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22.06.2022

EREMA: POWERFIL presents new laserfilter

POWERFIL, a business unit of recycling machine manufacturer EREMA GmbH, presents its 2/406 laserfilter.

"For applications with a focus on melt quality and filtration fineness, this increase in screen area ensures lower pressure and temperature at the same throughput rate, allowing even finer screens to be used for even better results in quality-intensive plastics applications," explains Robert Obermayr, Head of Business Unit POWERFIL, EREMA GmbH. If the throughput capacity of the recycling plant needs to be increased, a significantly higher rate of plastic melt can be filtered while maintaining the other parameters thanks to the larger surface area of the screen. Up to 9,000 kilogrammes of melt can be filtered per hour with the Quattro version of the new LF 406 laserfilter.

POWERFIL, a business unit of recycling machine manufacturer EREMA GmbH, presents its 2/406 laserfilter.

"For applications with a focus on melt quality and filtration fineness, this increase in screen area ensures lower pressure and temperature at the same throughput rate, allowing even finer screens to be used for even better results in quality-intensive plastics applications," explains Robert Obermayr, Head of Business Unit POWERFIL, EREMA GmbH. If the throughput capacity of the recycling plant needs to be increased, a significantly higher rate of plastic melt can be filtered while maintaining the other parameters thanks to the larger surface area of the screen. Up to 9,000 kilogrammes of melt can be filtered per hour with the Quattro version of the new LF 406 laserfilter.

"Plastic recycling has become a must-have, even for input streams with higher levels of contamination. Efficient filtration systems are therefore indispensable for achieving the specified melt quality using existing extrusion systems," says Obermayr. That is why POWERFIL also offers the proven EREMA melt filters as individual components for existing EREMA machines and third-party extrusion systems. The product range includes the SW RTF partial area backflush system and the laserfilter. The range is aimed at manufacturers as well as recyclers, because the high-performance filters can be used to process post consumer plastics as well as post industrial films with paper labels and clean PET material. Both types of filter are particularly easy to integrate into an existing recycling plant and both are available in numerous sizes and variations. Whether the customer uses the robust backflush filter or the continuous high-performance laserfilter depends on the throughput and level of contamination of the material. The Laserfilter is ideal for heavy contamination. It handles impurity levels up to 5 percent and filtration as fine as 70 μm while continuously cleaning the screen with a scraper.

POWERFIL will also present the new 2/406 laserfilter and the full range of filters at the K 2022 trade fair stand for the EREMA Group.

More information:
EREMA Recycling plastics
Source:

EREMA Group GmbH

(c) BB Engineering GmbH
25.02.2022

BB Engineering GmbH delivers melt filter for PET recycling system to Indorama Polyester Industries

BB Engineering GmbH (Germany) delivers a melt filter for recycling PET flakes to polyester manufacturer Indorama Polyester Industries (Thailand). Indorama will be using the type NSF38 filter in its recently assembled recycling system in order to produce rPET granulate from flake PET bottle waste. The NSF38 filter enables continual filtering – in other words, the system switches from one filter to the other during the process without the need for conversion shut-downs. The filter allows the processing of consumer waste for example, in the form of shredded PET bottles into new, high-quality rPET granulate. This granulate is subsequently processed into manmade fibers in spinning systems.

The NSF38 is a switchable filter with a filter surface area of ap-prox. 16 m2 on each side, with throughputs of between 1,000 and 1,900 kg/h. The filter inserts each contain 19 pleated filter candles (60 x 1,000mm Ø). The filter medium comprises a sin-tered metal fiber nonwoven with a filtration fineness of 25 μm. This ensures that the melt remains free of contaminants and gel particles, which in turn enables the production of high-quality end products.

BB Engineering GmbH (Germany) delivers a melt filter for recycling PET flakes to polyester manufacturer Indorama Polyester Industries (Thailand). Indorama will be using the type NSF38 filter in its recently assembled recycling system in order to produce rPET granulate from flake PET bottle waste. The NSF38 filter enables continual filtering – in other words, the system switches from one filter to the other during the process without the need for conversion shut-downs. The filter allows the processing of consumer waste for example, in the form of shredded PET bottles into new, high-quality rPET granulate. This granulate is subsequently processed into manmade fibers in spinning systems.

The NSF38 is a switchable filter with a filter surface area of ap-prox. 16 m2 on each side, with throughputs of between 1,000 and 1,900 kg/h. The filter inserts each contain 19 pleated filter candles (60 x 1,000mm Ø). The filter medium comprises a sin-tered metal fiber nonwoven with a filtration fineness of 25 μm. This ensures that the melt remains free of contaminants and gel particles, which in turn enables the production of high-quality end products.

Source:

BB Engineering GmbH

BB Engineering: Visco+ innovative vacuum filter for IV setting (c) BB Engineering
Graphical animation of Visco+
28.04.2021

BB Engineering: Visco+ innovative vacuum filter for IV setting

Under vacuum, the new BB Engineering large-area filter produces a homogeneous, pure melt with a targeted IV setting for instance, for returning polyester production waste to the melt flow, but also for achieving a homogeneous viscosity in the case of virgin material.

BB Engineering has expanded its melt filter portfolio to include a patented large-area vacuum filter designed especially for processing polyester waste. The so-called Visco+ filter is already known as the key component of the BB Engineering VacuFil recycling system. Now, it is also available as a separate and easily-integratable upgrade component for existing systems. Within this context, the uses of the Visco+ are by no means limited to just decontamination. Here, the Visco+ offers the following solutions:

Under vacuum, the new BB Engineering large-area filter produces a homogeneous, pure melt with a targeted IV setting for instance, for returning polyester production waste to the melt flow, but also for achieving a homogeneous viscosity in the case of virgin material.

BB Engineering has expanded its melt filter portfolio to include a patented large-area vacuum filter designed especially for processing polyester waste. The so-called Visco+ filter is already known as the key component of the BB Engineering VacuFil recycling system. Now, it is also available as a separate and easily-integratable upgrade component for existing systems. Within this context, the uses of the Visco+ are by no means limited to just decontamination. Here, the Visco+ offers the following solutions:

  • IV homogenization: if an existing production system is struggling with IV fluctuations, the Visco+ is able to actively intervene and balance out any irregularities;
  • IV increase: if the final viscosity is insufficient when processing recycled materials, the Visco+ can increase the IV without the negative impact of long residence times.

In this way, the Visco+ enables fast and flexibly-controllable viscosity build-up and reliable viscosity monitoring of the polyester melt using a to-date unique, patented process. Depending on the intended end use, the melt can be ad-justed to the further processing procedure in a targeted manner. The requi-site melt properties above all the intrinsic viscosity, but also the purity and homogeneity are achieved in a reliable and reproducible manner and can also be adjusted during ongoing operation.

As a melt filter, the Visco+ operates like a liquid-state polycondensation unit. A maintenance-intensive reactor or a deposit-prone stirring unit are not required. Moisture is removed from the PET in the filter, which – in conjunction with an adjustable residence time – results in the desired IV increase in the vacuum. This enables a controlled IV build-up of up to 30%. The intrinsic vis-cosity is the central quality figure in PET recycling and rPET processing. It determines the melt performance in the downstream production process and the properties of the end products. The intrinsic viscosity is continually moni-tored by means of an integrated viscosity measurement unit and reliably adjusted in the event of deviations (caused by disparate input qualities, for ex-ample). At the same time, the filter provides an enormous material surface compared to the volume and continuously renews this. To this end, contamination can be removed particularly effectively from the starting material by means of automatically-regulated high-performance vacuum (1-30 mbar).

The Visco+ is particularly suitable for recycling PET waste that is to be reused for high-end products.

Source:

BB Engineering