From the Sector

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

Tra Ly is one of those businesses. The company’s success is built on a longstanding reputation for quality, so labor shortages generated a potential threat to its future. The family-owned company mainly produces carded and combed cotton (Ne 20 to Ne 40) through standard and compact spinning methods. It has a production capacity of 60 tons per day, with half of that output exported to China, Pakistan or Bangladesh. To find a solution to its labor shortage, the Tra Ly team contacted its partners at Trützschler. 

The answer from Trützschler: Highly automated, self-optimizing machinery that helps to maintain consistent quality – even when processing raw materials of varying qualities. This reduces the need for manual intervention. As Do Thi Lan Phuong, Director of Tra Ly, points out: “Innovations from Trützschler offer efficient handling that frees up time for our employees. In this way, we are able to cope with labor shortages. These machines enable higher productivity, improved sliver evenness and more energy-efficient manufacturing. And working together with Trützschler is always a great experience because of their deep expertise, can-do attitude and positive energy.” 

Automatized and optimized 

Tra Ly now operates the following advanced technologies from Trützschler: 

• T-SCAN TS-T5: High-quality foreign part separation 
  This foreign part separator uses state-of-the-art sensors and image-processing technology to detect foreign parts like stems, leaf fragments or other waste – and then automatically ejects them to minimize fiber loss. The highly efficient machine is also easy to clean and maintain, even when production is running. 
• The intelligent card TC 19i with T-GO 
  Tra Ly is also benefiting from the TC 19i with T-GO, which is the world’s only proven automatic gap optimizer for carding machines. It increases quality and flexibility by self-adjusting to ensure the best possible carding gap settings in real time, even when raw materials or other production conditions fluctuate. 
• Autoleveller Draw Frame TD-10 
  Automated functions like AUTO DRAFT and OPTI SET enable this draw frame to ensure excellent yarn quality by self-optimizing the break draft and drafting point in real time. These innovations help machine operators to adapt settings for various raw material types. 
• Boosting productivity: The 12-head comber TCO 21XL 
  This machine increases productivity by about 50% because it operates 12 heads instead of a typical eight head setup, while delivering the same excellent quality. Features like COUNT MONITORING perform automatic checks on sliver count variations from a given limit, thus contributing to consistent quality. 

Fit for the future 
Tra Ly recently installed My Mill, Trützschler’s mill monitoring system. Based on real-time data from My Mill, Trützschler experts can conduct digital audits to provide on-site guidance, training and troubleshooting. Trützschler is looking forward to continuing to support Tra Ly. The Vietnamese company is excited about the ongoing collaboration, too. “Working together with Trützschler is always a great experience because of their deep expertise, can-do attitude, and positive energy,” says Do Thi Lan Phuong, Director of Tra Ly.

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) and Seiko Epson Corporation ("Epson") have succeeded in developing new regenerated cellulose fiber with a silk-like sheen from waste cotton fabric through a new production process.

A movement toward using fibers recycled from discarded clothing has been gaining momentum, driven by a growing recognition of waste clothing as a global environmental issue. In Europe in particular, a move is under way to use more regenerated fiber and reduce textile waste.

To address societal issues surrounding textile waste, HKRITA and Epson have been conducting research and development on regenerated fibers since signing a joint development agreement in January 2024. As a result of this collaboration, the partners have successfully developed regenerated cellulose fiber using a new production process that transforms discarded cotton fabric into regenerated fiber.

This new process was made possible by integrating Epson's proprietary Dry Fiber Technology for defibrating textiles with HKRITA's fiber-dissolving technology. The process involves (1) defibrating discarded cotton fabric into a powder-like state, (2) dissolving the cotton in a solvent, and (3) extruding it through a nozzle into a coagulation bath, where it solidifies and is spun into fiber.

The regenerated cellulose fiber produced through this process is expected to have both a smooth, silky sheen and the strength of cotton. This fiber is expected to be used in high-end materials such as scarves, neckties, and suit linings. Moreover, since the short fibers that occur during the regenerated fiber production process can also be used rather than discarded, as was usually the case, this regeneration process can help to increase the total clothing recycling rate.

"As an applied research center, HKRITA is dedicated to solving real-world problems and enhancing current practices and products," said HKRITA CEO Jake Koh. "We are thrilled to collaborate with Epson to recycle fibers and repurpose them into high-quality yarns. This cross-industrial collaboration is not only reimagining materials but also redefining the future of sustainable production."

Epson Executive Officer Satoshi Hosono, who serves as the deputy general administrative manager of the Global Environmental Strategy Promotion Office and as the deputy general administrative manager of the Technology Development Division, said, "We are extremely pleased with the results that this joint development project has yielded. The selective application of this new wet process and our previously developed dry process should enable fiber to be regenerated from all waste cotton fabrics while reducing environmental impact."

Information about the work under this joint development project will be exhibited at HKRITA's Booth 2415 at Textiles Recycling Expo 2025, held in Brussels, Belgium, from June 4, 2025.

Looking ahead, HKRITA and Epson will continue to combine their advanced technologies to accelerate the adoption of regenerated fibers, contributing to global efforts to solve the challenge of clothing recycling.

Infinited Fiber Company announces that Petri Alava, co-founder and CEO since the company’s founding in 2016, will step down from his role on May 31, 2025. Chief Operating Officer Sahil Kaushik will serve as acting CEO from June 1, 2025. Petri Alava will continue supporting the company as Senior Advisor through the end of November. The Board of Directors has initiated the search for a permanent successor.

While circularity and sustainability remain essential, competitiveness is now front and center in the next phase of Infinited Fiber’s industrial scale-up. The company’s strategy is evolving accordingly, with an intensified focus on operational excellence and readiness for large-scale industrial investment.

“Our product has been validated by the market — the value is now established,” said Andreas Tallberg, Chairman of the Board of Directors. “The next strategic priority is to turn that value into profitable industrial scale, by optimizing cost and capital efficiency. We’re grateful for the work Petri and the team have done and excited to begin the next chapter — with Sahil, who brings deep experience in scaling industrial production and driving efficiency in the chemical industry, now leading the transition.”

“Infinna is a breakthrough innovation that’s more relevant than ever,” said Kaushik. “It’s a privilege to lead this talented team, together with world-leading brands supporting us as investors. We have a clear path forward and a solid foundation for the next phase.”

Over the past decade, Petri Alava has played a central role in shaping Infinited Fiber into a global front-runner in textile-to-textile recycling of cotton. Under his leadership, the company’s circular fiber Infinna™ has achieved strong market traction, backed by long-term offtake agreements with leading fashion brands, underscoring Infinna’s unique value and laying the groundwork for scaling a profitable business.

“Ten years is a long time to lead a growth company — and a natural point for change,” said Petri Alava. “I’m incredibly proud of the journey we’ve made as a team: we’ve built something truly valuable — a recycled cotton-like fiber with exceptional market fit, proven demand, and long-term partnerships. Now, with market dynamics shifting and Infinited Fiber entering a new strategic phase, it’s the right time to pass the baton — from creating value to scaling it. I’m happy to support the team during the transition.”

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 
By supporting the sustainability principles of Reduce, Reuse, and Recycle, Daploy HMS PP addresses the growing demand for recyclable solutions across multiple industry segments:
 
In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.  
In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.
 
“In line with our We4Customers strategy, this investment creates value for customers by enabling them to design recyclable, foam-based products for a wide range of high-performance applications,” explains Craig Arnold, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. “By expanding production, we’re ensuring a reliable supply of this advanced material to help our customers achieve their sustainability goals and deliver high-performance solutions.”

Eastman Naia™ joined Challenge the Fabric 2025 as an official Innovation Partner, reaffirming its commitment to scalable sustainability through cross-sector collaboration. The event held May 13–14 in Milan, brought together leaders from fashion, textiles, and forestry to accelerate circular solutions and spotlight man-made cellulosic fibers.

A key highlight of the event was the CTF Award, a global competition pairing emerging designers with material innovators to co-create visionary garments. As part of the program, Naia™ collaborated with designer Oscar Ouyang and Italian mill Lady V to co-create a garment using NAIA/WO, a custom textile made from 50% RWS-certified virgin wool, 50% GRS-certified recycled wool, blended with Naia™ Renew fiber. “The esteemed Prato-based textile company Lady V have introduced Naia™ into their apparel by creating NAIA/WO. The fabric is finished using traditional wooden barrels, ensuring a soft, luxurious ‘lambswool’ texture without overfelting. This partnership exemplifies our shared commitment to creative, sustainable innovation in fashion,” said Cristiano Vieri from Lady V.

Designer Oscar Ouyang reflected on the inspiration behind his piece: “It has been a pleasure working with the Eastman Naia™ fabric. The versatility and the sustainability of the MMCFs fabric is truly impressive. The combination of cutting-edge and traditional techniques behind the production of the fabric inspired me to create this shepherd's look,” said Oscar Ouyang.

At the heart of the textile is Naia™ Renew, Eastman’s cellulosic fiber made from 60% sustainably sourced wood pulp and 40% GRS-certified recycled waste, enabled by molecular recycling. “Challenge the Fabric is a unique event where we have real, action- and collaboration-based conversations,” said Claudia de Witte, Marketing & Sustainability Director at Eastman. “We are proud to have participated in the design competition and even prouder to see Oscar, his design, and how he showcased the versatility of our Naia™ Renew staple fiber.” De Witte also expanded on this vision during the CTF panel “From Ambition to Execution,” emphasizing the role of partnerships in scaling sustainable solutions.

The 93rd Textile Institute World Conference (TIWC 2025) will take place at the Porto Palácio Hotel and Spa in Porto, Portugal, from October 7-10 2025.

Fibre to Future – Transforming Fashion and Textiles through Sustainability, is the theme of this event which will explore how sustainability and digitalisation are reshaping the industry – from fibre production and manufacturing to consumer use and end-of-life solutions.

The fast-emerging new approaches to addressing sustainability challenges and the digital technologies that are now enhancing efficiency and transparency will be explored over the four-day programme, with insights from leading academics, industry experts and policymakers. Actionable strategies for reducing environmental impact, minimising waste, and embracing zero-carbon solutions in line with global sustainability goals will be highlighted.

“A key aim of the TWIC is to foster collaboration between industry and academia, creating a shared vision for a sustainable and digital future in textiles,” says Textile Institute CEO Stephanie Dick. “This year’s conference is hosted by AQUITEX, an established Portuguese specialist in the development of chemicals and auxiliaries for the textile industry – the first time a company has hosted the event. Join us in shaping the next chapter of the textile industry and be a part of the global conversation on sustainability and innovation.”

Thermore, a pioneer in responsible thermal insulation, introduces Ecodown Fibers Sync — a free fiber inspired by the physics of stellar fusion. This new development represents a perfect balance between high performance, luxurious touch, and mindful design. At the core of Ecodown Fibers Sync lies the power of dual-performance fibers, engineered to offer exceptional ultra-lofty softness and resilience. The result is a next-generation insulation with a cloud-like handfeel that resists clumping — a rare combination that ensures lasting volume, even after multiple washes.

This highly flexible insulation offers unmatched versatility, making it ideal for both streamlined for technical outerwear and voluminous for fashion silhouettes. Faithful to Thermore’s legacy, Ecodown Fibers Sync also marks a step forward in sustainable progress. Crafted entirely from 100% recycled fibers sourced from post-consumer PET bottles, it reflects the brand’s enduring commitment to a more responsible design. Every fiber tells a story of transformation — from waste to warmth, from plastic to purpose.

In line with Thermore’s quality standards, Ecodown Fibers Sync is certified GRS (Global Recycled Standard), confirming the authenticity of its recycled content and traceability throughout the production chain. Ecodown Fibers Sync is bluesign® and OEKO-TEX® Standard 100 certified, ensuring that the product is free from harmful substances and meets the highest criteria for environmental and human safety. With this launch, Thermore redefines what thermal insulation can be — not just a functional layer, but a core element of a garment’s identity.

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

INDA, the Association of the Nonwoven Fabrics Industry, proudly announces Carl Cucuzza and Lynda Kelly as the recipients of the 2025 INDA Lifetime Service Awards. Carl and Lynda are being recognized for their key contributions to the advancement of the nonwovens industry and INDA.

“I am thrilled to recognize Carl and Lynda for their exceptional dedication and impactful contributions,” said Matt O’Sickey, PhD, Director of Education & Technical Affairs at INDA. “Their unwavering commitment and tireless advocacy play vital roles in shaping the future of the nonwovens industry. I am looking forward to seeing and giving them their Awards at Hygienix and IDEA®25.”

• Carl Cucuzza will receive his award during the Hygienix™ Conference on November 18th at 4:30 pm.
• Lynda Kelly will receive her award during IDEA®25 on April 29th at 4:45 pm.

Here are the Award recipients:

Carl Cucuzza: INDA Lifetime Service Award
“I am deeply honored and thankful to receive this Lifetime Service Award from INDA. It has been a blessing to collaborate with a close-knit community of dedicated professionals who continually innovate in ways that improve lives while protecting the environment. I’m grateful for the recognition and continue to be excited to see steady growth through the entrepreneurial spirit that is a hallmark of this industry.”

Carl Cucuzza, prior to retirement, was President and Managing Partner of Teknoweb North America, a key supplier of converting equipment for wet and dry wipes, facemasks, and similar disposable products. He also partnered with his son in establishing the Hot Melt Supply Company, which provides service and support for adhesive applications in the disposables, product assembly, and packaging industries.

Prior to that, Carl was General Manager of Newco Enterprises, Inc. and Global Sales and Marketing Manager for the Nonwovens Systems Group of Nordson Corporation. In that role, Carl directly managed the North American and European sales efforts to disposables producers and personally coordinated hot melt systems sales and support activities for a major producer’s global baby diaper production expansion through the 1990s.

Carl is a past board member of INDA, Organizing Committee member, Moderator and Presenter for over 35 years at Vision, WOW, Hygienix, and various other domestic and international conferences. He has been recognized by the state of Georgia with the Award for Product Development and Management Excellence and has received seven patents for machinery and processes for the production of disposable products. He has also published numerous technical papers and articles, consulted on disposables projects, and acted as an expert witness.

Born and raised in Bradford, PA, and living in Monroe, GA, he and his wife Toni have been married for 47 years and have four children and four grandchildren,

Lynda Kelly: INDA Lifetime Service Award
“I am truly humbled and honored to receive the INDA Lifetime Service Award. Growing up in this amazing industry has been a remarkable journey, working alongside so many incredible colleagues across the globe to develop and sell unique nonwoven product solutions and technologies. As an industry, we have achieved so much over the decades, and I am proud to have been part of its evolution. It has truly been an incredible experience!

Lynda Kelly served as Senior Vice President, Americas & Business Development for Suominen Corporation until her retirement in 2023, due to health challenges. She dedicated nearly a decade to Suominen, where she led the Care team then transitioned to lead Americas sales team alongside global product and business development professionals. Under her leadership, the company successfully advanced its sales, market presence, and innovative products to achieve optimal profitability.

Lynda began her career at Kendall, which later merged into International Paper/Veratec and eventually became BBA Nonwovens. Throughout her tenure, she managed sales and marketing across various sectors, advancing into leadership roles. Early in her career, she embraced an expatriate assignment in Toronto, Canada, which provided her with early exposure to the rapidly growing spunmelt market.

In addition to her time at Suominen, Lynda brought deep expertise to the nonwovens industry through 11 years at First Quality Nonwovens, where she helped expand their spunmelt nonwovens offerings in the medical market. She also gained valuable insights into consulting during her two years with John Starr.

A devoted contributor to the nonwovens industry, Lynda remains a long-term supporter of INDA initiatives. She played a significant role as a key member of INDA’s AAMI medical disposable standards committee, helping to shape critical industry-wide guidelines. From 2019 to 2022, she served on the INDA Board of Directors, navigating the challenges and opportunities presented by the pandemic and advocating for collaboration across the sector. While at Suominen, she championed wellness-focused events like the “Run or Walk with Suominen,” blending industry engagement with health, fun, and community.

Lynda’s passion for the nonwovens industry extended beyond her professional contributions. Known for her enthusiasm, she often turned personal encounters into learning opportunities. For example, she would often examine new nonwoven products in a hospital or doctor’s office to spark inspiration. This curiosity drove her to learn more, initiate meaningful conversations, and implement innovative changes within her own teams.

Above all, Lynda cherishes the relationships she developed throughout her career. From colleagues to friends, she believes the most rewarding part of her journey was the people who enriched it. For Lynda, the true heart of the nonwovens industry has always been the connections and partnerships that make it thrive.

Rieter has stood for pioneering innovation in textile technology for 230 years. Founded in 1795, the company has grown from a trading company to a global technology leader. With a clear focus on automation, digitization and sustainability, Rieter is shaping the future of yarn production and continues to set standards in the industry.

Rieter, a world leader in developing and manufacturing systems for yarn production with staple fibers, is celebrating its 230th anniversary this year – a history characterized by change, innovation and growth.

The Rieter success story began on April 15, 1795, when Johann Jacob Rieter founded the company J.J. Rieter & Cie. in Winterthur, Switzerland. Rieter started as a trading company for exotic spices and cotton, and on April 23, 1795, the first cotton bale had already arrived at the Waaghaus trading house on Marktgasse in Winterthur.

Initially involved in spinning mills and textile manufacturing, Rieter continued to develop over the 19th century and shifted its focus to building industrial machinery. Acquiring the buildings of the former Töss Abbey in Winterthur in 1833 was an important step. In addition to spinning mill machines, the company’s product line also included machines for winding, knitting, and weaving.

In 1891, Rieter converted into a stock company, which was a significant milestone in the company’s history. In the decades that followed, Rieter set new technological standards again and again. For example, the company was the first machine factory in Switzerland with electronic data processing and Rieter set up a modern laboratory for testing materials. It was joined by prototype workshops, a textile laboratory, and a test spinning mill to support further innovation.

Despite economic challenges, Rieter has always used times of crisis as an opportunity to increase its efficiency and hone its strategic focus. Along with its subsidiaries Accotex, Bräcker, Graf, Novibra, Suessen, SSM, and Temco, today Rieter is distinctive and well-known in the market. The company is a leader in spinning mill technology and contributes to sustainability in the textile value chain with state-of-the-art machines, systems, and components.

Rieter’s success is based not only on technological excellence, but above all on the people who drive the company forward. The approximately 4 800 employees worldwide are the company’s greatest asset. With their expertise, innovative spirit, and passion, they set new standards every day and play an active role in shaping Rieter’s future.

From Rieter’s perspective, the future of spinning mills is automated, digital, and intelligent. Research and development activities are being intensified – in both the areas of autonomous transport systems and collaborative robotics, as well as for ESSENTIAL, Rieter’s digital spinning mill platform. The goal is to fully automate the value creation process of spinning mills by 2027. This will enable spinning mills to reduce their yarn manufacturing costs and maximize their returns. Customers can then concentrate fully on their yarn business and rely on Rieter’s technology and know-how for their operations.

With 230 years of experience, strong innovative power, sustainable solutions and a global sales and service organization, Rieter looks to the future with confidence.