From the Sector

• “Natural Materials: The Path Towards Brand Responsibility” Panel Discussion Comes to Functional Fabric Fair in NYC

As global regulations and increased customer concern drive the demand for sustainable products, forward thinking brands are increasingly turning to natural materials as a sustainable alternative.

This panel will spotlight how newer biomass-based textiles are complementing established materials like down and wool to not only enhance performance but also to meet evolving consumer demands for eco-friendly products.

Hosted by textile industry communications agency Formidable Media and scheduled for Tuesday, July 16, this panel will provide an inside look at how natural materials can be leveraged to grow brand responsibility while elevating textile performance.

The discussion will feature insights from leaders in sustainability and textile innovation, exploring the opportunities and challenges in adopting natural materials within supply chains. Attendees can expect a deep dive into the latest advancements and best practices that are shaping the future of responsible sourcing and manufacturing in the textile sector.

Panelists include:

• Matthew Betcher, Creative Director, ALLIED Feather + Down
• Monica Ebert, Business Development and Sustainability, Manager, Woolmark
• Sharon Perez, Senior Business Development Manager, Lenzing Group
• Chad Kelly, President, eVent Fabrics

Maintaining a focus on innovation despite the uncertainties that characterize the current international scenario was emphasized during the General Assembly of ACIMIT, the Italian Textile Machinery Manufacturers Association, held in Milan on July 9. ACIMIT president, Marco Salvadè, showcased the data of the Italian textile machinery industry. In 2023, production decreased by 16%, settling at a value of 2.3 billion euros, as did exports, which also fell by 16% (2 billion euros).

China, Turkey, India, and the United States remain the main destinations for Italian textile machinery manufacturers. In 2023, demand for machinery in these markets was weak, but some positive signals emerged in the first quarter of the current year, especially from the Chinese market and again from Egypt, Pakistan, Brazil, and Japan. “2024 will still be a year characterized by many uncertainties,” commented Salvadè, “mainly due to the uncertainty of the geopolitical situation and fluctuations in final demand”.

In an especially difficult international scenario and with a still sluggish market, the Italian textile machinery sector remains a leader alongside a few other Countries, such as China, Germany, and Japan. “Our sector is renowned worldwide for its reliability, know-how, and the uniquely Italian ability to combine tradition and innovation,” noted the ACIMIT president. Accelerating innovation remains crucial, particularly to meet the challenges that await Italian manufacturers in supporting textile companies on their sustainable transition journey.

To highlight the opportunities that the European green transition opens up for technology suppliers, the public section of the ACIMIT General Assembly addressed a very current issue: textile recycling. The EU’s legislative guidelines aim to accelerate the green and circular transition of the textile sector with various actions: from ecodesign to EPR, from waste export regulation to green claims. Meanwhile, there is a growing demand for recycled textile fibers driven by the sustainable policies of brands that should not be underestimated.

Thus, technologies play an important role in providing solutions to companies engaged in the new circularity supply chain: from sorting and selection of garments to preparation phases and recycling processes. During the event several speakers agreed that the experience and capabilities of the Italian textile and textile machinery sector should be fully leveraged at this crucial stage for the entire supply chain. As President Salvadè noted, “Textile machinery companies intend to increase R&D activities in this area, collaborating with their textile customers in the belief that the circular transformation of business models also represents an opportunity for technology suppliers to increase their competitiveness.”

A navy blue nylon dress, providing elegance and comfort to the wearer while simultaneously highlighting the entire Made in Italy production chain: this is the new project RadiciGroup is presenting at Milano Unica, from July 9th to 11th at the Innovation Forum promoted by the TexClubTec section of Sistema Moda Italia.

The dress is the result of a traceability project led by RadiciGroup, involving different players in the textile sector: from the yarn producer to the fabric manufacturer to the final consumer.

A "tracer" has been inserted into the yarn, which is detectable through a scanner and allows to map the entire garment creation process - both physically and digitally - from the origin of the fibre to the item end of life. Through a QR code printed on the label, all the "stages" defining the outfit's journey can be seen, including the production of the fabric made by another company from Bergamo, Sitip. In this way, the final consumers can learn more about the production sites of what they wear, making more conscious purchasing choices.

At the booth of another Italian textile company, Tessitura Vignetta, visitors will be able to touch several types of fabric made with the "traced" nylon produced by RadiciGroup.

This is another example of how important it is to work transparently and collaboratively in the textile supply chain. Through the traceability of textile products, the goal is to fight counterfeiting and enhance products made in Europe, in line with the principles of the Digital Product Passport under development at the European Union.

CARBIOS and Zhink Group, specializing in two global industries, PET and textiles, announce the signing of a joint Letter of Intent to build a biorecycling plant in China using CARBIOS’ revolutionary enzymatic depolymerization technology to serve the global market. This agreement officializes collaboration towards a long-term partnership in view of a first licensing contract to build a plant with a minimum annual processing capacity of 50k tons of prepared PET waste and would contribute to accelerating a circular economy for plastic and textiles. China is a key market for CARBIOS, and this agreement would establish a presence in this dominant market.

With 67 million tons of PET produced annually, representing 61% of global production^[1], China is the world's largest PET producer. With regional and global demand for recycled PET growing, China also has the potential to take the lead in recycled PET (r-PET) production. In 2021, 58% of the world’s r-PET was consumed in Asia (with 38% in China^[2]) underscoring this region’s importance both as a major producer and consumer.

Furthermore, China is a key transformer of PET into resins and fibers used in numerous applications in the packaging and textile industries.  Most notably, China is the primary country for transforming PET into fiber, representing 78% of all PET fiber transformation in the world^[3].

For Zhink, the strategic focus is on the development of two global industries, PET and textiles, and to be a leader with sustainable competitiveness. Zhink is a major actor within the PET market with an annual production of 3 million tons of PET, serving domestic and global markets. CARBIOS has developed a enzymatic depolymerization technology that enables efficient and solvent-free recycling of PET plastic and textile waste into virgin-like products. The initial agreement between the two groups would allow Zhink to increase its recycled PET capacities and meet its sustainable competitiveness objectives by offering r-PET from enzymatic recycling: a circular recycling solution that can process all types of PET waste including hard-to-recycle waste (such as opaque and colored bottles, multilayer food trays and textile waste) while reducing CO2 emissions by 57%^[4] compared with virgin PET production. For CARBIOS, this agreement marks a significant step in the deployment of its technology worldwide and roll-out of its licensing model to achieve its ambition to become a leading technology provider in the recycling of PET by 2035. This Asia-based plant under license by Zhink would come in addition to the world’s first industrial-scale enzymatic PET recycling plant which is currently under construction in Longlaville, France.

^[1] HIS Markit 2021, Market Research Future 2021
^[2] HIS Markit 2021, Market Research Future 2021
^[3] HIS Markit 2021, Market Research Future 2021
^[4] Database ecoinvent 3.8; French scenario, taking into account the detour of 50% of PET waste from conventional end-of-life. Virgin PET: 2.53 kg CO2/kg (cradle to gate)

Stratasys, Ltd. was honored with four Sustainability Recognition Awards at the Additive Manufacturer Green Trade Association (AMGTA) 2024 Annual Summit in Los Angeles on June 24th.

Stratasys received accolades across multiple categories, underscoring its commitment to environmental sustainability and innovation:

• Environmental Management Systems – For maintaining ISO 14001 EMS certification, demonstrating rigorous environmental governance.
• Sustainability Reporting – Recognized for its transparency and excellence in publicly publishing detailed Sustainability/ESG/CSR reports.
• Environmental Sustainability Research – For its active role in commissioning and publishing critical research focused on sustainability within the additive manufacturing landscape.
• Excellence in AM Sustainability – Honored for its initiatives that significantly expand the understanding and application of more sustainable manufacturing practices globally.

The Sustainability Report 2023, which is now digitally available, provides insights into the past financial year and summarizes the main ecological, economic and social developments. Sustainability is an integral part of the corporate strategy of the CHT Group.

• The CHT Group uses the terms PEOPLE, PLANET and PERFORMANCE to emphasize its commitment to the 3 dimensions of sustainability worldwide and sets itself further goals. The CHT Group consistently aligns its sustainability strategy with all three ESG dimensions
• Responsibility for sustainability lies with the Chief Sustainability Officer
• Climate protection plays a central role worldwide - the corporate carbon footprint (Scope 1-3) 2023 adds up to 456 kt CO2(e)
• The Group is pursuing the goal of becoming climate-neutral by 2045
• At the end of 2021, the CHT Group signed up to the Science Based Targets initiative (SBTi) to meet the goals of the Paris Climate Agreement and committed to the 1.5 °C target
• SBTi has validated the CHT Group's reduction targets - by 2030, Scope 1+2 emissions will be reduced by - 42 % and Scope 3 emissions by - 25 %. 82 % of sales were achieved with sustainably classified products
• In 2024 EcoVadis awards the CHT Group's sustainability management with the Gold level for the first time

The current European Football Championships 2024 in Germany will be played on natural turf, which is very costly to maintain, does not tolerate high frequency of use and has a limited service life of only 6 months in some cases. Artificial turf is easier to maintain and correspondingly popular. In Germany, there are estimated to be more than 5,000 artificial turf pitches and as many as 25,500 across the EU. The drawback: the enormous annual emission of microplastics in the form of infill material, the high CO2 impact and the not environmentally friendly disposal. Researchers in Aachen presented a sustainable alternative: BioTurf is a new artificial turf system made from bio-based polymers that no longer requires polymer infill material!

"Every year, around 500 kilograms of plastic granules are produced per artificial turf pitch, which have to be refilled as infill. This also corresponds to the amount that potentially enters the environment as microplastics per sports pitch," explains Dr Claudia Post from TFI. With an estimated 25,000 artificial turf pitches in the EU, artificial turf in Europe alone produces 12,750 tonnes of microplastics that end up in the environment every year! The TFI - Institut für Bodensysteme an der RWTH Aachen e.V., Institute for Research, Testing and Certification in Europe for Indoor Building Products, has developed the innovative artificial turf system together with the ITA (Institute for Textile Technology at RWTH Aachen University) and in collaboration with the company Morton Extrusionstechnik (MET), a specialist in artificial turf fibres.

"New artificial turf pitches will be phased out by 2031 at the latest due to the ban on plastic granules. Even now, artificial turf pitches with infill material are no longer being subsidised," says Dr Claudia Post. For grassroots sports, clubs, cities and local authorities, converting their existing artificial turf pitches will be a mammoth task in the coming years, as artificial turf pitches have to be replaced every 10-15 years. With BioTurf, an environmentally friendly alternative is now available! The surface can be played on like any other, whether running, passing or kicking. Short, heavily crimped blades support longer blades and this simple approach increases playing comfort. BioTurf fulfils all quality requirements and standards for the highest footballing demands.

"BioTurf is an innovative, holistic solution," emphasises Dirk Hanuschik from TFI. "We use rapeseed oil and agricultural waste that does not compete with food production. BioTurf is also almost completely recyclable".
This is in stark contrast to conventional artificial turf, which can currently only be thermally utilised, i.e. burned to generate heat.

As BioTurf does not require the traditional latex process at all, the energy-intensive drying process can be dispensed with, which has a positive effect on the price. Latex is also difficult to recycle. In contrast, BioTurf uses the new thermobonding technology. Here, the thermoplastic pile yarns are thermally fused to the backing. Further development steps still need to be taken in the endeavour to develop a 100% mono-material artificial turf, as a few percent polypropylene still needs to be processed in the backing in addition to the polyethylene fibre material in order to protect it during thermobonding. However, this does not hinder its recyclability.

The German Institutes of Textile and Fiber Research Denkendorf (DITF) are coordinating the research project, which is funded as part of the European Union's Horizon Europe research and innovation program. The aim of BioFibreLoop is to develop recyclable outdoor and work clothing made from renewable bio-based materials. The kick-off event took place in Denkendorf on June 26 and 27, 2024.

The textile industry is facing two challenges: on the one hand, production must become more sustainable and environmentally friendly and, on the other, consumers are expecting more and more smart functions from clothing.

In addition, the production of functional textiles often involves the use of chemicals that are harmful to the environment and health and make subsequent recycling more difficult.

Intelligent innovations must therefore ensure that harmful chemicals are replaced, water is saved and more durable, recyclable bio-based materials are used, thereby reducing the usually considerable carbon footprint of textile products. Digitalized processes are intended to ensure greater efficiency and a closed cycle.

For example, the BioFibreLoop project uses laser technology to imitate natural structures in order to produce garments with water and oil-repellent, self-cleaning and antibacterial properties. At the end result of the research work will be affordable, resource and environmentally friendly, yet high-performance and durable fibers and textiles made from renewable sources such as lignin, cellulose and polylactic acid will be available. All processes are aimed at a circular economy with comprehensive recycling and virtually waste-free functionalization based on nature's example. In this way, greenhouse gas emissions could be reduced by 20 percent by 2035.

The technology for the functionalization and recycling of bio-based materials is being developed in three industrial demonstration projects in Austria, the Czech Republic and Germany. At the end of the project, a patented circular, sustainable and reliable process for the production of recyclable functional textiles will be established.

The BioFibreLoop project has a duration of 42 months and a total budget of almost 7 million euros, with 1.5 million going to the coordinator DITF.

The consortium consists of 13 partners from nine countries who contribute expertise and resources from science and industry:

• German Institutes of Textile and Fiber Research Denkendorf (DITF), Coordinator, Germany
• Next Technology Tecnotessile Società nazionale di ricerca R. L., Italy
• Centre Technologique ALPhANOV, France
• G. Knopf’s Sohn GmbH & Co. KG, Germany
• FreyZein Urban Outdoor GmbH, Austria
• BEES - BE Engineers for Society, Italy
• BAT Graphics Vernitech, France
• Interuniversitair Micro-Electronica Centrum, Belgium
• Idener Research & Development Agrupacion de Interes Economico, Spain
• Teknologian tutkimuskeskus VTT Oy, Finland
• Det Nationale Forskningscenter for Arbejdsmiljø, Denmark
• Steinbeis Innovation gGmbH, Germany
• NIL Textile SRO, Czech Republic

For the third time, the GoodTextiles Foundation is realising a WASH community project together with Cotton made in Africa (CmiA). In cooperation with the CmiA-verified cotton company Sofitex, hand-operated pumps were installed in two villages in Burkina Faso/Africa to improve the drinking water supply. The three partners have also trained the villagers in the use of water, particularly with regard to disease prevention, hygiene and healthcare.

For the people in the villages of Sidi and Moukouma, daily life was a challenge: they had to walk between four and ten kilometres to get access to clean drinking water. They were often forced to resort to unsafe water sources such as rivers, which resulted in significant hygiene and health problems.

Following a comprehensive assessment of water scarcity at the project sites, two boreholes were drilled and hand-operated pumps installed. These are located in communal areas that are freely accessible to all and free of any private property and rights. Now the 3,000 inhabitants of both villages have unrestricted access to clean drinking water at all times - a real lifeline for the communities.

A water management committee was set up in each village. In the WASH training sessions, the participants were familiarised with the tasks and functions of the water committee. In addition, the villagers were given a better understanding of WASH practices and principles. They were also taught how to promote hygiene at the water points to ensure water quality. Finally, they were given the necessary maintenance tools for their work.

A total of 115 committed people, including 61 men and 54 women, took part in the training courses. They will now act as multipliers for WASH initiatives, water, sanitation and hygiene measures in their communities and pass on their knowledge. Each committee also received a toolkit for the maintenance of boreholes - so that this project is not just short-term help, but a sustainable improvement in living conditions.

The GoodTextiles Foundation is supporting the project with around €17,000.00.

As part of the European Erasmus+ project AddTex, the partner organisations organised several hackathons at the universities of Boras (Sweden), UPC (Spain), PIN (Italy) and TUS (Ireland) in May. The aim is to connect students with real challenges in the industry and promote innovation in the areas of ecology, sustainability, digitalisation and design. The participants had received basic information in advance through the 45 training videos and training sessions of the free and public Smart, Digital and Green Skills Academy at https://addtex.eu.

The hackathon at the Italian university PIN (Polo Universitario Città di Prato) was organised and held together with the technical textiles department of the Industrieverband Veredlung - Garne - Gewebe - Technische Textilien e.V. (IVGT). Eight teams competed to develop innovative, sustainable ideas in just a few hours for the German family business Schmitz Textiles GmbH & Co. KG, Emsdetten. Schmitz Textiles, an expert in complete textile solutions for indoor and outdoor use for over 100 years, plans to offer exclusively sustainable products in the medium term and is looking for solutions to continuously increase the existing recycled share of yarns to 100 per cent.

Stefan Schmidt from IVGT presented the challenge via Teams Conference: "We are looking for a new business model for textile recycling at awning manufacturer Schmitz-Textiles in order to increase the existing proportion of recycled yarns and go beyond the exclusive use of recycled PET bottles. Schmitz Textiles has had an awning fabric made from 100% recycled polyester in its range since the end of 2023. The medium-term goal is to switch the entire range of awning fabrics to 100% recycled yarns. The company is looking for suitable solutions to achieve this.

In small teams, the 30 students specialising in eco-design, textiles/sales and textiles/technology developed proposals and presented them in five-minute online pitches. Ralf Bosse for Schmitz Textiles and Iris Schlomski for the IVGT acted as the jury and assessed the individual presentations in the categories of degree of innovation, presentation, industrial application potential and potential for commercial success. Each idea presented and each presentation scored more or less points in the individual categories. In the end, the points scored were added up to determine the winning team, which can further develop its idea together with the company. For Schmitz Textiles, these are Eleonora Boccherini, Ilaria Ioja, Giorgio Gacci and Marianna Butera.