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Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio. Photo Trützschler
Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio.
12.06.2025

Trützschler in Vietnam: Mitigating the effects of labor shortage

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

Tra Ly is one of those businesses. The company’s success is built on a longstanding reputation for quality, so labor shortages generated a potential threat to its future. The family-owned company mainly produces carded and combed cotton (Ne 20 to Ne 40) through standard and compact spinning methods. It has a production capacity of 60 tons per day, with half of that output exported to China, Pakistan or Bangladesh. To find a solution to its labor shortage, the Tra Ly team contacted its partners at Trützschler. 

The answer from Trützschler: Highly automated, self-optimizing machinery that helps to maintain consistent quality – even when processing raw materials of varying qualities. This reduces the need for manual intervention. As Do Thi Lan Phuong, Director of Tra Ly, points out: “Innovations from Trützschler offer efficient handling that frees up time for our employees. In this way, we are able to cope with labor shortages. These machines enable higher productivity, improved sliver evenness and more energy-efficient manufacturing. And working together with Trützschler is always a great experience because of their deep expertise, can-do attitude and positive energy.” 

Automatized and optimized 

Tra Ly now operates the following advanced technologies from Trützschler: 

  • T-SCAN TS-T5: High-quality foreign part separation 
    This foreign part separator uses state-of-the-art sensors and image-processing technology to detect foreign parts like stems, leaf fragments or other waste – and then automatically ejects them to minimize fiber loss. The highly efficient machine is also easy to clean and maintain, even when production is running. 
  • The intelligent card TC 19i with T-GO 
    Tra Ly is also benefiting from the TC 19i with T-GO, which is the world’s only proven automatic gap optimizer for carding machines. It increases quality and flexibility by self-adjusting to ensure the best possible carding gap settings in real time, even when raw materials or other production conditions fluctuate. 
  • Autoleveller Draw Frame TD-10 
    Automated functions like AUTO DRAFT and OPTI SET enable this draw frame to ensure excellent yarn quality by self-optimizing the break draft and drafting point in real time. These innovations help machine operators to adapt settings for various raw material types. 
  • Boosting productivity: The 12-head comber TCO 21XL 
    This machine increases productivity by about 50% because it operates 12 heads instead of a typical eight head setup, while delivering the same excellent quality. Features like COUNT MONITORING perform automatic checks on sliver count variations from a given limit, thus contributing to consistent quality. 

Fit for the future 
Tra Ly recently installed My Mill, Trützschler’s mill monitoring system. Based on real-time data from My Mill, Trützschler experts can conduct digital audits to provide on-site guidance, training and troubleshooting. Trützschler is looking forward to continuing to support Tra Ly. The Vietnamese company is excited about the ongoing collaboration, too. “Working together with Trützschler is always a great experience because of their deep expertise, can-do attitude, and positive energy,” says Do Thi Lan Phuong, Director of Tra Ly.

Source:

Trützschler Group SE

Photo Neste
11.06.2025

Novel technology for processing lignocellulosic waste and residues into renewable fuels

Neste and Chevron Lummus Global (CLG), a leading technology provider for the production of renewable and conventional transportation fuels, are partnering to drive innovation in renewable fuels. The companies have joined forces to develop a new technology enabling conversion of lignocellulosic biomass into high-quality, lower-emission renewable fuels, such as sustainable aviation fuel (SAF) and renewable diesel. 

The joint development has reached the first major milestone, and the piloting results indicate that the new technology could offer a significant performance improvement over existing technologies for lignocellulosic raw materials. Neste and CLG are currently validating the technology and targeting readiness to scale up the technology to commercial scale. 

Vast amounts of lignocellulosic waste and residues from existing forest industry and agricultural production remain underutilized and could be leveraged as valuable renewable raw materials. These waste and residues are generated, for instance, in harvesting operations and forest industry processing, or they are end-of-life wood materials. 

Neste and Chevron Lummus Global (CLG), a leading technology provider for the production of renewable and conventional transportation fuels, are partnering to drive innovation in renewable fuels. The companies have joined forces to develop a new technology enabling conversion of lignocellulosic biomass into high-quality, lower-emission renewable fuels, such as sustainable aviation fuel (SAF) and renewable diesel. 

The joint development has reached the first major milestone, and the piloting results indicate that the new technology could offer a significant performance improvement over existing technologies for lignocellulosic raw materials. Neste and CLG are currently validating the technology and targeting readiness to scale up the technology to commercial scale. 

Vast amounts of lignocellulosic waste and residues from existing forest industry and agricultural production remain underutilized and could be leveraged as valuable renewable raw materials. These waste and residues are generated, for instance, in harvesting operations and forest industry processing, or they are end-of-life wood materials. 

“Lignocellulosic waste and residues can make an important contribution as a new and scalable raw material pool for renewable fuels. The technology development with CLG has progressed well, and we are very encouraged by the initial results. Unlocking the potential of these promising raw materials would allow us to meet the growing demand of renewable fuels in the long-term and contribute to ambitious greenhouse gas emission reduction targets,” describes Lars Peter Lindfors, Senior Vice President of Technology and Innovation at Neste.

The strategic partnership combines Neste's pioneering expertise and global leadership in renewable fuels as well as CLG's extensive experience and proven track record in developing and licensing market-leading refining technologies.

“The successful proof of concept marks a major milestone in the collaboration, advancing the efforts towards commercial-scale production of renewable fuels from abundantly available but technically challenging lignocellulosic raw materials. We are confident this partnership will pave a new pathway for producing renewable fuels, leveraging our versatile and scalable hydroprocessing technology platform,” says Rajesh Samarth, Chief Executive Officer of CLG.

20.05.2025

Texworld Apparel Sourcing Paris: September 15 - 17, 2025

Texworld Apparel Sourcing Paris will take place from Septembre 15 to 17 2025 in Halls 2, 3 and 4 of the Paris-Le-Bourget Exhibition Center. Texworld Paris, Apparel Sourcing Paris, along with their dedicated sectors Avantex and Leatherworld, will showcase the global offering for fashion brands—from ready-to-wear to luxury.
 
Between 1,200 and 1,300 exhibitors expected in Paris in September  
Returning this September for the autumn edition, Apparel Sourcing & Texworld Paris and their key sectors Avantex and Leatherworld have chosen these dates to better align with buyers' calendars.

The event will follow the same layout as the February edition, whose dynamism was hailed by both manufacturers and fashion buyers. Halls 2, 3, and 4 will hence welcome nearly 1,300 exhibitors, in line with the target set by the Messe Frankfurt France teams.  

Texworld Apparel Sourcing Paris will take place from Septembre 15 to 17 2025 in Halls 2, 3 and 4 of the Paris-Le-Bourget Exhibition Center. Texworld Paris, Apparel Sourcing Paris, along with their dedicated sectors Avantex and Leatherworld, will showcase the global offering for fashion brands—from ready-to-wear to luxury.
 
Between 1,200 and 1,300 exhibitors expected in Paris in September  
Returning this September for the autumn edition, Apparel Sourcing & Texworld Paris and their key sectors Avantex and Leatherworld have chosen these dates to better align with buyers' calendars.

The event will follow the same layout as the February edition, whose dynamism was hailed by both manufacturers and fashion buyers. Halls 2, 3, and 4 will hence welcome nearly 1,300 exhibitors, in line with the target set by the Messe Frankfurt France teams.  

Major textile-producing countries have already confirmed their participation: weavers and manufacturers from China, India, Türkiye, South Korea, Taiwan, and Hong Kong will be present in Paris this September. Their willingness to attend once again highlights the central role of European markets in a global ecosystem disrupted by ongoing US-China trade tensions. Central European garment manufacturers are also showing considerable interest in this edition. Countries such as Armenia, Kyrgyzstan and Ukraine are expected to make significant appearance at Apparel Sourcing Paris, with real know-how and remarkable levels of quality.
 
Organized by universe, with an Initiatives by Texworld zone
In terms of layout, Avantex will be located in Hall 2, alongside trend forums, conference, and service areas. As in February, thematic “universes” will be featured, focused on women’s clothing and activewear collections, to create synergies between raw materials and finished products and to enhance the sourcing experience for visitors.

Leatherworld will be in Hall 4, next to the Denim area, bridging Texworld and Apparel Sourcing to maintain proximity between materials and finished products. The Initiatives by Texworld zone, located at the entrance of Hall 4, will highlight the specific expertise of certain countries such as Türkiye which will present a trend area featuring its top weavers, and India which will showcase the remarkable work of its embroiderers.

 

Source:

Messe Frankfurt

TrusTrace Launches AI-Powered Supply Chain Data Hub Graphic by TrusTrace
15.05.2025

TrusTrace Launches AI-Powered Supply Chain Data Hub

TrusTrace, a leader in supply chain traceability and compliance data management, has launched a major AI-driven upgrade to its platform, making it easier than ever for brands and manufacturers of all sizes – small, medium and large – to collect, centralize and analyze supply chain and traceability data with confidence.
 
For years, companies have struggled with fragmented, incomplete, and unverifiable supply chain data – leaving them exposed to hidden risks, lacking evidence for compliance and unable to drive meaningful impact.

TrusTrace, a leader in supply chain traceability and compliance data management, has launched a major AI-driven upgrade to its platform, making it easier than ever for brands and manufacturers of all sizes – small, medium and large – to collect, centralize and analyze supply chain and traceability data with confidence.
 
For years, companies have struggled with fragmented, incomplete, and unverifiable supply chain data – leaving them exposed to hidden risks, lacking evidence for compliance and unable to drive meaningful impact.

TrusTrace’s upgraded platform revolutionizes data access by unifying supplier-provided, brand-owned and third party data through advanced AI technology. This approach significantly increases data reliability and insight quality, enabling businesses to act on comprehensive and validated information rather than incomplete or inaccurate data. The data hub also facilitates seamless data reuse, allowing stored data to be repurposed across business goals, significantly enhancing operational efficiency.
 
With global supply chains handling millions of purchase orders across thousands of suppliers and materials, brands and manufacturers need a system that can scale effortlessly. TrusTrace’s enhanced platform enables businesses of any size – whether brands or manufacturers – to efficiently collect, store and leverage trusted supply chain data, making traceability, risk management, and compliance more accessible than ever.
 

A Step Change in Supply Chain Data Management
The upgraded TrusTrace platform offers:
 

  • Effortless Data Collection & Integration: Seamlessly gather, structure, and share supply chain and traceability data – including supply chain mapping, certifications, chain of custody records and regulatory compliance documents – all in one centralized place.
  • Proactive Risk Management: Detect hidden risks, assess their potential impact and address them before they escalate, with a continuously updated view of actual risks and their severity across the full supply chain.
  • Streamlined Compliance Management: Move beyond reactive, check-the-box compliance to a scalable compliance framework, in which existing data is stored, packaged, and ready for any regulatory or reporting needs, with gaps automatically identified and addressed.
  • A Unified, AI-Powered Supply Chain Data Hub: Make better decisions with a unified view of supply chains across owned, supplier and third-party data. Elevate supply chain data from a regulatory requirement to a strategic asset to inform decision-making and long-term strategy.
  • Scalability for Any Supply Chain: Whether a company is just starting its sustainability journey or managing complex multi-tier supply chains, TrusTrace offers a fully configurable system tailored to any regulatory or business need, that is easy to start and scale according to business needs.

With brands and manufactures already leveraging the enhanced platform, TrusTrace is continuing to gain momentum across the industry. Most recently, the company announced a strategic partnership with Avery Dennison, a global leader in materials science and digital identification solutions, to address growing demands for visibility into the origins, movement, and impact of raw materials across the apparel value chain.

Source:

TrusTrace

09.05.2025

The 2025 IDEA® and FiltXPO™ Award Winners

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

IDEA® Nonwoven Products Achievement Award
Innovatec Microfibre Technology GmbH & Co. KG – InnovaWipe® Water-Soluble Nonwoven

This water-soluble nonwoven is completely biodegradable under both aerobic and anaerobic conditions. It offers excellent resistance to oils, greases and chemicals. It does not leave any microplastics behind, breaking down into carbon dioxide, water and biomass. It also has no ecotoxic effects, is safe for the marine environment and does not cause fatbergs or blockages in wastewater systems – flushable and home compostable.

IDEA® Raw Materials Achievement Award
Woolchemy NZ Ltd. – neweFibre

Woolchemy’s neweFibre is the world’s first hygiene-grade wool, engineered for high-performance, sustainable hygiene products. This fully traceable, renewable fiber enhances moisture management, thermal comfort, and odor control. Seamlessly integrating into production, neweFibre powers innovations like neweFlex ADL for exceptional fluid distribution and skin dryness.

IDEA® Short-life Achievement Award
Egal Pads, Inc. – Egal™ Pads on a Roll

At Egal, we believe pads should be as common as toilet paper.  Our vision is that “pads on a roll” will be put in every toilet stall – where they are needed most – to ensure privacy and dignity to all who menstruate.  Egal pads are manufactured in roll form, 40 individually wrapped on each roll, so they can be mounted on existing toilet paper dispensers or in Egal’s custom-designed dispensers.

IDEA® Long-life Achievement Award
Magnera – Sontara® EcoRE Bag

EcoRE bags are produced entirely from cellulosic fibers, presenting a sustainable alternative to traditional synthetic materials. Made with Sontara fabric certified by OK compost HOME, these bags maintain their durability and strength without the need for added binders, addressing a common concern with compostable goods. With plastic bag bans now in place in many states, Sontara offers a timely and eco-friendly solution for the retail and shopping market.

IDEA® Sustainability Advancement Award
KINDCLOTH™ – PURA HEALTH Insect Repellent – Water Dissolvable Wipes

This wet wipe combines water-dissolvable Hydropol™ technology with a natural formula featuring lemongrass and citronella. Designed for eco-conscious consumers, this innovative wipe provides effective insect protection while leaving no waste behind. Certified biodegradable, flushable, and designed not to create harmful microplastics, it safeguards fragile ecosystems and supports sustainability goals.

IDEA® Entrepreneur Award
Dude Products, Inc.

In less than a decade, the Dude Wipes brand has grown from an entrepreneurial concept conceived in a bachelor’s post-college apartment to a more than $200 million global brand. These flushable wipes have flourished in flushable wipes industry, successfully going head to head against multinational consumer product companies Kimberly-Clark, S.C. Johnson, and Procter & Gamble.

FiltXPO Air/Gas Filtration Award
Greentech Environmental LLC – Greentech Filters with ODOGard®

ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award
Ahlstrom – BioProtect™

Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100 percent naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.

FiltXPO Filtration Equipment Award
Filtration Advice Inc. – FA-TCO Software

This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Source:

INDA

Photo DePoly
07.05.2025

DePoly: 500-tonne-per-year Showcase Plant giving yesterday’s plastics a new purpose

Every year, millions of tons of PET and polyester waste end up in landfills or are incinerated, yet sustainable recycling solutions remain limited. DePoly - a leading sustainable PET-to-raw-material recycling company – announced the upcoming launch of a 500-tonne-per-year showcase plant in Monthey, Switzerland this summer, representing a critical step in the company's journey from laboratory breakthrough to industrial-scale implementation.

The facility will demonstrate DePoly's proprietary process that converts PET and polyester waste into virgin-quality raw materials without fossil fuels. Imagine a world where discarded items – from polyester shirts to water bottles – are not wasted anymore but resources transformed back into the building blocks for new products. After all, revolutionizing an industry isn't just about creating new technology – it's about proving it works at scale.

Every year, millions of tons of PET and polyester waste end up in landfills or are incinerated, yet sustainable recycling solutions remain limited. DePoly - a leading sustainable PET-to-raw-material recycling company – announced the upcoming launch of a 500-tonne-per-year showcase plant in Monthey, Switzerland this summer, representing a critical step in the company's journey from laboratory breakthrough to industrial-scale implementation.

The facility will demonstrate DePoly's proprietary process that converts PET and polyester waste into virgin-quality raw materials without fossil fuels. Imagine a world where discarded items – from polyester shirts to water bottles – are not wasted anymore but resources transformed back into the building blocks for new products. After all, revolutionizing an industry isn't just about creating new technology – it's about proving it works at scale.

DePoly’s technology has already demonstrated its commercial impact through collaborations with some of the world’s leading companies—not only in fashion, like Odlo, but also in cosmetics and the broader consumer goods industry, including innovators such as PTI. Through these partnerships, DePoly has validated the quality of its recycled monomers by transforming PET waste into new bottles, high-performance textile fibers, and cosmetic packaging. This proves that DePoly’s recycled materials can meet, and even exceed, the highest standards of purity and performance across a wide range of industries.

By delivering oil-equivalent monomers, DePoly’s technology sets a new benchmark for circularity, offering a genuine alternative to virgin materials.

DePoly is ramping up with world-class innovators, bold thinkers and cutting-edge know-how—taking their pilot victory to industrial scale demands nothing less than unstoppable ambition. The company is planning to build a commercial plant in 2027 that will process significantly larger volumes of PET and polyester waste – a major leap in redefining recycling and advancing the circular economy, as DePoly strives to become the global leader in sustainable, circular plastics.

To further accelerate this expansion, DePoly has secured a total of $23 million in seed funding with MassMutual Ventures joining a second closing of its round. The expanded investor base positions DePoly as one of the biggest recycling technology companies in Europe, with more than $30 million raised across two rounds and grants. MassMutual Ventures joins existing investors, including Founderful, ACE & Company, Angel Invest, Zürcher Kantonalbank, BASF Venture Capital, Beiersdorf Venture Capital, and Syensqo.

More information:
PET polyester DePoly monomers
Source:

DePoly

30.04.2025

New strategic partnership between DiloGroup and Kansan

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

Source:

Dilo Systems GmbH

15.04.2025

RE&UP and Marchi & Fildi: Next-Gen recycled cotton yarns

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

Source:

RE&UP

Archroma at China Interdye 2025 Graphic Archroma
14.04.2025

Archroma with garment solutions at China Interdye 2025

Archroma, a global leader in specialty chemicals towards sustainable solutions, will present its groundbreaking solutions for textile and fashion brands at this year's China Interdye. Archroma’s showcase will emphasize its High IQ® Lasting Color assurance program and the PHOBOTEX® range of durable water-repellent finishes, underscoring the company’s dedication to providing low impact, durable, and long-lasting garment solutions.

As the largest specialized exhibition for textile dyes and chemicals, China Interdye 2025 offers a key platform for Archroma to present its latest advancements. This year’s focus is on innovative solutions that help brands achieve not only their sustainability goals but also meet the increasing demand for high-performance, long-lasting products in the textile and fashion industries.

Archroma, a global leader in specialty chemicals towards sustainable solutions, will present its groundbreaking solutions for textile and fashion brands at this year's China Interdye. Archroma’s showcase will emphasize its High IQ® Lasting Color assurance program and the PHOBOTEX® range of durable water-repellent finishes, underscoring the company’s dedication to providing low impact, durable, and long-lasting garment solutions.

As the largest specialized exhibition for textile dyes and chemicals, China Interdye 2025 offers a key platform for Archroma to present its latest advancements. This year’s focus is on innovative solutions that help brands achieve not only their sustainability goals but also meet the increasing demand for high-performance, long-lasting products in the textile and fashion industries.

“China continues to play a pivotal role in global textile production, with increasing demand for lower impact and high performance solutions,” said Christine Cai, Vice President of North Asia, Archroma Textile Effects. “We are excited to bring our High IQ® Lasting Color and PHOBOTEX® solutions to China Interdye, enabling brands to deliver garments that combine outstanding functionality, durability, and sustainability.”

Brilliant colors and long-lasting garments
Archroma is evolving its well-established High IQ® performance assurance program to include its innovative and sustainable intelligent textile effects.

As the first High IQ® program to be reintroduced, High IQ® Lasting Color incorporates Archroma’s most innovative color-retention technologies to ensure that garments stay looking new for longer—with bright shades that retain their intensity and dark shades that stay dark. Powered by specially selected AVITERA® SE and NOVACRON® dyes, High IQ® Lasting Color also helps mills and brands reduce their environmental footprint by using up to 50% less water and energy in processing.

PHOBOTEX® Range: Durable Water Repellency
Another highlight of the showcase at China Interdye will be the PHOBOTEX® range of durable water-repellent (DWR) finishes. With over a decade of innovation in fluorine-free “C0” technologies, PHOBOTEX® is at the forefront of the shift toward non-PFC DWR solutions. These advanced technologies provide long-lasting protection and comfort, incorporating renewable raw materials for a more sustainable approach.

Designed to meet current and future industry standards, the PHOBOTEX® range includes fluorine-free hydro polymers and bio-based options. It is easy to apply to any substrate, offering solutions for a variety of end uses. From everyday stain protection without compromising fabric feel, to extreme environment defenses, PHOBOTEX® ensures versatility. Additionally, it enhances mill productivity with excellent runnability, enabling faster, trouble-free production and consistent results.

Source:

Archroma

Photo RE&UP
25.03.2025

PUMA & RE&UP: Multi-year collaboration to scale circular textile solution

Sports company PUMA and RE&UP Recycling Technologies have signed a Letter of Intent (LoI) to scale a fully circular textile solution, transforming textile waste into RE&UP’s Next-Gen Recycled Cotton Fibers and Recycled Polyester Chips.

Circularity is one of the focus areas of PUMA’s Vision 2030 sustainability goals and the company has already scaled up its RE:FIBRE textile-to-textile recycling program, producing millions of football jerseys made out of an increasing share of recycled textiles. RE&UP has become a key Next-Gen raw material partner in the RE:FIBRE program supporting PUMA’s ambition to reduce reliance on bottle-recycled polyester, enhancing true circularity while minimizing textile waste. Due to its previous success, this collaboration has now evolved into a broader global commitment to fully enabling circularity.

Sports company PUMA and RE&UP Recycling Technologies have signed a Letter of Intent (LoI) to scale a fully circular textile solution, transforming textile waste into RE&UP’s Next-Gen Recycled Cotton Fibers and Recycled Polyester Chips.

Circularity is one of the focus areas of PUMA’s Vision 2030 sustainability goals and the company has already scaled up its RE:FIBRE textile-to-textile recycling program, producing millions of football jerseys made out of an increasing share of recycled textiles. RE&UP has become a key Next-Gen raw material partner in the RE:FIBRE program supporting PUMA’s ambition to reduce reliance on bottle-recycled polyester, enhancing true circularity while minimizing textile waste. Due to its previous success, this collaboration has now evolved into a broader global commitment to fully enabling circularity.

As part of the expansion, PUMA will introduce RE:FIBRE to the Americas, leveraging RE&UP’s recycled raw materials within its local supply chain. Both companies have a long-term commitment to scaling sustainable solutions in the textile industry. By 2030, PUMA aims to use 30% fiber-to-fiber recycled polyester fabric for its apparel products.

RE&UP’s revolutionary recycling technology is a key enabler of the circular transition of the industry, especially due to its unique capability to process diverse textile feedstocks, including post-consumer and post-industrial waste, as well as complex blended textiles like polycotton and polyester-elastane—materials, traditionally difficult to recycle. Powered with 100% renewable energy and leveraging advanced technologies such as decolorization processes, RE&UP sets a new benchmark for sustainable, low-impact recycled textile fibers.

Source:

RE&UP

Building insulation panels made by Buitex from post-consumer waste Photo (c) ANDRITZ
Building insulation panels made by Buitex from post-consumer waste
14.03.2025

Sustainable insulation: ANDRITZ enhances recycling capabilities at Buitex

International technology group ANDRITZ has supplied and commissioned a reXline tearing system for Buitex, Semin Group, located in Cours, France. The new production line enables the company to expand textile waste recycling for sustainable insulation production.

Founded in 1895, Buitex is a French manufacturer of high-performance recycled products. As a pioneer in circular economy practices, Buitex transforms textile waste into high-performance insulation and comfort products. Since joining the Semin Group in 2023, the company has operated a 20,000 m² production site equipped with six production lines and has become one of Europe’s major players in the circular economy.

This second ANDRITZ tearing line at Buitex increases the company’s recycling capacity while maintaining high fiber purity, thanks to an advanced hard-point removal system. The latest-generation cyclone technology further improves disruptor sorting, enhancing overall efficiency. The system can process up to an additional 2.5 tons of fiber per hour, enabling the production of recycled fibers for applications such as bedding, construction, and automotive insulation.

International technology group ANDRITZ has supplied and commissioned a reXline tearing system for Buitex, Semin Group, located in Cours, France. The new production line enables the company to expand textile waste recycling for sustainable insulation production.

Founded in 1895, Buitex is a French manufacturer of high-performance recycled products. As a pioneer in circular economy practices, Buitex transforms textile waste into high-performance insulation and comfort products. Since joining the Semin Group in 2023, the company has operated a 20,000 m² production site equipped with six production lines and has become one of Europe’s major players in the circular economy.

This second ANDRITZ tearing line at Buitex increases the company’s recycling capacity while maintaining high fiber purity, thanks to an advanced hard-point removal system. The latest-generation cyclone technology further improves disruptor sorting, enhancing overall efficiency. The system can process up to an additional 2.5 tons of fiber per hour, enabling the production of recycled fibers for applications such as bedding, construction, and automotive insulation.

"It is crucial for us to make the building insulation industry more sustainable by giving new life to post-consumer clothes that would otherwise be incinerated or end up in landfills. The European market has abundant raw materials and a strong demand for sustainable insulation products. With this new line, ANDRITZ enables us to significantly enhance our recycling capabilities,” says Adam Adamowicz, CEO of Buitex.

needle-punched fabrics Photo (c) Beaulieu International Group
12.03.2025

Beaulieu Fibres International at IDEA25: High in performance and sustainability

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Fibres for high performance liquid and air filtration
Beaulieu has set new performance standards for the fast-growing air and liquid filtration industry rolling out its full range of MONO and BICO fine-medium count fibres, as an outcome of its investment into R&D efforts to promote staple fibres in the field of high efficiency filtration.

In addition to its existing portfolio of PP fibres for liquid filtration, compliant with FDA and European food contact regulations, Beaulieu is launching a new bicomponent fibre range in PET/PE, PP/PE for high loft filtration media and fine count mono PP fibres for tribo-electric charged air filter media.

The fine count mono fibres are customized according to the line specifics of the nonwoven producer and guarantee up to 20% higher filtration efficiencies for nonwovens in combination with state-of-the-art acrylic counter fibre compared to standard PP fibres used in this application. Typical applications are air handling units in larger buildings and residential furnaces.

Premium outdoor PP fibres for resilient, weather-resistant crop protection solutions
Engineered for superior mechanical strength and resistance to environmental stress factors, these fibres enhance durability in needle-punched fabrics, ensuring long-lasting protection in the field. Their advanced UV stabilization prevents degradation from prolonged sun exposure, extending the lifespan of crop covers, while their hydrophobic properties repel water, reducing moisture-related damage and maintaining breathability.

Ultrabond, design for recycling
Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing end-of-life environmental impact.

The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Beaulieu strengthening its position in the hygiene market
With a full portfolio already serving the hygiene sector, Beaulieu is focusing on next-generation speciality bicomponent solutions designed to enhance softness, processability, and sustainability in absorbent hygiene products.

Hypersoft fibres are specifically engineered for topsheet applications in direct contact with the skin: 25% improvement in softness compared to standard reference fibres while maintaining optimal processability has been achieved.

Meralux is a bicomponent trilobal fibre that improves nonwoven materials by providing better opacity, comfort, and absorption. It also promotes sustainability by saving raw materials and reducing carbon emissions by up to 60%.

Source:

Beaulieu International Group

05.03.2025

Suominen has published Sustainability Agenda for 2025–2030

Suominen has published Sustainability Agenda for the period 2025–2030. The agenda crystallizes Suominen’s sustainability themes and targets.

Suominen’s Sustainability Agenda is built around four key themes that reflect the most important topics for the company and its stakeholders: People and safety, Sustainable nonwovens, Low impact manufacturing and Corporate citizenship. These themes are based on Suominen’s double materiality assessment, completed in 2024, which reaffirmed their relevance from the previous Sustainability Agenda period (2020–2025).

Themes and KPI’s
The four themes create basis for actions and targets. Through the sustainability themes Suominen evaluated its performance and reports on its achievements on an annual basis.

People and safety

  • Zero lost time accidents (LTA)
  • Diversity, equity & inclusion (DEI) index 80%

Sustainable nonwovens

Suominen has published Sustainability Agenda for the period 2025–2030. The agenda crystallizes Suominen’s sustainability themes and targets.

Suominen’s Sustainability Agenda is built around four key themes that reflect the most important topics for the company and its stakeholders: People and safety, Sustainable nonwovens, Low impact manufacturing and Corporate citizenship. These themes are based on Suominen’s double materiality assessment, completed in 2024, which reaffirmed their relevance from the previous Sustainability Agenda period (2020–2025).

Themes and KPI’s
The four themes create basis for actions and targets. Through the sustainability themes Suominen evaluated its performance and reports on its achievements on an annual basis.

People and safety

  • Zero lost time accidents (LTA)
  • Diversity, equity & inclusion (DEI) index 80%

Sustainable nonwovens

  • More than two thirds of consumed raw materials are from plant-based resources
  • More than half of our new R&D initiatives focus on advancing the development of sustainable products

Low impact manufacturing

  • Reducing scope 1, 2 and 3 greenhouse gas emissions with limiting global warming to 1.5°C in line with the Paris Agreement
  • Zero manufacturing waste to landfill

Corporate citizenship

  • All qualified raw material suppliers assessed against Suominen’s sustainability criteria
  • All employees have completed Suominen’s sustainability training program

"These KPI’s reflect our commitment to sustainability and help us measure our impact as well as drive meaningful change. By setting clear targets, we ensure continuous progress toward a safer workplace, a more sustainable product portfolio and responsible operations," says Noora Lindberg, Director, Sustainability & Marketing.

“Sustainability is embedded in everything we do – it is a key driver of success for both us and our customers. Suominen is committed to being the frontrunner in sustainable nonwovens and our innovation work is strongly focused on developing more sustainable nonwoven solutions that meet our customers' needs,” says Tommi Björnman, President & CEO of Suominen.

More information:
Suominen Sustainability Agenda
Source:

Suominen

Photo: Volha Flaxeco, Unsplash
16.02.2025

Reju partners with Cibutex for a Circular Textile Ecosystem

Reju™, a textile-to-textile regeneration company, and Cibutex, a cooperative of companies dedicated to establishing a more sustainable textile supply chain, announced a partnership. Through this collaboration, Reju and Cibutex will work to establish an ecosystem among Cibutex member companies.

This partnership will deliver feedstock supply of secondary raw materials derived from post-consumer textile waste to Reju for the recycling and the production of regenerated Reju Polyester™. This provides circular regeneration opportunities using Reju’s innovative textile-to-textile recycling technology.

Reju is pioneering a global infrastructure for large-scale textile waste regeneration, starting with polyester. Reju Polyester™, will have a 50% lower carbon footprint compared to virgin polyester and can be regenerated infinitely. This partnership with Cibutex will see materials from the cooperative’s member companies processed at Reju’s Regeneration Hub Zero in Frankfurt, Germany, which will be fully operational in 2025 and at future Reju Regeneration Hubs.

Reju™, a textile-to-textile regeneration company, and Cibutex, a cooperative of companies dedicated to establishing a more sustainable textile supply chain, announced a partnership. Through this collaboration, Reju and Cibutex will work to establish an ecosystem among Cibutex member companies.

This partnership will deliver feedstock supply of secondary raw materials derived from post-consumer textile waste to Reju for the recycling and the production of regenerated Reju Polyester™. This provides circular regeneration opportunities using Reju’s innovative textile-to-textile recycling technology.

Reju is pioneering a global infrastructure for large-scale textile waste regeneration, starting with polyester. Reju Polyester™, will have a 50% lower carbon footprint compared to virgin polyester and can be regenerated infinitely. This partnership with Cibutex will see materials from the cooperative’s member companies processed at Reju’s Regeneration Hub Zero in Frankfurt, Germany, which will be fully operational in 2025 and at future Reju Regeneration Hubs.

Cibutex brings together companies from the textile service sector to collect and process post-use business textiles, creating a pathway for these materials to be reintroduced into the production cycle. It aims to close the loop on business textile production, ensuring that B2B post-use textiles are collected and transformed into valuable raw materials. By integrating Reju’s proprietary regeneration technology, this union ensures traceability and scalability, key components of a truly sustainable and circular textile supply chain.

The joint efforts of Reju and Cibutex highlight the strength of combined ingenuity and innovation in tackling the growing challenge of textile waste. With the European Union’s mandate for textile waste collection taking effect this year, along with pending regulations in the U.S., this initiative comes at a pivotal moment, ensuring scalable solutions to meet regulatory demands and achieve a more sustainable future.

Source:

Reju

29.01.2025

Elkem Silicones: Two SEAL Business Sustainability Awards in 2025

Elkem Silicones has been honored for its commitment to sustainable businesses, receiving awards in two categories of the SEAL Awards. This recognition underscores our comprehensive approach to our ESG strategy, from executing our climate roadmap to developing silicone solutions supporting circularity.
Environmental Initiative Award:

The innovative Industrial Symbiosis for Silicones value chain initiative has been recognized for the recycling of hydrochloric acid (HCl) waste into valuable raw materials for specialty silicones.

This approach not only reduces waste and CO2 emissions but aligns with the company’s ambition to develop and scale up new technologies and processes to maximize raw material value, starting with in-house industrial waste.
This closed-loop system has already delivered a carbon footprint reduction of up to 6.5% in one of our product ranges, with the potential to achieve up to 14% in the midterm.

Elkem Silicones has been honored for its commitment to sustainable businesses, receiving awards in two categories of the SEAL Awards. This recognition underscores our comprehensive approach to our ESG strategy, from executing our climate roadmap to developing silicone solutions supporting circularity.
Environmental Initiative Award:

The innovative Industrial Symbiosis for Silicones value chain initiative has been recognized for the recycling of hydrochloric acid (HCl) waste into valuable raw materials for specialty silicones.

This approach not only reduces waste and CO2 emissions but aligns with the company’s ambition to develop and scale up new technologies and processes to maximize raw material value, starting with in-house industrial waste.
This closed-loop system has already delivered a carbon footprint reduction of up to 6.5% in one of our product ranges, with the potential to achieve up to 14% in the midterm.

Sustainable Product Award
SILCOLAPSE™ EASY 10, honored with the Sustainable Product Award, is the result of an intensive R&D program aimed at formulating an optimal solution for foam control in the plastic recycling sector.

This product addresses the critical issue of foam formation during the washing and wastewater treatment stages of recycling, which are essential for reducing environmental impact and improving process efficiency.

In industrial trials, SILCOLAPSE™ EASY 10 has shown up to a 50% reduction in antifoam usage, leading to lower CO2 emissions and enhanced productivity. This innovation aligns with Elkem's commitment to supply industries enabling the green transition.

More information:
Elkem SEAL Award
Source:

Elkem

23.01.2025

Kelheim Fibres: Sustainability Report Including EMAS Environmental Statement

Kelheim Fibres, a leading manufacturer of specialty viscose fibres, has published their comprehensive sustainability report. By doing so, the company is setting another milestone for transparency while simultaneously emphasizing its commitment to the goals of the UN Global Compact.

An integral part of the sustainability report is the EMAS Environmental Statement, which – as it has been annually since 2020 – was audited by independent environmental experts as part of the EMAS (Eco-Management and Audit Scheme) revalidation. This confirms Kelheim Fibres’ high environmental performance and its continuous efforts towards sustainable corporate governance.

The sustainability report goes beyond mere environmental performance and addresses all aspects of Corporate Social Responsibility (CSR).

Kelheim Fibres, a leading manufacturer of specialty viscose fibres, has published their comprehensive sustainability report. By doing so, the company is setting another milestone for transparency while simultaneously emphasizing its commitment to the goals of the UN Global Compact.

An integral part of the sustainability report is the EMAS Environmental Statement, which – as it has been annually since 2020 – was audited by independent environmental experts as part of the EMAS (Eco-Management and Audit Scheme) revalidation. This confirms Kelheim Fibres’ high environmental performance and its continuous efforts towards sustainable corporate governance.

The sustainability report goes beyond mere environmental performance and addresses all aspects of Corporate Social Responsibility (CSR).

“Credibility and trust are based on transparency. With our new sustainability report, we demonstrate how we fulfil our responsibility for both people and the environment – and the contribution we make with our biodegradable fibres to combating one of the biggest global problems of our time, the growing plastic waste,” explains Wolfgang Ott, Head of CSR at Kelheim Fibres. The viscose fibres made from 100% plant-based raw materials represent a powerful alternative to conventional plastics in numerous applications and thus help reduce global waste.

Source:

Kelheim Fibres GmbH

Textilrecycling Graphik: Andritz
28.11.2024

ANDRITZ: Engineering order for textile recycling plant from Circ®

International technology group ANDRITZ has received an engineering order from US textile recycling innovator Circ in anticipation of its first large-scale textile recycling plant. The plant will be the first to recover cotton and polyester from blended textile waste.

Circ® is a pioneering company focused on sustainable solutions for the fashion industry. By converting fashion waste into reusable raw materials for fabrics, Circ reduces the need for petroleum and natural resources. The company’s mission is to build a truly circular economy to protect the planet from the cost of clothing.

ANDRITZ has been successfully conducting trials for Circ at the ANDRITZ Fiber R&D Center in Springfield, Ohio, USA, for several years. The successful partnership and recent developments have led to the decision to expand this cooperation.

International technology group ANDRITZ has received an engineering order from US textile recycling innovator Circ in anticipation of its first large-scale textile recycling plant. The plant will be the first to recover cotton and polyester from blended textile waste.

Circ® is a pioneering company focused on sustainable solutions for the fashion industry. By converting fashion waste into reusable raw materials for fabrics, Circ reduces the need for petroleum and natural resources. The company’s mission is to build a truly circular economy to protect the planet from the cost of clothing.

ANDRITZ has been successfully conducting trials for Circ at the ANDRITZ Fiber R&D Center in Springfield, Ohio, USA, for several years. The successful partnership and recent developments have led to the decision to expand this cooperation.

The majority of fashion waste consists of polyester-cotton blends, which poses a significant challenge to achieving greater circularity. In particular, the separation of cellulosic and synthetic fibers from textile waste has been a major obstacle. Circ’s innovative recycling process can break down polycotton textile waste into its original components – polyester and cotton. The forthcoming plant will process 200 tons of textile waste per day, allowing cotton to be recycled for lyocell production and polyester to be reused for polyester production. This will reduce the need for virgin raw materials.

Conor Hartman, Chief Operating Officer at Circ, says: “We remain excited about this continued collaboration with ANDRITZ. Together, we will commercialize Circ’s innovative recycling process and take another step towards a truly circular fashion industry. With its expertise in engineering and building large-scale process equipment, ANDRITZ is the right partner to help us transform textile waste into recycled fibers on an industrial level.

Michael Waupotitsch, Vice President Textile Recycling at ANDRITZ, comments: “We are eager to support Circ in their vision of circularity because the technology they have developed is uniquely suited to solve one of the biggest challenges in fashion waste and recycling. With our holistic knowledge in resizing, mechanical separation, hydrothermal processing, recovery of cellulosic pulp as well as pulp cleaning and pulp drying, we have the right expertise to help them achieve their goals. Our experience in process development and machinery will help bring their innovative recycling technology to life.”

30.10.2024

World’s first sports t-shirt made from 100% textile waste

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

This technological feat contributes to advancing textile circularity when, today, the majority of recycled polyester is made from PET bottles, and only 1% of fibers are recycled into new fibers.  The collective achievement marks an important milestone for the consortium’s ultimate aim of demonstrating fiber-to-fiber closed loop using CARBIOS’ biorecycling process at an industrial scale, and marks an important step forward for the textile industry’s shift towards a circular economy.

A plain, white T-shirt was a deliberate choice to showcase the technological achievement that made its production possible from mixed and colored textile waste.  By using CARBIOS’ biorecycling technology, polyester is broken down using enzymes into its fundamental building blocks which are reformed to produce biorecycled polyester whose quality is on par with oil-based virgin polyester.  Petroleum can now be replaced by textile waste as a raw material to produce polyester textiles, that will in turn become raw materials again, thus fueling a circular economy, with the added benefit of a lower carbon footprint and avoidance of landfill or incineration.

The t-shirt’s production began with all consortium members (On, Patagonia, PUMA, PVH Corp. and Salomon) supplying rolls and production cutting scraps to CARBIOS in Clermont-Ferrand, France.  This textile waste consisted of some mixed blends with cotton or elastane, as well as various treatments (such as durable water repellent) and dyes which render them complex to recycle using conventional methods. The collected waste was deconstructed into its original monomers, PTA and MEG, using CARBIOS’ biorecycling technology at its pilot facility. The resulting monomers were then repolymerized, spun into yarn and woven into new fabric by external partners, demonstrating the seamless integration into existing manufacturing processes.  The resulting sports t-shirt made from 100% textile waste meets the quality standards and sustainability objectives of the apparel brands present in the “fiber-to-fiber” consortium.

CARBIOS’ demonstration plant in Clermont-Ferrand, France, has been up and running since 2021, and its first commercial plant, the world’s first industrial-scale enzymatic PET recycling plant, is currently under construction in Longlaville, France.  In addition, CARBIOS recently announced several letters of intent with PET producers in Asia and Europe, confirming global interest in its biorecycling technology and advancing the international roll-out of its licensing model.

Source:

Carbios

Photo: Archroma
14.10.2024

Archroma: Breakthrough in bio-based textile printing

Utilizing renewable materials* and formaldehyde-free chemistries, the industry-first Archroma NTR Printing System combines newly created pigment black and customized auxiliaries for enhanced sustainability, comfort and durability
 
Archroma, a company in specialty chemicals towards sustainable solutions, introduced the NTR Printing System to make bio-based pigment printing commercially possible for the first time. Based on renewable raw materials and designed for safer chemistry, it helps apparel and textile brands reduce their environmental footprint while producing brilliant black shades on garments that deliver both comfort and durability.

Bio-based pigment printing is an emerging technology that is attracting major interest from brands that want to use pigments derived from natural sources, such as plants, in the production of environmentally conscious textiles. Until now, however, bio-based pigments have not delivered color fastness that is comparable to synthetic pigments, and color quality and production performance have not been sufficient to support commercial-scale production.

Utilizing renewable materials* and formaldehyde-free chemistries, the industry-first Archroma NTR Printing System combines newly created pigment black and customized auxiliaries for enhanced sustainability, comfort and durability
 
Archroma, a company in specialty chemicals towards sustainable solutions, introduced the NTR Printing System to make bio-based pigment printing commercially possible for the first time. Based on renewable raw materials and designed for safer chemistry, it helps apparel and textile brands reduce their environmental footprint while producing brilliant black shades on garments that deliver both comfort and durability.

Bio-based pigment printing is an emerging technology that is attracting major interest from brands that want to use pigments derived from natural sources, such as plants, in the production of environmentally conscious textiles. Until now, however, bio-based pigments have not delivered color fastness that is comparable to synthetic pigments, and color quality and production performance have not been sufficient to support commercial-scale production.

Archroma’s NTR Printing System is the first to utilize renewable feedstock across pigment dispersion, binder and fixing agent. Crucially, it ensures good wet-rubbing and dry-rubbing fastness, with outstanding softness on all kinds of fabrics. Furthermore, it is suitable for most popular application technologies, including printing, coating and continuous pigment dyeing, with outstanding runnability for production efficiency.

“These properties make the new NTR Printing System ideal for the highly competitive denim market, where sustainability, comfort and durability are important; for knits, where very soft handfeel is essential; and on babywear, where both exceptional softness and safety are required,” Joaquin Femat, Market Segment Director for Printing, Archroma, said.

The result of more than two years of research and development, the innovative new NTR Printing System required Archroma to create customized binding and fixing agents to ensure fastness for the pigment black dispersion comparable to current petroleum-based printing systems. All three printing elements are partially based on renewable feedstock to reduce reliance on non-renewable petrochemicals. Archroma also developed the new system to avoid toxic input streams and impurities, including formaldehyde. Two successful bulk trials were conducted with Textprint S. A. and Jeanologia.

The NTR printing system comprises the following highly efficient and robust printing elements:

  • PRINTOFIX® BLACK NTR-TF: A non-gelling pigment black with 79% renewable carbon content*, designed for use in textile applications with no impact on fastness levels.
  • HELIZARIN® NTR-SS: A formaldehyde-free super-soft binder with 40% renewable carbon content, designed to ensure very good overall fastness levels.
  • LUPRINTOL® FIXING AGENT NTR-HF: A formaldehyde-free fixing agent with 40% renewable carbon content**, designed for high wet fastness in rubbing and laundry.

All three elements are currently being evaluated for compliance with globally accepted standards like bluesign®, the Global Organic Textile Standard (GOTS) and Zero Discharge of Hazardous Chemicals (ZDHC). The system also supports major industry restricted substances list (RSL) requirements.

 

Source:

Archroma

26.08.2024

Oerlikon at ITMA Asia + CITME 2024

This year's ITMA Asia + CITME 2024 trade fair appearance of the Oerlikon Polymer Processing Solutions Division between 14 and 18 October 2024 will once again focus on current challenges for the global textile machinery industry: the replacement of old systems with energy-efficient and sustainable technology solutions, the use of digital software and hardware solutions to increase productivity and ensure material quality, and the traceability of all products to enable the recycling of the raw materials used in a future-oriented circular economy.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from extrusion and polycondensation systems to texturized yarn, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a coordinated technology that guarantees the high quality of the fibers and yarns produced. The entire product portfolio of the supplier of machines and systems primarily to produce polyester, polypropylene and nylon will therefore take centre stage at this year's trade fair.

This year's ITMA Asia + CITME 2024 trade fair appearance of the Oerlikon Polymer Processing Solutions Division between 14 and 18 October 2024 will once again focus on current challenges for the global textile machinery industry: the replacement of old systems with energy-efficient and sustainable technology solutions, the use of digital software and hardware solutions to increase productivity and ensure material quality, and the traceability of all products to enable the recycling of the raw materials used in a future-oriented circular economy.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from extrusion and polycondensation systems to texturized yarn, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a coordinated technology that guarantees the high quality of the fibers and yarns produced. The entire product portfolio of the supplier of machines and systems primarily to produce polyester, polypropylene and nylon will therefore take centre stage at this year's trade fair.

“The Chinese market continues to have enormous potential for us, even if it has not been able to match the previous times in terms of large new installations of manmade fiber plants and the associated expansion of production capacity for good two years. However, there is still a great need for renewal, especially in terms of sustainability. Shutting down old plants and replacing them with new, modern and energy-efficient technologies is the path to a better and lower-emission future for us all,” explains André Wissenberg, Head of Marketing, Corporate Communications and Public Affairs. “We have been contributing to sustainability with our technology solutions for decades. Be it by increasing energy efficiency with each new generation of machines or by processing new materials,” Wissenberg continues. Oerlikon is proud of the fact that the company has been offering solutions for the textile industry under the e-save sustainability label for 20 years and has saved over 15 million tons of CO2 thanks to the machines and systems developed and installed on the market during this time.

Source:

Oerlikon Textile GmbH & Co. KG