From the Sector

Trützschler and the Indian company Gimatex have a long relationship that began in 2006. Gimatex has used Trützschler’s IDF in direct spinning and are now using it to turn textile waste into ring yarn.

Gimatex Industries Pvt. Ltd. operates fully integrated facilities with ginning, spinning, recycling, weaving and processing units in Hinganghat, within India’s cotton-growing region of Vidarbha. It also runs a fabric processing unit in Dholka, near Ahmedabad. Together, Trützschler and Gimatex are working in close collaboration with the shared aim of extending that long history far into the future.

Trützschler’s Integrated Draw Frame (IDF) technology is at the heart of this collaboration. Gimatex is using these solutions to produce high-quality yarn. In particular, IDF enables Gimatex to produce yarns from a wide variety of raw materials – from 100 percent cotton through to polyester, recycled fibers and blends of various different inputs.

Gimatex mainly uses Trützschler IDF to manufacture rotor yarns in a direct spinning process. Direct spinning means shortening the spinning process by eliminating draw frame passages. Fiber slivers are fed directly from the card into the integrated drafting passage. This direct spinning concept uses less electricity and less space than conventional draw frame passages, which helps Gimatex to cut costs while increasing output volumes – with no compromise in quality. Most often, IDF technology is used for rotor and vortex spinning. However, the team at Gimatex is now also one of the first spinning mills in India to develop a special IDF process for producing traditional and recycled ring yarn. This allows the company to leverage the same setup it uses for open-end yarn. The ring yarn produced in this unusual way is mostly coarser varieties and recycling blends for cotton / spandex (lycra) products, with Ne 10s and Ne 16s. The yarn goes through a blow room into a TC 15 card with IDF, before entering a Trützschler TD 10 draw frame, a speed frame and a ring frame.

Rohit Aggarwal will take over the position of CEO as of 1 September 2024.
Outgoing Chief Executive Officer Stephan Sielaff will leave the company as of August 31, 2024, by mutual agreement with the Supervisory Board.

Freudenberg Performance Materials (Freudenberg) will present packaging solutions with various sustainability benefits at Fachpack 2024 in Nuremberg, Germany, from September 24-26. The range of exhibited products includes Evolon® microfilament textiles for reusable technical packaging of sensitive industrial parts, bio-based nonwoven materials for desiccant bags, and Evolon® The Food Bag – a solution for food preservation.

Freudenberg’s innovative Evolon® technical packaging product line will emphasize the company’s commitment to sustainability. Evolon® offers enhanced surface protection for various kinds of sensitive industrial parts, including molded plastics and painted components. It is notable for its durability and high recycled PET content. The microfilament fabric serves as an eco-friendly alternative to single-use packaging, particularly in the transportation of sensitive industrial goods such as automotive parts. Evolon®'s protective qualities reduce damage during transport and lower the rejection rate.

Additionally, Evolon® ESD (electro-static discharge) materials address the need for specialized packaging of sensitive electronic components by providing customizable permanent electro-static discharge protection in additional to surface protection.

Evolon® The Food Bag
Freudenberg will also be exhibiting a packaging product for food preservation in the home. Evolon® The Food Bag extends the shelf life of vegetables, fruits and bread by providing great moisture and climate management. The innovative bag was a finalist in the 2020 Zu gut für die Tonne!  prize (“Too Good For The Bin”), part of the National Strategy for Food Waste Reduction launched by Germany’s Federal Ministry of Food and Agriculture (BMEL).

Sustainable nonwoven materials for desiccant bags
A further highlight at Fachpack 2024 will be nonwoven materials for manufacturing desiccant bags. In addition to conventional fully synthetic materials, Freudenberg’s product range includes sustainable bio-based wetlaid nonwovens which are binder-free and industrially compostable.

INDA, the Association of the Nonwoven Fabrics Industry, announced the conference program for Hygienix™ 2024, November 18-21, The Renaissance Nashville Hotel, Nashville, TN. This year’s theme, “Driving Absorbent Hygiene Product Innovation: Consumer Desires, Market Dynamics & Sustainability Solutions,” will provide insights into the latest industry advancements.

Event highlights include:

Pre-conference webinars

• “Non-PFAS Hydrophobic Technology for Polypropylene Nonwovens”
• “Harnessing AI to Enhance Transparency and Trust in Brand Sustainability”

Workshops (Monday, November 18th)

• “Fundamentals of Absorption Systems and Opportunities in Adult Incontinence”
• “Innovations in Menstrual Care”
• “Baby and Infant Care Market Dynamics”

Networking opportunities

• Lunch Arounds with founders of successful hygiene start-ups
• Lightning Talks – supercharged elevator pitches
• Tabletop Exhibits of leading-edge absorbent hygiene suppliers
• Receptions – three extended networking events

Presentation Preview

• Absorbent Hygiene Insights, LLC, “Exploring the Performance of Polyaspartic Acid Superabsorbents in Hygiene Products”
• China National Household Paper Industry Association (CNHPIA), “Latest Development of Disposable Hygiene Products Industry in China”
• Glatfelter Industries (France) SAS, “Capitalizing on Capabilities to Support the Shifting Hygiene Industry”
• Gottlieb Binder GmbH & Co. KG, “Synergy of Components - Upstream Advancements Offering Downstream Sustainability Opportunities”
• Handas Consulting, “The Intersection of Nonwovens, Sustainability and the Environment: An African Perspective”
• INDA, “UN Plastics Treaty Update”
• INDA, “Business Not as Usual – The Impact of Reusables on the Absorbent Hygiene Market”
• Curt G. Joa, Inc., “Efficient Material Utilization in Hygienic Incontinence Articles”
• Joii Ltd., “Using Nonwoven Period Care Products and an AI-backed Mobile Application to Diagnose Heavy Menstrual Bleeding”
• Kuraray Europe GmbH, “Connecting Consumer Insights with AHPs: Designing Elastics & Naturality”
• The LYCRA Company, “From Farm to Fiber: Developing Elastane with 70% Renewable Content”
• MyMicrobiome GmbH, “The Menopausal Skin Microbiome – What Do You Need to Know?”
• Price Hanna Consultants LLC, “Shifting Sands in the Global Economy for Absorbent Hygiene Products”
• Principle Business Enterprises, “The High Cost of Adult Incontinence”
• RPK Consulting, “Shifting to Sustainability: Natural Fibers in Diapers and the Rise of Eco Brands”
• Texol S.R.L., “Functional Substrates to Preserve Skin Microbiome”
• SK Leaveo, “Comprehensive Sustainability in Hygiene Products: Exploring Biodegradable Alternatives and Circular Economy”
• SPARK Solutions For Growth, “There’s an App for That! The New World of Incontinence Tech”
• University of Pennsylvania, Division of Urology, “Latest Medical & Surgical Treatment for Incontinence”
• ZymoChem, “The Final Frontier: A Bio-Based Source for Super Absorbents”

Hygienix Innovation Award™
A highlight of the event, the Hygienix Innovation Award™ will feature presentations from three finalists on Tuesday, November 19th. The winner, to be announced on Thursday, November 21st, will be recognized for their innovative contributions to absorbent hygiene products. Nominations are open until September 16th, 2024. Last year’s winner, Sequel Spiral™ Tampon, received FDA clearance in August 2023 and is expected to be widely available in 2024.

As a traditional textile country, India has also established a strong position in the field of manmade fiber production in recent decades. The West Asian country has now become the second largest polyester yarn manufacturer in the world. The Indian textile industry covers the entire value chain from the melt to the finished textile end product.

The technical textiles sector in particular is regarded as a future market. With an average growth rate of 12% since 2013, this dynamic sector accounts for around 13% of the entire Indian textile and clothing market, according to the government organization Invest India. The market volume has almost doubled in the past ten years. In India, the production of industrial yarn has so far relied heavily on polyamide. Oerlikon Barmag has a strong market position here. "In recent years, we have commissioned plants for numerous customers," says Dr. Wolfgang Ernst, Head of Sales of the Oerlikon Business Unit Manmade Fibers Solutions.

Increasing demand for industrial polyester yarns
The construction boom and the increasing use of geotextiles and industrial textiles in various infrastructure projects as well as in agriculture and aquaculture show enormous growth potential. This is supported by the government's 2021 industrial development program, which includes technical textiles as one of ten priority sectors. The program is based on reducing dependence on imports. Until now, a large proportion of the technical textiles and yarns required in the country have been imported.

The trend towards high-quality technical textiles for the domestic market has also been noted by the Remscheid-based machine and plant manufacturer. "We are receiving more and more inquiries from Indian customers for spinning systems for industrial yarns," says Dr. Wolfgang Ernst. "What is new is the great interest shown by companies from downstream processes that are looking for backward integration. We attribute this to the stricter regulations of the Bureau of Indian Standards. Until now, industrial yarns were mainly imported from China. In order to guarantee the quality of the processed yarns, this has been strictly regulated by the government since last year. It therefore makes sense for Indian textile producers to enter the yarn manufacturing sector." This development was also noticeable at this year's Techtextil in Frankfurt, where the experts from Oerlikon Barmag were able to hold a disproportionately high number of technical discussions with Indian customers and interested parties.

The flexible spinning concepts of Oerlikon Barmag enable a variety of possible yarn products for numerous applications. The portfolio includes processes for the production of polyamide and polyester yarns with the required physical properties for a wide range of end applications, whether HMLS yarns for car tires, yarns for geotextiles, safety belts or even airbags.

Spinnova Plc and ECCO Investment Corporation have signed a Letter of Intent (LOI) regarding the future plans for their 50/50 owned joint venture company Respin Oy. The development work of Respin’s leather waste-based fibre has shown good quality results during the current year. ECCO has successfully made a prototype shoe, which includes fibre from the Respin pilot line produced using Spinnova technology. A product launch by ECCO, using the fibre produced by Respin, is expected to take place before the end of Q1/2025.

Spinnova and ECCO see significant opportunities in scaling up Respin’s production volumes to a commercial level. According to the LOI, both parties are committed to scaling up operations and will work together in order to achieve a final decision, at the latest, by the end of Q1/2025 on how to proceed with the production scaling and commercialisation of Respin.

In line with Spinnova’s strategy and the Respin joint venture agreement, Spinnova will be the technology provider for any production scale-up. Furthermore, as stated in Spinnova’s strategy, Spinnova does not itself expect to raise further external financing to fund the increase in Respin’s production capacity.

CARBIOS and Nouvelles Fibres Textiles, a French company specializing in the recovery of end-of-life textiles, announce the signing of a Memorandum of Understanding to establish a contract for the supply of polyester textiles to the world's first PET biorecycling plant currently under construction in Longlaville, France. The polyester textiles supplied will come from used or end-of-life textiles prepared in France by Nouvelles Fibres Textiles for recycling using CARBIOS' enzymatic depolymerization technology. This contract will enable 5,000 tons a year of these textiles to be redirected towards biorecycling from 2026 onwards, over an initial 5-year period, demonstrating the commitment of industrial players all along the value chain to achieving textile circularity for a more sustainable textile sector.

Nouvelles Fibres Textiles and its various partners opened a semi-industrial site with an annual capacity of 1,000 tons in November 2023, the first step towards building a 20,000-to-30,000-ton unit in 2026. This first site, a research center for textile recycling, combines the know-how of Andritz Laroche (a leader in textile recycling), Pellenc ST (French leader in intelligent sorting solutions), Synergie TLC (a French player in collection and first sorting for solidarity) and the Tissages de Charlieu group (a French player in weaving, garment manufacturing and textile recycling). This unit transforms used textiles into high-quality raw materials, supplying the various industries that use textile fibers (non-wovens, insulation, plastic, textiles, etc.) by automatically sorting them by composition, while eliminating hard points (buttons, zips, patches, etc.).

CARBIOS' biorecycling technology uses enzymes to break down polyester fibers into their basic components. These components are then used to produce high-quality recycled PET materials, such as fibers for the textile industry. This “fiber-to-fiber” solution will enable polyester to become a truly circular fiber on a large scale.

Proparco has announced a €70 million senior loan to RE&UP Recycling Technologies, the circulartech textile recycling venture of SANKO Group. This investment will enhance RE&UP's capacity to scale Next-Gen recycled fiber production while reducing both carbon and water footprints driving RE&UP to set a new standard for circularity in the textile industry.

SANKO Group, with over 120 years of industry experience, remains a key partner for Proparco. The loan will support the construction of a new textile-to-textile recycling facility in Gaziantep, featuring 8.4MW rooftop solar panels for self-consumption.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK has continued the ongoing process of strengthening its Research & Development team. The latest addition is Charlotte Witts, who is currently studying for a degree in Chemistry at Nottingham University and will work at FET for a 12-month period. She will continue her studies in chemistry as distant learning modules whilst also working at FET. FET designs, develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.

“I’m really excited to be joining the team at FET and getting stuck in to the role. Sustainability is a big passion of mine, so I’m looking forward to learning how FET develops new technologies that support the textile industry in this endeavour. I hope that my previous studies within this area will help to foster new ideas.”

Furthermore, FET has a development policy of bringing young people into the industry and has invested heavily in recent years to this end, helping to address the skills gap in the UK textile industry. The company’s R&D department comprises ten scientists and engineers who work closely with customers on process development and new product trials.

Charlotte Witts will be focusing on the wet spinning process which is fortuitous as FET has just finished commissioning their own in-house low viscosity wet spinning system. Over the coming year she will focus on spinning a number of bio-sourced polymers (e.g. alginate, chitosan, gelatin, recombinant proteins). These materials require a strong scientific understanding of the underlying chemistry to successfully produce a high-quality yarn. Furthermore, FET regularly gets customer requests to conduct trial work on these materials to de-risk the equipment purchase process.

Coloreel Group AB, a pioneering Swedish technology company known for its instant thread dyeing technology, today announced that it has filed for bankruptcy. The decision comes after the company's inability to develop its business volume quickly enough and, related to this, secure the necessary financing.

Despite many in-depth discussions with financial investors and potential industrial partners to secure additional funding, Coloreel has been unable to overcome its financial hurdles.

Coloreel has aimed to transform the textile industry with unique coloring and design possibilities through a sustainable and efficient thread dyeing process. The company has over 90 customers in the global market, many of them well-known brands. Over 120 granted patents across 45 markets ensure robust protection of the innovative technology.

"It is with a heavy heart that we announce the filing for bankruptcy today. We have been working very hard to introduce a new technology and new ways of working on the global textile market. Despite relentless efforts to grow the business, minimize operational costs, and secure additional funding, the challenges are too great. The board and the management are incredibly proud of what our team has achieved, and we are grateful for the support we have received from our partners, customers, and investors”, states Anders Persson, Chairman of the Board, Coloreel Group AB.

The filing also applies for the daughter company Coloreel AB.