete, is to give examples of approaches contributing to and moving towards sustainability. To do so, JEC Group has arbitrarily split
the value chain into five parts:
• Background, LCA, circular economy ;  
• Concept, design, raw materials ;  
• Production, processes, waste ;  
• Recycling, recovery ;
• Applications. 
 
The book “Composites sustainability Report 2021” is for sale online.

The Chairman of the Walter Reiners-Stiftung foundation of the VDMA Textile Machinery Association, Peter D. Dornier has awarded prizes to three successful young engineers. The award-winning works provide practical solutions on the topic of circular economy. For example, the recycling of carbon fibres, which are used to produce lightweight components for the automotive industry. Or the environmentally friendly production of yarns from crab shells. Another topic was medical applications: The processing of ultra-fine yarns into stents for aortic repair. The award ceremony took place online on 9 November as part of the Aachen-Dresden-Denkendorf International Textile Conference.  

With a creativity prize, endowed with 3,000 euros, the foundation honoured the diploma thesis of Irina Kuznik, TU Dresden. She used a creative approach to realise solutions for processing chitosan into fibre yarn.

Mr Kai-Chieh Kuo was awarded the diploma/master's thesis promotion prize of 3,500 euros. With his master's thesis, which was written at RWTH Aachen University, Mr Kuo contributes to the production of vital components used in medicine. The stents made of ultra-fine yarns are made possible by an innovative modification of the classic tube weaving process.

The Walter Reiners Foundation rewarded the doctoral thesis of Dr. Martin Hengstermann with the promotional prize in the dissertation category, endowed with 5,000 euros. The thesis deals with the production of recycled carbon fibres. These can be used to produce lightweight components for motor vehicle and aircraft construction or the wind energy sector.

New Prize Sustainability / Circular Economy
The environmental conditions of the textile industry and machine construction are changing. Topics such as climate protection and the circular economy are becoming central. From this perspective, the board of the Walter Reiners Foundation has decided to further develop the foundation's prize system.

In 2022, the foundation will for the first time offer a prize with a focus on design / sustainability. Peter D. Dornier, Chairman of the Foundation, explained: "Already in the design phase, one can set the parameters so that a textile product can be reintroduced after use into the economic cycle for a high-quality application. For example, through the appropriate use of materials and finishing. We are looking for solutions for resource-saving design, technology and manufacturing processes."   

Alchemie Technology, an innovator of low energy, waterless, textile dyeing and finishing technology, is calling on COP26 leaders to support the global fashion industry in the adoption of new manufacturing technology, which will dramatically reduce carbon emissions and fashion’s impact on climate change.

While the fashion industry is one of the most polluting on the planet, second only to oil and gas, and greenhouse gas emissions from textile dyeing at around 3% of global emissions outweigh that of all international flights and maritime shipping combined, it is an industry that can also reduce CO2 emissions the fastest, just by changing the way it dyes fabrics.  

Fabric dyeing is the most polluting part of fashion and activewear manufacturing, involving industrial scale dye baths and huge amounts of dye chemicals, steam, electrical power, and consequent high CO2 emissions.  Repeated washing of the dyed fabric, required to remove dye residue, is responsible for 20% of the world’s wastewater pollution and excess dye is discharged into waterways, affecting the health of some of the world’s poorest communities. In more regulated areas, water pollution is reduced through reliance on energy intensive water treatment plants.

However, an environmental step change can be achieved by adopting new digital technology that can dye fabrics with an 85% reduction in energy consumption and a dramatic 95% reduction of the 1.3 trillion litres of water currently used by the industry each year.

For example, dyeing one polyester shirt using current methods generates 4.5 litres of wastewater and produces 0.17 Kg of CO2, compared to low energy digital technology, which uses less than 0.2 litres of water and reduces carbon emissions to 0.03 Kg.  Multiply these numbers by the billions of garments dyed each year and the scale of the environmental problem, if nothing changes, is clear to see. Equally, the amount by which the textile industry can improve its carbon footprint is dramatic and can be done quickly if action is taken now.

Picanol has introduced its latest generation of airjet and rapier weaving machines, which have been called the “Connect” generation. These new generation weaving machines focus on connectivity and an increased level of data availability. With this new generation, Picanol is launching several new functionalities such as a digitalized Gripper stroke setting, Gripper tape monitoring, Climate control, Shed angle measurement, and fully integrated Power monitoring.

“Following the successful launch of our digital platform PicConnect earlier this month, we have now released a new generation of weaving machines, which are known as the Connect generation. Our Connect generation weaving machines can provide the correct data and are loaded with new and never-before-seen functionalities. This is clear proof that for Picanol “Driven by Data” is not just a slogan but a commitment. Not only have these innovations allowed us to make big improvements when it comes to our four design principles – Smart Performance, Sustainability Inside, Intuitive Control, and, of course, Driven by Data – but when combined with our new digital platform they will allow you to amplify your own intuition.” comments Johan Verstraete, Vice President Weaving Machines.

From now on, the range of Picanol weaving machines will have the “Connect” suffix. For the airjet weaving machines, this means: OmniPlus-i Connect and TerryPlus-i Connect, while for the rapier weaving machines, this means: OptiMax-i Connect and TerryMax-i Connect. These new machines are built around Picanol’s four main design principles:

Smart Performance
On the OptiMax-i Connect, Picanol has introduced a lubrication monitoring sensor in combination with a temperature sensor. The combined data they provide allow the user to make sure the gripper tapes are in optimal condition for maximum performance. As an option, a gripper stroke measurement sensor is also available. This not only dramatically simplifies the setting of the gripper stroke, but also enables the user to realize higher machine speeds when weaving reduced widths – a pure extra output combined with more user-friendliness.

Sustainability Inside
Even though it was 25 years ago that the Sumo Drive concept was launched, it remains the most powerful, versatile and energy friendly machine drive available. And it has been even further optimized. It features an optimized sheet metal package for lower energy consumption, optimized oil cooling circuit for a better performance and a built-in temperature monitoring. Moreover, the Connect machines can be equipped with a Power monitoring module, which allows the user to keep track of the power consumption of each machine over time. Every Connect machine also has a built-in ambient temperature and humidity sensor, which will help to optimize the climate control in the weaving shed at the lowest cost. And as raw material is the biggest cost factor, each machine can also be equipped with raw material use monitoring.

Driven by Data
As the machine has more sensors than ever before, it also generates more data. To enable a fast reaction to all these sensor data, the BlueBox control unit has been further optimized: better heat management guarantees short reaction cycles combined with the long lifetime of components. To have a good view of all of the data generated, a special sensor dashboard screen is available in the BlueTouch display: with a simple touch of the screen, the current and historical power consumption, temperature, humidity, material consumption, and – on the OmniPlus-i Connect – also the air consumption, can be monitored. The BlueTouch display is now also equipped with an Action center, an electronic logbook where all actions such as maintenance interventions can be logged or scheduled beforehand. The machine manual is now available on the BlueTouch display, and with the context-based help function the help pages related to the operation the user wants to perform appear with one touch of his/her fingertip. The built-in web browser even allows the user even to consult, for example, tutorial videos on the web to guide them through a setting procedure.

Intuitive Control
The Connect generation was designed to focus on what really matters: weave the highest possible grade A fabrics at minimal costs. A large set of tools have been installed to facilitate this goal. One of the most remarkable ones is the Harness frame stroke measurement – until recently, it was only available on the revolutionary SmartShed, but it is now also available on the cambox and dobby machines. Combined with the shed visualization and simulation, it offers a quantum leap in terms of optimizing the user’s shed settings without losing any time or taking any risks. The colors of the programmable Smart signal lights with stop timing functionality are now repeated around the push buttons, allowing even better visibility and the prioritization of interventions by the weaver. A full-fledged Access control system not only limits the access to certain pages and settings depending on the user, but also allows a tailored dashboard to be established for each user profile.

Composites Evolution exhibited at the Advanced Engineering 2021 show on 3rd - 4th November highlighting its range of prepreg and introducing a new thermoplastic tape manufacturing capability.

Composites Evolution is a developer, manufacturer and supplier of prepregs for the production of lightweight structures from composite materials. A flexible approach allows Composites Evolution to offer short lead times and low minimum order quantities, while decades of combined expertise ensure that in-depth technical support is on-hand when customers need it.

Showcased was a battery box from a high-performance luxury electric vehicle manufactured from Evopreg® PFC bio-based, fire-resistant prepreg, a rear wing from a Ginetta G56 GTA GT4 race car utilising Evopreg® ampliTex™ natural fibre prepreg, and parts fabricated from the company’s newly-launched Evopreg® PA thermoplastic tape range.

Composites Evolution has a family of specialist prepregs for various applications, including Evopreg® EPC epoxy component prepregs which are a range of pre-impregnated fabrics suitable for moulding into high-performance, lightweight, structural components; Evopreg® EPT epoxy tooling prepregs which have been designed to help composite tooling manufacturers improve the flexibility and efficiency of their tooling manufacturing processes; and Evopreg® PFC fire-retardant prepregs a 100% bio-derived alternative to phenolics for applications where fire performance is a critical requirement.

Evopreg® ampliTex™ combines Composite Evolution’s high-performance Evopreg® epoxy resin systems with Bcomp’s award-winning ampliTex™ flax reinforcements, to deliver a family of materials which offer outstanding performance for component applications.

Composites Evolution launched their new range of Evopreg® PA Thermoplastic Tapes at Advanced Engineering; these are manufactured from polyamide-6 (PA6) polymer with unidirectional carbon fibre and are suitable for automated tape laying, winding and compression moulding into high-performance, lightweight components.

Indorama Ventures Public Company Limited (IVL) reported a strong 3Q 2021 performance amid record production volumes. The company maintained its positive outlook for the rest of the year and 2022, noting caution as headwinds including higher energy prices and supply chain disruptions weigh against resurgent consumer demand.

IVL reported EBITDA of US$478 million in Q3 versus US$552 million in the previous quarter and US$240 million a year earlier. Production volumes reached 3.73 million metric tons, a record, as the global recovery drove consumer demand for IVL’s products.

As the global economy recovers from the pandemic, consumer appetite and increasing Brent crude oil prices are testing supply chains and driving a commodity boom, with manufacturers running at full capacity. This has driven increases in freight prices and a shortage of materials.

Still, IVL posted a solid YTD performance, ending the first nine months of 2021 with EBITDA of US$ 1,512 million, up 123% YoY. The Integrated Oxides & Derivatives (IOD) segment will start to reap the full benefits of the hot commissioning of the Lake Charles gas cracker (IVOL) in Q4 and beyond, as well as continued advantaged shale gas economics.

In Q3, Project Olympus, the company’s cost saving and business transformation project, achieved US$63 million in efficiency gains, and is on track to achieve a total US$610 million of savings by 2023. IVL also implemented enhanced disclosures in governance, strategy, risk management, and metrics and targets, and launched a comprehensive financial policy and governance structure to accelerate environmentally driven projects.

IVL strengthened its Indorama Management Council (IMC) – the company’s highest operational management committee – by rotating experienced executives and adding the COOs of the Fibers and Integrated Oxides & Derivatives (IOD) segments. The appointments will help build the segments into self-sustaining organizations while also rotating expertise across the IMC.

3Q 2021 Performance Summary

• Consolidated Revenue of US$ 3,867M, an increase of 9% QoQ and 50% YoY
• EBITDA of US$ 478M in Q3 versus US$552 million, a decrease of 13% QoQ and an increase of 99% YoY
• Reported annualized EPS of THB 4.53 and core annualized EPS of THB 4.09

Following a thorough assessment by rating agency S&P adidas’ sustainability performance has received an outstanding evaluation. Assessed across Environmental, Social and Governance (ESG) dimensions, adidas was awarded with an ESG Profile Score of 79 out of 100. Combined with a strong Preparedness Score (+6), the company’s overall ESG Evaluation Score amounts to 85, placing adidas sixth in the entire S&P Global Rating Universe.

In its assessment, S&P emphasizes adidas’ industry-leading approach to innovation, supply chain management and consumer engagement. In particular, credit is given to adidas’ ambitions to scale the use of sustainable materials, to expand circular services and to deliver against ambitious net-zero emission targets. In addition to adidas’ strong control mechanisms over its supply chain ensuring fair and safe labor practices, the analysis also calls out the integration of a sustainability target into the compensation system of the Executive Board. The close interaction between the Supervisory Board and the Executive Board is seen as exemplary and supportive of the overall strategy execution.