From the Sector

From now on, Mehler Texnologies and Heytex will be known by the new name of MehlerHeytex. This name is a visible sign of the merger between the two companies and sets with greater innovation strength new standards for customers and other business partners.

MehlerHeytex brings together Mehler Texnologies and the core business of the Heytex Group, both leading global specialists for coated technical textiles. With some 1,000 employees at the production locations in Germany, Czech Republic and China, as well as sales offices worldwide the company serves numerous markets. MehlerHeytex products are used, for example, in truck tarpaulins and container covers, door seals, biogas membranes, drinking water tanks, tents, inflatable boats, as well as advertising media in large-format digital printing.

Freudenberg Performance Materials Holding GmbH, the parent company of Mehler Texnologies, acquired the core business of the Heytex Group in December 2024. Since then, this part of Heytex with three production locations in Germany and China, as well as all headquarter-related functions, belong to MehlerHeytex, the newly-formed specialist for coated technical textiles.

“The standardized market presence is an important step towards more clarity and transparency for our customers and other business partners. It represents the best of two worlds. We continue to work at top speed on the merger of Mehler Texnologies and Heytex, so that our customers can benefit from all the advantages of this acquisition as quickly as possible,” Dr. Henk R. Randau, Senior Vice President Coated Technical Textiles, said.

For the time being, the new corporate brand is the only change for customers and other business partners of the coated technical textiles specialist. All other aspects of business relations such as contacts, addresses and banking details remain unchanged for the present. The further merging of the two companies will take place step-by-step. MehlerHeytex will keep its customers and business partners continuously updated on relevant changes.

Freudenberg Performance Materials (Freudenberg) will be showcasing its high-performance textile and nonwoven solutions for the composites industry at JEC World, the leading international composites show, in Paris, France. These include Enka®Solutions flow media and spacers for composites manufacturing and surfacing veils.

Composite manufacturers will have the opportunity to discuss solutions for optimizing resin infusion and foam injection molding processes with the experts, focusing on Enka®’s unique 3D polymeric filament structures used in Enka®Solutions flow media and spacers. With this technology, manufacturers benefit from a marked improvement in both quality and efficiency, ensuring their products meet the highest standards.

In vacuum-assisted resin transfer molding (VARTM) and resin transfer molding (RTM) processes, composites manufactured using Enka®Solutions flow media have a superior bond and enhanced mechanical properties, which significantly decreases the risk of wrinkling and defects in the final products. Enka®Solutions flow media ensure rapid and reliable resin distribution. This guarantees full wet-out of the internal structure whilst keeping glass fiber reinforcement nettings and component surfaces precisely in place.

Freudenberg will also be presenting Enka®Solutions spacers, which contribute to faster production cycles and reproducible high-quality finished products.

Nonwoven surfacing veils for anti-corrosive coatings in piping and tank construction, UV-resistant facade panels, and other FRP end products.

Freudenberg’s surfacing veils are an essential part of FRP components and provide abrasion resistance, corrosion protection, smooth surfaces, and enhanced mechanical strength. As one of the world’s leading nonwoven manufacturers, Freudenberg’ portfolio of technologies is well suited to meeting the different needs of FRP part manufacturers. At JEC, the company’s experts will highlight the wide variety of technical capabilities for combining glass, PAN, and PET, in the shape of fibers or filaments, using their unique nonwoven expertise in wetlaid, drylaid, and spunbond processes.

Private equity investor Bencis Capital Partners is selling the core business of the Heytex Group with three production sites (two in Germany and one in China) and all central functions, including sales, research and development and administration, to Freudenberg Performance Materials (FPM). FPM is active in the market for coated technical textiles, as Heytex is, under the Mehler Texnologies brand. In 2023, the relevant part of the Heytex Group generated sales of around EUR 100 million with approximately 400 employees. The transaction is subject to the approval of the antitrust authorities.

“The Bramsche, Neugersdorf and Zhangjiagang sites will play a key role in the future direction due to their good investment status, as well as the new synergies and expanded resources,” says Hans-Dieter Kohake, CEO of the Heytex Group.

As part of its strategic orientation, Freudenberg is deliberately focusing on the two German and Chinese sites of the Heytex Group, which are ideally suited to the company's goals and focus. The sites will make a significant contribution to the further development and expansion of the new Group's market leadership.

The Pulaski (USA) and Nijverdal (Netherlands) sites of Heytex will remain with the current shareholder Bencis Capital Partners and will continue to operate independently.

Freudenberg Performance Materials (Freudenberg) will present packaging solutions with various sustainability benefits at Fachpack 2024 in Nuremberg, Germany, from September 24-26. The range of exhibited products includes Evolon® microfilament textiles for reusable technical packaging of sensitive industrial parts, bio-based nonwoven materials for desiccant bags, and Evolon® The Food Bag – a solution for food preservation.

Freudenberg’s innovative Evolon® technical packaging product line will emphasize the company’s commitment to sustainability. Evolon® offers enhanced surface protection for various kinds of sensitive industrial parts, including molded plastics and painted components. It is notable for its durability and high recycled PET content. The microfilament fabric serves as an eco-friendly alternative to single-use packaging, particularly in the transportation of sensitive industrial goods such as automotive parts. Evolon®'s protective qualities reduce damage during transport and lower the rejection rate.

Additionally, Evolon® ESD (electro-static discharge) materials address the need for specialized packaging of sensitive electronic components by providing customizable permanent electro-static discharge protection in additional to surface protection.

Evolon® The Food Bag
Freudenberg will also be exhibiting a packaging product for food preservation in the home. Evolon® The Food Bag extends the shelf life of vegetables, fruits and bread by providing great moisture and climate management. The innovative bag was a finalist in the 2020 Zu gut für die Tonne!  prize (“Too Good For The Bin”), part of the National Strategy for Food Waste Reduction launched by Germany’s Federal Ministry of Food and Agriculture (BMEL).

Sustainable nonwoven materials for desiccant bags
A further highlight at Fachpack 2024 will be nonwoven materials for manufacturing desiccant bags. In addition to conventional fully synthetic materials, Freudenberg’s product range includes sustainable bio-based wetlaid nonwovens which are binder-free and industrially compostable.

Freudenberg Performance Materials Apparel launches the complete RCY 99xx series recycled polyester (rPET) shirt interlinings. This product line serves as a sustainable counterpart to Freudenberg's renowned 95xx series, which has been a staple in the industry for over twenty years.

The 95xx series, celebrated for its unique bi-elastic properties, has earned its place as one of Freudenberg Apparel's most sought-after shirt interlining ranges.

Now, taking a leap towards sustainability, Freudenberg Apparel introduces the complete RCY 99xx series. Crafted from rPET, these bi-elastic interlinings are designed to complement an array of contemporary fabrics, including pure cotton, T/C, flannel, oxford, cotton & linen blends, seersucker, jersey, and all types of stretch knits. The RCY 99xx series not only preserves the natural hand-feel, texture, and shape of these fabrics but also infuses a fresh creative dimension into shirt design.

The RCY 99xx series boasts an weight range of 30-150 g/m2, offering versatility for a diverse spectrum of shirt styles, from men’s casual shirts and women's blouses to polo shirts, sports shirts, and denim shirts. This adaptability ensures that designers and manufacturers have the flexibility to meet the evolving demands of the market while upholding sustainability principles.

Freudenberg Performance Materials (Freudenberg) is showcasing solutions for the automotive, building, apparel, filtration and packaging industries at this year’s Techtextil in Frankfurt am Main from April 23 – 26.

Sustainable nonwoven for car seats
One innovation highlight at Techtextil is a novel Polyester nonwoven material for car seat padding. Also available as a nonwoven composite with PU foam, it is not only easier for car seat manufacturers to handle during the mounting process, but also ensures better dimensional stability as well as providing soft and flexible padding. It has a minimum 25 percent recycled content, for example, by reusing nonwoven clippings and waste, and is fully recyclable. Full supply chain transparency enables customers to trace and verify the content of the nonwoven and thus ensures a responsible production process. The Freudenberg experts will also be presenting several other nonwoven solutions made of up to 80 percent recycled materials that can be used in car seat manufacturing.

Biocarrier for green roofs
Freudenberg is showcasing a sustainable carrier material for green roofs on urban buildings at the trade fair. The carrier is made from polylactide, i.e. from renewable resources. When filled with soil, it provides a strong foothold to root systems, enabling the growth of lightweight sedum blankets that can be rolled out to provide instant green roofs. These roofs not only help counter urban heat, they also improve stormwater management and regulate indoor temperatures.

From textile waste to padding
The company extended its circular thermal wadding product range with the release of comfortemp® HO 80xR circular, a wadding made from 70 percent recycled polyamide from discarded fishing nets, carpet flooring and industrial plastic. Because polyamide 6, also known as nylon, retains its performance characteristics after multiple recycling processes, the fibers can be used again and again to manufacture performance sporting apparel, leisurewear and luxury garments.

Packaging solutions with various sustainability benefits
Freudenberg is also showcasing products for sustainable packaging and filtration solutions. The long-lasting Evolon® technical packaging series is a substitute for disposable packaging used in the transport of sensitive industrial items such as automotive parts. The material is made from up to 85 percent recycled PET. A further highlight at Techtextil are Freudenberg’s fully bio-based solutions for manufacturing dessicant bags. The binder-free material based on bio-fibers is also industrially compostable.
In addition, the experts will be giving trade fair visitors an insight into Freudenberg’s filtration portfolio.

New appointments to the Management Board of Freudenberg Performance Materials come into effect on January 1, 2024: Dr. Andreas Raps succeeds Dr. Frank Heislitz as Chief Executive Officer (CEO), and Marco Altherr takes over from Thomas Herr as Chief Financial Officer (CFO). From January 1, 2024, the Management Board of Freudenberg Performance Materials will therefore consist of: Dr. Andreas Raps (CEO), Marco Altherr (CFO) and John McNabb (CTO). McNabb has been CTO since 2018. Dr. Frank Heislitz and Thomas Herr become members of the Freudenberg Group Board of Management on January 1, 2024.

Dr. Andreas Raps has been a member of the Freudenberg SE Executive Council since 2020 and CEO of EagleBurgmann, a joint venture between the Japanese EKK Group and the Freudenberg Group, since 2016. He previously held several executive management positions at Freudenberg Sealing Technologies from 2004, most recently as CEO of the global Special Sealing Division with 17 manufacturing sites worldwide. Before joining the Freudenberg Group, Raps worked for various management consulting companies in Boston, USA, Munich, Germany, and Zurich, Switzerland. He holds an MBA from the University of Passau. Alongside his job as a consultant, he obtained a PhD with a thesis on strategy implementation in Business Administration. 

Marco Altherr has been CFO of Vibracoustic SE, a Freudenberg Group company, since 2020. He held various senior management positions at Freudenberg & Co. KG, the technology group’s holding company, from 2015 to 2020, most recently as Head of Corporate Controlling and Accounting. Prior to joining Freudenberg, he served in several management roles at Manroland AG, Heidelberger Druckmaschinen, Boehringer Ingelheim and Arthur Andersen. He holds a degree in business administration specializing in controlling and financing from Lahr University.

Freudenberg Performance Materials (Freudenberg) is launching its latest innovation Evolon® Ultra Smooth to serve the specific packaging needs of technical industries.

Evolon® Ultra Smooth fabrics are low-linting, strong and hard-wearing. The new materials are designed for industrial parts and components which require low-friction, sliding behavior during the part packing and handling procedures. Furthermore, they are durably hydrophobic and available in different weights. The reusable textile containers made of Evolon® Ultra Smooth can be used in various industries to pack and transport even very heavy and sensitive parts without damage.

The Evolon® Ultra Smooth materials have a point-sealed patterned white surface which is very different from the standard Evolon® packaging textiles and which makes them easily identifiable.  

Evolon® Ultra Smooth materials protect the surfaces of industrial and automotive parts by avoiding micro-scratches or lint contamination. By using Evolon® Ultra Smooth reusable packaging to transport parts with highly-sensitive surfaces, customers reduce the number of damaged parts and the reject rate. The innovation is available worldwide. As Evolon® Ultra Smooth is 100% made in Europe, European customers benefit from even greater flexibility in the supply chain and quick go-to-market.

Freudenberg Performance Materials (Freudenberg) will be presenting new applications for its European environmentally-friendly Evolon® microfiber technology for Fall/Winter 24/25 fashion and leather goods collections at Lineapelle, from September 19-21. These include solutions for artificial leather applications suitable for the shoe, furniture and automotive industries.

Evolon® sustainable microfiber coating substrates
Evolon® microfiber fabrics are ideal coating substrates for artificial leather applications in the shoe, furniture and car industries. They are particularly suitable as a carrier material for PU and PVC coatings. Evolon® microfiber materials have non-fraying edges, which makes converting easier and quicker. They contain 80% recycled PET from Freudenberg’s in-house bottle recycling plant. Furthermore, they are manufactured with no solvent and no chemical binder in the company’s Evolon® plant located in Colmar, France. The plant is accredited according to OEKO-TEX STeP sustainability manufacturing certification and the DETOX TO ZERO criteria. European manufacturing offers logistic benefits to European customers through shorter supply chain and transport routes.

Reinforcement material for leather goods
Manufacturers of leather goods also benefit from Evolon® microfiber when they use it as a reinforcement material for original leather. It is drapable and soft and provides optimal shaping support for leather. In addition, Evolon® materials offer important sustainability advantages for the manufacturing of luxury leather bags, such as being 100% made in Europe, eco-friendly and socially-responsible production, and the use of recycled raw materials.

Freudenberg Performance Materials Apparel Europe (Freudenberg) has expanded its facility in Sant´Omero, Italy, into a competence center for finishing and coating apparel interlinings. The Competence Center was officially opened on May 26, 2023.

The Freudenberg team in Sant´Omero has over 35 years of expertise in the manufacture of high-quality interlinings for menswear: base materials produced at the site are finished and coated to customers’ specifications. With the new competence center, the facility will now focus on coating and finishing all nonwoven, woven and weft apparel interlinings in Freudenberg’s portfolio. Customers throughout Europe will enjoy the advantages of greater manufacturing flexibility and a more diverse product offering.

Freudenberg installed the necessary finishing and coating technology at the new competence center in Italy over the last few months, building a new production hall for this machinery and equipment. Until recently, the bulk of interlinings were coated and finished in Weinheim, Germany. The facility there will now operate as a further competence center specializing in the production of base materials for apparel interlinings.

In addition to establishing the competence center, Freudenberg has also improved logistics. A new central warehouse in Italy now supplies customers in Southern Europe. It complements the central warehouse in Germany that delivers goods to customers in Northern Europe. As a result, Freudenberg is shortening both delivery routes and delivery times.