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tape winder model twinTAPE+ Foto (c) Starlinger & Co Ges.m.b.H.
tape winder model twinTAPE+
06.03.2025

Starlinger: With highly efficient PP tape production at Chinaplas 2025

Starlinger & Co GmbH puts the focus on its technologies for sustainable and efficient polypropylene tape production as well as food-safe recycled PET and polyolefins at Chinaplas this year.

With a maximum melting capacity of 1000 kg per hour and production speeds of up to 550 meters per minute, Starlinger’s starEX 1600 tape extrusion line unites high efficiency with resource-saving state-of-the-art design. It produces top-quality PP or HDPE/LLDPE tapes for high-performance packaging applications for dry bulk goods such as woven PP sacks or big bags. Specially developed and worldwide unique machine components such as the eqoSTRETCH stretching and annealing system ensure energy-saving production and uniform tape characteristics, while the eqoCLEAN filter system enables the processing of high shares of recycled polypropylene for producing more sustainable woven PP packaging.

Starlinger & Co GmbH puts the focus on its technologies for sustainable and efficient polypropylene tape production as well as food-safe recycled PET and polyolefins at Chinaplas this year.

With a maximum melting capacity of 1000 kg per hour and production speeds of up to 550 meters per minute, Starlinger’s starEX 1600 tape extrusion line unites high efficiency with resource-saving state-of-the-art design. It produces top-quality PP or HDPE/LLDPE tapes for high-performance packaging applications for dry bulk goods such as woven PP sacks or big bags. Specially developed and worldwide unique machine components such as the eqoSTRETCH stretching and annealing system ensure energy-saving production and uniform tape characteristics, while the eqoCLEAN filter system enables the processing of high shares of recycled polypropylene for producing more sustainable woven PP packaging.

“We have gathered decades of expertise both in woven plastic packaging production as well as in plastics recycling,” said Harald Neumüller, Chief Sales Officer at Starlinger. “By combining this know-how, we have developed technology that helps packaging manufacturers to establish closed packaging loops and make plastic packaging circular.” Starlinger has already realised lighthouse projects with customers in the FIBC sector, proposing a closed-loop economy for big bags made from rPP and rPET. “We consider used plastics as a resource, not waste,” Neumüller continued. “This is the only way to get a grip on the increasing amount of plastic waste worldwide. By collecting used plastics and reprocessing it we protect our environment, conserve natural resources, and at the same time save money that would need to be spent for waste treatment facilities and environment clean-ups.”

Precision to the core
With its high-speed winding technology, the twinTAPE+ automatic precision winder is Starlinger’s top-scale tape winder model. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

Source:

Starlinger & Co Ges.m.b.H.

JMG’s Group Management Team (from left to right): Fabian Voser (COO), Hanspeter Weilenmann (CFO), Andreas Conzelmann (CEO), Stephan Bühler (Owner), Bertram Wendisch (CTO); Benedikt Rentsch (CCO) will assume his new position as of March 1, 2025 Photo Jakob Müller Group
JMG’s Group Management Team (from left to right): Fabian Voser (COO), Hanspeter Weilenmann (CFO), Andreas Conzelmann (CEO), Stephan Bühler (Owner), Bertram Wendisch (CTO); Benedikt Rentsch (CCO) will assume his new position as of March 1, 2025
04.03.2025

Jakob Müller Group: Production in Germany and the Czech Republic will be reduced

The Jakob Müller Group (JMG), a global leader in narrow fabric machinery, is pushing forward with the implementation of its JMG 2030 strategy. This strategy aims to solidify the company's market leadership, respond more agilely to the dynamic industry landscape, and align even more closely with customer needs. The current measures focus specifically on the company's core competencies and include, among other things, simplified corporate structures, adjustments and expansions of the product portfolio, a new acquisition, and targeted customer initiatives. With this, JMG strengthens its position in the market and lays the foundation for sustainable growth for the long-standing Swiss company.

The Swiss industrial landscape is changing – as is the global textile machinery industry, for which JMG manufactures machines and system solutions. As part of its JMG 2030 strategy, the world's leading machine manufacturer has now presented a series of measures designed to secure its market leadership and enable long-term growth.

The Jakob Müller Group (JMG), a global leader in narrow fabric machinery, is pushing forward with the implementation of its JMG 2030 strategy. This strategy aims to solidify the company's market leadership, respond more agilely to the dynamic industry landscape, and align even more closely with customer needs. The current measures focus specifically on the company's core competencies and include, among other things, simplified corporate structures, adjustments and expansions of the product portfolio, a new acquisition, and targeted customer initiatives. With this, JMG strengthens its position in the market and lays the foundation for sustainable growth for the long-standing Swiss company.

The Swiss industrial landscape is changing – as is the global textile machinery industry, for which JMG manufactures machines and system solutions. As part of its JMG 2030 strategy, the world's leading machine manufacturer has now presented a series of measures designed to secure its market leadership and enable long-term growth.

JMG is investing specifically in strengthening customer focus and modernizing both its product portfolio and global internal processes. This includes the creation of innovative customer collaboration platforms, the expansion of the product portfolio in the volume segment, the optimization of the service offering, as well as the simplification of corporate and management structures.

Focus on core competencies and operational excellence
As part of its strategic realignment, JMG will increasingly focus on its core segments of Weaving, Label Production Systems, Warp Crochet Knitting, as well as Dyeing and Finishing. At the same time, the Winding & Making-up and Warping Systems segments at the JMG site in Schwelm, Germany, will be discontinued, with essential technologies and products being transferred to other areas. In addition, the Finishing segment will be relocated from Kadan, Czech Republic, to JMG’s sister company Benninger in Pune, India. These measures will lead to structural adjustments at the locations in Germany and the Czech Republic, where production will be gradually reduced.

"Even though these decisions were not easy for us, they are necessary to secure the future viability of the Jakob Müller Group. Our resources must be specifically directed where we see the greatest growth potential," says owner Stephan Bühler. Andreas Conzelmann, CEO of JMG, adds: "By focusing on our core segments, we are strengthening our innovative power and competitiveness – and ensuring that we can continue to offer our customers the best solutions in the future."

Unifying JMG’s brand identity and strengthening the global market position
COMEZ, the leading manufacturer of crochet and warp knitting machines in Italy, will be fully integrated into JMG and will operate under the name Jakob Müller Italy in the future. With investments in research and development – including the acquisition of MEI International, a renowned Italian manufacturer of label weaving machines – JMG will drive next-generation solutions and expand its product portfolio to include innovative air-jet technology. Further information regarding the acquisition of MEI will be provided in a separate announcement.

New Customer Center and Lab1887
Creating outstanding customer experiences is at the heart of the JMG 2030 strategy. The strategic investments in innovation and operational excellence enable JMG to offer state-of-the-art solutions, faster turnaround times, and an enhanced customer experience. A key element of this customer-centric approach is the opening of the new Customer Center and of the LAB1887 in Frick, Switzerland, in late summer 2025. This innovation factory serves as a development center where customers, together with JMG, can explore new technologies and develop novel applications for narrow fabrics.

Source:

Jakob Müller Group

03.03.2025

Girbau & EVI Industries strengthen presence in North America

Girbau, a global leader in industrial and commercial laundry solutions, and EVI Industries, one of the largest distribution networks in the sector in the United States, have formalized a strategic alliance to reinforce their presence in the North American market.

This alliance shall solidify the presence of Girbau and EVI in the sector, securing strategic investments and strengthening their competitiveness in an ever-evolving market. Both companies share a vision of delivering high-performance, sustainable solutions that enhance their customers' operational efficiency.

As part of this agreement, EVI integrates Girbau North America (GNA), Girbau’s former subsidiary, into its distribution network, ensuring continuity for the entire team, product offering and customer service. As an EVI company, GNA will conduct business as usual moving forward without changes to leadership, staff, services or support.

Girbau, a global leader in industrial and commercial laundry solutions, and EVI Industries, one of the largest distribution networks in the sector in the United States, have formalized a strategic alliance to reinforce their presence in the North American market.

This alliance shall solidify the presence of Girbau and EVI in the sector, securing strategic investments and strengthening their competitiveness in an ever-evolving market. Both companies share a vision of delivering high-performance, sustainable solutions that enhance their customers' operational efficiency.

As part of this agreement, EVI integrates Girbau North America (GNA), Girbau’s former subsidiary, into its distribution network, ensuring continuity for the entire team, product offering and customer service. As an EVI company, GNA will conduct business as usual moving forward without changes to leadership, staff, services or support.

Simultaneously, Girbau will maintain a key role in the development and expansion of its solutions in the region, reinforcing its commitment to the U.S. market. Girbau, EVI and GNA will collaborate to enhance distribution and develop innovative products that will drive their growth in the commercial and industrial laundry industry.

A key element of this strategic collaboration will be the expansion of Girbau’s production capacity with the launch of a manufacturing facility in North America, which will strengthen competitiveness and bring the company closer to customers in the region.

Source:

Girbaud

Denim finishing technologies Photo: (c) Jeanologia
02.03.2025

Jeanologia at Dhaka International Textile & Garment Machinery Exhibition

At the recent Dhaka International Textile & Garment Machinery Exhibition (DTG), Jeanologia showcased its integrated ecosystem of technologies designed to drive automation, efficiency, and sustainability across the entire denim production process.

Jeanologia, a global leader in the development of sustainable technologies for the textile industry, wants to reinforcing Bangladesh’s position as the world’s leading denim manufacturer by offering cutting-edge solutions that transform the industry from fabric treatment to garment finishing.

With over 20 years of presence in Bangladesh, Jeanologia continues to be a strategic partner for the country’s leading manufacturers, supporting them in their transition toward a more eco-efficient and competitive industry. By integrating its fabric-to-garment finishing solutions, the company is accelerating the shift towards a new era of digital and sustainable denim production.

At the recent Dhaka International Textile & Garment Machinery Exhibition (DTG), Jeanologia showcased its integrated ecosystem of technologies designed to drive automation, efficiency, and sustainability across the entire denim production process.

Jeanologia, a global leader in the development of sustainable technologies for the textile industry, wants to reinforcing Bangladesh’s position as the world’s leading denim manufacturer by offering cutting-edge solutions that transform the industry from fabric treatment to garment finishing.

With over 20 years of presence in Bangladesh, Jeanologia continues to be a strategic partner for the country’s leading manufacturers, supporting them in their transition toward a more eco-efficient and competitive industry. By integrating its fabric-to-garment finishing solutions, the company is accelerating the shift towards a new era of digital and sustainable denim production.

Since its founding, Jeanologia has been on a mission to transform the textile industry into a more ethical, sustainable, and efficient model. The company works closely with brands, retailers, and suppliers on this transformative journey, offering disruptive technologies, innovative software, and a new operational model. Their groundbreaking solutions, including laser technology, G2 ozone, Dancing Box, e-flow, H2Zero, and ColorBox, have redefinedgarment design and finishing standards, eliminating polluting processes and significantly reducing the use of water, energy, and chemicals. Thanks to these advancements, Jeanologia has saved millions of liters of water and eliminated harmful substances, turning its vision of a truly sustainable textile industry into reality.

G2 Dynamic: Fabric finishing
Jeanologia’s G2 Dynamic technology is revolutionizing fabric treatment and garment finishing by replacing highly polluting conventional processes with an eco-efficient ozone-based alternative. This solution significantly reduces the environmental impact of denim manufacturing by cutting water and chemical consumption by up to 95% and energy use by 80%.

Automated, digital, and sustainable garment finishing
Beyond fabric treatment, Jeanologia provides advanced garment finishing solutions that integrate automation, digitalization, and sustainability. These include Laser technology, a fully digital and automated system that replaces traditional manual and chemical-intensive processes, increasing precision and creativity while reducing environmental impact; G2 Indra, based on Airwash technology, this eco-efficient solution achieves authentic vintage and aged denim looks without using water or chemicals, reducing environmental impact while maintaining fabric integrity; e-Flow, a nanobubble technology that applies chemicals using minimal water, drastically reducing waste, and improving fabric performance; and H2 Zero, a water recycling system that enables zero discharge in the finishing process, making garment production more sustainable and resource-efficient.

“Our goal is to transform the denim industry by offering an end-to-end solution that enables a more responsible, automated, and sustainable production model. Bangladesh plays a key role in this transformation, and our technologies support the country’s leadership in the global market,” said Jean Pierre Inchauspe, Jeanologia’s Business Director in Asia.

28.02.2025

Kornit Digital: American Classics Apparel, Inc. leads digital revolution in gaming apparel

Kornit Digital LTD., a global pioneer in sustainable, on-demand digital fashion and textile production technologies, announced that American Classics Apparel, Inc., a top wholesaler of licensed music, movie, and gaming apparel, is adopting the Kornit Apollo platform. This next-generation direct-to-garment powerhouse accelerates the company’s shift from traditional screen printing to high-speed digital production – ensuring it can keep pace with the surging customer demand and rapid growth of the e-tailer marketplace.
 
Headquartered in Hanceville, Alabama, American Classics has been a trusted name in licensed apparel for nearly three decades – offering iconic designs from beloved brands in music (AC/DC), movies (Rocky) and television (Cheers). Sold through retailers like Walmart and online platforms such as Amazon, their products define fan gear excellence.
 
With the addition of Kornit Apollo to its arsenal on top of Kornit Atlas MAX POLY production and range of earlier Kornit direct-to-garment systems – the company is ready to deliver faster, more efficiently and with unmatched quality.

Kornit Digital LTD., a global pioneer in sustainable, on-demand digital fashion and textile production technologies, announced that American Classics Apparel, Inc., a top wholesaler of licensed music, movie, and gaming apparel, is adopting the Kornit Apollo platform. This next-generation direct-to-garment powerhouse accelerates the company’s shift from traditional screen printing to high-speed digital production – ensuring it can keep pace with the surging customer demand and rapid growth of the e-tailer marketplace.
 
Headquartered in Hanceville, Alabama, American Classics has been a trusted name in licensed apparel for nearly three decades – offering iconic designs from beloved brands in music (AC/DC), movies (Rocky) and television (Cheers). Sold through retailers like Walmart and online platforms such as Amazon, their products define fan gear excellence.
 
With the addition of Kornit Apollo to its arsenal on top of Kornit Atlas MAX POLY production and range of earlier Kornit direct-to-garment systems – the company is ready to deliver faster, more efficiently and with unmatched quality.

Source:

Kornit Digital

MEI team with Andreas Conzelmann (CEO JMG, center left) and Paolo Mazzucchelli (CEO MEI, center right) Foto Jakob Müller Group
MEI team with Andreas Conzelmann (CEO JMG, center left) and Paolo Mazzucchelli (CEO MEI, center right)
28.02.2025

Jakob Müller Group acquires Italian manufacturer of wide label weaving machines

Jakob Müller Group (JMG), a leader in narrow fabric weaving machinery, acquired 100% of the shares of MEI International, effective January 1, 2025. With a history spanning over 50 years, MEI is a renowned Italian manufacturer of wide label weaving machines. This strategic acquisition combines the strengths of two industry pioneers, creating a comprehensive portfolio of solutions for woven label production.

JMG, known for its high-quality rapier and air-jet weaving machines, expands its offerings with MEI’s specialized air-jet technology and broad product range. As part of this integration, JMG will discontinue its Müjet air-jet weaving machine, fully endorsing MEI's advanced air-jet technology, which will continue to be strengthened thanks to the mutual cooperation.

MEI will continue to operate as an independent company, retaining its location in Gallarate, Italy, with Paolo Mazzucchelli remaining as CEO. Both brands will maintain their separate market presence, leveraging their individual strengths to serve customers in a demanding market environment.

Key benefits of the acquisition:

Jakob Müller Group (JMG), a leader in narrow fabric weaving machinery, acquired 100% of the shares of MEI International, effective January 1, 2025. With a history spanning over 50 years, MEI is a renowned Italian manufacturer of wide label weaving machines. This strategic acquisition combines the strengths of two industry pioneers, creating a comprehensive portfolio of solutions for woven label production.

JMG, known for its high-quality rapier and air-jet weaving machines, expands its offerings with MEI’s specialized air-jet technology and broad product range. As part of this integration, JMG will discontinue its Müjet air-jet weaving machine, fully endorsing MEI's advanced air-jet technology, which will continue to be strengthened thanks to the mutual cooperation.

MEI will continue to operate as an independent company, retaining its location in Gallarate, Italy, with Paolo Mazzucchelli remaining as CEO. Both brands will maintain their separate market presence, leveraging their individual strengths to serve customers in a demanding market environment.

Key benefits of the acquisition:

  • Comprehensive product portfolio: Customers gain access to a wider range of label weaving machines, catering to diverse production needs.
  • Enhanced innovation: The combined expertise of JMG and MEI will accelerate the development of new products and services.
  • Stronger financial foundation: The acquisition reinforces the financial strength of both companies, enabling increased investment in innovation and customer support.
  • Continued customer focus: Existing sales and service structures of both companies will remain in place, ensuring continuity for customers.

“This acquisition is a significant step forward in our JMG 2030 strategy,” said Andreas Conzelmann, CEO of Jakob Müller Group. “I really appreciate the entire MEI team for their values, attitude, and spirit. Together, we can offer our customers an outstanding range of solutions and services, while continuing to provide the highest quality, productivity, and reliability they expect from both JMG and MEI.”

Paolo Mazzucchelli, CEO of MEI, added, “Joining forces with JMG is an exciting opportunity for MEI. This alliance will enable us to develop new products and services more quickly and professionally, ultimately benefiting our customers’ growth. We are committed to maintaining our separate sales forces to preserve the long-standing relationships we have built with our customers.”

Source:

Aepli Communication for Jakob Müller Group

27.02.2025

Italian Textile Machinery Companies at IGATEX Pakistan

From April 24 to 26, Karachi will host IGATEX, the International Garment & Textile Machinery Exhibition & Conference, the leading trade fair for the textile machinery sector in Pakistan. After many years, ACIMIT, the Association of Italian Textile Machinery Manufacturers, together with Italian Trade Agency, is once again organizing an Italian collective participation. A total of 11 companies will take part: 3 in the spinning hall and the remaining 8 in the finishing section. 10 are ACIMIT members companies: Audaces, Biancalani, Brazzoli, Danitech, Fadis, Ferraro, Mcs, Pinter Caipo, Pozzi Leopoldo, Zanfrini.

From April 24 to 26, Karachi will host IGATEX, the International Garment & Textile Machinery Exhibition & Conference, the leading trade fair for the textile machinery sector in Pakistan. After many years, ACIMIT, the Association of Italian Textile Machinery Manufacturers, together with Italian Trade Agency, is once again organizing an Italian collective participation. A total of 11 companies will take part: 3 in the spinning hall and the remaining 8 in the finishing section. 10 are ACIMIT members companies: Audaces, Biancalani, Brazzoli, Danitech, Fadis, Ferraro, Mcs, Pinter Caipo, Pozzi Leopoldo, Zanfrini.

“In Pakistan, the textile sector, after a long period of strong investments in plants and machinery, has experienced a significant downturn due to a worsening macroeconomic situation in recent years,” commented Marco Salvadè, president of ACIMIT. The trend in Italian textile machinery exports to Pakistan reflects the decline in demand. The value of textile machinery sold to Pakistan dropped from 134 million euro in 2021 to 44 million euro in 2023. However, in the first nine months of 2024, Italian sales rebounded to 34 million euro, marking a 27% increase compared to the same period in 2023.

“Despite the challenges faced by Pakistani textile companies in recent years,” Salvadè concluded, “the recovery of our exports confirms the validity of ACIMIT and ICE’s decision to organize an Italian collective participation at IGATEX 2025. I believe it is crucial to maintain a presence in the local market, where we are also active with a technological training center at the National Textile University in Faisalabad, established in collaboration with PISIE – the International Polytechnic for Industrial and Economic Development – and Italian Trade Agency. Innovation and quality, which define Italian machinery, remain key factors in further enhancing the international competitiveness of Pakistani textile companies.”

More information:
Igatex Pakistan ACIMIT italy
Source:

ACIMIT

Photo Garment Tech
20.02.2025

Sewing Machines at Garment Tech Istanbul Exhibition

Garment Tech Istanbul 2025, the comprehensive exhibition of the garment and ready-to-wear sector, will host global brands of sewing machines and the latest technologies. Manufacturers including Juki, Yuki, Brother, Dürkopp Adler, Pfaff Industrial, Pegasus, Siruba will exhibit hundreds of types of sewing machines such as industrial and household, automatic, zigzag, chain, overlock and interlock at Garment Tech Istanbul 2025.

During the 4-day exhibition, visitors will be able to experience the functionality of different sewing machines equipped with innovative designs, high efficiency and user-friendly features, get information from experts and discover industry trends.

Garment Tech Istanbul 2025, the comprehensive exhibition of the garment and ready-to-wear sector, will host global brands of sewing machines and the latest technologies. Manufacturers including Juki, Yuki, Brother, Dürkopp Adler, Pfaff Industrial, Pegasus, Siruba will exhibit hundreds of types of sewing machines such as industrial and household, automatic, zigzag, chain, overlock and interlock at Garment Tech Istanbul 2025.

During the 4-day exhibition, visitors will be able to experience the functionality of different sewing machines equipped with innovative designs, high efficiency and user-friendly features, get information from experts and discover industry trends.

Sewing Machine Sales to Gain Momentum
As of January-June 2024, Turkiye's sewing machine exports increased by 10.15% to USD 1.608 billion. Among these, the export volume of industrial sewing machines reached 2.28 million units. Among the largest markets, India, Vietnam, Pakistan and Brazil stand out, with exports to Pakistan in particular showing a huge increase of 160.46%. Turkiye's exports in Asia, Latin America and Africa showed strong growth, while its markets in Europe and North America declined slightly. Garment Tech Istanbul will significantly contribute to strengthening sales and international exports by increasing interest in Turkiye's sewing machinery sector.
The Garment Tech Istanbul; Garment, Embroidery Machines Spare Parts and Sub-Industry Exhibition, which will be held at the Istanbul Fair Center (IFM) between June 25-28, will increase interest in Turkiye's sewing machines sector and make a significant contribution to the strengthening of sales and international exports. Participating companies will have the opportunity to start new collaborations as well as increase brand awareness.

The sewing machine sector has evolved rapidly in recent years with many technological innovations. Digital and smart machines allow users to easily select sewing patterns, and adjust speed settings and automatic thread insertion, while automated sewing functions make things faster and more error-free. Automation systems in industrial machines make production processes more efficient. While machines run quieter thanks to electric motors, IoT technology enables remote monitoring of machines and more efficient management of maintenance processes.

The exhibition, where local and foreign manufacturers focusing on R&D and innovation will meet global buyers, will host industry professionals looking to implement new technologies and direct their investments. Company managers who want to produce flawless garments quickly and cost-effectively, increase their capacity and expand their machinery will be able to experience many sewing machine functions and direct their investments at Garment Tech Istanbul Exhibition.

Source:

Garment Tech

17.02.2025

Italian Textile Machines: Decline in orders Q4 / 2024

In the fourth quarter of 2024, the index of orders for Italian textile machines, compiled by the Economics Department of ACIMIT, the Association of Italian Textile Machinery Manufacturers, showed a 19% decline compared to the same period in 2023. In absolute terms, the index stood at 49.6 points (base 2021=100).

This result is due to a slight increase in order intake from the domestic market, contrasted by a decline in foreign markets. Orders in Italy grew by 6%, while abroad a 22% drop was recorded. The absolute value of the index in foreign markets was 48.3 points, while in Italy, it reached 58.5 points. In the fourth quarter, the order backlog ensured 3.3 months of production.

Overall, in 2024, the index recorded a 16% decrease compared to the 2023 average. Domestically, the index grew by 10%, whereas abroad there was a 19% decline.

In the fourth quarter of 2024, the index of orders for Italian textile machines, compiled by the Economics Department of ACIMIT, the Association of Italian Textile Machinery Manufacturers, showed a 19% decline compared to the same period in 2023. In absolute terms, the index stood at 49.6 points (base 2021=100).

This result is due to a slight increase in order intake from the domestic market, contrasted by a decline in foreign markets. Orders in Italy grew by 6%, while abroad a 22% drop was recorded. The absolute value of the index in foreign markets was 48.3 points, while in Italy, it reached 58.5 points. In the fourth quarter, the order backlog ensured 3.3 months of production.

Overall, in 2024, the index recorded a 16% decrease compared to the 2023 average. Domestically, the index grew by 10%, whereas abroad there was a 19% decline.

Marco Salvadè, president of ACIMIT, commented: “The order index for the October-December 2024 period confirms a still weak order intake. The negative trend in machinery demand continues, especially abroad. According to data updated to October 2024, our exports have declined in all major target markets in the first 10 months of the year. Except for the Chinese market, Turkey, India, the United States, and Germany have all seen a drop compared to the same period in 2023.”

More information:
ACIMIT orders index decline
Source:

ACIMIT Association of Italian Textile Machinery Manufacturers

Diego Boeri, Executive President of Indorama Ventures’ Fibers Segment including Avgol, cutted the ribbon during the line opening in Mocksville. Avgol’s CEO Sivan Yedidsion (3rd from left), Will Marklin, Mocksville Mayor (3rd from right) and employees joined the celebration. Photo: Avgol, Indorama Ventures
Diego Boeri, Executive President of Indorama Ventures’ Fibers Segment including Avgol, cutted the ribbon during the line opening in Mocksville. Avgol’s CEO Sivan Yedidsion (3rd from left), Will Marklin, Mocksville Mayor (3rd from right) and employees joined the celebration.
17.02.2025

Avgol: New production line delivering high-loft and additional spunbond nonwoven capacity

Avgol, an Indorama Ventures company, celebrated the opening of its new high-speed, high-capacity flexible multiple beam nonwovens production line at its facility in Mocksville, NC. It represents the successful realization of a $100 million investment.

In addition to the new production line and as part of the investment, Avgol has installed a state-of-the-art 3-layer lamination line that further expands the company’s nonwoven composite capabilities. Engineered with precision temperature controls, high-speed bonding technology, and an integrated quality inspection system, this advanced machine efficiently fuses three layers to produce lightweight, durable composites with exceptional strength and consistency. Designed to meet the highest quality and performance standards, it reinforces Avgol's commitment to delivering top-tier products and setting new industry benchmarks in nonwoven composite manufacturing.

The inauguration of the new nonwovens production line and beginning to run commercial products is a pivotal step in Avgol’s strategic roadmap, setting the stage for advanced manufacturing capabilities and enhanced production efficiency.

Avgol, an Indorama Ventures company, celebrated the opening of its new high-speed, high-capacity flexible multiple beam nonwovens production line at its facility in Mocksville, NC. It represents the successful realization of a $100 million investment.

In addition to the new production line and as part of the investment, Avgol has installed a state-of-the-art 3-layer lamination line that further expands the company’s nonwoven composite capabilities. Engineered with precision temperature controls, high-speed bonding technology, and an integrated quality inspection system, this advanced machine efficiently fuses three layers to produce lightweight, durable composites with exceptional strength and consistency. Designed to meet the highest quality and performance standards, it reinforces Avgol's commitment to delivering top-tier products and setting new industry benchmarks in nonwoven composite manufacturing.

The inauguration of the new nonwovens production line and beginning to run commercial products is a pivotal step in Avgol’s strategic roadmap, setting the stage for advanced manufacturing capabilities and enhanced production efficiency.

Key highlights of the new production line include:

  • Technology: The new line integrates the latest Reicofil manufacturing technology with bico capabilities, ensuring precision, speed, and superior quality control.
  • Capacity: With enhanced high-loft production capabilities, Avgol is now better equipped to meet current and future market demands for hygiene products.
  • Sustainability: Emphasizing environmental responsibility, the new facility integrates energy-efficient systems, reduced waste protocols, and innovative processes for manufacturing lightweight products.
More information:
Avgol
Source:

Avgol, Indorama Ventures

N.SVR122
N.SVR122
12.02.2025

SHIMA SEIKI to Exhibit at DTG 2025

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is exhibiting at the 19th Dhaka International Textile & Garment Machinery Exhibition (DTG 2025) in Dhaka, Bangladesh, in cooperation with its partner Pacific Associates Ltd. Operating in Bangladesh since 1996, this is the fifteenth time the Japanese manufacturer is participating in DTG.

As the second-largest textile exporter in the world, Bangladesh is looking to upgrade its textile industry through innovation, digitalization and sustainable production. The market is therefore keen to establish effective business models that support such production. In response, SHIMA SEIKI continues its strong presence within the market through its lineup at DTG, emphasizing its core strength in cutting-edge WHOLEGARMENT® knitting technology.#

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is exhibiting at the 19th Dhaka International Textile & Garment Machinery Exhibition (DTG 2025) in Dhaka, Bangladesh, in cooperation with its partner Pacific Associates Ltd. Operating in Bangladesh since 1996, this is the fifteenth time the Japanese manufacturer is participating in DTG.

As the second-largest textile exporter in the world, Bangladesh is looking to upgrade its textile industry through innovation, digitalization and sustainable production. The market is therefore keen to establish effective business models that support such production. In response, SHIMA SEIKI continues its strong presence within the market through its lineup at DTG, emphasizing its core strength in cutting-edge WHOLEGARMENT® knitting technology.#

Capable of knitting an entire garment in one piece without the need for linking or sewing while using only the material required to knit one garment at a time, WHOLEGARMENT® knitting is well-known for promoting sustainability in the knit factory. The company is showing its MACH2®XS153 WHOLEGARMENT® knitting machine in 15L gauge which features 4 needle beds and SHIMA SEIKI's original SlideNeedle™, capable of producing high-quality fine gauge WHOLEGARMENT® knitwear in all needles. SWG®091N2 “Mini”
WHOLEGARMENT® knitting machine shown in 15 gauge provides opportunities in WHOLEGARMENT® knitting across a wide range of items in a compact, economical package. A different approach to WHOLEGARMENT® knitting is also presented in the form of the N.SVR®183 machine. SHIMA SEIKI’s global standard in shaped knitting, the N.SVR® series, features a special model for producing WHOLEGARMENT® knitwear using every other needle. Shown in 21 gauge at DTG, N.SVR®183 is the ideal machine for flexible, entry-level WHOLEGARMENT® production of 12-gauge items. A conventional version of the N. SVR® series will also be shown in the form of the N.SVR®122 shaping machine in 14 gauge.

Demonstrations are available on SHIMA SEIKI’s SDS®-ONE APEX4 3D design system, which supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. When a design is approved for production, knitting data which is automatically generated can be converted easily to machine data, allowing smooth communication for digitally bridging the gap between design studio and factory. SDS®-ONE APEX4 help to realize sustainability while digitally transforming the fashion supply chain.

Monforts Head of Denim Hans Wroblowski (c) Monforts
Monforts Head of Denim Hans Wroblowski
12.02.2025

Monforts: Textile technology backbone in Bangladesh

Over the past 30 years, Monforts and its long-standing partner, Bengal Technology and Engineering, have realised over 100 fully integrated line installations in Bangladesh.

At the forthcoming Dhaka International Textile & Garment Machinery Exhibition (DTG), specialists will be on hand to provide expert advice on the wide range of services that are being provided by Monforts to the region’s dyeing and finishing sector.

The DTG takes place at the International Convention City Bashundhara (ICCB) in Dhaka from February 20-23 and will showcase the technologies of over 1,000 textile machinery brands and suppliers from 31 countries across its nine halls.

The successful 30-year partnership between Monforts and Bengal Technology and Engineering in Bangladesh has grown in parallel to the rapid rise of the nation’s textiles and apparel sector – from just a handful of manufacturers to over 6,000 factories today – and in particular, its growth into the world’s second largest exporter of readymade garments (RMGs).

Over the past 30 years, Monforts and its long-standing partner, Bengal Technology and Engineering, have realised over 100 fully integrated line installations in Bangladesh.

At the forthcoming Dhaka International Textile & Garment Machinery Exhibition (DTG), specialists will be on hand to provide expert advice on the wide range of services that are being provided by Monforts to the region’s dyeing and finishing sector.

The DTG takes place at the International Convention City Bashundhara (ICCB) in Dhaka from February 20-23 and will showcase the technologies of over 1,000 textile machinery brands and suppliers from 31 countries across its nine halls.

The successful 30-year partnership between Monforts and Bengal Technology and Engineering in Bangladesh has grown in parallel to the rapid rise of the nation’s textiles and apparel sector – from just a handful of manufacturers to over 6,000 factories today – and in particular, its growth into the world’s second largest exporter of readymade garments (RMGs).

Hoping to build on this success, the Bangladesh government has now initiated plans to achieve exports of RMGs worth $50 billion by as early as this year – and approaching $100 billion by 2030.

To realise this, however, the reinforcement of a textile manufacturing backbone will become increasingly crucial, and Monforts contributes to ensuring the Bangladesh industry continues to grow sustainably.

Rainer KEIEMBURG, Vice President for Industrial Lubricants at TotalEnergies Lubrifiants and Marcus Mayer, Managing Partner Mayer & Cie. signed  the cooperation in Strasbourg on Thursday, February 6, 2025 Photo: (c) Benjamin Hincker
Rainer KEIEMBURG, Vice President for Industrial Lubricants at TotalEnergies Lubrifiants and Marcus Mayer, Managing Partner Mayer & Cie.
11.02.2025

TotalEnergies and Mayer & Cie.: Co-branding knitting machine oil range

Under a new partnership agreement between TotalEnergies Lubrifiants and Mayer & Cie. signed, the Tixo Stainless co-branded product range will be sold by Mayer & Cie.'s expert distributors worldwide to their customers.

Signed on February 6, 2025, this new agreement allows the two leaders to join forces to combine TotalEnergies’ Tixo Stainless oils, one of the highestperformance knitting machine lubricants, with one of the best knitting machines available on the market.

Under a new partnership agreement between TotalEnergies Lubrifiants and Mayer & Cie. signed, the Tixo Stainless co-branded product range will be sold by Mayer & Cie.'s expert distributors worldwide to their customers.

Signed on February 6, 2025, this new agreement allows the two leaders to join forces to combine TotalEnergies’ Tixo Stainless oils, one of the highestperformance knitting machine lubricants, with one of the best knitting machines available on the market.

TotalEnergies Lubrifiants is one of the world's leading suppliers of oils for knitting machines. Its range of Tixo products, specially designed to meet the requirements of knitting machines and approved by key manufacturers, is one of the best oils available on the market for lubricating needles, needle beds, sinkers and knitting cams on knitting machines. They are also compatible with all types of yarn. Tixo knitting oils have been developed to offer the best washability at low, medium and high wash temperatures, without compromising mechanical performance. This ensures adequate lubrication of machine components, guaranteeing machine reliability and the quality of the knitted fabrics produced.

Mayer & Cie., a German company founded in 1905, is a long-established, premium manufacturer and supplier of large-diameter circular knitting machines. As a trailblazer in the sector, setting standards while developing new processes and approaches, the company is further distinguished by its strong expertise and market knowledge.

Founded on shared values and a common passion for innovation, this agreement reflects both partners' commitment to meeting their customers' specific needs with highly advanced, highperformance solutions. The partnership also embodies TotalEnergies Lubrifiants' expertise in knitting machines lubrication as several world's key knitting machine manufacturers place their trust in the Tixo range, which Mayer & Cie. has just joined.

More information:
Mayer & Cie knitting machines
Source:

Mayer & Cie.

Monforts Montex with Baldwin TexCoat™ G4 technology available for customer trials AWOL Media
06.02.2025

Monforts Montex with Baldwin TexCoat™ G4 technology available for customer trials

Monforts has completed the installation of a Baldwin TexCoat™ G4 digital spray unit at its Advanced Technology Center (ATC) in Mönchengladbach, Germany.

It has been successfully integrated into one of the two full-size Montex stenter lines at the ATC and is now available for full customer trials, especially for making full use of the latest advanced sustainable finishing chemistries supplied by Archroma.

BW Converting’s TexCoat G4 enables softeners, antimicrobials, durable water repellents, flame retardants and many other water-based chemicals to be precisely applied to textile surfaces, and in combination with industry-leading Montex stenters can reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

Monforts is providing vital support to dyeing and finishing manufacturers in their development projects, successfully boosting the quality and performance of many new finished products while at the same time maximising productivity and resource utilisation

Monforts has completed the installation of a Baldwin TexCoat™ G4 digital spray unit at its Advanced Technology Center (ATC) in Mönchengladbach, Germany.

It has been successfully integrated into one of the two full-size Montex stenter lines at the ATC and is now available for full customer trials, especially for making full use of the latest advanced sustainable finishing chemistries supplied by Archroma.

BW Converting’s TexCoat G4 enables softeners, antimicrobials, durable water repellents, flame retardants and many other water-based chemicals to be precisely applied to textile surfaces, and in combination with industry-leading Montex stenters can reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

Monforts is providing vital support to dyeing and finishing manufacturers in their development projects, successfully boosting the quality and performance of many new finished products while at the same time maximising productivity and resource utilisation

“Our ATC houses two full Montex stenter finishing lines engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim and other woven fabrics, a full color kitchen and a number of lab-scale systems for smaller batch trials,” says Monforts Head of Sales for South-East Asia Hans Wroblowski. “It enables our customers to test their own textiles and technical fabrics under fully confidential, real production conditions and using the results from these trials we are also able to make recommendations for improving many fabric finishes.

“The new TexCoat installation will make an important contribution to what we can achieve and we are excited to be working together with Archroma and Baldwin to bring further transformative change to the dyeing and finishing space.”

“This partnership is already creating a buzz in the industry and we have several textile manufacturers lining up to take advantage of running production trials at the ATC,” adds Rick Stanford, vice-president of global business development for textiles at BW Converting. “Together we are in a position as never before to accelerate the pace of transformative change in the dyeing and finishing space that will result in significantly lower energy, chemicals and water consumption with increased productivity and higher quality.”

“With the extension of our long-standing partnership with Baldwin – now including the processing expertise and knowhow of Monforts – the development of new concepts for chemical functionalisation and coloration will be taken a step further,” says Michael Schuhmann, Global Market Segment Manager for Technical Textiles at Archroma Textile Effects. “Additionally, we can now demonstrate potential savings and performance levels under actual industrial conditions, providing mill partners with clear proof of efficiency without disrupting their production.”

Tonello acquires Flainox Photo Tonello S.r.l.
05.02.2025

Tonello acquires Flainox

Tonello S.r.l., a global leader of garment finishing technologies, announced the acquisition of Flainox S.r.l., a historic company based in Quaregna Cerreto (BI) with over fifty years of experience in manufacturing dyeing machinery.

This acquisition marks a significant evolution for the group, strengthening its ability to offer increasingly advanced solutions and respond effectively to the demands of a constantly evolving market. The merging of expertise allows for the expansion of the technological portfolio, offering an even more diverse and specialized range of products.

The union of Tonello and Flainox opens new opportunities for developing cutting-edge technological solutions, with a particular focus on sustainability and production excellence. Both companies, with strong roots in the Made in Italy tradition, share a common vision based on innovation and the continuous evolution of the industry. Flainox will continue to operate under its own brand, collaborating with the Tonello team.

Tonello S.r.l., a global leader of garment finishing technologies, announced the acquisition of Flainox S.r.l., a historic company based in Quaregna Cerreto (BI) with over fifty years of experience in manufacturing dyeing machinery.

This acquisition marks a significant evolution for the group, strengthening its ability to offer increasingly advanced solutions and respond effectively to the demands of a constantly evolving market. The merging of expertise allows for the expansion of the technological portfolio, offering an even more diverse and specialized range of products.

The union of Tonello and Flainox opens new opportunities for developing cutting-edge technological solutions, with a particular focus on sustainability and production excellence. Both companies, with strong roots in the Made in Italy tradition, share a common vision based on innovation and the continuous evolution of the industry. Flainox will continue to operate under its own brand, collaborating with the Tonello team.

The acquisition also enhances the commercial network, optimizing international coverage and providing customers with even more efficient and targeted services. Thanks to this synergy, the group reinforces its commitment to a more innovative and sustainable textile production.

The acquisition reaffirms Tonello’s determination to promote excellence in textile finishing technologies, with an increasing focus on investment in research and development for ever more efficient and sustainable processes.

Source:

Tonello S.r.l.

NSVR183 Photo SHIMA SEIKI MFG., LTD
NSVR183
30.01.2025

SHIMA SEIKI at GMMSA Expo India

Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2025 exhibition to be held in Ludhiana, India next month.

N.SVR®183
SHIMA SEIKI will be exhibiting its WHOLEGARMENT® knitting technology whereby an item can be produced in one entire piece on the machine without linking or sewing. Its N.SVR®183 WHOLEGARMENT® knitting machine produces WHOLEGARMENT® knitwear using every other needle in fine gauge. N.SVR®183 is equipped with the R2CARRIAGE® system and a compact, lightweight carriage for high productivity. Shown in 21G at the GMMSA Expo, N.SVR®183 is an ideal machine for flexible, entry-level WHOLEGARMENT® production, with the versatility to respond to fluctuating market demand.

Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2025 exhibition to be held in Ludhiana, India next month.

N.SVR®183
SHIMA SEIKI will be exhibiting its WHOLEGARMENT® knitting technology whereby an item can be produced in one entire piece on the machine without linking or sewing. Its N.SVR®183 WHOLEGARMENT® knitting machine produces WHOLEGARMENT® knitwear using every other needle in fine gauge. N.SVR®183 is equipped with the R2CARRIAGE® system and a compact, lightweight carriage for high productivity. Shown in 21G at the GMMSA Expo, N.SVR®183 is an ideal machine for flexible, entry-level WHOLEGARMENT® production, with the versatility to respond to fluctuating market demand.

N.SSR®112
Meanwhile the N.SSR®112 is a computerized flat knitting machine that offers leading technology in an economical yet reliable package. Featuring industry-leading innovations such as the R2CARRIAGE® that yields quicker carriage returns for greater efficiency, spring-type moveable sinker, DSCS® Digital Stitch Control System, stitch presser and takedown comb, Made-in-Japan quality, reliability and productivity, as well as user-friendliness and cost-performance combine to satisfy the high expectations of the world’s, and India’s, fashion industry. N.SSR®112 is even capable of WideGauge® knitting whereby a number of different gauges can be knit into a single garment.

SDS®-ONE APEX4 and APEXFiz®
SDS®-ONE APEX4 3D design system and APEXFiz® subscription-based design software support the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. When a design is approved for production, knitting data which is automatically generated can be converted easily to machine data, allowing smooth communication for digitally bridging the gap between design studio and factory. SDS®-ONE APEX4 and APEXFiz® help to realize sustainability while digitally transforming the fashion supply chain.

29.01.2025

Rieter 2024: Increase in Order Intake, Decrease in Sales

At CHF 725.5 million, order intake was significantly higher than in the same period of the previous year (2023: CHF 541.8 million), representing an increase of 34%. This was the fourth consecutive quarter of year-on-year growth. As expected, the Rieter Group ended financial year 2024 with lower sales than in the previous year. According to preliminary, unaudited figures, total sales amounted to CHF 859.1 million, which is around 39% down on the previous year (2023: CHF 1 418.6 million). For the full year 2024, Rieter expects an EBIT margin in the upper half of the guidance range of 2% to 4% communicated in October 2024 (2023: 7.2%).

Order intake
Order intake in 2024 was 34% higher than in the previous year at CHF 725.5 million (2023: CHF 541.8 million). Rieter thus succeeded in strengthening its competitive position in a challenging market environment. Compared with the previous year, there were signs of an initial market recovery.

At CHF 725.5 million, order intake was significantly higher than in the same period of the previous year (2023: CHF 541.8 million), representing an increase of 34%. This was the fourth consecutive quarter of year-on-year growth. As expected, the Rieter Group ended financial year 2024 with lower sales than in the previous year. According to preliminary, unaudited figures, total sales amounted to CHF 859.1 million, which is around 39% down on the previous year (2023: CHF 1 418.6 million). For the full year 2024, Rieter expects an EBIT margin in the upper half of the guidance range of 2% to 4% communicated in October 2024 (2023: 7.2%).

Order intake
Order intake in 2024 was 34% higher than in the previous year at CHF 725.5 million (2023: CHF 541.8 million). Rieter thus succeeded in strengthening its competitive position in a challenging market environment. Compared with the previous year, there were signs of an initial market recovery.

Sales by division
The Machines & Systems Division posted sales of CHF 424.9 million, a decrease of 56% compared with the previous year (2023: CHF 965.0 million). In the Components Division, sales declined to CHF 247.6 million, down 7% from the same period of the previous year (2023: CHF 266.2 million). The After Sales Division reported sales of CHF 186.6 million, comparable to the previous year (2023: CHF 187.4 million).

Order backlog
At the end of 2024, the company had an order backlog of about CHF 530 million (December 31, 2023: CHF 650 million).

EBIT margin
Rieter successfully implemented the measures of the “Next Level” performance program. Despite significantly lower sales, a solid EBIT margin is expected in the upper half of the 2% to 4% guidance range, as communicated in October 2024.

More information:
financial year 2024 Rieter AG
Source:

Rieter AG

Sagar plant Photo Sagar Plant
21.01.2025

Sagar renews subscription package with Uster FiberQ

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Sagar Manufacturers Pvt. is renowned for excellence, in both its home country of India and the global textile marketplace, as a producer and supplier of top-class cotton yarns and knitted greige fabric. Saini says: “Our strategic focus is on integrating advanced technology and eco-friendly practices, for creative solutions which drive excellence in manufacturing performance and ensure customer satisfaction.”

Before FiberQ, the company was already proud of the excellent raw material management processes in its spinning operation. It was a determination to improve still further in both production efficiency and consistent quality which led to the decision to implement the Uster FiberQ raw material management solution.

Sagar has always embraced new technologies – especially those focused on innovation and automation – and it was naturally one of the first adopters of the FiberQ raw material management solution. FiberQ combines advanced technology and textile expertise to automate many tasks previously done manually. So it became a very interesting value proposition for progressive spinners like Sagar. The automated, intelligent, reliable and easy-to-use system minimized manual efforts but also provided consistent results. Uster’s end-to-end solution also offers access to continuous improvements such as supplier statistics and fiber-to-yarn correlation, which will add even more value in future.

Impact on production
Sagar figures show that yarn realization has increased by 0.3% to 0.5% on average and it has eliminated the need for ‘cut and creel’ – a big advantage in terms of efficiency and fewer changes in production. During the year, FiberQ generated more than 2,000 laydowns for all production units in a very efficient, fast and easy way. Another plus was the easily accessible laydown history and the visibility of the impact of different cotton lots in use.

Customer feedback has also been strong. Sagar’s improved quality consistency was said to have resulted in better fabric appearance. And since Sagar can now provide customers with bigger yarn lot sizes with the same quality and color properties, they can produce larger, uniform batches of knitted and dyed fabrics and save manufacturing costs.

Advisory service benefits
FiberQ is not only a software solution. It comes with advisory services from expert Uster textile technologists. The FiberQ advisory services ensure there is always a textile engineer with mill experience and deep knowledge available to support the spinners. As well as taking care of all aspects of installation, there are periodic assessments to track quality status from fiber to yarn, which is a unique competence of Uster and a highly appreciated element of the service.

FiberQ is offered as a yearly subscription service. For the industry, the idea of subscribing to a software service for raw material management is quite new, although it has been established for many years in other fields.

Source:

Uster Technologies AG

The Eton Systems team at the recent Filtech exhibition in Cologne, Germany. Photo Adrian Wilson
The Eton Systems team at the recent Filtech exhibition in Cologne, Germany. Left to right: Magnus Sundgren, Fredrik Andersson, Sven Sörbö and Olof Strömberg.
06.01.2025

Automation: Filter products made by Swedish textile machinery

Members of TMAS – the Swedish textile machinery association – are providing crucial manufacturing and automation services to the filtration sector, which is an often invisible but very significant part of the global textile industry.

Technical woven and nonwoven fabrics are used in a wide variety of products in filtration systems for air, gas and liquid filtration, touching on almost every facet of life in the 21st Century.

They are crucial to aerospace and road transportation and a vast range of industrial processes and also to be found in every home, hotel and institutional building in air conditioning systems and household appliances such as washing machines and vacuum cleaners.

At its Skjåk manufacturing plant in Norway, for example, Interfil manufactures an annual 230,000 air filter units from a staggering range of some 15,000 variants, with 9,000 products moving continuously through the differing stages of the plant at any time each day, and a daily finished output of 1,100 products.

Members of TMAS – the Swedish textile machinery association – are providing crucial manufacturing and automation services to the filtration sector, which is an often invisible but very significant part of the global textile industry.

Technical woven and nonwoven fabrics are used in a wide variety of products in filtration systems for air, gas and liquid filtration, touching on almost every facet of life in the 21st Century.

They are crucial to aerospace and road transportation and a vast range of industrial processes and also to be found in every home, hotel and institutional building in air conditioning systems and household appliances such as washing machines and vacuum cleaners.

At its Skjåk manufacturing plant in Norway, for example, Interfil manufactures an annual 230,000 air filter units from a staggering range of some 15,000 variants, with 9,000 products moving continuously through the differing stages of the plant at any time each day, and a daily finished output of 1,100 products.

It’s a similar situation at the US plant of Filtration System Products (FSP) in Farmington, St Louis, which now has a daily production of over 2,200 filter hoses and media.

Both Interfil and FSP rely on the automated material handling expertise of TMAS member Eton Systems.

Eton’s individually addressable product carriers are designed to eliminate manual transportation and minimise handling throughout a manufacturing plant, ensuring each individual product arrives at its correct position precisely when required for each separate process step.

Interfil has relied on Eton automation since 2014, when a 50-metre overhead conveyor system was designed and installed to link the company’s two production halls at the Skjåk plant, eliminating the need for manual handling and truck transport between the facilities. This has resolved the challenge of having semi-finished products made far from the final assembly area, not only improving efficiency, quality control and component traceability across all parts of production, but also increasing on-site safety due to the need for fewer trucks.

FSP has meanwhile calculated that since installing an Eton system in 2023, it has increased its production output by 60% using the same number of operators and the same working hours as with the previous manual system. Eton’s inbuilt quality system also ensures that only 100% perfect products are unloaded from the system, allowing for a much more efficient quality control process. In addition, Eton’s compact method of moving single units through the production process has saved floor space and created a safer and more ergonomic work environment.

More information:
TMAS filtration technologies
Source:

AWOL for TMAS

International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector (c) ITMF International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector
02.01.2025

ITMF: Slight capacity growth and lower fibre consumption in 2023

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

Global Installed Capacities and Raw Material Consumption in the Short-Staple Organized (Spinning Mill-) Sector of the Textile Industries (1993-2023) The number of installed shuttle-less looms increased to 1.7 Mio in 2023 (see Fig. 3). Total raw material consumption in the short-staple organized sector slightly decreased to 43 Mio tons (see Fig. 4). Global consumption of raw cotton and cellulosic short-staple fibers decreased by -4.4% and -2.9%, respectively. Consumption of synthetic short-staple fibers increased by 0.5%.

Source:

ITMF International Textile Manufacturer Federation