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15.03.2024

TMAS: Digitised solutions at Techtextil and Texprocess

Members of TMAS – the Swedish textile machinery association – will display technologies in alignment with the theme of digitalisation at the forthcoming Techtextil and Texprocess 2024 exhibitions, taking place in Frankfurt from April 23-26th.

Automatic handling
The fully automated and digitised handling solutions for finished garments, home textiles and furniture of Eton Systems, for example, will be demonstrated at Texprocess.

Designed to increase value-added time in production by eliminating manual transportation and minimising handling, the individually addressable product carriers are fully managed and controlled by the latest ETONingenious™ software. This web based real-time data collection and information system continuously accumulates, processes and makes all production information instantly available to supervisors, quality control personnel and management.

Members of TMAS – the Swedish textile machinery association – will display technologies in alignment with the theme of digitalisation at the forthcoming Techtextil and Texprocess 2024 exhibitions, taking place in Frankfurt from April 23-26th.

Automatic handling
The fully automated and digitised handling solutions for finished garments, home textiles and furniture of Eton Systems, for example, will be demonstrated at Texprocess.

Designed to increase value-added time in production by eliminating manual transportation and minimising handling, the individually addressable product carriers are fully managed and controlled by the latest ETONingenious™ software. This web based real-time data collection and information system continuously accumulates, processes and makes all production information instantly available to supervisors, quality control personnel and management.

Bespoke seams
Svegea will demonstrate its EC 300-XS colarette technology, which is used by garment manufacturers around the world for the production of tubular apparel components such as cuff and neck tapes and other seam reinforcements.

The EC 300-XS collarette cutter on show in Frankfurt is equipped with the latest E-Drive II system providing the operator with a very user-friendly touchscreen, providing full control of the cutting process. An accompanying FA 350 fully automatic roll slitting machine will also be demonstrated.

Digital finishing
At Techtextil meanwhile, Baldwin Technology Co. will provide full details of how its highly digitised TexCoat G4 non-contact spray technology for textile finishing and remoistening not only reduces water, chemicals and energy consumption, but also provides the flexibility to adapt to customer requirements in terms of single and double-sided finishing applications.

TexCoat G4 can reduce water consumption and chemical usage by as much as 50% compared to traditional padding application processes.

Yarn tension
Celebrating its 60th anniversary this year, Eltex will display the latest Eltex EyETM system for the continuous monitoring of yarn tension on warp beams.

The Eltex EyETM eliminates problems when warping, and also in subsequent weaving or tufting processes, monitoring the yarn tension on all positions in real-time and enabling a minimum and maximum allowable tension value it be set. If any yarn’s tension falls outside these values the operator can be warned or the machine stopped.

The Eltex ACT and ACT-R units meanwhile go beyond yarn tension monitoring to actually control yarn tension. This extends the application range greatly. The plug and play system automatically compensates for any differences in yarn tension that arise, for example from irregularities in yarn packages.

Accumulated know-how
Vandewiele Sweden AB benefits from all of the synergies and accumulated know-how of Vandewiele Group, supplying weft yarn feeding and tension control units for weaving looms to the majority of weaving machine manufacturers. It also retrofits its latest technologies to working mills to enable instant benefits in terms of productivity and control.

The company will present its latest X4 yarn feeders with integrated accessory displays (TED) as a new standard, as well as launching its own e-commerce platform – iroonline.com.

The TED function enables weft tension settings to be transferred from one machine to another, enabling a fast start-up the next time the same article is woven. The position of the S-Flex Tensioner is constantly monitored by an internal sensor – even if adjustment is made during power off.

X4 feeders are also available with integrated active tension control (ATC-W) as an option. With the ATC-W active tension control, the required tension is easily set and monitored on the integrated display. Once set, the system constantly regulates itself, ensuring consistent yarn tension during the weaving process which is constantly and accurately measured by the ATC sensor unit, sending a signal to the ATC operator unit resulting in consistently stable yarn tension at the required level.

Source:

TMAS - Swedish textile machinery association

Baldwin presents spray finishing system at Techtexil (c) Baldwin Technology Company Inc.
13.03.2024

Baldwin presents spray finishing system at Techtexil

Baldwin Technology Co. will join Elmatex GmbH at Techtexil (April 23-26 in Frankfurt, Germany) to demonstrate its TexCoat™ G4 precision spray finishing system.

Baldwin Technology Co. will join Elmatex GmbH at Techtexil (April 23-26 in Frankfurt, Germany) to demonstrate its TexCoat™ G4 precision spray finishing system.

With Baldwin’s system, the chemistry is precisely distributed across the textile surface and is applied only where it is required, on one or both sides of the fabric. The non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates. Plus, pad bath contamination is eliminated, and changeovers are only required when there is a change of finish chemistry.
 
Furthermore, the system offers automated speed tracking, fabric-width compensation, and real-time monitoring to track system uptime, performance and chemistry usage, as well as active care alerts.
 
In addition, the TexCoat™ G4 system can process a wide range of low-viscosity water-based chemicals, such as durable water repellents, softeners, antimicrobials, flame retardants and more. Baldwin’s technology utilizes the same chemicals used in the traditional pad bath, and no special auxiliaries are required. The recipe is adjusted by increasing the concentration and reducing the pickup by a corresponding amount, so that the same level of solids is applied.
 
Some applications, such as durable water repellents, are only applied on the face of the fabric, instead of the traditional method of saturation through dipping and squeezing. Drier fabric entering the stenter means lower drying temperatures and faster process speeds. Single-side applications also open up the opportunity to process back-coated or laminated fabrics in a single pass of the stenter, instead of two passes.

Baldwin at ITMA Asia 2023 with Precision Spray TexCoat™ System (c) Baldwin Technology Company Inc.
06.11.2023

Baldwin at ITMA Asia 2023 with Precision Spray TexCoat™ System

Baldwin Technology Company Inc. will showcase its TexCoat™ G4 precision spray finishing system at ITMA Asia 2023 (November 19-23, National Exhibition and Convention Center, Shanghai). ITMA Asia participants can stop by and see Baldwin’s wide array of TexCoat G4-applied fabric samples from textile mills around the world and experience what precision finishing feels like while learning how the technology eliminates chemistry waste on changeover, saves water, and achieves faster speeds through the stenter frame and relaxed dryer.
 
Baldwin’s team will be available to discuss how the company’s technology can meet the textile supply chain’s sustainability and carbon footprint goals while improving performance and saving money. In the context of a cost-sensitive global economy and an increased focus by brands, consumers and regulatory agencies on sustainability, customers are placing a premium on sustainability-advantage textile production.

Baldwin Technology Company Inc. will showcase its TexCoat™ G4 precision spray finishing system at ITMA Asia 2023 (November 19-23, National Exhibition and Convention Center, Shanghai). ITMA Asia participants can stop by and see Baldwin’s wide array of TexCoat G4-applied fabric samples from textile mills around the world and experience what precision finishing feels like while learning how the technology eliminates chemistry waste on changeover, saves water, and achieves faster speeds through the stenter frame and relaxed dryer.
 
Baldwin’s team will be available to discuss how the company’s technology can meet the textile supply chain’s sustainability and carbon footprint goals while improving performance and saving money. In the context of a cost-sensitive global economy and an increased focus by brands, consumers and regulatory agencies on sustainability, customers are placing a premium on sustainability-advantage textile production.

TexCoat G4’s non-contact spray technology offers numerous advantages compared to outdated finishing-chemistry application methods. TexCoat G4 processes a wide range of low-viscosity water-based chemicals, such as durable water-repellents –  including PFAS-free, softeners, anti-microbials, easy-care and flame retardants. The company's technology uses the same chemicals as found in traditional pad baths with no special auxiliaries required.

Testimonial videos from Pincroft Dyeing and Print Works and Graniteville Specialty Fabrics along with a video highlighting Baldwin’s partnership with North Carolina State University will also be screened at their stand.

Source:

Baldwin Technology Company Inc.

14.09.2023

Rudolf commissions Baldwin’s TexCoat™ G4 lab-scale precision spray unit

Rudolf GmbH, a provider of chemicals to the textile industry, can now offer side-by-side performance tests of the age-old “dip and squeeze” pad versus precision spray finishing with the delivery of Baldwin Technology Inc.’s TexCoat ™ G4 lab-scale unit.

Rudolf GmbH, a provider of chemicals to the textile industry, can now offer side-by-side performance tests of the age-old “dip and squeeze” pad versus precision spray finishing with the delivery of Baldwin Technology Inc.’s TexCoat ™ G4 lab-scale unit.

The new TexCoat lab-scale unit at Rudolf’s Geretsried, Germany-based Customer Solution Center, tests the sprayability of chemicals on fabrics as an additional tool to help the market transition to precision spray with confidence in the performance and sustainability of the end result.
 
With Baldwin’s innovative system, the chemistry is precisely distributed across the textile surface and is applied only where it is required, on one or both sides of the fabric. The non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates.
 
Plus, pad bath contamination is eliminated, and changeovers are only required when there is a change of finish chemistry. On wet-on-dry processes, the finish is applied with 50% of the amount of water required for pad finishing. Dryer fabric entering the stenter means less water to evaporate resulting in less energy and higher production speeds.
 
More specifically, with Baldwin’s TexCoat G4, textile finishers can track and control the finishing process. Changeovers are quickly performed thanks to recipe management, including automated chemistry and coverage selection. Furthermore, the system takes speed information from the drying process to insure exact coverage regardless of any change in speed. TexCoat G4 measures every drop of chemical usage ensuring that the amount of chemical add-on is precise.
 
In addition, the TexCoat G4 system can process a wide range of low-viscosity water-based chemicals, such as durable water-repellants including PFAS-free, softeners, anti-microbials, easy care resins, flame retardants and more. Baldwin’s technology utilizes the same chemicals used in the traditional pad bath, with no special auxiliaries required.

Source:

Baldwin Technology Company Inc.

(c) Baldwin Technology Company Inc.
08.02.2023

Majocchi uses Baldwin’s Corona Treatment Technology

Majocchi, an Italian textile manufacturer, reports that it has achieved functional and visual appeal with its key fabrics since installing Baldwin Technology Co. Inc.’s corona surface treatment technology.  

Based in Tavernerio (Como), Majocchi has a history of being a technological innovator in the textile industry. Within a decade of its conception in 1941, Majocchi became a global supplier of waterproof cotton for rainwear manufacturers. In the 1960s, the company began producing nylon and technical fabrics, which paved the way for it to become a leading provider of textiles for urban fashion, technical workwear and the military today.

Majocchi has partnered with U.S -based Baldwin Technology Co. to utilize its unrivaled corona surface-treatment technology to produce superior wettability and adhesion.  

Majocchi, an Italian textile manufacturer, reports that it has achieved functional and visual appeal with its key fabrics since installing Baldwin Technology Co. Inc.’s corona surface treatment technology.  

Based in Tavernerio (Como), Majocchi has a history of being a technological innovator in the textile industry. Within a decade of its conception in 1941, Majocchi became a global supplier of waterproof cotton for rainwear manufacturers. In the 1960s, the company began producing nylon and technical fabrics, which paved the way for it to become a leading provider of textiles for urban fashion, technical workwear and the military today.

Majocchi has partnered with U.S -based Baldwin Technology Co. to utilize its unrivaled corona surface-treatment technology to produce superior wettability and adhesion.  

Corona treatment is a technique that temporarily modifies a substrate’s surface tension  properties. The corona oxidation process improves the penetration and absorption of liquids on cellulosic and synthetic fabrics. Utilizing corona treatment before resin application on fabrics such as lycra and nylon facilitates superior adhesion and resin distribution. As a result, corona-treated fabrics provide exceptional color and tonal quality.  

Majocchi uses Baldwin’s Corona Pure Model to apply polyurethane and acrylic-based coatings to its fabrics. The system allows Majocchi to administer a controllable, uniform coating to achieve the desired functionality and aesthetics.

The system is 2,000 millimeters wide with a discharging station and four ceramic electrodes designed for textile applications with the flexibility of customizing plasma dosage for a given fabric structure, width and process speed. The Corona Pure model allows for fabric treatment up to 300 gr/m² in thickness. The system is customizable, with single-sided and dual-sided treatment capabilities. The “Easy Change” feature allows for a seamless replacing of electrodes and rapid cleaning and removal of fiber and dust residue, maintaining optimal exhaust air flow. The treatment system is built with a swiveling housing mechanism, which provides clearance for changes in textile thickness and protects the ceramic electrodes.

More information:
Baldwin Majocchi Coatings Covid-19
Source:

Baldwin Technology Company Inc.

(c) Baldwin Technology Company Inc. / Barry-Wehmiller
26.05.2022

Baldwin’s TexCoat G4 finishing system minimizes chemical and water waste

Baldwin Technology Company Inc. has announced the installation of its TexCoat G4 finishing system at Graniteville Specialty Fabrics, a recognized leader in the production of specialty coatings and coated fabrics. With Baldwin’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.

Based in Graniteville, South Carolina, Graniteville Specialty Fabrics produces coatings and coated fabrics that are resistant to water, fire, UV and weather for the military, marine and tent markets, and others. The company excels in developing and sourcing custom coatings, and creating specialized technical solutions to meet specific, and often unique, end-user requirements. The installation of Baldwin’s TexCoat G4 is part of a major facility upgrade to maximize production efficiency and capacity in the durable water-repellent finishing and coating line to meet growing customer demand for advanced engineered products.

Baldwin Technology Company Inc. has announced the installation of its TexCoat G4 finishing system at Graniteville Specialty Fabrics, a recognized leader in the production of specialty coatings and coated fabrics. With Baldwin’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.

Based in Graniteville, South Carolina, Graniteville Specialty Fabrics produces coatings and coated fabrics that are resistant to water, fire, UV and weather for the military, marine and tent markets, and others. The company excels in developing and sourcing custom coatings, and creating specialized technical solutions to meet specific, and often unique, end-user requirements. The installation of Baldwin’s TexCoat G4 is part of a major facility upgrade to maximize production efficiency and capacity in the durable water-repellent finishing and coating line to meet growing customer demand for advanced engineered products.

With extensive sustainability benefits, unprecedented tracking and process control, and Industry 4.0 integration, the TexCoat G4 provides consistently high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. This system utilizes non-contact precision-spray technology, ensuring precise finishing coverage with the exact amount of chemistry for reaching the optimal performance of the fabric. Changeovers (pad bath emptying, cleaning and refilling) are significantly reduced, resulting in substantial chemical conservation and increased productivity.

Source:

Baldwin Technology Company Inc. / Barry-Wehmiller

14.10.2021

Baldwin brings new connected technology to FEFCO Technical Seminar

Baldwin Technology Company Inc. will showcase its new portfolio of optimized LED-UV curing, IRdrying and automated cleaning solutions—all specifically designed for corrugated high-graphics printers—at the European Federation of Corrugated Board Manufacturers (FEFCO) Technical Seminar, held October 20 to 22 in Copenhagen, Denmark.

Baldwin’s FlexoCleanerBrush™ removes hickeys in four seconds and can clean plates within three to four minutes, increasing print quality and providing a cleaner, safer work environment. This automated cleaner removes fibers, debris and fine lines from printing plates at the beginning, during or at the end of a job, allowing printers to achieve optimal quality with minimal downtime—Baldwin has a proven track record of enabling significant productivity improvements for its long list of customers. Designed to replace all manual activities, this cleaning system eliminates skin contact with wash agents, increasing workers’ safety.

Baldwin Technology Company Inc. will showcase its new portfolio of optimized LED-UV curing, IRdrying and automated cleaning solutions—all specifically designed for corrugated high-graphics printers—at the European Federation of Corrugated Board Manufacturers (FEFCO) Technical Seminar, held October 20 to 22 in Copenhagen, Denmark.

Baldwin’s FlexoCleanerBrush™ removes hickeys in four seconds and can clean plates within three to four minutes, increasing print quality and providing a cleaner, safer work environment. This automated cleaner removes fibers, debris and fine lines from printing plates at the beginning, during or at the end of a job, allowing printers to achieve optimal quality with minimal downtime—Baldwin has a proven track record of enabling significant productivity improvements for its long list of customers. Designed to replace all manual activities, this cleaning system eliminates skin contact with wash agents, increasing workers’ safety.

For wide-format flexo corrugated box printing, Baldwin’s AMS Spectral UV has engineered CorruCure™, a new generation of LEDUV technology that offers more than a 60% reduction in power consumption in an ultra-compact UV lamp head. This revolutionary solid-state curing system, designed specifically for corrugated LED printing, emits almost no heat or ozone, and accommodates width-switching. It also enables the curing of high-value decorative solutions, such as full-gloss, spot and matte coating effects on a variety of corrugated substrates, making it the ideal addition for product enhancement.

Lastly, Baldwin’s FlexoDry2™ infrared dryer, developed for corrugated flexo printing presses, utilizes patented Diamond IR lamps capable of reducing energy consumption by up to 30%, when compared to traditional IR dryers with aluminum or gold reflectors. Dramatically improved drying enhances color definition, and reduces or eliminates marking, while allowing full-speed printing. The system offers an optional integrated hot-air knife with temperature control to provide better surface drying. Taking safety into consideration, the FlexoDry2 comes with an integrated safety light curtain as standard and an optional camera vision system.

Source:

Baldwin Technology Company Inc. / Barry-Wehmiller

Baldwin’s podcast explores printing and industrial process automation trends (c) Baldwin
29.03.2021

Baldwin’s podcast explores printing and industrial process automation trends

Baldwin Technology Company Inc. has launched Unlocking Potential, a new podcast series that covers the latest trends, innovations and technologies in key industries—from packaging and converting, to security printing, textile production, film extrusion and more.

The first episode debuted February 1, and it shares the history and evolution of Baldwin, which recently marked 100 years of innovation. Episode 2 features a conversation with Baldwin experts about security printing advancements.

“We are excited to introduce this opportunity to share ideas, insights and educational content with customers, partners and associates around the world,” said Baldwin’s Chief Marketing and IoT Officer Steve Metcalf, who joined Chief Commercial Officer and longtime Baldwin team member Peter Hultberg on the inaugural episode. “In a time when traditional trade shows and conferences are being reimagined, podcasting provides a familiar platform for us to be conversational again.”

Baldwin Technology Company Inc. has launched Unlocking Potential, a new podcast series that covers the latest trends, innovations and technologies in key industries—from packaging and converting, to security printing, textile production, film extrusion and more.

The first episode debuted February 1, and it shares the history and evolution of Baldwin, which recently marked 100 years of innovation. Episode 2 features a conversation with Baldwin experts about security printing advancements.

“We are excited to introduce this opportunity to share ideas, insights and educational content with customers, partners and associates around the world,” said Baldwin’s Chief Marketing and IoT Officer Steve Metcalf, who joined Chief Commercial Officer and longtime Baldwin team member Peter Hultberg on the inaugural episode. “In a time when traditional trade shows and conferences are being reimagined, podcasting provides a familiar platform for us to be conversational again.”

Future episodes will delve into the latest in curing technology for specialized manufacturing applications, the transformation of cleaning processes and consumables for printing, and other topics, as markets and industries continue to evolve.

Source:

Barry-Wehmiller

13.01.2021

Baldwin: Ahlbrandt launches modular Ozone Converter Catalytic Air Purifier

Baldwin Technology’s Ahlbrandt, a leader in providing corona, rotor spray and drying technology for industries including food packaging, textiles and more, has launched the highly efficient Ozone Converter Catalytic Air Purifier (CAP), which cleans exhaust air from corona surface treatment systems. With a catalyst bed of metal oxides, the CAP ensures an ozone-free, environmentally friendly production facility.

Featuring a compact, durable design, the CAP also is modular for easy maintenance and expansion, if needed. As requirements and production conditions change, the catalyst volume is adapted to the exhaust volume of the installed corona surface treatment system. Additionally, the catalyst filter is designed without active carbon, making it nonflammable and very safe, especially when running in high temperatures.

“The new Ozone Converter CAP for corona surface treatment systems is designed to be both very efficient and environmentally conscious, supporting human health and safety,” said Holger Bätz, Production Manager for Ahlbrandt. “These are important values, reflected in all of Ahlbrandt’s technologies and throughout our organization.”

Baldwin Technology’s Ahlbrandt, a leader in providing corona, rotor spray and drying technology for industries including food packaging, textiles and more, has launched the highly efficient Ozone Converter Catalytic Air Purifier (CAP), which cleans exhaust air from corona surface treatment systems. With a catalyst bed of metal oxides, the CAP ensures an ozone-free, environmentally friendly production facility.

Featuring a compact, durable design, the CAP also is modular for easy maintenance and expansion, if needed. As requirements and production conditions change, the catalyst volume is adapted to the exhaust volume of the installed corona surface treatment system. Additionally, the catalyst filter is designed without active carbon, making it nonflammable and very safe, especially when running in high temperatures.

“The new Ozone Converter CAP for corona surface treatment systems is designed to be both very efficient and environmentally conscious, supporting human health and safety,” said Holger Bätz, Production Manager for Ahlbrandt. “These are important values, reflected in all of Ahlbrandt’s technologies and throughout our organization.”

More information:
Baldwin Ahlbrandt air purification
Source:

Barry-Wehmiller

Baldwin Technology (c) Baldwin Technology Company Inc. / Barry-Wehmiller
29.09.2020

Customers invited to learn about Baldwin’s finishing systems at virtual textile events

Baldwin Technology Company Inc. will be offering two virtual opportunities for customers to learn more about the company’s innovative non-contact spray finishing systems. These technologies will be showcased in October during an in-depth webinar event, as well as during the Innovate Textile and Apparel Virtual Trade Show.

The interactive and free webinar “How to Deliver Sustainability with Non-Contact Spray” will be held twice on October 13, with a recording provided for all who register for later viewing. During this event, industry veteran Rick Stanford, Baldwin’s Business Development Leader for textiles, will discuss the sustainable functionality of the Precision Spray and Ahlbrandt Rotor Spray technologies.

Baldwin Technology Company Inc. will be offering two virtual opportunities for customers to learn more about the company’s innovative non-contact spray finishing systems. These technologies will be showcased in October during an in-depth webinar event, as well as during the Innovate Textile and Apparel Virtual Trade Show.

The interactive and free webinar “How to Deliver Sustainability with Non-Contact Spray” will be held twice on October 13, with a recording provided for all who register for later viewing. During this event, industry veteran Rick Stanford, Baldwin’s Business Development Leader for textiles, will discuss the sustainable functionality of the Precision Spray and Ahlbrandt Rotor Spray technologies.

The Innovate Textile and Apparel Virtual Trade Show will take place online October 15 to 30. In Baldwin’s virtual booth, the company will showcase its non-contact spray systems for finishing and remoistening. Its TexCoat G4, TexMoister G2 and Ahlbrandt Rotor Spray technologies are designed to save chemistry, time and production costs, while enabling sustainable textile production.

“We are excited to present our revolutionary non-contact spray systems during the webinar and the virtual Innovate Textile and Apparel show,” said Stanford. “Participants will learn how non-contact spray has become a game-changing technology in sustainable textile finishing. It dramatically cuts chemical waste and energy consumption, while increasing productivity and quality. We will show attendees how our systems work and in what applications they are ideal for, as well as take questions. These are great opportunities to experience innovations that drastically improve both the process and product quality, while saving time and chemistry, and contributing to a more sustainable future.”

More information:
spray application
Source:

Baldwin Technology Company Inc. / Barry-Wehmiller

Baldwin installs six precision spray systems in 60 days for textile manufacturers (c) Baldwin Technology Company Inc.
Baldwin’s TexCoat G4 precision spray system produces ideal results in fabric finishing, because the exact required amount of water and chemistry is always applied.
22.09.2020

Baldwin: six precision spray systems in 60 days for textile manufacturers

  • Fabric finishing and sanforization systems installed in the US and Turkey to enhance productivity

ST. LOUIS - Baldwin Technology Company Inc. has successfully installed six new fabric finishing and sanforizing precision spray systems in the US and Turkey. Despite the COVID-19 pandemic, the installations were completed in just 60 days, thanks to close collaboration between onsite Baldwin textile team members, local agents and remote support from the company’s product and technology center in Sweden.
For textiles, non-wovens and technical textiles, Baldwin’s precision spray technology processes a wide range of low-viscosity water-based chemicals, such as softeners, anti-microbial agents, water repellents, oil  repellents, flame retardants and more.

  • Fabric finishing and sanforization systems installed in the US and Turkey to enhance productivity

ST. LOUIS - Baldwin Technology Company Inc. has successfully installed six new fabric finishing and sanforizing precision spray systems in the US and Turkey. Despite the COVID-19 pandemic, the installations were completed in just 60 days, thanks to close collaboration between onsite Baldwin textile team members, local agents and remote support from the company’s product and technology center in Sweden.
For textiles, non-wovens and technical textiles, Baldwin’s precision spray technology processes a wide range of low-viscosity water-based chemicals, such as softeners, anti-microbial agents, water repellents, oil  repellents, flame retardants and more.

These systems enable fabric producers to significantly reduce chemical and water consumption, while speeding up production times and eliminating production steps, including drying and bath changeovers when switching fabric colors. “Our customers are major manufacturers in fabric dying, finishing and remoistening, and we want to provide outstanding service and support—even in times like this,” said Rick Stanford, Business Development Leader at Baldwin and the commercial leader of the US installations. “Not only does our precision spray technology enhance productivity in their process, but there is also zero waste, which goes hand-in-hand with the increased sustainability focus in the textile industry.”

In North Carolina, two new TexCoat G4 precision spray systems are now in production with major international vertical manufacturers of outdoor living, performance fabrics and automotive fabrics. In Georgia, a major vertical manufacturer of workwear and protective fabrics installed a sanfor precision spray system, which has helped the customer obtain deeper penetration of moisture into fabrics treated with durable water repellents. In Turkey, three new TexCoat G4 systems were installed in Çorlu, northwest of Istanbul, for a large producer of knit fabrics, such as T-shirts. “In Turkey, the manufacturer purchased and installed one TexCoat G4 system before COVID-19, and the customer was so pleased with the results that, during the pandemic, three more were purchased,” said Simone Morellini, Sales Manager- EMEAR at Baldwin and the commercial leader of the Turkish installations. “The systems were manufactured and installed during the lockdown, and now, all four systems are up and running, and being used heavily on a daily basis.” “With the success we have seen, we plan to apply the same strategies for upcoming installations, including the next one in Honduras: strong local management and customer coordination, combined with  effective remote support during the installation,” said Stanford.

Source:

Baldwin Technology Company Inc.

TexCoat F4 Baldwin's revolutionizing Textile finishing system (c) Baldwin
TexCoat F4 Baldwin's revolutionizing Textile finishing system
11.03.2020

Baldwin to introduce TexCoat G4 fabric finishing system at Techtextil North America

Non-contact precision spray technology enhances productivity, sustainability and process control

Baldwin Technology Company Inc. has announced that it will showcase the TexCoat G4 non-contact precision spray fabric finishing system at the Techtextil North America tradeshow, held from May 12 to 14, 2020, in Atlanta (booth #3048).

With extensive sustainability benefits, unprecedented tracking and process control, and industry 4.0 integration, the TexCoat G4 provides consistently high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. 

Non-contact precision spray technology enhances productivity, sustainability and process control

Baldwin Technology Company Inc. has announced that it will showcase the TexCoat G4 non-contact precision spray fabric finishing system at the Techtextil North America tradeshow, held from May 12 to 14, 2020, in Atlanta (booth #3048).

With extensive sustainability benefits, unprecedented tracking and process control, and industry 4.0 integration, the TexCoat G4 provides consistently high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. 

Baldwin’s innovative non-contact spray technology eliminates chemistry dilution in wet-on-wet processes. The TexCoat G4 consistently and uniformly sprays chemistry across the fabric surface and applies it only where needed, on one or both sides of the fabric. Customers can expect no bath contamination during the finishing process, as well as minimal downtime during changeovers, which are made easy with recipe management that includes automated chemistry and coverage selection.

The TexCoat G4 also enhances sustainability by wasting no chemistry during color, fabric or chemistry changeovers, and because only the required chemistry volume is applied to the fabric, wet pick-up levels can be reduced by up to 50 percent—leading to 50 percent less water and energy consumption. Furthermore, in single-side applications, drying steps can be eliminated for various textiles, including those that are back-coated and laminated, thereby streamlining and simplifying the production process.

More information:
Baldwin
Source:

Baldwin

(c) Baldwin
15.01.2020

Baldwin: New PREPAC® Advanced technologies

Innovative cleaning cloth material and solvent formulas reduce environmental impact for offset printers
Baldwin Technology Company Inc. has announced innovations within its PREPAC® Advanced product line of original cleaning consumables. Designed for newspaper, commercial web and sheet-fed presses, the new technologies optimize production time by shortening the cleaning cycle and minimizing waste.

All Baldwin original PREPAC consumables offer pre-impregnated wet cloth rolls with high ink and lint absorption capacity, so printers can achieve cleaning results that are 100 percent accurate with every run. The next generation of PREPAC Advanced consumables features unique and regionalized solvent formulas, as well as a new sophisticated cloth material. Compared to other products on the market, Baldwin’s solutions decrease waste up to 50 percent and can cut cleaning cycles in half, enabling up to 100 extra production hours annually.

Innovative cleaning cloth material and solvent formulas reduce environmental impact for offset printers
Baldwin Technology Company Inc. has announced innovations within its PREPAC® Advanced product line of original cleaning consumables. Designed for newspaper, commercial web and sheet-fed presses, the new technologies optimize production time by shortening the cleaning cycle and minimizing waste.

All Baldwin original PREPAC consumables offer pre-impregnated wet cloth rolls with high ink and lint absorption capacity, so printers can achieve cleaning results that are 100 percent accurate with every run. The next generation of PREPAC Advanced consumables features unique and regionalized solvent formulas, as well as a new sophisticated cloth material. Compared to other products on the market, Baldwin’s solutions decrease waste up to 50 percent and can cut cleaning cycles in half, enabling up to 100 extra production hours annually.

“Since its introduction in 1995, PREPAC has remained the top choice for pre-impregnated wet cloth rolls. If it’s not Baldwin, it’s not PREPAC,” explained Tomas Anderbjer, President, Precision Applications, at Baldwin. “With the new PREPAC Advanced consumables, Baldwin once again innovates blanket and impression cylinder cleaning for the print industry, providing technologies that optimize productivity and decrease the impact on the environment.”

Source:

Barry-Wehmiller

(c) TMAS by AWOL Media
29.04.2019

Baldwin Technology to launch the TexCoat G4 at ITMA 2019

Revolutionizing textile finishing by enhancing sustainability and total process control

Baldwin Technology Company Inc., a member of TMAS, the Swedish textile machinery association, is pleased to announce the launch of the TexCoat G4 at the ITMA trade show in Barcelona from June 20-26, 2019. The TexCoat G4 is the next generation of the company’s revolutionary non-contact precision application system for fabric finishing.

The system enables a continuously high quality and productive textile finishing process with zero chemistry waste and drastically reduced water and energy consumption. TexCoat G4 will be demonstrated by Baldwin in Hall H2, stand A204.

“We are immensely proud to launch the TexCoat G4 at ITMA 2019,” said Eric Norling, Vice President Precision Application Segment, Baldwin Technology. “This is an opportunity to experience an innovation that drastically improves both the process and product quality, while saving time, valuable resources and contributing to a sustainable future.”

Revolutionizing textile finishing by enhancing sustainability and total process control

Baldwin Technology Company Inc., a member of TMAS, the Swedish textile machinery association, is pleased to announce the launch of the TexCoat G4 at the ITMA trade show in Barcelona from June 20-26, 2019. The TexCoat G4 is the next generation of the company’s revolutionary non-contact precision application system for fabric finishing.

The system enables a continuously high quality and productive textile finishing process with zero chemistry waste and drastically reduced water and energy consumption. TexCoat G4 will be demonstrated by Baldwin in Hall H2, stand A204.

“We are immensely proud to launch the TexCoat G4 at ITMA 2019,” said Eric Norling, Vice President Precision Application Segment, Baldwin Technology. “This is an opportunity to experience an innovation that drastically improves both the process and product quality, while saving time, valuable resources and contributing to a sustainable future.”

The non-contact spray technology brings numerous advantages compared to conventional methods of applying finishing chemistry. The chemistry is uniformly distributed across the textile surface and is applied only where it is required – on one or both sides of the fabric. This is highly beneficial e.g. when applying water repellants on laminated fabrics, as it eliminates the problem of chemistry affecting the quality of the adhesion layer. Furthermore, the non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates. Additionally, with no bath contamination during the finishing process, there is zero downtime during colour or fabric changeovers.