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(c) TMAS
25.03.2024

TMAS: Microfactory for filter bags in Sweden

ACG Kinna Automatic and ACG Nyström – members of TMAS, the Swedish textile machinery association – have delivered the first microfactory for the production of fully finished filter bags to an international filtration industry customer, in cooperation with JUKI Central Europe.

The microfactory’s configuration is based on two separate interconnecting modules – the Smart Filter Line (SFL) and the Filtermaster 2.0. The SFL handles the fabric feeding from rolls and its folding prior to seam construction, which can either be by automatic sewing, welding or with sewing and taping, depending on specifications. Very rapid changeover of the modular seaming methods can be achieved during product changes. The specific size of the now fully-tubular fabric is then precisely cut to size for each individual unit and further folded ready to be fed into the Filtermaster 2.0. The Filtermaster 2.0 then automatically attaches the reinforcement, bottom and snap rings onto the filter tube with a second Juki sewing head on a robotic arm, to form the fully finished filter bag ready for packaging.

ACG Kinna Automatic and ACG Nyström – members of TMAS, the Swedish textile machinery association – have delivered the first microfactory for the production of fully finished filter bags to an international filtration industry customer, in cooperation with JUKI Central Europe.

The microfactory’s configuration is based on two separate interconnecting modules – the Smart Filter Line (SFL) and the Filtermaster 2.0. The SFL handles the fabric feeding from rolls and its folding prior to seam construction, which can either be by automatic sewing, welding or with sewing and taping, depending on specifications. Very rapid changeover of the modular seaming methods can be achieved during product changes. The specific size of the now fully-tubular fabric is then precisely cut to size for each individual unit and further folded ready to be fed into the Filtermaster 2.0. The Filtermaster 2.0 then automatically attaches the reinforcement, bottom and snap rings onto the filter tube with a second Juki sewing head on a robotic arm, to form the fully finished filter bag ready for packaging.

Filter bags are employed in a wide range of industrial processes and while they may be largely under the radar as products, they represent a pretty significant percentage of overall technical textiles production.
They are used in foundries, smelters, incinerators, asphalt plants and energy production plants. Other key manufacturing fields – often where dust is generated – include the production of timber, textiles, composites, waste handling and minerals, in addition to chemicals, food production, pharmaceuticals, electronics and agriculture.

As a further example of the scale of the industry and the high volumes of fabrics involved, one supplier has delivered a single order of 30,000 filter bags to be used for flue gas cleaning at a European power plant. The bags can also be anywhere up to twelve metres in length and frequently have to be replaced.

Source:

Textile Machinery Association of Sweden

08.03.2024

Final report of the World Pultrusion Conference 2024

The 17th World-Pultrusion-Conference (WPC) took place in Hamburg from 29 February to 1 March. Pultrusion, also known as the extrusion process, is a highly efficient method for producing fibre-reinforced plastic profiles for various applications in the construction/infrastructure and transport sectors.

A record number of almost 150 participants from all over the world attended the event. An international audience of experts from Europe and the USA, as well as China, India and Japan was represented.

The lecture programme with a total of 25 specialist lectures was strongly characterised by the topic of sustainability. The process development of thermoplastic pultrusion and applications in wind energy, solar panels, bridge construction and the automotive industry were also discussed at length. Despite the difficult market environment, many opportunities and possibilities for the pultrusion industry were presented.

The 17th World-Pultrusion-Conference (WPC) took place in Hamburg from 29 February to 1 March. Pultrusion, also known as the extrusion process, is a highly efficient method for producing fibre-reinforced plastic profiles for various applications in the construction/infrastructure and transport sectors.

A record number of almost 150 participants from all over the world attended the event. An international audience of experts from Europe and the USA, as well as China, India and Japan was represented.

The lecture programme with a total of 25 specialist lectures was strongly characterised by the topic of sustainability. The process development of thermoplastic pultrusion and applications in wind energy, solar panels, bridge construction and the automotive industry were also discussed at length. Despite the difficult market environment, many opportunities and possibilities for the pultrusion industry were presented.

The conference takes place every two years in a European country of importance to the pultrusion industry and is organised by AVK for the European Pultrusion Technology Association (EPTA), in cooperation with the American Composites Manufacturers Association (ACMA).

Source:

AVK - Industrievereinigung Verstärkte Kunststoffe e. V / The European Pultrusion Technology Association (EPTA)

DITF: Modular cutting tool recognized with JEC Composites Innovation Award Photo: Leitz
Hermann Finckh (DITF) and Andreas Kisselbach (Leitz GmbH & Co. KG)
16.02.2024

DITF: Modular cutting tool recognized with JEC Composites Innovation Award

Hermann Finckh received the JEC Composites Innovation Award in the category Equipment Machinery & Heavy Industries for the innovation MAXIMUM WEIGHT REDUCTION OF COMPOSITE TOOLS. The research team from the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed a new modular cutting tool for woodworking machines, which was produced and successfully tested by the industrial partner Leitz GmbH & Co. KG.

The extremely lightweight planing tool was made from carbon fiber-reinforced plastics (CFRPs) instead of aluminum using a completely new modular construction principle. As a result, it weighs 50 percent less than conventional tools. It enables significantly higher working speed, which enables a one-and-a-half-fold increase in productivity. The development of the extreme-lightweight principle was performed by numerical simulation and every solution was virtually tested in advance. A patent application has been filed for the concept.

Hermann Finckh received the JEC Composites Innovation Award in the category Equipment Machinery & Heavy Industries for the innovation MAXIMUM WEIGHT REDUCTION OF COMPOSITE TOOLS. The research team from the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed a new modular cutting tool for woodworking machines, which was produced and successfully tested by the industrial partner Leitz GmbH & Co. KG.

The extremely lightweight planing tool was made from carbon fiber-reinforced plastics (CFRPs) instead of aluminum using a completely new modular construction principle. As a result, it weighs 50 percent less than conventional tools. It enables significantly higher working speed, which enables a one-and-a-half-fold increase in productivity. The development of the extreme-lightweight principle was performed by numerical simulation and every solution was virtually tested in advance. A patent application has been filed for the concept.

EPTA: Program of the “17th World Pultrusion Conference” (c) EPTA
06.12.2023

EPTA: Program of the “17th World Pultrusion Conference”

The EPTA – European Pultrusion Technology Association in cooperation with the American Composites Manufacturers Association (ACMA) invites you to the 17th World Pultrusion Conference which takes place on 29 February – 1 March 2024 in Hamburg, Germany.

This conference takes place every two years and is the meeting point of the European and worldwide Pultrusion Industry. More than 25 international speakers from Finland, Belgium, Germany, France, Spain, The Netherlands, Turkey, UK, USA, Canada and others will present practical presentations about innovative applications, technologies and processes. Equally current market trends and developments are on the agenda.

This World Pultrusion Conference takes place again in the week before the JEC World Composites Show (5-7 March 2024, Paris).

The program is available here.

The EPTA – European Pultrusion Technology Association in cooperation with the American Composites Manufacturers Association (ACMA) invites you to the 17th World Pultrusion Conference which takes place on 29 February – 1 March 2024 in Hamburg, Germany.

This conference takes place every two years and is the meeting point of the European and worldwide Pultrusion Industry. More than 25 international speakers from Finland, Belgium, Germany, France, Spain, The Netherlands, Turkey, UK, USA, Canada and others will present practical presentations about innovative applications, technologies and processes. Equally current market trends and developments are on the agenda.

This World Pultrusion Conference takes place again in the week before the JEC World Composites Show (5-7 March 2024, Paris).

The program is available here.

Source:

The European Pultrusion Technology Association (EPTA)

30.06.2023

17th World Pultrusion Conference - CALL FOR PAPERS

The EPTA – European Pultrusion Technology Association organizes in cooperation with the ACMA – American Composites Manufacturers Association - the 17th World Pultrusion Conference on 29th February – 1st March 2024 in Hamburg, Germany. The conference is one of the leading pultrusion events in the world. The event takes place just before the JEC World 2024 in Paris (5th – 7th March 2024).

The presentations are to document innovations in the following subject areas of
pultruded reinforced plastics:

  • Market development in Europe, USA, Asia
  • Innovative applications
  • New Markets: Ideas for potential new applications with pultruded shapes or
  • systems
  • Sustainability: Technical possibilities, recycling, etc.
  • Raw materials
    ○ Development of fibres
    ○ Development of resins
  • Construction / Testing / Calculation
  • Processes

The presentation language will be English. Deadline for paper submission (title, short abstract, speaker name and address) until 15th September 2023 to info@pultruders.com.

The EPTA – European Pultrusion Technology Association organizes in cooperation with the ACMA – American Composites Manufacturers Association - the 17th World Pultrusion Conference on 29th February – 1st March 2024 in Hamburg, Germany. The conference is one of the leading pultrusion events in the world. The event takes place just before the JEC World 2024 in Paris (5th – 7th March 2024).

The presentations are to document innovations in the following subject areas of
pultruded reinforced plastics:

  • Market development in Europe, USA, Asia
  • Innovative applications
  • New Markets: Ideas for potential new applications with pultruded shapes or
  • systems
  • Sustainability: Technical possibilities, recycling, etc.
  • Raw materials
    ○ Development of fibres
    ○ Development of resins
  • Construction / Testing / Calculation
  • Processes

The presentation language will be English. Deadline for paper submission (title, short abstract, speaker name and address) until 15th September 2023 to info@pultruders.com.

28.06.2023

EPTA highlights contribution of pultruded composites to sustainable construction

Increasing energy and resource efficiency in the construction sector will be key to the EU’s ambition of achieving climate neutrality by 2050. By enabling the manufacture of strong, durable and lightweight products, composite materials can help the construction sector improve its environmental sustainability, as well as reduce total lifecycle costs. The latest EPTA industry briefing, Pultruded composites contribute to a more sustainable future for construction, discusses how pultruded composites answer the need for materials offering high performance, faster installation, corrosion resistance and low maintenance.

The report is available to download from the EPTA website.

Increasing energy and resource efficiency in the construction sector will be key to the EU’s ambition of achieving climate neutrality by 2050. By enabling the manufacture of strong, durable and lightweight products, composite materials can help the construction sector improve its environmental sustainability, as well as reduce total lifecycle costs. The latest EPTA industry briefing, Pultruded composites contribute to a more sustainable future for construction, discusses how pultruded composites answer the need for materials offering high performance, faster installation, corrosion resistance and low maintenance.

The report is available to download from the EPTA website.

The future of construction
As one of the largest global users of energy and raw materials, the construction industry is under immense pressure to improve its sustainability. At the same time, it must respond to demands for improved performance and reduced total cost of ownership. New materials will be needed to minimise the use of natural resources, enable a reduction of carbon footprint and facilitate circular economy practices. Choosing the optimum materials required for durability throughout the lifecycle will be increasingly important. A shift to off-site production is also forecast, where factory-controlled environments and automated processes can improve quality control, lower waste, and reduce work on site.

Lightweight pultruded parts can be pre-assembled into modules or complete structures in the factory for faster installation on site. Lightweight profiles lower energy use during transportation and installation, and a longer service life combined with minimal maintenance can deliver a reduced through-life carbon footprint. Pultruded parts such as profiles, gratings, beams, tubes and planks are increasingly found in a range of building, construction and infrastructure applications. Examples include bridge decks, fencing, stairs and handrails, train platforms, cladding, utility poles, modular building concepts, and window frames.

One application offering large growth potential for composites is bridges. Composite bridges are being designed to provide a service life of 100 years and unlike steel bridges do not require regular repainting to protect them from corrosion. Over recent years, pultruded glass fibre composite has become a highly popular choice for pedestrian and cycle bridges. Pre-fabricated ‘easy fit’ bridge decking planks, pre-assembled bridge modules and complete bridge ‘kits’ are now available. Corrosion-resistant composite bridges are ideal for use near water or on the coast, and in remote locations where regular maintenance operations would be difficult. A composite bridge can deliver the same performance as a steel structure with a weight saving of up to 50% or more. This enables more streamlined bridge designs which require less substantial supporting structures and foundations, greatly reducing consumption of materials and energy. Lightweight also results in easier logistics and simplified installation. Pultruded are more easily transported to the construction site, with lower fuel consumption, and easier to move on site, often reducing labour requirements and the capacity of lifting equipment.

A lifecycle approach
As the construction industry looks to the future, the environmental and economic benefits of composite materials linked to easier logistics and installation, durability and low maintenance are becoming increasingly valued. More projects are demonstrating the benefits of composite materials and standards covering the design, fabrication and installation of pultruded profiles are making it easier for the construction industry to use them. With ongoing development and collaboration, pultrusion has the potential to contribute to a more sustainable future for construction and many other industries. EPTA will continue to promote the advancement of pultrusion technology and its applications and foster sustainable practices within the industry.

Source:

The European Pultrusion Technology Association (EPTA)

26.04.2023

STFI: Bionanopolis Open Call to support companies

The international association that will manage the Single-Entry-Point (SEP) of the BIONANOPOLYS project has been formally constituted and will be able to support companies across the European Union in the market introduction of bionanomaterials through technical, legal, regulatory, safety, economic and financial support services.

The SEP was established as an AISBL (non-profit entity) on 17 February 2023 in the framework of the European project BIONANOPOLYS, funded by the Horizon 2020 programme. The technical director of ITENE and coordinator of this project, Carmen Sánchez, is the president of this association in which representatives of other project partners also act as directors. Specifically, the CTP (Centre Technique du Papier) from France; CIDAUT (Fundación para la Investigación y Desarrollo en Transporte y Energía), from Spain; CENTI (Centre for Nanotechnology and Smart Materials), from Portugal, and the law firm Gil & Robles - San Bartolome & Associés, from Luxembourg.

The international association that will manage the Single-Entry-Point (SEP) of the BIONANOPOLYS project has been formally constituted and will be able to support companies across the European Union in the market introduction of bionanomaterials through technical, legal, regulatory, safety, economic and financial support services.

The SEP was established as an AISBL (non-profit entity) on 17 February 2023 in the framework of the European project BIONANOPOLYS, funded by the Horizon 2020 programme. The technical director of ITENE and coordinator of this project, Carmen Sánchez, is the president of this association in which representatives of other project partners also act as directors. Specifically, the CTP (Centre Technique du Papier) from France; CIDAUT (Fundación para la Investigación y Desarrollo en Transporte y Energía), from Spain; CENTI (Centre for Nanotechnology and Smart Materials), from Portugal, and the law firm Gil & Robles - San Bartolome & Associés, from Luxembourg.

The BIONANOPOLYS SEP will reduce the risks and barriers to the commercial exploitation of bio-based materials and polymeric bionanocomposites with nanotechnology and accelerate market penetration and innovation processes. SMEs, large companies, and potential customers who are users of the BIONANOPOLYS OITB (Open Innovation Test Bed) will be able to access the services offered by the project partners through this entity, which will act as a one-stop shop, at affordable costs and conditions.

The test bed consists of 14 enhanced pilot plants and complementary services to support technological and commercial breakthroughs. Collaboration between all the partners that make up BIONANOPOLYS and access through the SEP allows joint access to all the services offered by the partners and helps to drive collaborative open innovation.

Call for access to the BIONANOPOLYS OITB
The SEP and the project partners will be in charge of evaluating the projects submitted to the BIONANOPOLYS platform once the open call launched last February to select five projects from different European countries that will be able to access its services free of charge to develop, test or scale-up bionanomaterials in the BIONANOPOLYS OITB closes.

Companies wishing to access the services to develop or test nanomaterials can submit their applications until 30 April.

The BIONANOPOLYS test bed could benefit companies involved in the production of biopolymers, cellulose paper, nonwovens, foams, or coatings, as well as the packaging, agriculture, food, cosmetics, pharmaceuticals, hygiene, textiles and 3D printing sectors.

Source:

Sächsisches Textilforschungsinstitut e.V. (STFI)

30.12.2022

Composites United declares membership in Composites Germany

Society and the economy are facing existential challenges. In addition to the consequences of climate change, these include the realisation that energy and many resources are no longer available in the usual quantities, so that their efficiency must be significantly increased in the short term. Lightweight construction, especially with fibre composite materials, can and will make an important contribution here, e.g. in wind power plants or hydrogen storage systems. As an umbrella organisation, Composites Germany represents the capabilities and interests of the German fibre composite industry. With the re-entry of Composites United, Composites Germany will combine the forces of the two leading composites networks in Germany and its position will be significantly strengthened. Changed framework conditions make the re-entry possible and necessary.

Society and the economy are facing existential challenges. In addition to the consequences of climate change, these include the realisation that energy and many resources are no longer available in the usual quantities, so that their efficiency must be significantly increased in the short term. Lightweight construction, especially with fibre composite materials, can and will make an important contribution here, e.g. in wind power plants or hydrogen storage systems. As an umbrella organisation, Composites Germany represents the capabilities and interests of the German fibre composite industry. With the re-entry of Composites United, Composites Germany will combine the forces of the two leading composites networks in Germany and its position will be significantly strengthened. Changed framework conditions make the re-entry possible and necessary.

VDMA and Leichtbau BW will continue to support the work of Composites Germany as associate members and contribute the know-how of their members. Together, the organisations will promote sustainable lightweight construction as a key technology for Germany, focusing on composites materials, says Prof. Klaus Drechsler of Composites United, one of the two board members of Composites Germany. As a network and mouthpiece of the composites industry, Composites Germany bundles the interests of its members. The aim is to continuously expand activities, promote innovations and technologies, develop new markets and new value chains, and anchor training and further education, adds his board colleague Dr Michael Effing of AVK. The agreement was concluded on 29 November 2022 during the JEC Forum DACH in Augsburg, where both associations were cooperation partners of the event.

Source:

Composites Germany

(c) AVK
02.12.2022

AVK awards Innovation Prices

AVK, the Federation of Reinforced Plastics, has once again awarded its Innovation Awards to a range of companies, institutes and their partners in 2022. Three innovative composites from each of the three categories Products & Applications, Processes & Methods and Research & Science were honoured during the JEC Forum for Germany, Austria and Switzerland in Augsburg at an award ceremony on 29 November 2022. A professional jury, composed of engineers, scientists and trade journalists, presented the awards for 2022 in three categories.

List of award winners in the three categories:
Products & Applications category

First place: LAMILUX Composites GmbH, Rehau, Germany: Lamilux Sunsation® – the new standard under the sun
Second place: Carbo-Link AG, Fehraltorf, Switzerland: CL RESTRAP – Reinforcement of concrete girders using flexible, prestressed CRP tapes
Third place: Borgers SE & Co. KGaA, Bocholt, Germany: blue label by Borgers ®

AVK, the Federation of Reinforced Plastics, has once again awarded its Innovation Awards to a range of companies, institutes and their partners in 2022. Three innovative composites from each of the three categories Products & Applications, Processes & Methods and Research & Science were honoured during the JEC Forum for Germany, Austria and Switzerland in Augsburg at an award ceremony on 29 November 2022. A professional jury, composed of engineers, scientists and trade journalists, presented the awards for 2022 in three categories.

List of award winners in the three categories:
Products & Applications category

First place: LAMILUX Composites GmbH, Rehau, Germany: Lamilux Sunsation® – the new standard under the sun
Second place: Carbo-Link AG, Fehraltorf, Switzerland: CL RESTRAP – Reinforcement of concrete girders using flexible, prestressed CRP tapes
Third place: Borgers SE & Co. KGaA, Bocholt, Germany: blue label by Borgers ®

Innovative Processes & Methods category
First place: BaltiCo GmbH, Hohen Luckow, Germany: Rod laying technology as an additive manufacturing process
Second place: Schmidt & Heinzmann GmbH & Co. KG, Bruchsal, Germany: Pole Position, a positioning system for polarisation imaging
Third place: NETZSCH Process Intelligence GmbH, Selb, Germany: SensXPERT, process optimisation driven by material data to increase the efficiency of thermosets and fibre composites

Research & Science category
First place: Institute for Textile Machinery and High Performance Textiles at the Technical University of Dresden: Spherically curved fibre-reinforced plastic composite components made from near-net-shape fabrics
Second place: Leibniz-Institut für Verbundwerkstoffe GmbH, Kaiserslautern, Germany: HyKoPerm – a measurement system for an industry-specific characterisation of textile impregnation behaviour
Third place: Technical University of Munich, Chair of Carbon Composites: Manufacturing processes for a tension-strut-supported pressure vessel that can be adapted to suit a given space

Source:

AVK – Industrievereinigung Verstärkte Kunststoffe e.V.

(c) POLARYSE
18.11.2022

Grand Largue Composites and Sicomin enable flax-fibre-built Racing Yacht

Fibres, fabrics, epoxy resins and adhesives from Sicomin have been used by Grand Largue Composites (GLC) to construct the first Class40 racing yacht to feature a significant quantity of flax-fibre reinforcements.
The yacht, called Crosscall, won the Class40 World Championships in June 2022 and is a prototype of the new Lift V2 design by Marc Lombard, one of the leading naval architects in this field.

Class40 is one of the most competitive fleets in yacht racing. The hulls of Class40 yachts must be light in weight, strong and stiff, and durable in the most extreme of conditions. Furthermore, to keep costs down, they cannot be reinforced with carbon fibres. The quality and reliability of the resins used for the infusion and lamination of the hulls are therefore of paramount importance.

Fibres, fabrics, epoxy resins and adhesives from Sicomin have been used by Grand Largue Composites (GLC) to construct the first Class40 racing yacht to feature a significant quantity of flax-fibre reinforcements.
The yacht, called Crosscall, won the Class40 World Championships in June 2022 and is a prototype of the new Lift V2 design by Marc Lombard, one of the leading naval architects in this field.

Class40 is one of the most competitive fleets in yacht racing. The hulls of Class40 yachts must be light in weight, strong and stiff, and durable in the most extreme of conditions. Furthermore, to keep costs down, they cannot be reinforced with carbon fibres. The quality and reliability of the resins used for the infusion and lamination of the hulls are therefore of paramount importance.

Crosscall's cockpit was designed to be effectively non-structural, with the mainsheet, which can generate huge shock loads, supported separately. This would allow the cockpit to be made from a hybrid biaxial fabric comprising 50% flax fibres. Other parts of the boat that incorporate flax fibre include the tunnel, the engine cover, the ballast tanks and the cap. The rest of the boat is reinforced with 100% glass-fibre fabrics.

To help it realise this ambitious design, GLC, an infusion specialist, turned to its long-time material supplier, Sicomin. The hull was moulded and infused in one piece and the deck – including the hybrid flax-fibre cockpit – was also infused as a single part. The internal structure was then laminated into the hull by hand before the hull and deck were finally bonded together.

The infusion resin selected was Sicomin’s SR 1710, a high-modulus structural epoxy. Designed specifically for use in infusion and injection processes, it has exceptionally low viscosity and its low-reactivity hardener makes it suitable for the production of large parts. Composites components made from SR 1710 possess high interlaminar shear-strength and the resin retains its mechanical properties in wet environments.

Sicomin’s low-toxicity SR 8200 was used to laminate the internal structures onto the skin of the hull. Ideal for hand laminating, this system includes a choice of hardeners with a wide range of reactivities, which makes it equally suitable for making large or small parts. The hull and deck were joined together with Sicomin’s Isobond SR 7100, which demonstrates high fatigue strength and is very resistant to microcracking.

An epoxy bonding primer – called Undercoat EP 215 HB+ and supplied by Sicomin’s sister company, Map Yachting – was applied to the moulds first to make demoulding easier. It also serves as an undercoat in the polyurethane exterior paint system that is used instead of gelcoat to protect the epoxy hull from UV damage.

Since the launch of Crosscall, GLC has started building a second Lift V2 Class40 and a third one is now planned, both for which Sicomin will supply the materials.

Source:

Sicomin / 100% Marketing

(c) Zünd Systemtechnik AG
25.10.2022

Zünd: Heat Sealing Module – HSM receives composites industry award

At the recent CAMX 2022 Composites and Advanced Materials Expo in Anaheim, California, The Heat Sealing Module – HSM from Zünd was recognized with an Unsurpassed Innovation Award. The HSM significantly facilitates the processing and handling of dry fiber materials with thermoplastic content. This new tool is Zünd’s answer to a demand in the composites industry for wider-spread use and easier processing of these types of materials.

The American Composites Manufacturing Association, ACMA, proclaimed the Heat Sealing Module – HSM the winner of the ACE Award for Unsurpassed Innovation in the “Manufacturing: Equipment and Tooling” category. This award is presented annually to equipment, tooling, a production aid, or software designed to improve manufacturing production, environmental sustainability, or product quality and performance in composites manufacturing.

At the recent CAMX 2022 Composites and Advanced Materials Expo in Anaheim, California, The Heat Sealing Module – HSM from Zünd was recognized with an Unsurpassed Innovation Award. The HSM significantly facilitates the processing and handling of dry fiber materials with thermoplastic content. This new tool is Zünd’s answer to a demand in the composites industry for wider-spread use and easier processing of these types of materials.

The American Composites Manufacturing Association, ACMA, proclaimed the Heat Sealing Module – HSM the winner of the ACE Award for Unsurpassed Innovation in the “Manufacturing: Equipment and Tooling” category. This award is presented annually to equipment, tooling, a production aid, or software designed to improve manufacturing production, environmental sustainability, or product quality and performance in composites manufacturing.

During processing, dry fiber materials are prone to fraying along the edges. Using hot air, the HSM seals the fabric along the cut path in advance of the Zünd Power Rotary Tool – PRT cutting it. Because of this sealing process, the cut can then be performed at full speed, in any direction, and produces both higher-quality parts and greater production efficiencies.

The HSM helps create clean, sealed edges when cutting fiber-reinforced thermoplastic composites. It benefits not only the cutting process itself, but other production processes downstream. Cutting this way leaves behind no loose or uncut fibers and maintains a clean cutting surface and uncontaminated production environment. At the same time, it ensures that cut parts maintain their shape, and this increased stability makes them much easier to handle, especially in fully automated production workflows.

Source:

Zünd Systemtechnik AG

(c) JEC Group
13.10.2022

JEC Forum DACH reveals the Startup Booster Finalists

JEC Forum DACH‘s primary goal is to promote the DACH region’s dynamic composites ecosystem. Besides an extensive program of business meetings and conferences, innovation will have a special place in Augsburg from November 29 to 30, 2022 as attendees will have the opportunity to witness the JEC Composites Startup Booster and the AVK Awards. Winners of both competitions will be announced during a dedicated ceremony on November 29th.

The five finalists are:

BioWerkz: Closing the Loops
At BioWerkz a new bio-based, resource-efficient, and CO2-negative material called “NEWood” is developed,  using only wood waste and agricultural waste bound using fungal mycelium; the root network of mushrooms as a natural binder without the need for any synthetic binders.

Bufo Technology – HARDCORK: High-Performance Biobased Composite – Superior by nature
Bufo Technology has developed the high-performance composite material HARDCORK® made from cork, fibers and a thermosetting matrix. HARDCORK® can be manufactured as a core material, sandwich panel or complex molded part.

JEC Forum DACH‘s primary goal is to promote the DACH region’s dynamic composites ecosystem. Besides an extensive program of business meetings and conferences, innovation will have a special place in Augsburg from November 29 to 30, 2022 as attendees will have the opportunity to witness the JEC Composites Startup Booster and the AVK Awards. Winners of both competitions will be announced during a dedicated ceremony on November 29th.

The five finalists are:

BioWerkz: Closing the Loops
At BioWerkz a new bio-based, resource-efficient, and CO2-negative material called “NEWood” is developed,  using only wood waste and agricultural waste bound using fungal mycelium; the root network of mushrooms as a natural binder without the need for any synthetic binders.

Bufo Technology – HARDCORK: High-Performance Biobased Composite – Superior by nature
Bufo Technology has developed the high-performance composite material HARDCORK® made from cork, fibers and a thermosetting matrix. HARDCORK® can be manufactured as a core material, sandwich panel or complex molded part.

Cavicore: Water soluble salt cores for the production of hollow carbon fiber parts
CAVICORE produces ready-to-use water soluble cores for the realization of hollow composite parts. Their “lost cores” have the advantage of being temperature-resistant, stable as well as eco-friendly and recyclable, as they consist of pure salts without binders.

Composite Recycling: Closing the loop on Composite Materials
Composite Recycling has developed a highly energy efficient and sustainable process to separate the resin from the fibres. With the Ecole Polytechnique Fédérale de Lausanne, the team has designed a post-treatment to clean the fibres and make them reusable in new composites, closing the loop.

Microwave Solutions GmbH: Imagineering a sustainable future
Agile and modular microwave plasma and selective depolymerization technology for molecular recycling, fiber recovery and nanomaterial creation.

(c) JEC Group
23.09.2022

JEC Forum DACH 2022 announces program

This year’s JEC forum DACH, taking place from November 29 to 30, 2022, is strategically located in a composites « golden triangle », between Munich, Augsburg and Ingelstadt. This dynamic area, at the heart of the Bavarian region is known to be hosting major companies such as Airbus, Faurecia, Kuka, Siemens, Voith Composites, KraussMaffei Technologies, Cevotec, Munich Composites, or Premium Aerotec, thus promising a two-days opportunity to meet with key decision makers.

The digital platform available to all participants prior to the event enables to schedule one to one business meetings between buyers and suppliers from the whole value chain of composites, as well as informal networking during breaks, lunches and evening event.

In total, 500 attendees, suppliers and buyers, from Germany, Austria and Switzerland, are expected to participate to JEC Forum DACH 2022.

Business meetings event*
DAY 1 – November 29, 2022:

This year’s JEC forum DACH, taking place from November 29 to 30, 2022, is strategically located in a composites « golden triangle », between Munich, Augsburg and Ingelstadt. This dynamic area, at the heart of the Bavarian region is known to be hosting major companies such as Airbus, Faurecia, Kuka, Siemens, Voith Composites, KraussMaffei Technologies, Cevotec, Munich Composites, or Premium Aerotec, thus promising a two-days opportunity to meet with key decision makers.

The digital platform available to all participants prior to the event enables to schedule one to one business meetings between buyers and suppliers from the whole value chain of composites, as well as informal networking during breaks, lunches and evening event.

In total, 500 attendees, suppliers and buyers, from Germany, Austria and Switzerland, are expected to participate to JEC Forum DACH 2022.

Business meetings event*
DAY 1 – November 29, 2022:

  • 10.15 – 11.45 am – “Keynote and Plenary Conference Session : Market Developments
  • Moderator: Dr. Michael Effing, AVK
  • 4.0 – 5.30 pm – “Keynote and Plenary Conference Session: Recycling of Composites

DAY 2 – November 30, 2022:

  • 9.00– 10.30 am – “Keynote and Plenary Conference Session: Sustainability of Composites
  • 3.15 – 4.45 pm – “Keynote and Plenary Conference Session: Innovations: Raw Materials, Processes and Applications

Celebrating composites innovation through awards and startup competition

  • The AVK Innovation Awards: Goal is to promote and give prominence to new products/components and applications made from fiber-reinforced plastics (FRP) and promote new processes and methods for manufacturing FRP products.
  • Startup Booster competition: The contest is open to entrepreneurs, SMEs, startups and academic spinoffs building innovative composite and advanced materials projects that are based in Germany, Austria or Switzerland (the DACH region).

*You can view the full program here.

Source:

JEC Group

Susan Gabler und Johannes Leis vom STFI bei Untersuchungen zum Recycling smarter Textilien. Foto: Sächsisches Textilforschungsinstitut e.V. (STFI)
Susan Gabler und Johannes Leis vom STFI bei Untersuchungen zum Recycling smarter Textilien.
20.09.2022

SmartERZ-Projekt zum Recycling von Smart Composites

Im Automobilbau, dem Schiffsbau und der Luftfahrtindustrie sowie bei Windenergieanlagen steigen die Materialanforderungen zusehends. Die verwendeten Werkstoffe sollen leicht, ressourcenschonend und gleichzeitig hochbelastbar sein. Faserverstärkte Kunststoffe (Composites) rücken immer mehr in den Vordergrund, da deren Eigenschaften in Kombination mit Glas- oder Carbonfasern metallischen Materialien oftmals überlegen sind. Mit Fokus auf die klimaneutrale Herstellung und Nutzung von Produkten wächst auch der Bedarf an Recyclinglösungen. Im SmartERZ-Projekt TRICYCLE arbeiten Unternehmen gemeinsam an geeigneten skalierbaren und wirtschaftlich tragfähigen Prozessen zum Recycling von Smart Composites. Momentan gibt es dafür keine Anbieter oder Konzepte am Markt.

Im Automobilbau, dem Schiffsbau und der Luftfahrtindustrie sowie bei Windenergieanlagen steigen die Materialanforderungen zusehends. Die verwendeten Werkstoffe sollen leicht, ressourcenschonend und gleichzeitig hochbelastbar sein. Faserverstärkte Kunststoffe (Composites) rücken immer mehr in den Vordergrund, da deren Eigenschaften in Kombination mit Glas- oder Carbonfasern metallischen Materialien oftmals überlegen sind. Mit Fokus auf die klimaneutrale Herstellung und Nutzung von Produkten wächst auch der Bedarf an Recyclinglösungen. Im SmartERZ-Projekt TRICYCLE arbeiten Unternehmen gemeinsam an geeigneten skalierbaren und wirtschaftlich tragfähigen Prozessen zum Recycling von Smart Composites. Momentan gibt es dafür keine Anbieter oder Konzepte am Markt.

Smart Composites bestehen aus Werkstoffen, deren Funktionalisierung durch die Integration oder Applikation elektrisch leitfähiger Komponenten, z. B. Sensoren oder Mikroprozessoren, erreicht wird. Dazu zählen zum Beispiel smarte Textilien, die elektronisch wärmen, Lichtsignale geben oder zur Datenübertragung genutzt werden können. Das breite Anwendungsspektrum und die vielseitigen Einsatzgebiete dieser intelligenten Verbundwerkstoffe und Multimaterialverbunde werden perspektivisch zu einem wachsenden Bedarf und einer stärkeren Nachfrage führen.

Die funktionale und vielschichtige Verbindung verschiedener Materialien wie Kunststoff, Metall und Textil wirft beim Thema Recycling Nachhaltigkeitsfragen auf. Im Erzgebirge werden dafür bereits heute Lösungen entwickelt. Im Rahmen des WIR!-Projektes SmartERZ ist das Verbundprojekt TRICYCLE entstanden. Mit dem Fokus auf den Strukturwandel im Erzgebirge haben sich acht ortsansässige Partner aus Wissenschaft und Wirtschaft zusammengetan, um ein Recyclingkonzept aufzustellen und die Grobplanung für ein erzgebirgisches Recycling Center zu entwickeln. Das Ende des Produktlebenszyklus und die Nachnutzung bzw. Wiederaufbereitung stehen dabei im Mittelpunkt des Entwicklungsprozesses. Im Ergebnis sollen effektive und maßgeschneiderte Maßnahmen für eine möglichst hochwertige Wiederverwendung entstehen. Diese sollen dem steigenden Aufkommen an Abfällen aus diesem wachsenden Bereich der deutschen Industrie begegnen und anwendungsbereit sein.

Klassische Herausforderungen für die Projektbeteiligten sind die irreversiblen Verbindungstechniken (z. B. Kleben, Faser-Matrix-Haftung), die Integration vieler verschiedener Materialien in geringen Mengen sowie Form und Größe der Bauteile. Eigene Untersuchungen sowie Feedback von Partnerunternehmen bestätigen die Notwendigkeit sowie den Nutzen eines passgenauen Recyclingprozesses für Smart Composites und intelligente Multimaterialverbünde. Das Projekt soll dazu beitragen, den Wirtschaftsstandort Erzgebirge attraktiver und zukunftsfähiger zu gestalten.

Am 1. September 2021 gestartet, kann TRICYCLE erste Ergebnisse vorweisen. Zunächst wurden die Bedarfe bei mittelständischen Unternehmen in der Region Erzgebirge abgefragt, um die aktuellen Gegebenheiten und den Status quo in Bezug auf technologische Recyclingkonzepte bestmöglich abzubilden. Für ein fundiertes Recyclingkonzept hat das TRICYCLE-Team drei Referenzbauteile für den vorgesehenen Prozess ermittelt, die in der erzgebirgischen Wirtschaft Verwendung finden, und folgenden Bereichen zugeordnet: Automotive, Technische Textilien mit applizierter Zusatzfunktion und Technische Textilien mit integrierter Zusatzfunktion.

Basierend auf dieser Auswahl, analysiert das Projektteam momentan die Herstellungs- und bisherigen Recyclingprozesse der Referenzbauteile. Das beinhaltet auch die Planung praktischer Versuche zum Recycling. Dabei fokussieren sich die Projektpartner auf ihr Know-how in verschiedenen chemischen, thermischen und mechanischen Prozessen zur Separierung, Rückführung und Wiederverwendung der eingesetzten Materialien. Um die Produkte den Recyclingtechnologien zugänglich zu machen, wurde die Herangehensweise innerhalb des Projekts angepasst, da insbesondere Textil aufgrund von Form und Struktur (z. B. endlose Struktur) herausfordernd sein kann.

Obwohl die Materialien selbst recycelbar sind, müssen diese dennoch für den Prozess optimal vorbereitet bzw. fachgerecht aufbereitet werden. Die Expertise und die Technologiekompetenz, die hierfür benötigt werden, ist bei den beteiligten Projektpartnern durch jahrzehntelange Erfahrung und zahlreiche Innovationen vorhanden. Das Zusammenspiel aller Beteiligten im Projekt TRICYCLE stellt bereits jetzt die Weichen für das geplante Recycling Center, um dieses später zum Drehkreuz zwischen regionalen Produktionsunternehmen und dem Recycling weiterzuentwickeln. Dieses soll als „Open Factory“ aufgebaut werden, um den Unternehmen des SmartERZ-Bündnisses bzw. perspektivisch der Region Erzgebirge eine gemeinsame Nutzung zu ermöglichen.

„Die Wiederverwendung der eingesetzten Ressourcen ist sowohl aus ökonomischer als auch aus ökologischer Sicht zwingend geboten. Momentan gibt es weder Anlagenbauer noch Dienstleistungsanbieter mit den entsprechenden Kompetenzen zum Recycling von Smart Composites oder Multimaterialverbünden am Markt,“ stellt Johannes Leis, der Verbundkoordinator vom Sächsischen Textilforschungsinstitut e.V. (STFI) in Chemnitz fest.Unter Leitung des STFI als Verbundkoordinator mit seiner über 30-jährigen Erfahrung in der Textilbranche und speziellem Know-how im Recycling von Carbonabfällen haben sich weitere Unternehmen und Forschungseinrichtungen zusammengefunden. Dazu zählen das Textilunternehmen Curt Bauer GmbH, die Professur Fabrikplanung und Fabrikbetrieb der TU Chemnitz, das Ingenieurbüro Matthias Weißflog, der Hersteller für Faserverbundbauteile Cotesa GmbH, der Spezialvlieshersteller Norafin Industries (Germany) GmbH, das Recyclingunternehmen Becker Umweltdienste GmbH und die Hörmann Rawema Engineering & Consulting GmbH. Am Ende der Projektlaufzeit sollen ein einsatzfähiges, technologisches Recyclingkonzept für die zukünftigen entstehenden smarten Produkte sowie die in der Produktion entstehenden Abfälle (bspw. durch fehlerhafte Bauteile und Randbeschnitte) und ein Konzept für den Aufbau eines Recycling Centers vorliegen, das im Erzgebirge entstehen soll.

(C) INDA
17.08.2022

RISE® – Research, Innovation & Science for Engineered Fabrics Conference in September

  • Focus on Rethinking, Reusing and Recycling Nonwovens this September
  • Industry Experts Present Material Science Innovations & Sustainability

More than 20 industry experts will present their views on how material science innovations can create a more sustainable future for the nonwovens industry at the Research, Innovation & Science for Engineered Fabrics (RISE®) Conference, Sept. 27-28 in Raleigh, at North Carolina State University, co-organized by INDA and The Nonwovens Institute at North Carolina State University.

Starting with responsible sourcing of nonwoven inputs to developing realistic end-of-life options and circularity opportunities, RISE will focus on rethinking, reusing and recycling nonwovens and engineered materials at the Talley Student Union in Raleigh.    

Participants will learn what’s coming next with sessions on the following six themes: Towards a More Circular Industry; Advancement in Sustainable Inputs; Development in Natural Fibers; Sustainable Inputs: Fibers and Biofibers; Waste Not, Want Not, Sustainable Inputs from Waste Products; and Economic Insights and Market Intelligence.

  • Focus on Rethinking, Reusing and Recycling Nonwovens this September
  • Industry Experts Present Material Science Innovations & Sustainability

More than 20 industry experts will present their views on how material science innovations can create a more sustainable future for the nonwovens industry at the Research, Innovation & Science for Engineered Fabrics (RISE®) Conference, Sept. 27-28 in Raleigh, at North Carolina State University, co-organized by INDA and The Nonwovens Institute at North Carolina State University.

Starting with responsible sourcing of nonwoven inputs to developing realistic end-of-life options and circularity opportunities, RISE will focus on rethinking, reusing and recycling nonwovens and engineered materials at the Talley Student Union in Raleigh.    

Participants will learn what’s coming next with sessions on the following six themes: Towards a More Circular Industry; Advancement in Sustainable Inputs; Development in Natural Fibers; Sustainable Inputs: Fibers and Biofibers; Waste Not, Want Not, Sustainable Inputs from Waste Products; and Economic Insights and Market Intelligence.

The 12th edition of RISE® will bring together thought leaders in product development, materials science, and new technologies to connect and convene for the industry’s premier nonwovens science and technology conference.

Expert speakers will address the latest trends and innovations around circularity – an important component of sustainability strategies that aims to return a product into the supply chain, instead of the landfill, after users are done consuming it.

RISE® session highlights include:

  • The Global Plastic Crisis: Who Will Be the Winners/Losers in The Marketplace?
    Bryan Haynes, Ph.D., Senior Technical Director, Global Nonwovens, Kimberly-Clark Corporation
  • Sustainable Fibers – Developments and the Future
    Jason Locklin, Ph.D., Director, University of Georgia, New Materials Institute and David Grewell, Ph.D., Center Director, Center for Bioplastics and Biocomposites
  • Thinking Differently: In a Changing World What’s Next for NatureWorks and Polylactic Acid Polymers (PLA)
    Liz Johnson, Ph.D., Vice President of Technology, NatureWorks LLC
  • PLA and PLA Blends: Practical Aspects of Extrusion
    Behnam Pourdeyhimi, Ph.D., William A. Klopman Distinguished Professor and Executive Director, The Nonwovens Institute, North Carolina State University
  • Hemp is Strong – Are You?
    Olaf Isele, Strategic Product Development Director, Trace Femcare, Inc.
  • Exploring Natural Fibers in Nonwovens
    Paul Latten, Director of Research and Development & New Business, Southeast Nonwovens, Inc.
  • Potential Nonwoven Applications of Tree-Free Fibers Made from Microbial Cellulose –
    Heidi Beatty, Chief Executive Officer, Crown Abbey, LLC
  • Ultra Fine Fibers Made from Recycled Materials
    Takashi Owada, General Manager, Teijin Frontier (U.S.A.), Inc.

The event also will feature the presentation of the RISE® Innovation Award, a special opportunity to tour the Nonwovens Institute’s state-of-the-art facilities with advance registration required, and poster presentations by North Carolina State University graduate students.

Source:

INDA, Association of the Nonwoven Fabrics Industry

09.08.2022

Carbios joined WhiteCycle to process and recycle plastic textile waste

  • An innovative European project to process and recycle plastic textile waste
  • A partnership to reach the objectives set by the European Union in reducing CO2 emissions by 2030
  • A unique consortium rallying 16 public and private European organizations working together for more circular economy

Carbios joined WhiteCycle, a project coordinated by Michelin, which was launched in July 2022. Its main goal is to develop a circular solution to convert complex[1] waste containing textile made of plastic into products with high added value. Co-funded by Horizon Europe, the European Union’s research and innovation program, this unprecedented public/private European partnership includes 16 organizations and will run for four years.
 

  • An innovative European project to process and recycle plastic textile waste
  • A partnership to reach the objectives set by the European Union in reducing CO2 emissions by 2030
  • A unique consortium rallying 16 public and private European organizations working together for more circular economy

Carbios joined WhiteCycle, a project coordinated by Michelin, which was launched in July 2022. Its main goal is to develop a circular solution to convert complex[1] waste containing textile made of plastic into products with high added value. Co-funded by Horizon Europe, the European Union’s research and innovation program, this unprecedented public/private European partnership includes 16 organizations and will run for four years.
 
WhiteCycle envisions that by 2030 the uptake and deployment of its circular solution will lead to the annual recycling of more than 2 million tons of the third most widely used plastic in the world, PET[2]. This project should prevent landfilling or incineration of more than 1.8 million tons of that plastic each year. Also, it should enable reduction of CO2 emissions by around 2 million tons.
 
Complex waste containing textile (PET) from end-of-life tyres, hoses and multilayer clothes are currently difficult to recycle, but could soon become recyclable thanks to the project outcomes. Raw material from PET plastic waste could go back into creation of high-performance products, through a circular and viable value chain.
 
Public and private European organizations are combining their scientific and industrial expertises:

  • industrial partners (Michelin, Mandals, KORDSA);
  • cross-sector partnership (Inditex)
  • waste management companies (Synergies TLC, ESTATO);
  • intelligent monitoring systems for sorting (IRIS);
  • biological recycling SME (Carbios);
  • product life cycle analysis company (IPOINT);
  • university, expert in FAIR data management (HVL);
  • universities, research and technology organizations (PPRIME – Université de Poitiers/CNRS, DITF, IFTH, ERASME);
  • industry cluster (Axelera);
  • project management consulting company (Dynergie).

 
The consortium will develop new processes required throughout the industrial value chain:

  • Innovative sorting technologies, to enable significant increase of the PET plastic content of complex waste streams in order to better process them;
  • A pre-treatment for recuperated PET plastic content, followed by a breakthrough recycling enzyme-based process to decompose it into pure monomers in a sustainable way;
  • Repolymerization of the recycled monomers into like new plastic;
  • Fabrication and quality verification of the new products made of recycled plastic materials

 
WhiteCycle has a global budget of nearly 9.6 million euros and receives European funding in the amount of nearly 7.1 million euros. The consortium’s partners are based in five countries (France, Spain, Germany, Norway and Turkey). Coordinated by Michelin, it has an effective governance system involving a steering committee, an advisory board and a technical support committee.

[1] Complex waste: multi materials waste (Rubber goods composites and multi-layer textile)
[2] PET: Polyethylene terephthalate

Source:

Carbios

19.07.2022

INDA: Nominations are open for Hygienix Innovation Award™

INDA, the Association of the Nonwoven Fabrics Industry, announces online nominations are now open for the prestigious Hygienix Innovation Award™. The Award recognizes a new product or technology innovation in the absorbent hygiene and personal care sector that uses nonwoven fabrics in novel, technically sophisticated, uniquely creative and expansive ways. The Award will be presented at Hygienix™ 2022, Nov. 14-17 at The Roosevelt New Orleans Hotel, in New Orleans, LA.

INDA, the Association of the Nonwoven Fabrics Industry, announces online nominations are now open for the prestigious Hygienix Innovation Award™. The Award recognizes a new product or technology innovation in the absorbent hygiene and personal care sector that uses nonwoven fabrics in novel, technically sophisticated, uniquely creative and expansive ways. The Award will be presented at Hygienix™ 2022, Nov. 14-17 at The Roosevelt New Orleans Hotel, in New Orleans, LA.

Nominees will be selected from a broad range of new products or technologies that have been commercially available at most two years prior to Hygienix™ 2022. Nominees can include end product components, fabrication techniques, or products that use a nonwoven technology in manufacturing. Award categories include feminine care products, diapers, incontinence products, raw materials, equipment technology, reusable products or technologies, and composites or laminates that use nonwovens. Three finalists will present their innovations to over 450 participants at the eighth edition of Hygienix™, the premier event for the absorbent hygiene and personal care markets. The winner will be announced Thursday, Nov. 17.

Last year’s Hygienix Innovation Award™ was presented to Kudos for their Kudos Diaper Subscription Box, a disposable diaper featuring 100 percent breathable cotton touching baby’s skin.

More information:
INDA nonwovens Hygienix Hygiene
Source:

INDA

(c) INDA
06.07.2022

INDA: Highlights of the World of Wipes® International Conference

More than 450 participants from 18 countries made in-person connections and gained innovative insights into the segment’s future at the World of Wipes® (WOW) International Conference at the Marriott Marquis in Chicago.

INDA, the Association of the Nonwoven Fabrics Industry, reported strong attendance and activity at its 16th WOW conference, June 27-30. Highlights included a conference, award presentations, a separate 1.5-day WIPES Academy training course, and a new mentorship program.  

WOW speakers focused on the future of the $17 billion wipes sector amid changing consumer trends, supply chain complexities, sustainable packaging demands, and medical disinfection challenges. Program sessions included Circular and Sustainable Wipes, Supply Chain Challenges, Sustainable Substrates, Disinfection Concerns, Sustainable Packaging Trends, and Flushability Developments.

Tony Fragnito welcomed participants in his new role as INDA President for the first time since succeeding Dave Rousse, now President Emeritus and advisor.

More than 450 participants from 18 countries made in-person connections and gained innovative insights into the segment’s future at the World of Wipes® (WOW) International Conference at the Marriott Marquis in Chicago.

INDA, the Association of the Nonwoven Fabrics Industry, reported strong attendance and activity at its 16th WOW conference, June 27-30. Highlights included a conference, award presentations, a separate 1.5-day WIPES Academy training course, and a new mentorship program.  

WOW speakers focused on the future of the $17 billion wipes sector amid changing consumer trends, supply chain complexities, sustainable packaging demands, and medical disinfection challenges. Program sessions included Circular and Sustainable Wipes, Supply Chain Challenges, Sustainable Substrates, Disinfection Concerns, Sustainable Packaging Trends, and Flushability Developments.

Tony Fragnito welcomed participants in his new role as INDA President for the first time since succeeding Dave Rousse, now President Emeritus and advisor.

WOW highlights included the announcement of Nice’ N CLEAN® SecureFLUSH™ Technology Flushable Wipes from Nice-Pak as the winner of this year’s World of Wipes Innovation Award® for their flushable wipes made of 100 percent cellulose nonwoven. A specialty “lock and key” design of plant-based fibers and formula leverages patent-pending technology to ensure responsible care of plumbing and wastewater.

Other highlights included the presentation of the 2022 INDA Lifetime Technical Award to Richard Knowlson, Principal, RPK Consulting. The award honors an individual with a long-established nonwovens career that advance technology and the commercial success of the North American nonwovens industry. Knowlson pioneered the use of powder super absorbents in airlaid forming systems creating new period product designs for ultra-thin products. He co-founded Airformed Composites, co-invented the first commercial multi-bonded airlaid products in North America that were used in characters for Sesame Street and served in leadership positions with Rayonier, Ciba/Huntsman and Jacob Holm.

07.06.2022

EPTA World Pultrusion Conference 2022 explores composites sustainability

The European Pultrusion Technology Association (EPTA) has published a report from its latest conference, which focuses on advances in sustainability and recycling.

More than 130 professionals from the global pultrusion community gathered at the 16th World Pultrusion Conference in Paris on 5-6 May 2022. Organised by EPTA in collaboration with the American Composites Manufacturers Association (ACMA), the event featured 25 international speakers sharing insight on market trends, developments in materials, processing and simulation technologies, and innovative pultruded applications in key markets such as building and infrastructure, transportation and wind energy.

The European Pultrusion Technology Association (EPTA) has published a report from its latest conference, which focuses on advances in sustainability and recycling.

More than 130 professionals from the global pultrusion community gathered at the 16th World Pultrusion Conference in Paris on 5-6 May 2022. Organised by EPTA in collaboration with the American Composites Manufacturers Association (ACMA), the event featured 25 international speakers sharing insight on market trends, developments in materials, processing and simulation technologies, and innovative pultruded applications in key markets such as building and infrastructure, transportation and wind energy.

‘Bio-pultrusion’:  
Composites based on natural fibres offer a number of benefits, including low density and high specific strength, vibration damping, and heat insulation. The German Institutes for Textile and Fiber Research Denkendorf (DITF) are developing pultrusion processes using bio-based resins and natural fibres. Projects include the BioMat Pavilion at the University of Stuttgart, a lightweight structure which combines ‘bamboo-like’ natural fibre-based pultruded profiles with a tensile membrane.

Applications for recycled carbon fibre (rCF):
The use of rCF in composite components has the potential to reduce their cost and carbon footprint. However, it is currently used to a limited extent since manufacturers are uncertain about the technical performance of available rCF products, how to process them, and the actual benefits achievable. Fraunhofer IGCV is partnering with the Institute for Textile Technology (ITA) in the MAI ÖkoCaP project to investigate the technical, ecological and economic benefits of using rCF in different industrial applications. The results will be made available in a web-based app.

Circularity and recycling:
The European Composites Industry Association (EuCIA) is drafting a circularity roadmap for the composites industry. It has collaborated with the European Cement Association (CEMBUREAU) on a position paper for the EU Commission’s Joint Research Centre (JRC) which outlines the benefits of co-processing end-of-life composites in cement manufacturing, a recycling solution that is compliant with the EU’s Waste Framework Directive and in commercial operation in Germany. Initial studies have indicated that co-processing with composites has the potential to reduce the global warming impact of cement manufacture by up to 16%. Technologies to allow recovery of fibre and/or resin from composites are in development but a better understanding of the life cycle assessment (LCA) impact of these processes is essential. EuCIA’s ‘circularity waterfall,’ a proposed priority system for composites circularity, highlights the continued need for co-processing.

Sustainability along the value chain:
Sustainability is essential for the long-term viability of businesses. Resin manufacturer AOC’s actions to improve sustainability include programmes to reduce energy, waste and greenhouse gas emissions from operations, the development of ‘greener’ and low VOC emission resins, ensuring compliance with chemicals legislation such as REACH, and involvement in EuCIA’s waste management initiatives. Its sustainable resins portfolio includes styrene-free and low-styrene formulations and products manufactured using bio-based raw materials and recycled PET.

Source:

European Pultrusion Technology Association EPTA

07.06.2022

ITMC presents date and speakers for its 8th edition

The ITMC 2022 conference, which will take place at the BAnQ from September 19 to 21, 2022, is aimed at attendees from various sectors of the textile industry. Its interdisciplinary approach is the key to maximizing the potential and development of textile materials and tools for various applications. The objective of the conference is to explore new ideas, effective solutions and collaborative partnerships for business growth by creating synergy between designers, manufacturers, suppliers, students and end users from all sectors and fully exploiting this potential.

The main topics are: Composites and textile reinforcement - Sustainable Production & Ecotextiles - Smart and functional textiles - Nanotechnology & Advanced Technical Textiles - Comfort & Protective Textiles - Medical Textiles - Digital Tools & Mass Customization

Keynote speakers :

The ITMC 2022 conference, which will take place at the BAnQ from September 19 to 21, 2022, is aimed at attendees from various sectors of the textile industry. Its interdisciplinary approach is the key to maximizing the potential and development of textile materials and tools for various applications. The objective of the conference is to explore new ideas, effective solutions and collaborative partnerships for business growth by creating synergy between designers, manufacturers, suppliers, students and end users from all sectors and fully exploiting this potential.

The main topics are: Composites and textile reinforcement - Sustainable Production & Ecotextiles - Smart and functional textiles - Nanotechnology & Advanced Technical Textiles - Comfort & Protective Textiles - Medical Textiles - Digital Tools & Mass Customization

Keynote speakers :

  • Omar Cherkaoui, ESITH : how ESITH was able to support the operators of the Moroccan textile sector during the covid-19 crisis
  • Tracy Toulouse, TT : the impact and legacy of our clothing is to identify us as a nation
  • Prof. Raul Fangueiro, University of Minho: fiber-based materials: from nano to macro scale
  • Pierre-Alexandre Fournier, Exoskin: the role of smart textiles in the future of health
  • KyoungOk Kim, Shinshu University: Patternmaking for attractive clothing for mass customization
  • Marie O’Mahony, Consultant, Royal College of Art (RCA): smart materials & systems: has embracing uncertainty become vital to commercialization?
  • Xianyi Zeng, Ensait: intelligent garments for online monitoring of human health and well-being
  • Corinne Farace, Techtera: The collaborative approach: a major stake in meeting the challenges of tomorrow