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06.02.2025

Oerlikon Manmade Fibers Solutions: „Technology Day 2025“ in Indien

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

“The Indian textile industry, particularly the chemical fiber sector, is experiencing significant growth and transformation. This development is driven by increasing production capacities, strategic investments, and a shift in global consumption patterns”, said Ghosh. India's production of manmade fibers (MMF) is robust, with annual outputs of 4.8 million tons of Polyester Filament Yarn (PFY), 1.7 million tons of Polyester Staple Fiber (PSF), 0.7 million tons of viscose, 0.2 million tons of Polyamide 6 (PA 6), and 25 thousand tons of acrylic. Additionally, the country boasts substantial capacities for PET bottles and films, growing at rates of 7% and 15% per annum, respectively. The Indian market is witnessing significant expansions in PTA (Purified Terephthalic Acid) capacity, with major projects underway by Indian Oil Corporation, GAIL, MCPI, Reliance Industries, and the Adani-Indorama joint venture. These expansions are set to increase the PTA capacity from the current 6.296 million tons to over 14 million tons by 2030.

Market Dynamics and strategic investments
“The global consumption landscape is shifting towards India and emerging Asia, driven by rising incomes and changing demographics. By 2050, India and emerging Asia are expected to account for 30% of global consumption at purchasing-power parity (PPP), up from 12% in 1997. This shift underscores the growing importance of these regions in the global economic landscape”, Ghosh continuous. Significant investments are being made to enhance production capacities and integrate advanced technologies. Indian Oil Corporation, in a joint venture with MCPI, is establishing a 900 TPD continuous polymerization unit in Odisha, supported by substantial government subsidies. Similarly, the Adani Group, in partnership with Indorama, is entering the petrochemical sector with a $3 billion PTA plant in Maharashtra.

Challenges and Opportunities
Despite the positive outlook, the industry faces challenges such as ensuring cost efficiency, scalability, and the seamless integration of new technologies into existing production processes. However, the sector is optimistic about improving profitability, driven by favorable supply-demand dynamics and strategic investments. “The Indian textile and chemical fiber industry is poised for significant growth, supported by strategic investments, capacity expansions, and a favorable global consumption shift. These developments position India as a key player in the global textile market, driving towards a sustainable and prosperous future”, said Ernst.

After the introduction about the current market situation, the event continued with numerous technical presentations in which Oerlikon and its partners presented their technological and solution expertise along the textile value production chain “From Melt to Yarn, Fibers and Nonwovens”.

“To spin an excellent yarn, you need the prefect melt”, said Moderator André Wissenberg, Head of Marketing, Corporate Communications, and Public Affairs at Oerlikon Manmade Fibers Solutions. How this can be produced using extrusion or continuous polycondensation technology was demonstrated by the keynote speakers Sven Streiber, Regional Sales Director at Oerlikon Barmag, Deepak Lokre, Head of Engineering at Oerlikon Textile India, and Matthias Schmitz, Head of Engineering Recycling Technology at BB Engineering (BBE).

The second session focused on Oerlikons technology partner for manmade fiber spinning mills. Presentations covered topics such as enhancing manmade fiber production with innovative air engineering, automatic handling solutions and quality inspections, as well as air texturizing solutions. Notable speakers included Praveen Kumar Singh, Managing Director of Luwa India, and Luca Lacitignola, Sales Director at Irico Gualchierani Handling (IGH), Simone Ducceschi, Sales & Project Manager at Thema Systems, as well as Ralf Morgenroth, Head of Engineering Textile Machinery at BBE.

The third session delved into solutions for producing the perfect fibers and yarns, with a focus on Oerlikon Barmag POY/DTY, FDY, IDY technologies as well as Oerlikon Neumag BCF and staple fiber line plants. Presentations were delivered by Philip Jungbecker, Head of R&D, and Guido Dresen, Regional Sales Director, both at Oerlikon Barmag, as well Chetan Bhagat, General Manager Sales, and Sameer Mehrotra, General Manager Service at Oerlikon Textile India. Ralf Morgenroth added further insights of the compact spinning solution VarioFil from BBE.

Environmentally friendly recycling solutions
The fourth session highlighted environmentally friendly recycling solutions, featuring insights from Sven Streiber and Sudipto Mandal, Sales and Marketing Manager at Oerlikon Textile India, and again Matthias Schmitz, BBE. They provided a detailed portfolio overview in the field of mechanical and chemical recycling. The new partnership between Oerlikon Barmag and Evonik was also presented to the audience. Finally, this was followed by a session on customer services and digital solutions, where Michael Ruebenhagen, Head of Global Service Sales and Ivan Gallo, Digital Solutions, both at Oerlikon Manmade Fibers Solutions discussed current upgrade and retrofit options, the Digital Academy, and the future of digitalization in manmade fiber spinning mills. Shared Kulkarnie, General Manager Service Sales & Workshops, as well as Chandru Gurbaxani, Digital Solutions, performed together with their German colleagues.

The event concluded with closing remarks again from Wolfgang Ernst, who provided a global market overview and outlook for 2025. Final remarks were given by Atul Vaidya, Managing Director of Oerlikon Textile India. Finaly the event ended with a gala evening with more than 500 participants featuring a fashion show, music, dancing, and excellent food, supported by Decathlon and Garden Vareli.

Source:

Oerlikon Manmade Fibers Solutions

Glass fiber surfacing veil © Freudenberg Performance Materials
Glass fiber surfacing veil
30.01.2025

Freudenberg at JEC World 2025 in Paris

Freudenberg Performance Materials (Freudenberg) will be showcasing its high-performance textile and nonwoven solutions for the composites industry at JEC World, the leading international composites show, in Paris, France. These include Enka®Solutions flow media and spacers for composites manufacturing and surfacing veils.

Composite manufacturers will have the opportunity to discuss solutions for optimizing resin infusion and foam injection molding processes with the experts, focusing on Enka®’s unique 3D polymeric filament structures used in Enka®Solutions flow media and spacers. With this technology, manufacturers benefit from a marked improvement in both quality and efficiency, ensuring their products meet the highest standards.

Freudenberg Performance Materials (Freudenberg) will be showcasing its high-performance textile and nonwoven solutions for the composites industry at JEC World, the leading international composites show, in Paris, France. These include Enka®Solutions flow media and spacers for composites manufacturing and surfacing veils.

Composite manufacturers will have the opportunity to discuss solutions for optimizing resin infusion and foam injection molding processes with the experts, focusing on Enka®’s unique 3D polymeric filament structures used in Enka®Solutions flow media and spacers. With this technology, manufacturers benefit from a marked improvement in both quality and efficiency, ensuring their products meet the highest standards.

In vacuum-assisted resin transfer molding (VARTM) and resin transfer molding (RTM) processes, composites manufactured using Enka®Solutions flow media have a superior bond and enhanced mechanical properties, which significantly decreases the risk of wrinkling and defects in the final products. Enka®Solutions flow media ensure rapid and reliable resin distribution. This guarantees full wet-out of the internal structure whilst keeping glass fiber reinforcement nettings and component surfaces precisely in place.

Freudenberg will also be presenting Enka®Solutions spacers, which contribute to faster production cycles and reproducible high-quality finished products.

Nonwoven surfacing veils for anti-corrosive coatings in piping and tank construction, UV-resistant facade panels, and other FRP end products.

Freudenberg’s surfacing veils are an essential part of FRP components and provide abrasion resistance, corrosion protection, smooth surfaces, and enhanced mechanical strength. As one of the world’s leading nonwoven manufacturers, Freudenberg’ portfolio of technologies is well suited to meeting the different needs of FRP part manufacturers. At JEC, the company’s experts will highlight the wide variety of technical capabilities for combining glass, PAN, and PET, in the shape of fibers or filaments, using their unique nonwoven expertise in wetlaid, drylaid, and spunbond processes.

Source:

Freudenberg Performance Materials

(c) nova Institut
21.01.2025

Six Innovations nominated for Cellulose Fibre Innovation of the Year 2025

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

Fibers365 (DE): Hemp365 – Agricultural Decorative and Carrier Material
The solution “hemp365” is characterised by the development of a cost-effective, plant-based decorative and carrier material through the chemical-free processing of a regional agricultural fibre and the use of resulting short fibres in a wet-laid process, allowing for a massive reduction in the amount of fossil based binders required for strength and functionality. The non fibre content is less than 7 % and is also made from biogenic and biodegradable material. Hemp365 is 100% natural and vegan. It has been designed for consumer (fashion) and industrial applications in cooperation with an automotive OEM.

Releaf Paper France (FR): Releaf Fiber – Eco-Friendly Paper from Urban Fallen Leaves
Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, offering an eco-friendly alternative to traditional hardwood pulp. Using proprietary low-temperature extraction, high-quality fibres with excellent paper-forming properties are isolated. With a cellulose content of 32-48 % and properties similar to hardwood, RELEAF fibres are ideal for packaging materials like corrugated paper, boxes, and bags. This innovative process, which requires minimal water and non-aggressive solvents, aligns with circular economy principles, repurposing millions of tons of urban leaf waste annually and supporting global brands in achieving sustainable packaging solutions.

SA-Dynamics (DE): Cellulose Aerogel Textiles – Next-Generation Insulation Materials
Cellulose Aerogel Textiles are revolutionary insulation materials made from 100 % biodegradable cellulose aerogel fibres. These combine the flexibility and ease of processing of traditional fabrics with the superior thermal insulation properties of aerogels by utilising a novel aerogel fibre process. Lightweight, highly efficient, and compatible with conventional textile machinery, they provide a sustainable alternative to fossil-based and animal-derived insulation materials. Fully recyclable and free from microplastic emissions, Cellulose Aerogel Textiles set a new benchmark for circular economy solutions in the textile and construction industries. Initial functional demonstrators were developed through two projects, funded by Biotexfuture and RWTH Innovation, respectively.

Sci-Lume Labs (US): Bylon® – Renewable Circular Fibres from Agricultural Waste
Sci-Lume Labs makes Bylon®, a scalable, circular, biosynthetic fibre. Using highly efficient chemistries to valorise agricultural waste, Bylon® seamlessly integrates into every step of the global value chain – from raw material production through textile manufacturing. Bylon® is distinct from incumbent and next-gen materials because it is simultaneously bio-based; waste-derived; degradable; recyclable; downstream-compatible; and melt-spinnable. Bylon® also offers a unique performance profile by combining the mechanical properties and tunability of traditional synthetics with the moisture properties and circularity of natural fibres. By not requiring changes to the supply chain, Bylon® empowers the industry to reduce its environmental impact – without compromising on quality, performance, or cost.

TMG Automotive (PT): REFIBER – Sustainable Automotive Surface Material
Textile-based composite solutions are a growing trend in the automotive sector, especially for decorative and functional interior applications. Innovative plant-based leather demonstrates this trend, combining sustainability with advanced performance. Developed from a biopolymer matrix combined with cellulose waste, this material transforms waste into a premium, eco-friendly solution. Its textile backing and non-woven laminate backing are also made entirely from cellulose fibres, creating a fully integrated bio-based composite. Designed for car interiors and more, this lightweight, durable and aesthetically versatile material sets a new standard for sustainable design, while satisfying the industry’s growing demand for circular and renewable alternatives.

Uluu (AU): Replacing plastic in textiles with natural, seaweed-derived materials
Uluu is an Australian start-up set to replace plastics with natural polymers called PHAs. Uluu materials are made from a regenerative feedstock: farmed seaweed, thus ending reliance on fossil fuels and land crops. Uluu, in partnership with Deakin University, is developing textiles that perform like synthetic polyester but are truly biodegradable and biocompatible, thus eliminating persistent microplastic pollution in fashion. Importantly, Uluu materials are reusable, recyclable, and most importantly, compostable. They are naturally produced through a unique fermentation process that uses seaweed, saltwater microbes and seawater. Uluu pellets can be directly substituted for plastic (e.g., polyester, nylon) in existing melt spinning equipment, creating yarns that can be knitted or woven into textiles. In addition to fibre-grade pellets, Uluu is also producing other grades of pellets to replace plastics used in e.g., buttons, sunglasses, hair clips and packaging.

(c) Messe Düsseldorf / ctillmann
09.01.2025

FET ends 2024 with COMPAMED success.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK enjoyed a highly successful exhibition at COMPAMED 2024 in Düsseldorf. This was the first time that FET had exhibited at this leading international trade fair for the medical technology supplier sector, a reflection of the company’s growing role in the global medical sector. In 2023-24, over 60% of FET’s turnover was derived from the medical market.

“It is never certain whether a new exhibition will prove to be a successful venture until it is tested in practice” commented FET’s Managing Director Richard Slack, “but we are delighted to report that COMPAMED 2024 exceeded all expectations. In fact, we have already booked a stand for next year’s exhibition in November, albeit in a slightly different location”.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK enjoyed a highly successful exhibition at COMPAMED 2024 in Düsseldorf. This was the first time that FET had exhibited at this leading international trade fair for the medical technology supplier sector, a reflection of the company’s growing role in the global medical sector. In 2023-24, over 60% of FET’s turnover was derived from the medical market.

“It is never certain whether a new exhibition will prove to be a successful venture until it is tested in practice” commented FET’s Managing Director Richard Slack, “but we are delighted to report that COMPAMED 2024 exceeded all expectations. In fact, we have already booked a stand for next year’s exhibition in November, albeit in a slightly different location”.

COMPAMED 2024 attracts suppliers of a comprehensive range of high-quality medical technology components, services and production equipment for the medical industry. FET’s expertise in this sector therefore proved to be a perfect fit. With almost 40 serious customer leads taken at the show from both existing and previously unidentified clients, the initial outlook is for a very successful exhibition which will be followed up by future participation at this annual event.

FET’s established expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialised novel fibres from exotic and difficult to process polymers. In cases where melt spinning solutions are not suitable, FET provides a viable alternative with pilot and small scale production wet spinning systems.

Central to FET’s success has always been its ability to provide customers with advanced testing facilities and equipment at its Fibre Development Centre in Leeds, complemented by unrivalled knowledge and expertise in research and production techniques.

FET has successfully processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes.

Spring 2025 collections of Citizens of Humanity and AGOLDE with Pili biobased indigo Photo (c) Citizens of Humanity Group
Spring 2025 collections of Citizens of Humanity and AGOLDE with Pili biobased indigo
06.01.2025

Pili partners with Citizens of Humanity and Orta

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili has developed unique processes combining fermentation and organic chemistry to offer a high-performance, eco-friendly alternative to petrochemical dyes. Their ecological alternative significantly reduces the use of toxic chemicals and fossil resources, while aiming to cut CO2 emissions up to 50%. It meets the same performance as petrochemical indigo while seamlessly integrating into existing dyeing processes without requiring additional investment in commercial dyeing equipment.

Pili’s colors development is based on standardized Life Cycle Assessments (LCAs), ensuring a rigorous process to measure and minimize their environmental impact.

A Partnership Driving Sustainable Transformation in the Industry
Fiber and dye are the two main components of denim products and also the ones with the greatest impact on their production. The partnership between Citizens of Humanity, Pili, and Orta establishes one of the highest ecological standards in the market with the use of regenerative cotton and biobased indigo.

Pili biobased indigo will make its debut in Citizens of Humanity and AGOLDE’s Spring 2025 collections. This long-term partnership between Citizens of Humanity, Orta, and Pili will continue to expand in future collections. The launch will be exclusive on NET-A-PORTER on January 6, 2025, before being extended to agolde.com, citizensofhumanity.com, and other global retailers.

A Key Step Towards the Decarbonization of the Color Industry
Building on this first success, Pili is accelerating the development of coloring solutions for various industrial applications, particularly in the inks, paints, and polymers sectors. The aim is to decarbonize everyday products using high-performance biobased pigments, with the first applicative tests set to begin this year. Pili continues its mission to decarbonize the color industry, paving the way for a sustainable revolution.

26.11.2024

Cellulose Fibres Conference 2025: Preliminary Program released

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

Biosynthetics on the rise
Besides cellulose fibres, bio-based polymer fibres ("biosynthetics") are an excellent option to reduce fossil fibres in textiles. Biosynthetics offer a powerful alternative to traditional synthetic fibres, bringing both performance and technical properties that make them drop-in replacements. Derived wholly or partially from natural, renewable sources like lactic acids, sugar beet, sugarcane or wood, biosynthetics represent a bio-based option compared to fossil-based counterparts. In a special session “Biosynthetics - Replacing Traditional Synthetic Fibres”, experts will explore the latest advances, challenges and opportunities in the field. Discussing innovative approaches like biosynthetics is essential to drive sustainable transformation within the fashion and textile industries.

Fibre-to-Fibre Recycling: A Path to a Sustainable Textile Industry
The textile industry is at a crucial crossroad. The need for sustainable solutions to meet the EU's ambitious climate change targets is becoming increasingly urgent. Fibre-to-fibre recycling, which transforms discarded textiles into new, virgin fibres, holds great promise for reducing waste and resource consumption and helps to close the loop in textile production. While Europe has made progress in this area, challenges remain – in particular the management of mixed fibre textiles and the scaling up of recycling technologies. As new approaches are needed to tackle climate change, one session of the conference will focus on fibre-to-fibre recycling from textiles, exploring the latest innovations and technological advances, as well as the opportunities and barriers that need to be addressed to move the industry towards a circular, sustainable future.

Fibre Microplastic Formation versus Marine Biodegradability
The environmental impact of textiles extends far beyond landfill, with microplastics from synthetic fibres becoming a growing concern in marine ecosystems. A session at the conference will focus on the complex relationship between microplastic formation and marine biodegradability. While synthetic fibres shed microplastics during washing, these tiny particles, known as microfibres accumulate in the oceans and pose a serious threat to marine life. This session will explore the factors that influence fibre degradation in the marine environment and examine the potential of biodegradable fibres to reduce long-term pollution. Leading research institutes will discuss the challenges of balancing the prevention of microplastics with the development of fibres that can degrade naturally in marine ecosystems, and provide insights into innovative solutions that could help mitigate this pressing environmental issue.

Innovation Award “Cellulose Fibre Innovation of the Year 2025”
The nova-Institute, together with GIG Karasek, is looking for the best fibre innovations of the year. Applicants from the area of cellulose fibres as well as biosynthetics are welcome to submit their innovations. Technologie providers, research institutes or producers can apply until 30 November 2024. The innovation award “Cellulose Fibre Innovation of the Year 2025” is sponsored by GIG Karasek.

Apply for the “Cellulose Fibre Innovation of the Year 2025” award: cellulose-fibres.eu/award-application

Call for Posters
The poster exhibition is a highly anticipated scientific event at the conference, especially for early career scientists. Poster submission is open until 31 January 2025.

More information:
Cellulose Fibres Conference
Source:

nova-Institut für politische und ökologische Innovation GmbH

26.11.2024

Cellulose Fibres Conference 2025: Preliminary Program released

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

Biosynthetics on the rise
Besides cellulose fibres, bio-based polymer fibres ("biosynthetics") are an excellent option to reduce fossil fibres in textiles. Biosynthetics offer a powerful alternative to traditional synthetic fibres, bringing both performance and technical properties that make them drop-in replacements. Derived wholly or partially from natural, renewable sources like lactic acids, sugar beet, sugarcane or wood, biosynthetics represent a bio-based option compared to fossil-based counterparts. In a special session “Biosynthetics - Replacing Traditional Synthetic Fibres”, experts will explore the latest advances, challenges and opportunities in the field. Discussing innovative approaches like biosynthetics is essential to drive sustainable transformation within the fashion and textile industries.

Fibre-to-Fibre Recycling: A Path to a Sustainable Textile Industry
The textile industry is at a crucial crossroad. The need for sustainable solutions to meet the EU's ambitious climate change targets is becoming increasingly urgent. Fibre-to-fibre recycling, which transforms discarded textiles into new, virgin fibres, holds great promise for reducing waste and resource consumption and helps to close the loop in textile production. While Europe has made progress in this area, challenges remain – in particular the management of mixed fibre textiles and the scaling up of recycling technologies. As new approaches are needed to tackle climate change, one session of the conference will focus on fibre-to-fibre recycling from textiles, exploring the latest innovations and technological advances, as well as the opportunities and barriers that need to be addressed to move the industry towards a circular, sustainable future.

Fibre Microplastic Formation versus Marine Biodegradability
The environmental impact of textiles extends far beyond landfill, with microplastics from synthetic fibres becoming a growing concern in marine ecosystems. A session at the conference will focus on the complex relationship between microplastic formation and marine biodegradability. While synthetic fibres shed microplastics during washing, these tiny particles, known as microfibres accumulate in the oceans and pose a serious threat to marine life. This session will explore the factors that influence fibre degradation in the marine environment and examine the potential of biodegradable fibres to reduce long-term pollution. Leading research institutes will discuss the challenges of balancing the prevention of microplastics with the development of fibres that can degrade naturally in marine ecosystems, and provide insights into innovative solutions that could help mitigate this pressing environmental issue.

Innovation Award “Cellulose Fibre Innovation of the Year 2025”
The nova-Institute, together with GIG Karasek, is looking for the best fibre innovations of the year. Applicants from the area of cellulose fibres as well as biosynthetics are welcome to submit their innovations. Technologie providers, research institutes or producers can apply until 30 November 2024. The innovation award “Cellulose Fibre Innovation of the Year 2025” is sponsored by GIG Karasek.

Apply for the “Cellulose Fibre Innovation of the Year 2025” award: cellulose-fibres.eu/award-application

Call for Posters
The poster exhibition is a highly anticipated scientific event at the conference, especially for early career scientists. Poster submission is open until 31 January 2025.

More information:
Cellulose Fibres Conference
Source:

nova-Institut für politische und ökologische Innovation GmbH

13.11.2024

Dornbirn Global Fiber Congress 2025: Call for Papers

The Dornbirn GFC invites researchers, experts, manufacturers, and practitioners to submit papers for the 64th congress in September 2025, providing a platform for presenting innovations shaping the fiber and textile industries' future.

Submissions on the following topics are welcome:

Work- & Protective Wear & Defense

  • Smart textiles providing real-time data for first responders
    (e.g., firefighters, soldiers, police, industrial workers)
  • Flame-resistant fabrics for multi-risk environments, combining protection with flexibility and comfort
  • Sustainability in production, eco-friendly materials, and recycling innovations for workwear and protective apparel

Carbon Stewardship: Harnessing Biomass & Recycling & Capture for a Sustainable Future

  • Use of sustainable biomass in textile production
  • Innovations in post-consumer textile recycling and chemical recycling methods
  • Carbon capture technologies integrated across the value chain

Fiber Innovations: From Production to Application

The Dornbirn GFC invites researchers, experts, manufacturers, and practitioners to submit papers for the 64th congress in September 2025, providing a platform for presenting innovations shaping the fiber and textile industries' future.

Submissions on the following topics are welcome:

Work- & Protective Wear & Defense

  • Smart textiles providing real-time data for first responders
    (e.g., firefighters, soldiers, police, industrial workers)
  • Flame-resistant fabrics for multi-risk environments, combining protection with flexibility and comfort
  • Sustainability in production, eco-friendly materials, and recycling innovations for workwear and protective apparel

Carbon Stewardship: Harnessing Biomass & Recycling & Capture for a Sustainable Future

  • Use of sustainable biomass in textile production
  • Innovations in post-consumer textile recycling and chemical recycling methods
  • Carbon capture technologies integrated across the value chain

Fiber Innovations: From Production to Application

  • Biopolymer & Natural Fibers
  • Textile Processing & Application
  • Nonwoven Processing & Application

Cross-Industry Session

  • Energy Transition
  • Pulp & Paper & Packaging Innovation
More information:
Dornbirn GFC call for papers
Source:

AUSTRIAN FIBERS INSTITUTE

Photo NASA
05.11.2024

Fibre-reinforced materials for next-generation space missions

A new generation of space materials left Earth November. 5 as they head to the International Space Station (ISS) to undergo testing in the brutal conditions of low Earth orbit.

Developed at the University of Bristol, these high-performance materials could be used to build future space stations, spacecraft for interplanetary travel or a new ISS.

They will be placed on the Bartolomeo platform, located on the front of the ISS, where they will orbit Earth up to 9,000 times over the next 12 to 18 months at speeds of 17,000 mph.

The carbon fibre reinforced composites will need to survive temperatures between -150ºC and +120ºC, space debris travelling seven times faster than a bullet, severe electromagnetic radiation, high vacuum and atomic oxygen, which erodes even the toughest materials.

Prof Ian Hamerton, Professor of Polymers and Sustainable Composites in the University of Bristol’s world-leading Bristol Composites Institute, said:  

A new generation of space materials left Earth November. 5 as they head to the International Space Station (ISS) to undergo testing in the brutal conditions of low Earth orbit.

Developed at the University of Bristol, these high-performance materials could be used to build future space stations, spacecraft for interplanetary travel or a new ISS.

They will be placed on the Bartolomeo platform, located on the front of the ISS, where they will orbit Earth up to 9,000 times over the next 12 to 18 months at speeds of 17,000 mph.

The carbon fibre reinforced composites will need to survive temperatures between -150ºC and +120ºC, space debris travelling seven times faster than a bullet, severe electromagnetic radiation, high vacuum and atomic oxygen, which erodes even the toughest materials.

Prof Ian Hamerton, Professor of Polymers and Sustainable Composites in the University of Bristol’s world-leading Bristol Composites Institute, said:  

“Space is the most challenging environment for which to design new materials. You’re pitting your materials expertise, skills and ingenuity against extremes of temperature, mechanical stress, radiation, high speed impacts and more.

“Any one of those might be difficult, and, unfortunately, gaining access to repair them is not an easy option, so the materials we build must survive without maintenance.  

“The opportunity to test our materials in the proving ground of space is priceless and will help our University of Bristol scientists on the ground improve fibre-reinforced materials for next-generation space missions.”

There are four laboratory-made polymers heading to the ISS, each of which has been reinforced with carbon fibres and two contain nanoparticles. All four are the result of University of Bristol research and one is patented.

 If the materials cope in the harsh environment, they could be used to create longer-lasting space components, allowing spacecraft to travel further, and spend more time in space.

Future communities on new planets will need protection against galactic cosmic radiation. Dr Ali Kandemir, Senior Research Associate at the University of Bristol, is one of several Bristol researchers, supported by the UK Space Agency (UKSA), examining the effects of simulated galactic cosmic radiation on the materials, in a European Space Agency (ESA) project.

Dr Kandemir said: “We want materials that are resilient in the space environment and, importantly, materials that can shield humans from that radiation.

“We also want to make these materials sustainable, so that when they reach the end of their life they can be recycled and used again for the same purpose.”

The launch of the Space X Dragon CRS-2 spacecraft this morning is the culmination of five years of work for Prof Hamerton and his team.

It has included the efforts of early career researchers, postgraduates and several Aerospace Engineering undergraduates at the University of Bristol, whose final year research projects have been linked to the space materials project.

The practical support of the University of Bristol-hosted National Composites Centre (NCC) was crucial to the scale up of the composite materials.

Prof Kate Robson Brown, Vice-President for Research, Innovation and Impact at University College Dublin, and a collaborator on the project, said:

“After nearly five years of research to develop novel composite materials for space applications it is very exciting to see our experiment launch to the International Space Station.

“I am proud to be part of this mission, and to be working with the multidisciplinary and multisector research team to deliver integrated real world and digital testing for innovative materials which will help to drive growth in the new space economy.

“This mission also demonstrates how space research funding creates career changing opportunities for early career researchers and PhD students in a sector of huge value to both Ireland and the UK.”

Funding to support the project was supplied by the ESA, the UKSA, Oxford Space Systems and others.

 

Source:

University of Bristol

30.10.2024

World’s first sports t-shirt made from 100% textile waste

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

This technological feat contributes to advancing textile circularity when, today, the majority of recycled polyester is made from PET bottles, and only 1% of fibers are recycled into new fibers.  The collective achievement marks an important milestone for the consortium’s ultimate aim of demonstrating fiber-to-fiber closed loop using CARBIOS’ biorecycling process at an industrial scale, and marks an important step forward for the textile industry’s shift towards a circular economy.

A plain, white T-shirt was a deliberate choice to showcase the technological achievement that made its production possible from mixed and colored textile waste.  By using CARBIOS’ biorecycling technology, polyester is broken down using enzymes into its fundamental building blocks which are reformed to produce biorecycled polyester whose quality is on par with oil-based virgin polyester.  Petroleum can now be replaced by textile waste as a raw material to produce polyester textiles, that will in turn become raw materials again, thus fueling a circular economy, with the added benefit of a lower carbon footprint and avoidance of landfill or incineration.

The t-shirt’s production began with all consortium members (On, Patagonia, PUMA, PVH Corp. and Salomon) supplying rolls and production cutting scraps to CARBIOS in Clermont-Ferrand, France.  This textile waste consisted of some mixed blends with cotton or elastane, as well as various treatments (such as durable water repellent) and dyes which render them complex to recycle using conventional methods. The collected waste was deconstructed into its original monomers, PTA and MEG, using CARBIOS’ biorecycling technology at its pilot facility. The resulting monomers were then repolymerized, spun into yarn and woven into new fabric by external partners, demonstrating the seamless integration into existing manufacturing processes.  The resulting sports t-shirt made from 100% textile waste meets the quality standards and sustainability objectives of the apparel brands present in the “fiber-to-fiber” consortium.

CARBIOS’ demonstration plant in Clermont-Ferrand, France, has been up and running since 2021, and its first commercial plant, the world’s first industrial-scale enzymatic PET recycling plant, is currently under construction in Longlaville, France.  In addition, CARBIOS recently announced several letters of intent with PET producers in Asia and Europe, confirming global interest in its biorecycling technology and advancing the international roll-out of its licensing model.

Source:

Carbios

Photo Envision Racing Team, Teijin Carbon Europe GmbH
02.10.2024

Advanced Composite Technologies for Formula E Racing

Teijin has teamed up with Germany's herone GmbH and the UK's Envision Racing to develop a composite wishbone which has the capability be used in a Formula E racing car using Tenax™ ThermoPlastics.

The new component is specifically designed to maximize performance while minimizing weight. By utilizing recycled materials from the aerospace industry and implementing herone's innovative pressing process, the partners are setting an example of environmental consciousness and technological excellence.

Multiple demonstrator parts were produced utilizing Tenax™ ThermoPlastic UniDirectional (TPUD) tapes. The material was braided to form the rod structure of the component. Recycled offcuts from part manufacturing in the aerospace industry were used for the functional elements. Those offcuts were injection molded to sockets which are needed for load introduction into the rod structure. herone’s innovative pressing process then compression molded the braids and at the same time co-consolidated the sockets into the rod structure to form the final part. All materials in this study were based on PPS polymer - thus making it attractive for further end-of-life recycling.

Teijin has teamed up with Germany's herone GmbH and the UK's Envision Racing to develop a composite wishbone which has the capability be used in a Formula E racing car using Tenax™ ThermoPlastics.

The new component is specifically designed to maximize performance while minimizing weight. By utilizing recycled materials from the aerospace industry and implementing herone's innovative pressing process, the partners are setting an example of environmental consciousness and technological excellence.

Multiple demonstrator parts were produced utilizing Tenax™ ThermoPlastic UniDirectional (TPUD) tapes. The material was braided to form the rod structure of the component. Recycled offcuts from part manufacturing in the aerospace industry were used for the functional elements. Those offcuts were injection molded to sockets which are needed for load introduction into the rod structure. herone’s innovative pressing process then compression molded the braids and at the same time co-consolidated the sockets into the rod structure to form the final part. All materials in this study were based on PPS polymer - thus making it attractive for further end-of-life recycling.

The use of these advanced materials makes it possible to reduce weight, minimize emissions, and increase performance at the same time. The combination of design and functionality opens new possibilities for future developments in the field of motorsport and beyond. We look forward to continuing to develop innovative solutions based on thermoplastic composites together with our partners and customers.

Source:

Teijin Carbon Europe GmbH

12.09.2024

INDA Showcases Sustainability Advancements in Nonwovens and Manufacturing

INDA, the Association of the Nonwoven Fabrics Industry, announces the release of the International Fiber Journal’s (IFJ) special sustainability issue dedicated to nonwovens. This special edition, which was sponsored by INDA, is a key piece of the association’s 2024 strategic sustainability initiative, launched at the beginning of 2024 in response to feedback that sustainability remains one of the nonwovens industry’s highest priorities.

The IFJ special issue features exclusive content from industry leaders, including Kimberly-Clark Corporation, Glatfelter, Lenzing Fibers, NatureWorks LLC, Hollingsworth & Vose, MANN+HUMMEL, Nexus Circular, Henkel Corporation, and INDA. This edition explores key sustainability topics, structured around three core pillars vital to the industry’s future: Responsible Sourcing, Innovations in Sustainability, and End-of-Life Solutions. Featured topics include:

INDA, the Association of the Nonwoven Fabrics Industry, announces the release of the International Fiber Journal’s (IFJ) special sustainability issue dedicated to nonwovens. This special edition, which was sponsored by INDA, is a key piece of the association’s 2024 strategic sustainability initiative, launched at the beginning of 2024 in response to feedback that sustainability remains one of the nonwovens industry’s highest priorities.

The IFJ special issue features exclusive content from industry leaders, including Kimberly-Clark Corporation, Glatfelter, Lenzing Fibers, NatureWorks LLC, Hollingsworth & Vose, MANN+HUMMEL, Nexus Circular, Henkel Corporation, and INDA. This edition explores key sustainability topics, structured around three core pillars vital to the industry’s future: Responsible Sourcing, Innovations in Sustainability, and End-of-Life Solutions. Featured topics include:

  • Environmentally sustainable nonwoven materials
  • Circularity in single-use plastics
  • Potential of post-consumer recycled (PCR) materials in nonwovens
  • Navigating regulatory challenges
  • Advances in bio-based nonwovens
  • The role of plastics and polymers in sustainability

“This special issue of the International Fiber Journal is a vital part of our multi-faceted sustainability initiative aimed at providing new and enhanced offerings to INDA members and the nonwovens industry. We are excited to see the industry come together to share insights on the sustainability challenges we face,” said Tony Fragnito, President of INDA.

Source:

INDA, the Association of the Nonwoven Fabrics Industry

FET at COMPAMED 2024 (c) FET
FET extrusion system
06.09.2024

FET at COMPAMED 2024

Fibre Extrusion Technology Ltd (FET) of Leeds, UK will be exhibiting for the first time at COMPAMED 2024 in Düsseldorf, taking place between between 11 – 14 November 2024, to reflect the company’s increasing profile in the medical sector. COMPAMED is a international trade fair for the medical technology supplier sector, showcasing a range of high-quality medical technology components, services and production equipment for the medical industry.

FET are experts in medical fibre technology and innovations, designing and delivering high performance equipment for a range of precursor medical products. This includes turnkey solutions for nonwoven medical devices, wound care and dressings and synthetic absorbable sutures.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK will be exhibiting for the first time at COMPAMED 2024 in Düsseldorf, taking place between between 11 – 14 November 2024, to reflect the company’s increasing profile in the medical sector. COMPAMED is a international trade fair for the medical technology supplier sector, showcasing a range of high-quality medical technology components, services and production equipment for the medical industry.

FET are experts in medical fibre technology and innovations, designing and delivering high performance equipment for a range of precursor medical products. This includes turnkey solutions for nonwoven medical devices, wound care and dressings and synthetic absorbable sutures.

FET’s expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialised novel fibres from exotic and difficult to process polymers. FET has processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes. Where melt spinning solutions are not suitable, FET provides an alternative with pilot and small scale production wet and gel spinning systems.

Source:

Fibre Extrusion Technology Ltd (FET)

06.09.2024

Indorama Ventures: ISCC+ Certification for fiber manufacturing sites

Indorama Ventures Public Company Limited (IVL) has achieved ISCC+ certification for three of its fiber manufacturing sites. In addition to one already ISCC+ certified fiber plant, this marks a significant milestone in the company's ongoing commitment to sustainability and circular economy practices. Across its entire business, a total of nine Indorama Ventures sites are now ISCC+ certified, offering a diverse range of sustainable products, including PTA, PET chips, fibers, and fabrics.

The newly certified high-performance fiber portfolio will serve customers who require technical yarns such as in the Mobility, Tire cords, Airbags, Industrial or Mechanical Rubber Goods sector. The new offerings include:

Indorama Ventures Public Company Limited (IVL) has achieved ISCC+ certification for three of its fiber manufacturing sites. In addition to one already ISCC+ certified fiber plant, this marks a significant milestone in the company's ongoing commitment to sustainability and circular economy practices. Across its entire business, a total of nine Indorama Ventures sites are now ISCC+ certified, offering a diverse range of sustainable products, including PTA, PET chips, fibers, and fabrics.

The newly certified high-performance fiber portfolio will serve customers who require technical yarns such as in the Mobility, Tire cords, Airbags, Industrial or Mechanical Rubber Goods sector. The new offerings include:

  • Mass balanced (M.B.) polyamides PA6.6 and PA4.6 from the company’s sites in Obernburg (Germany) and Pizzighettone (Italy). Developed in collaboration with key partners, these products match the performance of standard polyamide yarns while reducing GHG emissions by approximately 55% at the polymer level.
  • Bio-based high-tenacity PA4.10 (M.B.) yarn made in Obernburg (Germany) for tire and specialties applications. This 100% bio-content polymer, produced from bio-based Sebacic Acid and bio-based Di-Amino Butane (DAB) component via mass balancing, supports significant GHG emissions reduction due to the innovative raw material.
  • Recycled PET yarns and tire cord fabric from Indorama Ventures’ site in Kaiping (China). These yarns and fabrics made from 100% recycled PET, represent the company’s efforts to drive the evolution towards circular practices and lower carbon products.

ISCC+ Certification
The ISCC+ (International Sustainability and Carbon Certification) is a globally recognized standard for the sustainable production of biomass, and bio-based products, including recycled content. This certification ensures that materials are sourced and processed responsibly, reducing the environmental impact and promoting a circular economy.

 

Source:

Indorama Ventures Public Company Limited

Graphic by TBI
14.08.2024

Controlled biodegradation of PLA by incorporation of an optimized enzyme

The Toulouse Biotechnology Institute (TBI), a joint INSA Toulouse/ INRAE/ CNRS research unit, and Carbios, a French green chemistry company pioneering the world of bioplasturgy, presented a study entitled ”An engineered enzyme embedded into PLA to make self-biodegradable plastic”. This study reinforces Carbios and TBI's pioneering work in the field of enzymatic degradation of plastics.

The work describes the engineering strategies deployed to ensure the development of an enzyme capable of biologically depolymerizing polylactic acid (PLA)-based plastic materials over a wide temperature and pH range, reflecting the natural variations found in the life cycle of domestic compost.

The Toulouse Biotechnology Institute (TBI), a joint INSA Toulouse/ INRAE/ CNRS research unit, and Carbios, a French green chemistry company pioneering the world of bioplasturgy, presented a study entitled ”An engineered enzyme embedded into PLA to make self-biodegradable plastic”. This study reinforces Carbios and TBI's pioneering work in the field of enzymatic degradation of plastics.

The work describes the engineering strategies deployed to ensure the development of an enzyme capable of biologically depolymerizing polylactic acid (PLA)-based plastic materials over a wide temperature and pH range, reflecting the natural variations found in the life cycle of domestic compost.

It also describes the methodologies and challenges involved in obtaining homogeneous incorporation of the enzyme into PLA films at high temperatures (170°C), while retaining sufficient activity to enable the plastic produced to degrade completely and rapidly under domestic and industrial composting conditions, as well as in anaerobic digestion (methanization). It highlights the optimization process used to obtain an enzyme capable of withstanding the 170°C required to melt it into PLA by extrusion. The new enzymatic material is shown to disintegrate and biodegrade at a much faster rate than the 26 weeks required for certification for use in home composting, and also to help produce more biomethane, another source of waste recovery. It is also stated that the enzymatic material remains intact during long-term storage, and that its degradation will only be activated when transferred to composting or methanization conditions, thus guaranteeing its compatibility with PLA-based commercial applications such as flexible packaging or short-life items like food containers.

This work was mainly carried out within the INSA/Carbios PoPlaB (Polymers, Plastics and Biotechnology) cooperative laboratory at TBI and was supported by a grant for scientific research (THANAPLAST project, OSEO ISI contract number I 1206040W).

 

More information:
PLA enzymatic
Source:

Toulouse Biotechnology Institute (TBI)

Cooperation between CARBIOS and Nouvelles Fibres Textiles (c) CARBIOS
(L-R) Emmanuel Ladent (CEO, CARBIOS), Eric Boël (Co-director of Nouvelles Fibres Textiles) and Mathieu Berthoud (Strategic Sourcing Director, CARBIOS)
26.07.2024

Cooperation between CARBIOS and Nouvelles Fibres Textiles

CARBIOS and Nouvelles Fibres Textiles, a French company specializing in the recovery of end-of-life textiles, announce the signing of a Memorandum of Understanding to establish a contract for the supply of polyester textiles to the world's first PET biorecycling plant currently under construction in Longlaville, France. The polyester textiles supplied will come from used or end-of-life textiles prepared in France by Nouvelles Fibres Textiles for recycling using CARBIOS' enzymatic depolymerization technology. This contract will enable 5,000 tons a year of these textiles to be redirected towards biorecycling from 2026 onwards, over an initial 5-year period, demonstrating the commitment of industrial players all along the value chain to achieving textile circularity for a more sustainable textile sector.

CARBIOS and Nouvelles Fibres Textiles, a French company specializing in the recovery of end-of-life textiles, announce the signing of a Memorandum of Understanding to establish a contract for the supply of polyester textiles to the world's first PET biorecycling plant currently under construction in Longlaville, France. The polyester textiles supplied will come from used or end-of-life textiles prepared in France by Nouvelles Fibres Textiles for recycling using CARBIOS' enzymatic depolymerization technology. This contract will enable 5,000 tons a year of these textiles to be redirected towards biorecycling from 2026 onwards, over an initial 5-year period, demonstrating the commitment of industrial players all along the value chain to achieving textile circularity for a more sustainable textile sector.

Nouvelles Fibres Textiles and its various partners opened a semi-industrial site with an annual capacity of 1,000 tons in November 2023, the first step towards building a 20,000-to-30,000-ton unit in 2026. This first site, a research center for textile recycling, combines the know-how of Andritz Laroche (a leader in textile recycling), Pellenc ST (French leader in intelligent sorting solutions), Synergie TLC (a French player in collection and first sorting for solidarity) and the Tissages de Charlieu group (a French player in weaving, garment manufacturing and textile recycling). This unit transforms used textiles into high-quality raw materials, supplying the various industries that use textile fibers (non-wovens, insulation, plastic, textiles, etc.) by automatically sorting them by composition, while eliminating hard points (buttons, zips, patches, etc.).

CARBIOS' biorecycling technology uses enzymes to break down polyester fibers into their basic components. These components are then used to produce high-quality recycled PET materials, such as fibers for the textile industry. This “fiber-to-fiber” solution will enable polyester to become a truly circular fiber on a large scale.

Source:

CARBIOS

Charlotte Witts Photo FET
Charlotte Witts
12.07.2024

New R&D appointment for FET wet spinning team

Fibre Extrusion Technology Ltd (FET) of Leeds, UK has continued the ongoing process of strengthening its Research & Development team. The latest addition is Charlotte Witts, who is currently studying for a degree in Chemistry at Nottingham University and will work at FET for a 12-month period. She will continue her studies in chemistry as distant learning modules whilst also working at FET. FET designs, develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.

“I’m really excited to be joining the team at FET and getting stuck in to the role. Sustainability is a big passion of mine, so I’m looking forward to learning how FET develops new technologies that support the textile industry in this endeavour. I hope that my previous studies within this area will help to foster new ideas.”

Fibre Extrusion Technology Ltd (FET) of Leeds, UK has continued the ongoing process of strengthening its Research & Development team. The latest addition is Charlotte Witts, who is currently studying for a degree in Chemistry at Nottingham University and will work at FET for a 12-month period. She will continue her studies in chemistry as distant learning modules whilst also working at FET. FET designs, develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.

“I’m really excited to be joining the team at FET and getting stuck in to the role. Sustainability is a big passion of mine, so I’m looking forward to learning how FET develops new technologies that support the textile industry in this endeavour. I hope that my previous studies within this area will help to foster new ideas.”

Furthermore, FET has a development policy of bringing young people into the industry and has invested heavily in recent years to this end, helping to address the skills gap in the UK textile industry. The company’s R&D department comprises ten scientists and engineers who work closely with customers on process development and new product trials.

Charlotte Witts will be focusing on the wet spinning process which is fortuitous as FET has just finished commissioning their own in-house low viscosity wet spinning system. Over the coming year she will focus on spinning a number of bio-sourced polymers (e.g. alginate, chitosan, gelatin, recombinant proteins). These materials require a strong scientific understanding of the underlying chemistry to successfully produce a high-quality yarn. Furthermore, FET regularly gets customer requests to conduct trial work on these materials to de-risk the equipment purchase process.

Source:

Fibre Extrusion Technology Limited

BioTurf Bild TFI - Institut für Bodensysteme an der RWTH Aachen e.V.
BioTurf
01.07.2024

Aachen researchers develop sustainable artificial turf

The current European Football Championships 2024 in Germany will be played on natural turf, which is very costly to maintain, does not tolerate high frequency of use and has a limited service life of only 6 months in some cases. Artificial turf is easier to maintain and correspondingly popular. In Germany, there are estimated to be more than 5,000 artificial turf pitches and as many as 25,500 across the EU. The drawback: the enormous annual emission of microplastics in the form of infill material, the high CO2 impact and the not environmentally friendly disposal. Researchers in Aachen presented a sustainable alternative: BioTurf is a new artificial turf system made from bio-based polymers that no longer requires polymer infill material!

The current European Football Championships 2024 in Germany will be played on natural turf, which is very costly to maintain, does not tolerate high frequency of use and has a limited service life of only 6 months in some cases. Artificial turf is easier to maintain and correspondingly popular. In Germany, there are estimated to be more than 5,000 artificial turf pitches and as many as 25,500 across the EU. The drawback: the enormous annual emission of microplastics in the form of infill material, the high CO2 impact and the not environmentally friendly disposal. Researchers in Aachen presented a sustainable alternative: BioTurf is a new artificial turf system made from bio-based polymers that no longer requires polymer infill material!

"Every year, around 500 kilograms of plastic granules are produced per artificial turf pitch, which have to be refilled as infill. This also corresponds to the amount that potentially enters the environment as microplastics per sports pitch," explains Dr Claudia Post from TFI. With an estimated 25,000 artificial turf pitches in the EU, artificial turf in Europe alone produces 12,750 tonnes of microplastics that end up in the environment every year! The TFI - Institut für Bodensysteme an der RWTH Aachen e.V., Institute for Research, Testing and Certification in Europe for Indoor Building Products, has developed the innovative artificial turf system together with the ITA (Institute for Textile Technology at RWTH Aachen University) and in collaboration with the company Morton Extrusionstechnik (MET), a specialist in artificial turf fibres.

"New artificial turf pitches will be phased out by 2031 at the latest due to the ban on plastic granules. Even now, artificial turf pitches with infill material are no longer being subsidised," says Dr Claudia Post. For grassroots sports, clubs, cities and local authorities, converting their existing artificial turf pitches will be a mammoth task in the coming years, as artificial turf pitches have to be replaced every 10-15 years. With BioTurf, an environmentally friendly alternative is now available! The surface can be played on like any other, whether running, passing or kicking. Short, heavily crimped blades support longer blades and this simple approach increases playing comfort. BioTurf fulfils all quality requirements and standards for the highest footballing demands.

"BioTurf is an innovative, holistic solution," emphasises Dirk Hanuschik from TFI. "We use rapeseed oil and agricultural waste that does not compete with food production. BioTurf is also almost completely recyclable".
This is in stark contrast to conventional artificial turf, which can currently only be thermally utilised, i.e. burned to generate heat.

As BioTurf does not require the traditional latex process at all, the energy-intensive drying process can be dispensed with, which has a positive effect on the price. Latex is also difficult to recycle. In contrast, BioTurf uses the new thermobonding technology. Here, the thermoplastic pile yarns are thermally fused to the backing. Further development steps still need to be taken in the endeavour to develop a 100% mono-material artificial turf, as a few percent polypropylene still needs to be processed in the backing in addition to the polyethylene fibre material in order to protect it during thermobonding. However, this does not hinder its recyclability.

Source:

TFI - Institut für Bodensysteme an der RWTH Aachen e.V.

INDA Lifetime Award 2024 INDA
09.04.2024

INDA Honors Three Nonwoven Industry Professionals with Lifetime Awards

INDA, the Association of the Nonwoven Fabrics Industry, announced three recipients for the INDA Lifetime Service Award and Lifetime Technical Achievement Awards. David Powling, Paul Latten, and Arnold Wilkie are being recognized for their key contributions to the advancement of the nonwovens industry and INDA.

David Powling and Paul Latten will receive their awards at the World of Wipes® (WOW) International Conference, June 18th beginning at 4:30 pm
Arnold Wilkie will receive his award at the RISE® Conference, October 1st at 4:30 pm.

The Award recipients are:

INDA, the Association of the Nonwoven Fabrics Industry, announced three recipients for the INDA Lifetime Service Award and Lifetime Technical Achievement Awards. David Powling, Paul Latten, and Arnold Wilkie are being recognized for their key contributions to the advancement of the nonwovens industry and INDA.

David Powling and Paul Latten will receive their awards at the World of Wipes® (WOW) International Conference, June 18th beginning at 4:30 pm
Arnold Wilkie will receive his award at the RISE® Conference, October 1st at 4:30 pm.

The Award recipients are:

David Powling
David Powling has worked for Kimberly-Clark Corporation for nearly 25 years and has been a contributor to the Wipes Task Force and Technical Committees at INDA and EDANA for over 15 years. Powling served as Chairman of the INDA Wipes Task Force from 2009-2013. His work on these committees include developing the first and second edition of the Flushability Guidance Document (GD) and he was later instrumental in the roll out of the third and fourth edition GDs. Throughout this time, Powling coordinated activities with Kimberly-Clark Corporation to provide critical supporting data, as these flushability test protocols were developed.

Powling has been actively involved in collection studies where he was key in framing the work packages of those studies, collating and analyzing the data, and drafting reports. These collection studies include: Moraga, CA (advisor); Maine – Part #1 and Part #2 (hands-on); Jacksonville (hands-on); and the Northern and Southern California studies in 2023, which combined, was the largest study to date. Powling led the charge in the California study and was personally involved in identifying 1,745 samples.

Powling has been a key technical contributor to the INDA Government Relation efforts that has resulted in labelling regulations in multiple U.S. states. He has also been an active participant in efforts to develop an ISO standard for flushable products.  In this effort, he was a test method sub-team leader during the preparation of the proposed ISO standard responsible for organizing appendices of existing flushability methodologies. Additionally, Powling has been awarded, or has pending, 25+ U.S. patents, including many covering the development of dispersible wet wipes.

Paul Latten
Paul Latten has been an active member of the nonwoven and fiber industries for over 35 years. Most recently he has led innovation at Southeast Nonwovens, commercializing more than 75 new nonwoven products per year. Prior to joining Southeast Nonwovens, Latten held senior leadership positions with Basofil, Consolidated Fibers, Invista, and KoSa (and Trevira and Hoechst Celanese precursors to KoSa.)

Latten has a successful career of reinvigorating company R&D efforts by instilling a focus on customer-centric innovation. He is an inventor of record for a number of patents and pending applications. Latten has given numerous presentations on innovative nonwoven materials, at events such as INDA’s World of Wipes® (WOW) International Conference, RISE® (Research, Innovation & Science for Engineered Fabrics), the VISION International Conference, and the Converting and Bonding (CAB) Conference.

His recent innovations have been diverse in scope and include nonwovens for use in hydrogen fuel cells, moisture detection media, proprietary wipe designs, and natural fiber-based packaging. Aside from new fiber and nonwoven products, Latten has championed process innovation that has resulted in tangible output gains that broadened the market opportunity for his current and prior companies.

Latten’s portfolio of innovations has spanned across the nonwoven markets, often involving wetlaid and drylaid nonwovens. These include materials for moisture detection, synthetic papers, fuel cell cathodes, protective covers for treats, melamine nonwovens for surface treatment, and the development of binder fibers. His work also touched upon disposable hygiene applications entailing dry-laid web containing hollow synthetic fibers to improve absorbent core fluid uptake.

Latten has been a board member of INDA for multiple terms and served as Chairman in 2008-2010. Additionally, he has contributed to many INDA conference planning committees, helping drive the success of these events.

Arnold Wilkie
Arnold Wilkie has a distinguished career in advancing yarn, fiber, and nonwoven technologies since 1970. Since 1988, he has been President and Owner of Hills, Inc. where he has sustained their innovative culture. Wilkie has over 40 patents and applications covering yarns, bicomponent fibers, ultra-fine fibers, nanofibers, dissolvable filaments, meltblown nonwovens, and polymer processing innovations. He established Hills as a leading innovator in bicomponent fiber nonwovens and in the equipment to produce these materials. During Wilkie’s time leading Hills, their pilot capabilities have become well-known and highly regarded for enabling material innovations.

Many of his patents pertain to the development of equipment solutions that enable the production of complex bi- and multi-component fiber structures. These solutions include the method of forming a continuous filament spun-laid web, the method and apparatus for producing polymer fibers and fabrics including multiple polymer components, the method and apparatus for controlling airflow in a fiber extrusion system, and controlling the dissolution of dissolvable polymer components in plural component fibers.

Arnold Wilkie, President, Hills, Inc., earned his bachelor’s degree in Mechanical Engineering from the University of Tennessee and an MBA from the University of West Florida. He is a licensed Professional Engineer in Florida, and has been engaged in the synthetic fibers industry since 1970. The first 17 years were with the Monsanto Company, where he held positions in Fiber Process Engineering, Fiber Product R&D, and Product Management. Since 1988, he has been a majority Owner and President of Hills, Inc., a 52-year-old company located in West Melbourne, Florida, specializing in the development, manufacture, and supply of advanced custom fiber extrusion equipment. Wilkie has been involved with and supported The Nonwovens Institute, since its founding in 1991 as the Nonwovens Cooperative Research Center (NCRC), with Hills joining as a Member in 2001

More information:
INDA lifetime achievement
Source:

INDA

13.03.2024

IDEA®25: Call for abstracts

INDA, the Association of the Nonwoven Fabrics Industry, announced a call for abstracts for IDEA®, April 29-May 1, 2025, Miami Beach Convention Center, Miami Beach, Florida. IDEA attracts thousands of nonwoven professionals from all functional areas spanning the entire supply chain.

The theme for IDEA25 is “Nonwovens for a Healthier Planet” highlighting nonwoven advancements in sustainability.

Product developers, designers, engineers, technical scouts, and marketing professionals accountable for their product’s environmental impact will attend IDEA. Presentations will focus on responsible sourcing, innovations in sustainability, and end-of-life solutions for nonwovens and its related industries.

A few examples of topics for consideration are:

RESPONSIBLE SOURCING

INDA, the Association of the Nonwoven Fabrics Industry, announced a call for abstracts for IDEA®, April 29-May 1, 2025, Miami Beach Convention Center, Miami Beach, Florida. IDEA attracts thousands of nonwoven professionals from all functional areas spanning the entire supply chain.

The theme for IDEA25 is “Nonwovens for a Healthier Planet” highlighting nonwoven advancements in sustainability.

Product developers, designers, engineers, technical scouts, and marketing professionals accountable for their product’s environmental impact will attend IDEA. Presentations will focus on responsible sourcing, innovations in sustainability, and end-of-life solutions for nonwovens and its related industries.

A few examples of topics for consideration are:

RESPONSIBLE SOURCING

  • Natural Fibers (Cotton, Hemp, Bamboo, Banana, Wood Pulp, Regenerated Cellulose, Wool, Fur, Chitin, Feathers)
  • Polymers (Biopolymers, Regenerated and Recycled polymers, Unconventional and Alternatives to Traditional Polymers)
  • Sustainable Chemistries (finishes, lubricants, adhesives, and additives)

INNOVATIONS IN SUSTAINABILITY

  • Process Improvements with Sustainability Impact (reduced waste, reduced energy, reduced water consumption)
  • Product Design Improvements with Sustainability Impact (lightweighting, designs for end-of-life, “good enough” design)

END-OF-LIFE SOLUTIONS

  • End-of-Life or Next-Life Considerations (compostability, biodegradability, recycling, advanced recycling and circularity)
  • Presenting is an opportunity for technical professionals to showcase pioneering research, innovative solutions, and expert insights with technology scouts.

Abstracts must be submitted via the INDA website by June 7, 2024.

Source:

INDA - Association of the Nonwoven Fabrics Industry