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The FET-500 gel spinning system in action close up. AWOL for Fibre Extrusion Technologies
The FET-500 gel spinning system in action close up.
16.06.2025

Supercritical CO2 – Game changer for smaller quantities of UHMWPE

A much more sustainable, cost effective and very flexible process for manufacturing critical fibres based on ultra high molecular weight polyethylene (UHMWPE) is being launched by the UK’s Fibre Extrusion Technologies (FET).

UHMWPE is prized in many industries due to its extraordinary properties. The fibre is, for example, ten times stronger than steel by weight, while exhibiting outstanding abrasion resistance, low friction and high impact strength. UHMWPE fibres are also chemically inert, resistant to most chemicals and UV light and do not absorb water. They maintain performance in a wide range of temperatures and despite their toughness are extremely lightweight.

As a result, they are unbeatable in demanding applications such as high-performance ropes in maritime industrial and rescue applications. In addition, they are invaluable in ballistic protection, cut-resistant clothing and high-performance sports gear – and increasingly in medical implants.

A much more sustainable, cost effective and very flexible process for manufacturing critical fibres based on ultra high molecular weight polyethylene (UHMWPE) is being launched by the UK’s Fibre Extrusion Technologies (FET).

UHMWPE is prized in many industries due to its extraordinary properties. The fibre is, for example, ten times stronger than steel by weight, while exhibiting outstanding abrasion resistance, low friction and high impact strength. UHMWPE fibres are also chemically inert, resistant to most chemicals and UV light and do not absorb water. They maintain performance in a wide range of temperatures and despite their toughness are extremely lightweight.

As a result, they are unbeatable in demanding applications such as high-performance ropes in maritime industrial and rescue applications. In addition, they are invaluable in ballistic protection, cut-resistant clothing and high-performance sports gear – and increasingly in medical implants.

Biomedical market
“FET has supplied many extrusion systems to the biomedical market, most notably for the production of both resorbable and non-absorbable sutures,” says FET Managing Director Richard Slack. “In exploring what else we could do in assisting these customers, it became clear that there was a need for smaller quantities of UHMWPE fibres in bespoke sizes.”

“The current systems for manufacturing UHMWPE filament yarns are on a huge scale, with very complex processing routes,” adds Research and Development Manager Jonny Hunter. “This means the supply chain is currently very inflexible with minimal opportunity for new product development. These disadvantages have been fully addressed in the development of our new FET-500 series lab and small scale gel spinning system.”

Solvent extraction
A major FET innovation is the introduction of a patented batch system for solvent extraction exploiting supercritical carbon dioxide (CO2).

UHMWPE production, until now, has involved the use of large volumes of hazardous solvents such as dichloromethane (DCM) or hexane. The UHMWPE powder is mixed with mineral oil to form a gel which is subsequently extruded, cooled and solidified. The oil is then extracted from the fibres using DCM or hexane and the solid fibres are then drawn at high temperature to further align the polymer chains, resulting in final strong and tough fibres. Typically, it takes 10 kg of Hexane to extract 1 kg of oil. 

“Solvent reclamation using extraction baths and hot air drying chambers is not practical for the scale of our system,” explains FET’s Senior Material and Process Scientist Kris Kortsen. “The current baths employed can be up to 200 metres long and the waste volumes are considerable. Expertise is needed in dealing with such dangerous chemicals and overall the process has an immense environmental impact.

“CO2, by contrast, is a cheap and abundant sustainable solvent that is non-toxic, non-flammable and leaves no residue.” 

Closed loop
FET’s closed-loop system can achieve more than 95% solvent recovery without loss of performance, resulting in residue-free UHMWPE filament yarns via a vastly improved route in terms of both safety and logistics.

A further innovation is the highly modular drawing system based on heated godet rollers, enabling flexible temperature and drawing control for new product development and the ability to be expanded at any time to meet customer needs.

A comprehensive LCA study detailing the full savings potential is currently being prepared and will be published shortly.

“Having processed over 130 separate polymers in the development of our extrusion systems, we believe the FET-500 is a game changer,” concludes Richard Slack. “We believe there is a big gap in the market for smaller quantities of UHMWPE, and our first line is now fully operational at the FET Fibre Development Centre in Leeds. We look forward to demonstrating it and discussing its full potential with interested companies from around the world.”

Source:

AWOL for Fibre Extrusion Technologies

16.06.2025

Suominen: Changes in Executive Management Team

Jonni Friman, EVP, Transformation Management Office and a member of the Executive Management Team has decided to leave Suominen to pursue new opportunities outside the company.

“I want to extend my heartfelt thanks to Jonni for his exceptional leadership of the Transformation Management Office (TMO). As planned, the TMO will now be dissolved, with its responsibilities seamlessly integrated into various functions to maintain our strategic focus and ensure a smooth transition,” says Tommi Björnman, President & CEO.

Following this change, the composition of Suominen’s Executive Management Team will be as of August 1, 2025:

  • Tommi Björnman, President & CEO
  • Janne Silonsaari, CFO
  • Darryl Fournier, COO
  • Markku Koivisto, EVP, EMEA & CTO
  • Mark Ushpol, EVP, Americas
  • Minna Rouru, Chief People and Communications Officer

Jonni Friman, EVP, Transformation Management Office and a member of the Executive Management Team has decided to leave Suominen to pursue new opportunities outside the company.

“I want to extend my heartfelt thanks to Jonni for his exceptional leadership of the Transformation Management Office (TMO). As planned, the TMO will now be dissolved, with its responsibilities seamlessly integrated into various functions to maintain our strategic focus and ensure a smooth transition,” says Tommi Björnman, President & CEO.

Following this change, the composition of Suominen’s Executive Management Team will be as of August 1, 2025:

  • Tommi Björnman, President & CEO
  • Janne Silonsaari, CFO
  • Darryl Fournier, COO
  • Markku Koivisto, EVP, EMEA & CTO
  • Mark Ushpol, EVP, Americas
  • Minna Rouru, Chief People and Communications Officer
Source:

Suominen

13.06.2025

Bemberg™ by Asahi Kasei partners with “Fabrics On-The-Go” by Carnet

Since 1865, Carnet, a division of the Ratti Group, has been weaving stories of elegance and craftsmanship. Today, drawing on this legacy, it redefines the language of tailoring in a contemporary key, transforming the selection of a fabric into an immersive and surprising experience.

On the upcoming edition of Pitti Uomo, Carnet presents “Fabrics On-The- Go”, a project that merges sartorial tradition with technological innovation, engaging visitors through an interactive and captivating experience. Attendees will be invited to challenge themselves with content inspired by the world of tailoring and fashion, following a journey designed to spark curiosity and deepen understanding of the textile universe. Among the highlights: exclusive fabrics, personalized accessories, and a special Golden Fabric.

Since 1865, Carnet, a division of the Ratti Group, has been weaving stories of elegance and craftsmanship. Today, drawing on this legacy, it redefines the language of tailoring in a contemporary key, transforming the selection of a fabric into an immersive and surprising experience.

On the upcoming edition of Pitti Uomo, Carnet presents “Fabrics On-The- Go”, a project that merges sartorial tradition with technological innovation, engaging visitors through an interactive and captivating experience. Attendees will be invited to challenge themselves with content inspired by the world of tailoring and fashion, following a journey designed to spark curiosity and deepen understanding of the textile universe. Among the highlights: exclusive fabrics, personalized accessories, and a special Golden Fabric.

The project is realized in collaboration with four outstanding names from the Italian and international textile scene — Bemberg by Asahi Kasei, Brunello, Ferla, and Tessuti di Sondrio. This synergy represents not only a shared showcase but also a statement of intent: to celebrate Italian excellence through a forward-looking sartorial vision that never loses sight of its roots.

With this initiative, Carnet confirms its role as a curator of excellence and a promoter of a tailoring approach that blends craftsmanship, modernity, and technology. The goal is clear: to make the world of tailoring a relevant, inclusive, and culturally vibrant experience.

“We want fabric to once again become a conscious and inspirational choice when building one’s wardrobe,” says Tim Neckebroeck, Head of Carnet.

It is no coincidence that the project debuts at Pitti Uomo, the benchmark stage for contemporary men’s fashion. An international event that brings together luxury brands, top-tier tailors, buyers, and creatives — the ideal venue to present Carnet’s modern vision, a forerunner since 1865, capable of reinventing itself without ever losing the thread of its heritage.

Source:

C.L.A.S.S for Bemberg™ by Asahi Kasei 

Monterey Textiles: Innovation Award for Sustainability Photo Network Association of Uniform Manufacturers and Distributors (NAUMD)
12.06.2025

Monterey Textiles: Innovation Award for Sustainability

Monterey Textiles developed ECO-FYRE, an innovative recycled aramid fabric designed for the gas and oil industry. This sustainable solution tackles the growing problem of uniform waste sent to landfills by recycling soiled garments back into fiber form. Blended with virgin aramids, the fabric delivers superior flash fire protection, color fastness, and comfort while supporting environmental responsibility. Extensive lab testing and wear trials confirmed the fabric’s performance in harsh conditions without sacrificing safety or durability. 

ECO-FYRE offers a closed-loop recycling model that reduces manufacturing waste, minimizes environmental impact, and supports companies focused on sustainability—delivering both protection for workers and meaningful progress for the planet. Moreover, the integration of this technology has also allowed for a more efficient production cycle, helping Monterey Textiles offer competitive pricing without compromising quality.

Monterey Textiles developed ECO-FYRE, an innovative recycled aramid fabric designed for the gas and oil industry. This sustainable solution tackles the growing problem of uniform waste sent to landfills by recycling soiled garments back into fiber form. Blended with virgin aramids, the fabric delivers superior flash fire protection, color fastness, and comfort while supporting environmental responsibility. Extensive lab testing and wear trials confirmed the fabric’s performance in harsh conditions without sacrificing safety or durability. 

ECO-FYRE offers a closed-loop recycling model that reduces manufacturing waste, minimizes environmental impact, and supports companies focused on sustainability—delivering both protection for workers and meaningful progress for the planet. Moreover, the integration of this technology has also allowed for a more efficient production cycle, helping Monterey Textiles offer competitive pricing without compromising quality.

General Recycled® (GR) stated that its patented aramid recycling technology played a pivotal role in the development of Monterey Textiles' new Eco-Fyre® fabric, which was honored with the Innovation Award for Sustainability at the 2025 Network Association of Uniform Manufacturers and Distributors (NAUMD) annual conference.

"Monterey's success with Eco-Fyre® underscores the value and potential of our patented recycling process," said Ted Parker, President of General Recycled. "Partnering with Monterey and Filspec to bring this sustainable solution to market has been incredibly rewarding. This recognition highlights the growing industry demand for circular, closed-loop innovations in flame-resistant textiles."

Source:

Network Association of Uniform Manufacturers and Distributors (NAUMD) et. al.

Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio. Photo Trützschler
Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio.
12.06.2025

Trützschler in Vietnam: Mitigating the effects of labor shortage

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

Tra Ly is one of those businesses. The company’s success is built on a longstanding reputation for quality, so labor shortages generated a potential threat to its future. The family-owned company mainly produces carded and combed cotton (Ne 20 to Ne 40) through standard and compact spinning methods. It has a production capacity of 60 tons per day, with half of that output exported to China, Pakistan or Bangladesh. To find a solution to its labor shortage, the Tra Ly team contacted its partners at Trützschler. 

The answer from Trützschler: Highly automated, self-optimizing machinery that helps to maintain consistent quality – even when processing raw materials of varying qualities. This reduces the need for manual intervention. As Do Thi Lan Phuong, Director of Tra Ly, points out: “Innovations from Trützschler offer efficient handling that frees up time for our employees. In this way, we are able to cope with labor shortages. These machines enable higher productivity, improved sliver evenness and more energy-efficient manufacturing. And working together with Trützschler is always a great experience because of their deep expertise, can-do attitude and positive energy.” 

Automatized and optimized 

Tra Ly now operates the following advanced technologies from Trützschler: 

  • T-SCAN TS-T5: High-quality foreign part separation 
    This foreign part separator uses state-of-the-art sensors and image-processing technology to detect foreign parts like stems, leaf fragments or other waste – and then automatically ejects them to minimize fiber loss. The highly efficient machine is also easy to clean and maintain, even when production is running. 
  • The intelligent card TC 19i with T-GO 
    Tra Ly is also benefiting from the TC 19i with T-GO, which is the world’s only proven automatic gap optimizer for carding machines. It increases quality and flexibility by self-adjusting to ensure the best possible carding gap settings in real time, even when raw materials or other production conditions fluctuate. 
  • Autoleveller Draw Frame TD-10 
    Automated functions like AUTO DRAFT and OPTI SET enable this draw frame to ensure excellent yarn quality by self-optimizing the break draft and drafting point in real time. These innovations help machine operators to adapt settings for various raw material types. 
  • Boosting productivity: The 12-head comber TCO 21XL 
    This machine increases productivity by about 50% because it operates 12 heads instead of a typical eight head setup, while delivering the same excellent quality. Features like COUNT MONITORING perform automatic checks on sliver count variations from a given limit, thus contributing to consistent quality. 

Fit for the future 
Tra Ly recently installed My Mill, Trützschler’s mill monitoring system. Based on real-time data from My Mill, Trützschler experts can conduct digital audits to provide on-site guidance, training and troubleshooting. Trützschler is looking forward to continuing to support Tra Ly. The Vietnamese company is excited about the ongoing collaboration, too. “Working together with Trützschler is always a great experience because of their deep expertise, can-do attitude, and positive energy,” says Do Thi Lan Phuong, Director of Tra Ly.

Source:

Trützschler Group SE

Photo Neste
11.06.2025

Novel technology for processing lignocellulosic waste and residues into renewable fuels

Neste and Chevron Lummus Global (CLG), a leading technology provider for the production of renewable and conventional transportation fuels, are partnering to drive innovation in renewable fuels. The companies have joined forces to develop a new technology enabling conversion of lignocellulosic biomass into high-quality, lower-emission renewable fuels, such as sustainable aviation fuel (SAF) and renewable diesel. 

The joint development has reached the first major milestone, and the piloting results indicate that the new technology could offer a significant performance improvement over existing technologies for lignocellulosic raw materials. Neste and CLG are currently validating the technology and targeting readiness to scale up the technology to commercial scale. 

Vast amounts of lignocellulosic waste and residues from existing forest industry and agricultural production remain underutilized and could be leveraged as valuable renewable raw materials. These waste and residues are generated, for instance, in harvesting operations and forest industry processing, or they are end-of-life wood materials. 

Neste and Chevron Lummus Global (CLG), a leading technology provider for the production of renewable and conventional transportation fuels, are partnering to drive innovation in renewable fuels. The companies have joined forces to develop a new technology enabling conversion of lignocellulosic biomass into high-quality, lower-emission renewable fuels, such as sustainable aviation fuel (SAF) and renewable diesel. 

The joint development has reached the first major milestone, and the piloting results indicate that the new technology could offer a significant performance improvement over existing technologies for lignocellulosic raw materials. Neste and CLG are currently validating the technology and targeting readiness to scale up the technology to commercial scale. 

Vast amounts of lignocellulosic waste and residues from existing forest industry and agricultural production remain underutilized and could be leveraged as valuable renewable raw materials. These waste and residues are generated, for instance, in harvesting operations and forest industry processing, or they are end-of-life wood materials. 

“Lignocellulosic waste and residues can make an important contribution as a new and scalable raw material pool for renewable fuels. The technology development with CLG has progressed well, and we are very encouraged by the initial results. Unlocking the potential of these promising raw materials would allow us to meet the growing demand of renewable fuels in the long-term and contribute to ambitious greenhouse gas emission reduction targets,” describes Lars Peter Lindfors, Senior Vice President of Technology and Innovation at Neste.

The strategic partnership combines Neste's pioneering expertise and global leadership in renewable fuels as well as CLG's extensive experience and proven track record in developing and licensing market-leading refining technologies.

“The successful proof of concept marks a major milestone in the collaboration, advancing the efforts towards commercial-scale production of renewable fuels from abundantly available but technically challenging lignocellulosic raw materials. We are confident this partnership will pave a new pathway for producing renewable fuels, leveraging our versatile and scalable hydroprocessing technology platform,” says Rajesh Samarth, Chief Executive Officer of CLG.

11.06.2025

INDA and EDANA Boards Approve Formation of the Global Nonwoven Alliance

The Boards of Directors of INDA and EDANA have officially approved the formation of the Global Nonwoven Alliance (GNA) and have concurrently agreed to become its founding members. Both Boards have also approved a motion authorizing each organization to appoint six representatives from each founding organization – current chair and 5 additional representatives. 

This move marks a major milestone in the collaborative vision outlined in the organizations’ jointly signed Letter of Intent from September 2024. The Board votes follow extensive planning and consultation and includes the recommendation to formally establish GNA as a non-profit association under the laws of the United States. 

By aligning strategic resources and deepening collaboration, the GNA will provide a unified and coordinated approach to the key opportunities and challenges facing the global nonwovens industry. The Alliance is designed to accelerate innovation, improve operational efficiency, expand international reach, and foster long-term industry growth—all while strengthening the services and support delivered to members at both regional and global levels. 

The Boards of Directors of INDA and EDANA have officially approved the formation of the Global Nonwoven Alliance (GNA) and have concurrently agreed to become its founding members. Both Boards have also approved a motion authorizing each organization to appoint six representatives from each founding organization – current chair and 5 additional representatives. 

This move marks a major milestone in the collaborative vision outlined in the organizations’ jointly signed Letter of Intent from September 2024. The Board votes follow extensive planning and consultation and includes the recommendation to formally establish GNA as a non-profit association under the laws of the United States. 

By aligning strategic resources and deepening collaboration, the GNA will provide a unified and coordinated approach to the key opportunities and challenges facing the global nonwovens industry. The Alliance is designed to accelerate innovation, improve operational efficiency, expand international reach, and foster long-term industry growth—all while strengthening the services and support delivered to members at both regional and global levels. 

Under the GNA framework, INDA and EDANA will continue to operate as independent legal entities, maintaining their regional focus and advocacy efforts. As founding members, however, both organizations will participate in aligning leadership, staffing, and programmatic initiatives to advance shared objectives and cross-border priorities. 

In the immediate term, INDA and EDANA will focus on laying a strong foundation for GNA, including establishing the organization and solidifying its governance structure. Looking ahead, Allied Membership is expected to be open to any not-for-profit trade, industry, or professional association whose mission aligns with that of the founding members—offering an inclusive platform for broader collaboration across the global nonwovens value chain.

“The formation of GNA is a milestone for our industry. By working together across regions, we can accelerate innovation, speak with a stronger voice globally, and deliver even greater value to our members,” said Tony Fragnito, President of INDA. “This is not a merger—it’s a strategic alliance built on mutual respect and a shared commitment to the future of nonwovens.” 

“With the creation of GNA, we are positioning the nonwovens industry to meet global challenges with greater unity and impact,” said Murat Dogru, General Manager of EDANA. “This collaborative structure allows us to scale our efforts, strengthen our influence, and pursue solutions that benefit our members worldwide.” 

GNA will be governed by a Board composed of six members from each founding organization –five appointed representatives plus the current Chair–, ensuring balanced representation and a regional perspective. This governance structure will promote transparency, long-term strategic alignment, and organizational stability while guiding shared policies, priorities, and programs.

Source:

Edana 

Nonwovens industry takes a stand against NGO report Graphic by Edana
05.06.2025

Nonwovens industry takes a stand against NGO report

EDANA, the global association for the nonwovens and related industries, together with the Absorbent Hygiene Product Manufacturers Association (AHPMA) in the UK, the Center for Baby and Adult Hygiene Products (BAHP), and the Association of the Nonwoven Fabrics Industry (INDA) in the US, is addressing a recent NGO report claiming to have detected trace levels of glyphosate in a single box of tampons.

The report’s comprehensive results have not been published, and the available details are minimal. The report is limited in scale, stating that “just 15 boxes” of tampons were tested. Its main claim centres on a finding in “one of the boxes”, without clarifying whether it was present in just one tampon or throughout the box. We would welcome the test data being shared so that we could examine and understand the results.

The authors also state that the detected trace levels of glyphosate are 40 times higher than those permitted in drinking water, with their finding being 0.004 mg/kg. EDANA’s Stewardship Programme sets a guidance value of 0,5mg/kg for pesticides. The traces found in the NGO report are therefore 125 times lower than this industry guidance value.

EDANA, the global association for the nonwovens and related industries, together with the Absorbent Hygiene Product Manufacturers Association (AHPMA) in the UK, the Center for Baby and Adult Hygiene Products (BAHP), and the Association of the Nonwoven Fabrics Industry (INDA) in the US, is addressing a recent NGO report claiming to have detected trace levels of glyphosate in a single box of tampons.

The report’s comprehensive results have not been published, and the available details are minimal. The report is limited in scale, stating that “just 15 boxes” of tampons were tested. Its main claim centres on a finding in “one of the boxes”, without clarifying whether it was present in just one tampon or throughout the box. We would welcome the test data being shared so that we could examine and understand the results.

The authors also state that the detected trace levels of glyphosate are 40 times higher than those permitted in drinking water, with their finding being 0.004 mg/kg. EDANA’s Stewardship Programme sets a guidance value of 0,5mg/kg for pesticides. The traces found in the NGO report are therefore 125 times lower than this industry guidance value.

Moreover, comparing levels in tampons to drinking water overlooks a crucial point: the nature of exposure. While individuals typically consume around 2 litres of water daily, a tampon is used only a few times per month and remains in contact with the body for only a few hours at a time. As such, the comparison is misleading and disproportionate.

The health and safety of consumers is the foremost, non-negotiable commitment of our industry. EDANA's voluntary Stewardship Programme for Absorbent Hygiene Products (AHP’s), with its core component—the CODEX™—exemplifies the industry's proactive commitment to safety, consumer confidence, and transparency.

The CODEX™ establishes stringent guidance values for a list of trace chemicals. It goes beyond current EU and national legislative requirements, showcasing a commitment to best practices. It also incorporates standardized, consumer-relevant test methods[1]—further ensuring that millions of individuals can use AHPs with confidence every day.

Consumers can be assured that tampons are a safe way of managing their period. Our associations reiterate their full confidence in the safety of tampons, built on decades of safe use, rigorous testing, regulatory compliance and proactive industry stewardship.

More information:
Edana NGO tampon hygiene market
Source:

Edana

Newly developed regenerated cellulose fiber yarn Photo: HKRITA, Epson
Newly developed regenerated cellulose fiber yarn
03.06.2025

HKRITA and Epson Develop Silk-Like Regenerated Fiber from Cotton

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) and Seiko Epson Corporation ("Epson") have succeeded in developing new regenerated cellulose fiber with a silk-like sheen from waste cotton fabric through a new production process.

A movement toward using fibers recycled from discarded clothing has been gaining momentum, driven by a growing recognition of waste clothing as a global environmental issue. In Europe in particular, a move is under way to use more regenerated fiber and reduce textile waste.

To address societal issues surrounding textile waste, HKRITA and Epson have been conducting research and development on regenerated fibers since signing a joint development agreement in January 2024. As a result of this collaboration, the partners have successfully developed regenerated cellulose fiber using a new production process that transforms discarded cotton fabric into regenerated fiber.

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) and Seiko Epson Corporation ("Epson") have succeeded in developing new regenerated cellulose fiber with a silk-like sheen from waste cotton fabric through a new production process.

A movement toward using fibers recycled from discarded clothing has been gaining momentum, driven by a growing recognition of waste clothing as a global environmental issue. In Europe in particular, a move is under way to use more regenerated fiber and reduce textile waste.

To address societal issues surrounding textile waste, HKRITA and Epson have been conducting research and development on regenerated fibers since signing a joint development agreement in January 2024. As a result of this collaboration, the partners have successfully developed regenerated cellulose fiber using a new production process that transforms discarded cotton fabric into regenerated fiber.

This new process was made possible by integrating Epson's proprietary Dry Fiber Technology for defibrating textiles with HKRITA's fiber-dissolving technology. The process involves (1) defibrating discarded cotton fabric into a powder-like state, (2) dissolving the cotton in a solvent, and (3) extruding it through a nozzle into a coagulation bath, where it solidifies and is spun into fiber.

The regenerated cellulose fiber produced through this process is expected to have both a smooth, silky sheen and the strength of cotton. This fiber is expected to be used in high-end materials such as scarves, neckties, and suit linings. Moreover, since the short fibers that occur during the regenerated fiber production process can also be used rather than discarded, as was usually the case, this regeneration process can help to increase the total clothing recycling rate.

"As an applied research center, HKRITA is dedicated to solving real-world problems and enhancing current practices and products," said HKRITA CEO Jake Koh. "We are thrilled to collaborate with Epson to recycle fibers and repurpose them into high-quality yarns. This cross-industrial collaboration is not only reimagining materials but also redefining the future of sustainable production."

Epson Executive Officer Satoshi Hosono, who serves as the deputy general administrative manager of the Global Environmental Strategy Promotion Office and as the deputy general administrative manager of the Technology Development Division, said, "We are extremely pleased with the results that this joint development project has yielded. The selective application of this new wet process and our previously developed dry process should enable fiber to be regenerated from all waste cotton fabrics while reducing environmental impact."

Information about the work under this joint development project will be exhibited at HKRITA's Booth 2415 at Textiles Recycling Expo 2025, held in Brussels, Belgium, from June 4, 2025.

Looking ahead, HKRITA and Epson will continue to combine their advanced technologies to accelerate the adoption of regenerated fibers, contributing to global efforts to solve the challenge of clothing recycling.

02.06.2025

RE&UP achieves C2C Certified® Circularity for all products

RE&UP Next-Gen cotton fibers and Next-Gen polyester chips recognized for full-system circular design at scale. In an industry where over 99% of textile materials are still virgin and just 6.9% of the global economy is circular (2025 Circularity Gap Report, Circle Economy), RE&UP has taken a decisive step forward. The next-generation textile-to-textile recycler has become the first company in the textile industry to achieve C2C Certified® Circularity for all products, the most rigorous global standard for verifying circular product design and recovery-readiness at scale.

The certification was awarded to all three of RE&UP products by the Cradle to Cradle Products Innovation Institute:

RE&UP Next-Gen cotton fibers and Next-Gen polyester chips recognized for full-system circular design at scale. In an industry where over 99% of textile materials are still virgin and just 6.9% of the global economy is circular (2025 Circularity Gap Report, Circle Economy), RE&UP has taken a decisive step forward. The next-generation textile-to-textile recycler has become the first company in the textile industry to achieve C2C Certified® Circularity for all products, the most rigorous global standard for verifying circular product design and recovery-readiness at scale.

The certification was awarded to all three of RE&UP products by the Cradle to Cradle Products Innovation Institute:

  • Next-Gen Recycled Cotton (Pre-Consumer) – C2C Certified® Circularity at Platinum level
  • Next-Gen Recycled Cotton (Post-Consumer) – C2C Certified® Circularity at Platinum level
  • Textile-to-Textile Recycled Polyester Chips – C2C Certified® Circularity at Silver level

These levels recognize not just recycled content, but a full-system approach to circularity – from sourcing and traceability to infrastructure compatibility and reuse pathways.

“This certification demonstrates that RE&UP is ready to tackle sustainability challenges at scale for the whole industry,” said Andreas Dorner, General Manager at RE&UP. “It proves that recycled fibers can go beyond one-off sustainability claims. With Cradle to Cradle Certified® Circularity, we’re demonstrating full-system readiness from sourcing to end-of-life for the textile industry.”

Cradle to Cradle Certified® Circularity assesses whether a product is designed for continuous cycles of safe, high-value reuse. The assessment is executed by a third party accredited assessing body, Eco Intelligent Growth (EIG).

Technical indicators include:

  • Percentage of compatible materials for recycling
  • End-of-life recovery systems
  • Publicly available circularity data and cycling instructions
  • Effective integration of recycled content
  • Chemical safety (tested on legally restricted chemicals and beyond)
Source:

RE&UP Recycling Technologies

28.05.2025

Indorama Ventures expands deja portfolio boosting textile industry sustainability

Introducing PET fibers and filament yarns made solely from discard textile waste, lower carbon bio-fibers, and more, Indorama Ventures expands dejaTM portfolio to boost textile industry sustainability:
The company expands its fiber and filament yarn portfolio called dejaTM to boost sustainability. The goal is to actively drive circularity and decarbonization efforts in the global textile industry and to prepare for supporting the upcoming European Ecodesign for Sustainable Products Regulation (ESPR).

Three key offerings add to the company’s deja portfolio, addressing customers’ main sustainability challenges:

Introducing PET fibers and filament yarns made solely from discard textile waste, lower carbon bio-fibers, and more, Indorama Ventures expands dejaTM portfolio to boost textile industry sustainability:
The company expands its fiber and filament yarn portfolio called dejaTM to boost sustainability. The goal is to actively drive circularity and decarbonization efforts in the global textile industry and to prepare for supporting the upcoming European Ecodesign for Sustainable Products Regulation (ESPR).

Three key offerings add to the company’s deja portfolio, addressing customers’ main sustainability challenges:

  1. On-demand solutions for textile circularity, providing deja PET fibers and filament yarns made solely from enhanced recycled textile waste that was being discarded. Products available on customers’ request are high-tenacity yarns and cords for technical applications like airbags and seat belts, as well as fibers and filament yarns for lifestyle applications, such as apparel and home textiles. Customers interested to drive circularity and reduce greenhouse gas emissions, while keeping performance equal to standard solutions, are encouraged to request more information at enquiry.fibers@indorama.net.
  2. deja Bio: Solutions to help customers reduce their carbon footprint. Thanks to its fully integrated, in-house PET supply chain, Indorama Ventures can deliver high-performing deja PET yarns out of Europe and Asia that have a substantially reduced carbon footprint. All of them comply with the accounting methodology of the ‘Together for Sustainability’ industry initiative.

Indorama Ventures takes a mass balance approach to increase the use of renewable sources, benefitting from eleven ISCC+ (International Sustainability and Carbon Certification) certified sites across its entire business, including PTA, PET chips, fibers, and technical fabrics. The mass balance approach is a chain-of-custody method that allows manufacturers to mix sustainable and conventional inputs like renewable and fossil-based materials in a shared production system, while still allocating the environmental benefits of the sustainable inputs to a portion of the output.

High-tenacity yarns and tire cord fabrics available in the bio-based deja portfolio allow for a progressive bio-content introduction into customers’ products. Customers can benefit from avoiding or simplifying qualification procedures and receive the same performance as from fossil solutions. Further, these products can be given new life through mechanical or enhanced recycling.

  1. deja Enhanced: Products that give hard-to-recycle packaging and textile waste new life. In close collaboration with like-minded partners along the value chain, Indorama Ventures is also looking at ways to convert hard-to-recycle packaging into fibers and yarns through enhanced recycling. These solutions are readily available at similar level of performance as fossil solutions. In future, these products will also be supplied with flexible proportions of reprocessed textile feedstock to accommodate customers’ circular targets.
  2. Customers and brand owners are invited to take a closer look at what the expanded deja™ fibers & yarns portfolio offers during Textiles Recycling Expo on June 4-5 in Brussels, booth no. 1825. As one of the leading events dedicated to textile recycling and circularity, this expo brings together industry leaders, innovators, and decision-makers to shape the future of sustainable textiles.
  3. Claire Mattelet, Global Sustainability Program Head for Indorama Ventures’ Fibers Business, says: With the expanded deja portfolio, we are turning ambition into action – empowering our customers to meet their circularity and decarbonization goals through innovative, high-performance PET fibers and yarns made from textile waste, bio-based inputs, and hard-to-recycle materials. This is how we shape the future of sustainable textiles without compromising on quality or performance.”
  4. With most of the textile waste globally being incinerated or landfilled, the global fashion industry accounts for an estimated 3 to 8 percent of total greenhouse gas (GHG) emissions. According to recent reports1,2, the industry’s emissions are expected to increase by about 30 percent by 2030 if no further action is taken1. In response, Indorama Ventures has set a 2030 target of 40% of recycled and bio-based feedstock of its current commodity feedstock. Taking a leading role and collaborating along the entire value chain to drive sustainable practices in the man-made fibers industry is at the core of Indorama Ventures’ commitment to shaping the future of textiles.
Source:

Indorama Ventures

28.05.2025

Infinited Fiber Company: New leadership, next strategic phase

Infinited Fiber Company announces that Petri Alava, co-founder and CEO since the company’s founding in 2016, will step down from his role on May 31, 2025. Chief Operating Officer Sahil Kaushik will serve as acting CEO from June 1, 2025. Petri Alava will continue supporting the company as Senior Advisor through the end of November. The Board of Directors has initiated the search for a permanent successor.

While circularity and sustainability remain essential, competitiveness is now front and center in the next phase of Infinited Fiber’s industrial scale-up. The company’s strategy is evolving accordingly, with an intensified focus on operational excellence and readiness for large-scale industrial investment.

Infinited Fiber Company announces that Petri Alava, co-founder and CEO since the company’s founding in 2016, will step down from his role on May 31, 2025. Chief Operating Officer Sahil Kaushik will serve as acting CEO from June 1, 2025. Petri Alava will continue supporting the company as Senior Advisor through the end of November. The Board of Directors has initiated the search for a permanent successor.

While circularity and sustainability remain essential, competitiveness is now front and center in the next phase of Infinited Fiber’s industrial scale-up. The company’s strategy is evolving accordingly, with an intensified focus on operational excellence and readiness for large-scale industrial investment.

“Our product has been validated by the market — the value is now established,” said Andreas Tallberg, Chairman of the Board of Directors. “The next strategic priority is to turn that value into profitable industrial scale, by optimizing cost and capital efficiency. We’re grateful for the work Petri and the team have done and excited to begin the next chapter — with Sahil, who brings deep experience in scaling industrial production and driving efficiency in the chemical industry, now leading the transition.”

“Infinna is a breakthrough innovation that’s more relevant than ever,” said Kaushik. “It’s a privilege to lead this talented team, together with world-leading brands supporting us as investors. We have a clear path forward and a solid foundation for the next phase.”

Over the past decade, Petri Alava has played a central role in shaping Infinited Fiber into a global front-runner in textile-to-textile recycling of cotton. Under his leadership, the company’s circular fiber Infinna™ has achieved strong market traction, backed by long-term offtake agreements with leading fashion brands, underscoring Infinna’s unique value and laying the groundwork for scaling a profitable business.

“Ten years is a long time to lead a growth company — and a natural point for change,” said Petri Alava. “I’m incredibly proud of the journey we’ve made as a team: we’ve built something truly valuable — a recycled cotton-like fiber with exceptional market fit, proven demand, and long-term partnerships. Now, with market dynamics shifting and Infinited Fiber entering a new strategic phase, it’s the right time to pass the baton — from creating value to scaling it. I’m happy to support the team during the transition.”

World of Wipes® (WOW) International Conference 2025 Graphic INDA
28.05.2025

Conference Program for the World of Wipes® (WOW) International Conference 2025

INDA, the Association of the Nonwoven Fabrics Industry, has published the full conference program for the World of Wipes® (WOW) International Conference, taking place July 21–24, 2025, at the Hilton Columbus Downtown in Columbus, Ohio.

This year’s theme, “Wipe to Win: Innovating for a Sustainable and Profitable Future,” brings together industry leaders to address pressing challenges and opportunities across the wipes value chain. Program topics will include U.S. manufacturing threats, tariff and regulatory impacts, fiber sustainability, consumer perceptions, fragrance trends, slitting advancements, plastic-free wipe innovations, sports hygiene, and flushability.

Conference Sessions Include:

INDA, the Association of the Nonwoven Fabrics Industry, has published the full conference program for the World of Wipes® (WOW) International Conference, taking place July 21–24, 2025, at the Hilton Columbus Downtown in Columbus, Ohio.

This year’s theme, “Wipe to Win: Innovating for a Sustainable and Profitable Future,” brings together industry leaders to address pressing challenges and opportunities across the wipes value chain. Program topics will include U.S. manufacturing threats, tariff and regulatory impacts, fiber sustainability, consumer perceptions, fragrance trends, slitting advancements, plastic-free wipe innovations, sports hygiene, and flushability.

Conference Sessions Include:

  • Panel Discussion: Navigating the Headwinds: U.S. Manufacturing Threats & Challenges in 2025
  • From Forest to Flush: Sustainability and Responsibility in Fiber and Wipes
  • Trends, Tushes & TikToks: The Rise of the Modern Wipe
  • Sniff, Save, Slice: Rethinking Wipes from Fragrance to Finish
  • No Plastic, No Problem: The Next Generation of Eco-Wise Wipes
  • Swipe Right: The New Faces of Specialty Wipes
  • Panel Discussion: The Great Regulatory and Tariff Pow-WOW

Conference Highlights Include:

  • WIPES Academy – July 21-22
    Led by Heidi Beatty, CEO of Crown Abbey, this 12-session course offers comprehensive training from concept to commercialization, including selection of fabrics, formulation design, and packaging considerations.
  • Tabletop Exhibits & Lightning Talks – July 22-23
    Explore the latest innovations from leading companies. Exhibitors will deliver five-minute product spotlights, followed by networking at the evening receptions.
  • Lunch Arounds – July 22-23
    Engage with peers, entrepreneurs, and industry thought leaders in small-group lunch discussions designed to foster collaboration and connections.
  • Pre-Conference Webinars
    More details will be released soon.
  • World of Wipes Innovation Award® – July 22 and 24
    Recognizing breakthrough innovations that utilize nonwoven technologies to enhance functionality and broaden application. Finalists will present on July 22; the winner will be announced on July 24.
Panel discussion at Asia Petrochemical Industry Conference 2025 Photo: Indorama
26.05.2025

Indorama at the Asia Petrochemical Industry Conference 2025

Under the theme “Ensuring a Transformed World Prosperity – Action for Planet with Innovation and Collaboration,” APIC 2025 promoted the petrochemical industry’s role in driving growth and building a sustainable future amid fundamental structural shifts in the sector, which aligns with Indorama Ventures’ brand promise to deliver indispensable chemistry through sustainable solutions.
Indorama Ventures joined some 1,500 delegates from across the globe to discuss sustainability, innovation, and industry cooperation. Ahead of the event, the company’s Combined PET segment, the world’s largest producer and recycler of PET bottles, hosted a reception for about 200 customers, suppliers and partners, including a traditional Thai puppet performance and an interactive VR experience of Indorama Ventures’ 360 Gallery.

Indorama Ventures Public Company Limited, a global sustainable chemical producer, reinforced its leadership in shaping the future of the petrochemical industry at the Asia Petrochemical Industry Conference (APIC) 2025, held this year in Bangkok.

Under the theme “Ensuring a Transformed World Prosperity – Action for Planet with Innovation and Collaboration,” APIC 2025 promoted the petrochemical industry’s role in driving growth and building a sustainable future amid fundamental structural shifts in the sector, which aligns with Indorama Ventures’ brand promise to deliver indispensable chemistry through sustainable solutions.
Indorama Ventures joined some 1,500 delegates from across the globe to discuss sustainability, innovation, and industry cooperation. Ahead of the event, the company’s Combined PET segment, the world’s largest producer and recycler of PET bottles, hosted a reception for about 200 customers, suppliers and partners, including a traditional Thai puppet performance and an interactive VR experience of Indorama Ventures’ 360 Gallery.

Indorama Ventures Public Company Limited, a global sustainable chemical producer, reinforced its leadership in shaping the future of the petrochemical industry at the Asia Petrochemical Industry Conference (APIC) 2025, held this year in Bangkok.

Mr. Aloke Lohia, Group CEO of Indorama Ventures, emphasized that collaboration across the value chain is critical to building long-term resilience and relevance in a shifting global landscape:
“Our global diversity gives us the agility to meet change with confidence and to remain dependable no matter the environment. It is this quiet strength that makes us a partner you can rely on, for today and for what lies ahead. The future of our industry won’t be written in isolation. It will be shaped, once again, through collaboration. Through shared purpose. Through indispensable chemistry.”

Driving Sustainability Through Innovation
At a APIC 2025 panel discussion titled “Reimagining Petrochemicals”, Dr. Anthony Watanabe, Chief Sustainability Officer, explored how the industry must move beyond incremental change by adopting systemic innovation, improving sourcing transparency, and accelerating climate-positive technologies.
Complementing this vision, Dr. Tinnabhop Santadkha, Sustainability Innovation Specialist, delivered a keynote on “Indorama Ventures’ Alternative Feedstocks.” He outlined how the company is investing in bio-based materials, chemical recycling, and alternative feedstocks to reduce emissions and enable a circular economy at scale.

Scaling Impact at the Grassroots Level
In a session focused on circular economy ecosystems, Ms. Naweensuda Krabuanrat, Head of Global CSR, Global Recycling Education and Thai Advocacy, spotlighted the company’s work in building community-based PET collection systems and driving education through public-private collaboration. Her presentation underscored a key takeaway: that systems-level change requires both infrastructure and behavior change. The company’s recycling infrastructure and public-private partnerships are contributing to a more sustainable value.

26.05.2025

Georg Kasperkovitz new Chief Operations Officer at Lenzing AG

The Supervisory Board of Lenzing AG has appointed Georg Kasperkovitz as a member of the Managing Board and Chief Operations Officer (COO) of Lenzing AG with effect from June 1, 2025. Georg Kasperkovitz (58) brings more than 15 years of experience in various management functions in Europe, North America and Asia – Lenzing’s most important production regions and markets. During his career, Kasperkovitz has held positions including Business Unit CEO at the international packaging and paper company Mondi plc (2016-2019), CEO of Rail Cargo Austria AG (2012-2016) and at the international consulting firm McKinsey (1999-2012, most recently as a partner). Georg Kasperkovitz is a qualified mechanical engineer (Dr. techn., TU Vienna) and holds an MBA from Harvard Business School.

At Lenzing, as COO in the now four-member Managing Board, he will manage the company-wide fiber production sites and drive forward the ongoing performance program and, thus, operational cost excellence and the transformation of the entire company. He will also take over the management and further development of the site in Lenzing (Upper Austria).

The Supervisory Board of Lenzing AG has appointed Georg Kasperkovitz as a member of the Managing Board and Chief Operations Officer (COO) of Lenzing AG with effect from June 1, 2025. Georg Kasperkovitz (58) brings more than 15 years of experience in various management functions in Europe, North America and Asia – Lenzing’s most important production regions and markets. During his career, Kasperkovitz has held positions including Business Unit CEO at the international packaging and paper company Mondi plc (2016-2019), CEO of Rail Cargo Austria AG (2012-2016) and at the international consulting firm McKinsey (1999-2012, most recently as a partner). Georg Kasperkovitz is a qualified mechanical engineer (Dr. techn., TU Vienna) and holds an MBA from Harvard Business School.

At Lenzing, as COO in the now four-member Managing Board, he will manage the company-wide fiber production sites and drive forward the ongoing performance program and, thus, operational cost excellence and the transformation of the entire company. He will also take over the management and further development of the site in Lenzing (Upper Austria).

Patrick Lackenbucher, Chairman of the Supervisory Board of Lenzing AG, comments: “Lenzing AG has been able to report a continuous increase in earnings in recent quarters – despite the difficult market environment. The current macroeconomic challenges, persistently high energy costs and intensified global competition continue to require full focus on the implementation and further development of the current performance program. Profitability is crucial for Lenzing in order to survive in global competition in the long term and to be able to continue investing in new products and markets. With Georg Kasperkovitz, we are therefore strengthening our Managing Board with sound operational transformation expertise – and relevant experience in the nonwovens market.”

Source:

Lenzing AG

Daploy™ HMS polypropylene enables automotive foam ducts that are lighter, have better thermal and acoustic insulation and are designed for recycling Photo Borealis
Daploy™ HMS polypropylene enables automotive foam ducts that are lighter, have better thermal and acoustic insulation and are designed for recycling
26.05.2025

Borealis increases production capacity for innovative polymer foam solution

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 
By supporting the sustainability principles of Reduce, Reuse, and Recycle, Daploy HMS PP addresses the growing demand for recyclable solutions across multiple industry segments:
 
In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.  
In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.
 
“In line with our We4Customers strategy, this investment creates value for customers by enabling them to design recyclable, foam-based products for a wide range of high-performance applications,” explains Craig Arnold, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. “By expanding production, we’re ensuring a reliable supply of this advanced material to help our customers achieve their sustainability goals and deliver high-performance solutions.”

21.05.2025

Peroxide binds incompatible polymers for recycling

Polyethylene and polypropylene account for two-thirds of the world’s plastics. But the polymers’ popularity has an equally large downside. Because they have similar densities and physical properties, the polymers are difficult – and expensive – to separate when mechanically recycled together. What results is a weak, degraded material that really isn’t good for anything.

Now, Cornell researchers have developed an inexpensive and potentially scalable approach that uses a commercially available peroxide to bind the polymers together, thereby creating a more useful, high-quality plastic recycling additive.

The findings were published May 19 in the Journal of the American Chemical Society. The co-lead authors were postdoctoral researcher Moritz Kränzlein and doctoral student Shilin Cui. The project was led by Geoffrey Coates, the Tisch University Professor of Chemistry and Chemical Biology in the College of Arts and Sciences, the paper’s senior author.

Polyethylene and polypropylene account for two-thirds of the world’s plastics. But the polymers’ popularity has an equally large downside. Because they have similar densities and physical properties, the polymers are difficult – and expensive – to separate when mechanically recycled together. What results is a weak, degraded material that really isn’t good for anything.

Now, Cornell researchers have developed an inexpensive and potentially scalable approach that uses a commercially available peroxide to bind the polymers together, thereby creating a more useful, high-quality plastic recycling additive.

The findings were published May 19 in the Journal of the American Chemical Society. The co-lead authors were postdoctoral researcher Moritz Kränzlein and doctoral student Shilin Cui. The project was led by Geoffrey Coates, the Tisch University Professor of Chemistry and Chemical Biology in the College of Arts and Sciences, the paper’s senior author.

In a way, the project is itself a recycled product. In 2017, Coates’ lab worked with collaborators from the University of Minnesota to create a multiblock polymer that could combine polyethylene and polypropylene mixtures. The new material was an important scientific achievement, according to Coates, but it proved difficult to scale up. It was also too expensive to be practical.

“We had to go back to the drawing board and think of the Venn diagram of what material would work and what synthetic methods would be affordable,” he said. “Why didn’t we just do that in 2017? Trust me, if it was easy, somebody else would have done this long ago.”

The key to developing their new polyolefin compatibilizer was to look for  existing polymers that, with the right processing, could do the job, rather than creating a new one from scratch. Kränzlein began by experimenting with the materials that were already in the lab, always with a few parameters in mind.

“Every second meeting, when I was giving Geoff an update, his first question was, ‘What’s the cost?’ There was always this line of price per pound that I shouldn’t cross,” Kränzlein said. “We tried to really keep that as a focus of this project. Instead of finding a very elegant or sophisticated solution, we tried to find a real-world solution that works.”

A year and a half – and more than 200 experiments – later, the researchers settled on an organic alkyl peroxide that, when heated, essentially plucks hydrogen molecules off high-density polyethylene (HDPE) and isotactic polypropylene (iPP) so they can be grafted together and form a copolymer material that can be added to a mechanical recycling process for HDPE and iPP mixtures, restoring their properties.

The copolymer can basically be thought of as “plastic soap,” Kränzlein said.

“When we have mixtures of commodity plastics like HDPE and iPP, those don’t mix very well, and those phases separate from each other, which makes the material properties of those mixtures pretty bad,” Kränzlein said. “This process adds in a third component that acts like a soap between those two phases, and that soap facilitates a better miscibility between the polymers, and that restores the physical properties of those mixtures, essentially.

“It took us a very, very long time playing around with all the different tuning points,” he said, “until we finally achieved something that that we were happy with.”

To better understand their compatibilizer’s properties and the grafting reaction, the researchers turned to Brett Fors, the Frank and Robert Laughlin Professor of Physical Chemistry (A&S), and doctoral student Jenny Hu, who conducted rheological characterization studies on it.

“So we’ve got the material,” Coates said. “The question is, now can you make larger amounts? We’re doing grams-at-a-time scale. Ultimately, you’d want to be doing dozens of kilograms. We’re confident it’ll scale, but there’s going to be a lot of work to get it there.”

Coates is hopeful that the compatibilizer could also lead to the creation of new polymer alloys that leverage the respective strengths of different waste plastics. There would be no need for giant million-dollar plants: Just take some preexisting polymers and add the compatibilizer.

“You could make a whole kind of pallet of alloys that might have better properties than either one of the pure polymers alone, just like stainless steel,” said Coates, who recently launched a startup that specializes in the compatibilizer technology through Cornell’s Praxis Center for Venture Development. “The dream is, if you can make a really rigid polymer that’s also really tough, then you can make packaging that uses less material, yet has the same sort of properties. That’s one of the other big applications for this technology.”

Co-authors include Fors, Hu and research associate Anne LaPointe.

The research was supported the Gerstner Family Foundation, with additional funding from the U.S. Department of Energy through Ames National Laboratory’s Institute for Cooperative Upcycling of Plastics, an Energy Frontier Research Center.

Source:

David Nutt, Cornell Chronicle

North American Nonwovens Supply Report Photo INDA
21.05.2025

North American Nonwovens Industry’s Continued Growth with a Focus on Sustainability

The 12th annual North American Nonwovens Supply Report, released today by INDA, the Association of the Nonwoven Fabrics Industry, reveals continued growth and strategic transformation within the North American nonwovens industry.

For the second consecutive year, North American capacity continued to increase by over 100,000 tonnes, reaching 5.730 million tonnes in 2024, according to the report based on producer surveys and interviews.

Investments across all processing methods and diverse end-use sectors drove this expansion, according to the INDA findings. Production output continues to shift and slowed in 2024. The larger machine installations coming online promise future efficiency and capacity improvements.

The noteworthy trend is the installation of several new production lines, primarily in long-life sectors. This shift underscores the industry’s proactive efforts to achieve sustainability goals and reduce environmental impact.

The 12th annual North American Nonwovens Supply Report, released today by INDA, the Association of the Nonwoven Fabrics Industry, reveals continued growth and strategic transformation within the North American nonwovens industry.

For the second consecutive year, North American capacity continued to increase by over 100,000 tonnes, reaching 5.730 million tonnes in 2024, according to the report based on producer surveys and interviews.

Investments across all processing methods and diverse end-use sectors drove this expansion, according to the INDA findings. Production output continues to shift and slowed in 2024. The larger machine installations coming online promise future efficiency and capacity improvements.

The noteworthy trend is the installation of several new production lines, primarily in long-life sectors. This shift underscores the industry’s proactive efforts to achieve sustainability goals and reduce environmental impact.

Report Based on Producer Input
The annual INDA report delivers data to support industry growth and strategic planning, offering a detailed analysis of capacity, production, operating rates, and regional trade across North America, including Canada, Mexico, and the United States.

Driven by extensive research, including producer surveys and in-depth interviews with industry leaders, the report provides a comprehensive picture of the nonwoven materials landscape, covering composites, roll and finished goods.

“As part of INDA’s role to be the industry’s trusted data source, this report offers valuable insights for benchmarking, strategic planning, and decision-making,” said Tony Fragnito, INDA President and CEO. “This year’s findings highlight a resilient industry expanding capacity with ongoing investments across all regions and sectors, a strategic shift toward sustainable, long-life products, and a commitment to innovation and meeting rising demand across North America.”

The entire report is provided free of charge to producers who provided information. The Executive Summary from the annual Supply Reports, the quarterly INDA Market Pulse, and the monthly Price Trends Summary are provided to INDA members on a complimentary basis as part of their membership. The data gathered for this annual report is a springboard for the biennial Global Nonwoven Markets Report, published in November 2024.

Source:

INDA

20.05.2025

ECHA launches revamped Classification and Labelling Inventory

ECHA’s redesigned Classification and Labelling (C&L) Inventory is now available in the Agency’s new chemicals database, ECHA CHEM.

The C&L Inventory includes information on more than 4,400 EU-level harmonised classifications and seven million classifications notified or included in REACH registrations. Altogether, the inventory includes data on around 350 000 substances.

The integration of classification and labelling information into ECHA CHEM follows the initial launch of the database in January 2024, which featured information on over 100 000 REACH registrations submitted by companies. The new inventory is designed to help users easily locate the classification with the highest agreement and to bring clarity on the source behind the classification information. It incorporates recent regulatory developments, such as the new CLP hazard classes and is built with stability and growth in mind.

In this first version, the classification information is accessible in a visual format per substance with complementary approaches, such as application programming interfaces (APIs), being explored in future releases.  

ECHA’s redesigned Classification and Labelling (C&L) Inventory is now available in the Agency’s new chemicals database, ECHA CHEM.

The C&L Inventory includes information on more than 4,400 EU-level harmonised classifications and seven million classifications notified or included in REACH registrations. Altogether, the inventory includes data on around 350 000 substances.

The integration of classification and labelling information into ECHA CHEM follows the initial launch of the database in January 2024, which featured information on over 100 000 REACH registrations submitted by companies. The new inventory is designed to help users easily locate the classification with the highest agreement and to bring clarity on the source behind the classification information. It incorporates recent regulatory developments, such as the new CLP hazard classes and is built with stability and growth in mind.

In this first version, the classification information is accessible in a visual format per substance with complementary approaches, such as application programming interfaces (APIs), being explored in future releases.  

Mercedes Viñas, Director of Submissions and Interaction, said:
“This is an important milestone in further developing a comprehensive database for all chemical data gathered by ECHA. The redesigned C&L Inventory comes with an enhanced user interface and simplifies access to classification information for users.”

Mike Rasenberg, Director of Hazard Assessment, added:
“Hazard classifications are the cornerstone of regulatory risk management of chemicals. The redesigned C&L inventory improves the clarity on the current and upcoming mandatory classifications harmonised at the EU level, helping companies to prepare and implement the required safety measures.”

More information:
ECHA
Source:

European Chemicals Agency

Designer Oscar Ouyang Photo via Menabo for Eastman
Designer Oscar Ouyang
20.05.2025

Naia™ from Eastman joined Challenge the Fabric 2025

Eastman Naia™ joined Challenge the Fabric 2025 as an official Innovation Partner, reaffirming its commitment to scalable sustainability through cross-sector collaboration. The event held May 13–14 in Milan, brought together leaders from fashion, textiles, and forestry to accelerate circular solutions and spotlight man-made cellulosic fibers.

A key highlight of the event was the CTF Award, a global competition pairing emerging designers with material innovators to co-create visionary garments. As part of the program, Naia™ collaborated with designer Oscar Ouyang and Italian mill Lady V to co-create a garment using NAIA/WO, a custom textile made from 50% RWS-certified virgin wool, 50% GRS-certified recycled wool, blended with Naia™ Renew fiber. “The esteemed Prato-based textile company Lady V have introduced Naia™ into their apparel by creating NAIA/WO. The fabric is finished using traditional wooden barrels, ensuring a soft, luxurious ‘lambswool’ texture without overfelting. This partnership exemplifies our shared commitment to creative, sustainable innovation in fashion,” said Cristiano Vieri from Lady V.

Eastman Naia™ joined Challenge the Fabric 2025 as an official Innovation Partner, reaffirming its commitment to scalable sustainability through cross-sector collaboration. The event held May 13–14 in Milan, brought together leaders from fashion, textiles, and forestry to accelerate circular solutions and spotlight man-made cellulosic fibers.

A key highlight of the event was the CTF Award, a global competition pairing emerging designers with material innovators to co-create visionary garments. As part of the program, Naia™ collaborated with designer Oscar Ouyang and Italian mill Lady V to co-create a garment using NAIA/WO, a custom textile made from 50% RWS-certified virgin wool, 50% GRS-certified recycled wool, blended with Naia™ Renew fiber. “The esteemed Prato-based textile company Lady V have introduced Naia™ into their apparel by creating NAIA/WO. The fabric is finished using traditional wooden barrels, ensuring a soft, luxurious ‘lambswool’ texture without overfelting. This partnership exemplifies our shared commitment to creative, sustainable innovation in fashion,” said Cristiano Vieri from Lady V.

Designer Oscar Ouyang reflected on the inspiration behind his piece: “It has been a pleasure working with the Eastman Naia™ fabric. The versatility and the sustainability of the MMCFs fabric is truly impressive. The combination of cutting-edge and traditional techniques behind the production of the fabric inspired me to create this shepherd's look,” said Oscar Ouyang.

At the heart of the textile is Naia™ Renew, Eastman’s cellulosic fiber made from 60% sustainably sourced wood pulp and 40% GRS-certified recycled waste, enabled by molecular recycling. “Challenge the Fabric is a unique event where we have real, action- and collaboration-based conversations,” said Claudia de Witte, Marketing & Sustainability Director at Eastman. “We are proud to have participated in the design competition and even prouder to see Oscar, his design, and how he showcased the versatility of our Naia™ Renew staple fiber.” De Witte also expanded on this vision during the CTF panel “From Ambition to Execution,” emphasizing the role of partnerships in scaling sustainable solutions.