From the Sector

From mechanical engineering to the construction industry, from logistics to rescue technology – tensioning and clamping systems fulfil important tasks in a number of industries. The possible uses of technical textiles for industrial applications of this kind are manifold.

Patented and precisely configured
The ElasTool system from the elastics expert consists of a connection tool and a rubber rope connected to this tool via integrated locking elements. The stainless steel, aluminium or plastic connection tool and the rubber rope – with a thickness of between 12 and 38 mm – are each configured to fit precisely. The highlight of the patented connection solution: the more tensile force is exerted, the more the rope is jammed. Thanks to the locking system, ElasTool still provides a secure hold even when the diameter of the rubber rope narrows to up to 60 percent due to the tensile load. A crucial advantage over conventional end connections by pressing.

Economical and low maintenance
The system has further advantages: the textile solution runs quietly. Unlike clamping systems with steel cable springs, there is no creaking here. In addition, textiles, plastic and aluminium are particularly lightweight materials. ElasTool therefore saves energy. Another benefit: the connection system works without lubricating oil. While conventional tensioning and clamping solutions in industrial plants and products have to be oiled regularly, the JUMBO textile system works completely maintenance-free.

Versatile and easily interchangeable
Depending on the area of application of the ElasTool, the interchangeable head can be exchanged: Plastic hook instead of aluminium eyelet, stainless steel flange instead of aluminium hook – for example. The interchangeable head can be replaced effortlessly and without special tools.

"A lifting system in a high-bay warehouse, a trolley in a crane, damping for compressors or crash systems – these are just three of the many possible applications. We adapt the dimensions, material, force-stretch behaviour, flame retardancy – like all properties – specifically to the respective project," emphasises Carl Mrusek, Chief Sales Officer of JUMBO-Textil. "Thus, with ElasTool, we offer a safe load connection for a wide variety of applications in industry."

ElasTool from JUMBO-Textil

• Lightweight and flexible alternative to conventional tensioning and clamping systems
• Suitable even in small installation spaces
• With individual specifications and infinitely customisable dimensions
• Connection tool optionally made of plastic, aluminium or stainless steel
• Rubber rope in a thickness of 12 to 38 mm
• Rubber rope made of polyamide, polyester, recycled PES, polypropylene, aramid, Dyneema, monofilament, natural fibres
• Different interchangeable head shapes possible
• As an end connection or for coupling with other machine elements
• Tensile load up to 600 N, in individual cases more than this
• Individually configurable e.g. with hook, eyelet or flange

Devan, part of Pulcra Chemicals, has announced its R-Vital NTL technology.

R-Vital NTL enables textile manufacturers to boost textiles with a versatile range of micro-encapsulated active ingredients. This functional finish provides added value for textiles and allows manufacturers to create products that differentiate them from competitors. Furthermore, the bio-based and biodegradable well-being technology achieves a durability of 50 washes.

The main concept behind micro-encapsulation is that active ingredients, present on textiles, are gradually released on the skin. When using the textiles or while wearing the clothing, the microcapsules burst by friction and release their assets. Since not all capsules break at the same time, a continuous and gradual release of the actives is obtained.

The natural range comprises five distinct products, each with specific attributes:

• Aloe vera: Known for its skin-smoothing and softening properties.
• Avocado seed oil: Known for its skin-moisturizing capabilities.
• CBD: Known for its relaxation properties.
• Multivitamin: A blend of provitamin D, vitamins C and E, and ginger.
• Vitamin E: Known to offer protection against free radicals and premature aging

Freudenberg Performance Materials (Freudenberg) is launching its latest innovation Evolon® Ultra Smooth to serve the specific packaging needs of technical industries.

Evolon® Ultra Smooth fabrics are low-linting, strong and hard-wearing. The new materials are designed for industrial parts and components which require low-friction, sliding behavior during the part packing and handling procedures. Furthermore, they are durably hydrophobic and available in different weights. The reusable textile containers made of Evolon® Ultra Smooth can be used in various industries to pack and transport even very heavy and sensitive parts without damage.

The Evolon® Ultra Smooth materials have a point-sealed patterned white surface which is very different from the standard Evolon® packaging textiles and which makes them easily identifiable.  

Evolon® Ultra Smooth materials protect the surfaces of industrial and automotive parts by avoiding micro-scratches or lint contamination. By using Evolon® Ultra Smooth reusable packaging to transport parts with highly-sensitive surfaces, customers reduce the number of damaged parts and the reject rate. The innovation is available worldwide. As Evolon® Ultra Smooth is 100% made in Europe, European customers benefit from even greater flexibility in the supply chain and quick go-to-market.

INDA, the Association of the Nonwoven Fabrics Industry, announced that registration and tabletop exhibit reservations are open for the ninth edition of Hygienix™, November 13-16, New Orleans, Louisiana. More than 450 absorbent hygiene and personal care professionals from around the world will gather for four days of networking, presentations, and business opportunities.
 
The theme for this year’s Hygienix is “Shaping the Future of Absorbent Hygiene.” The event will focus on the market’s continued growth with presentations on sustainability, technology advancements, disruptive small brands, and market data and trends. Hygienix will also offer a workshop on absorbent hygiene systems led by Jim Robinson, Absorbent Hygiene Insights, LLC, Monday, November 13^th. The full Hygienix program will be announced at a later date.
 
INDA is also introducing a new element for Hygienix – pre-conference webinars. Carlos Richer, Principal, Diaper Testing International, will present insights and trends in diaper design in the U.S. market and Heidi Beatty, CEO, Crown Abbey, LLC, will share her expertise in the absorbent hygiene sector.
 
More than 50 companies will showcase their innovations and technologies during the evening tabletop exhibits and receptions. Participants will be able to discuss their needs with technical leaders and source better solutions for their products, Nov. 14-15.
 
Nominations are being accepted through August 7th for the Hygienix Innovation Award™. Three finalists will be selected to present their absorbent hygiene products on Tuesday, November 14^th to hundreds of senior-level professionals. The winner of the Award will be announced at the end of the event, Thursday, November 1^6th.

OETI – a member of the internationally active TESTEX Group – has bought the German company ECS to expand its service portfolio in the field of personal protective equipment (PPE).

OETI has been offering testing services for textile work clothing since 1983 – for about 40 years. Since the introduction of CE labelling for personal protective equipment and the enactment of the PPE Directive by the European Union in 1993, OETI has not only been testing textile personal protective equipment, but now on also certifies it in conformity with EU standards. In 1995, OETI was certified in Brussels as a Notified Body (0534) for type-examinations and quality assurance monitoring of personal protective equipment end products. Testing and certification is carried out in accordance with the current PPE Regulation (EU) 2016/425.

Testing and Certification Body for Eye and Face Protection, based in Aalen, was founded 15 years ago and is a globally active institution for testing and certification of eye and face protection equipment. The company is one of the leading independent testing institutions for personal protection products in laser applications and for welding work.

ECS tests and evaluates occupational health and safety goggles with and without a filter action, passive and active switching protection filters and shields for welders, and laser protection filters, goggles, and shields. The company also tests the optical properties of sunglasses, sports glasses, ski goggles, swimming goggles and motorbike goggles.

With OETI’s takeover, the ECS location in Aalen is retained, and all employees will continue working at ECS. The new Managing Director of ECS GmbH as of 1 July 2023 is Dipl.-Ing. Rolf Diebolder.

‘We are present on the European market, on the American market and, via a representative office, on the Chinese market. With the aid of the new distribution channels through OETI and TESTEX, we want to steadily advance ECS’ expansion and be present on all five continents’, says Managing Director Rolf Diebolder, explaining his strategic plans for ECS. ‘I would like OETI and ECS to develop a joint strategy in order to be able to offer existing and new customers of both companies a complete package which, when combined, will give us a unique selling point in the marketplace’, says Diebolder.

Diebolder also sees further potential in the cooperation with regard to protective laser clothing. According to him, this is where the laser laboratory commissioned by ECS could be used to make textiles laser-safe. In the future, there will be more and more ‘hand-held’ devices, i.e. laser welding devices, for which gloves and protective jackets are needed.

• ITA Master's graduate wins Hanns Voith Foundation Award 2023

In his Master's thesis, Flávio André Marter Diniz, a graduate of the Institut für Textiltechnik of RWTH Aachen University (ITA), developed ultra-thin polyethylene (PE) carbon fibres with a filament diameter 2-3 times smaller than usual. In addition, the use of PE-based precursors will make it possible to reduce the price of carbon fibres by 50 per cent in the future, thus opening up a wide range of other possible applications in key industries such as wind power, aerospace and automotive. For this groundbreaking development, Marter Diniz was awarded the Hanns Voith Prize with the Hanns Voith Foundation Award in the category "New Materials". The prize is endowed with € 5,000 in prize money.

Flávio André Marter Diniz won the prize in the category "New Materials" for his master thesis entitled "Investigation of the stabilisation and carbonisation process for the production of ultra-thin polyethylene-based carbon fibres".

The use of carbon fibres in highly stressed lightweight construction solutions, such as today's growth applications of wind turbines or pressure tanks, has become indispensable due to their excellent mechanical properties and low density. High manufacturing costs of conventional PAN precursor-based carbon fibres make the material very cost-intensive. In addition, it is not sufficiently available. New manufacturing approaches that develop alternative raw materials and manufacturing processes can be a key and growth engine for further industrial composites applications.

The aim of the work was to develop a new and cost-effective manufacturing process for high-quality ultra-thin carbon fibres using a polyethylene precursor. For this purpose, the sulphonisation process, which is time-consuming today, was to be significantly shortened. As a result, Mr. Marter Diniz produced novel ultra-thin polyethylenebased carbon fibres with a filament diameter < 3 μm with an excellent surface quality of the fibres without detectable structural defects. The fibre diameter is 2-3 times smaller than that of conventional PANbased CF. This provides the basis for mechanically high-quality material properties. At the same time, Mr. Marter Diniz was able to reduce the sulphonisation time by 25 percent. The developed material and technology set important milestones on the way to cheaper carbon fibres. With PE-based precursors, the price of CF can be reduced by 50 percent compared to conventional PAN-based CF.  

A total of five other young scientists were awarded in six categories (Drive Technology, Innovation & Technology/Artificial Intelligence, New Materials, Paper, Hydropower and Economic Sciences. This year, for the 10th time, the Hanns Voith Foundation awarded the Hanns Voith Prize to outstanding young scientists.

Für zwei Absolventinnen des Master-Studiengangs Textile Produkte der Hochschule Niederrhein gab es gleich doppelten Grund zur Freude: Sie feierten zusammen mit ihren ehemaligen Kommiliton:innen des Fachbereichs Textil- und Bekleidungstechnik nicht nur ihren Abschluss, sondern erhielten auch eine ganz besondere Auszeichnung: Sie nahmen je 1500 Euro Preisgeld für ihre herausragenden Abschlussarbeiten entgegen.

Das Textile and Fashion Network (TFN, der Förderverein des Fachbereichs) unterstützt Franziska Guth, die anderen 1500 Euro stiftet der Verband der Rheinischen Textil- und Bekleidungsindustrie e.V. an Tabea Hofemeister.

Preisträgerin Franziska Guth hat ihre Arbeit zusammen mit der KARL MAYER GROUP erstellt. Darin befasste sie sich mit den strategischen Herausforderungen von Smarten Textilien. Franziska Guth hat einen kettengewirkten (Maschenware bestehend aus mehreren senkrecht laufenden Fäden) Smart Textile Demonstrator entwickelt. Konkret geht es um einen berührungslosen Bewegungssensor zur Gestenerkennung aus einem Abstandsgewirke mit leitfähigem Garn, der als Steuerungstool für unterschiedliche Anwendungen wie im Automobil-Interieur verwendet werden kann. Er wurde schon 2022 auf der Techtextil in Frankfurt präsentiert. Mit ihrem innovativen Ansatz und ihrem eigens konzipierten Sensor leistete sie einen wichtigen Beitrag zur Entwicklung von Smart Textiles auf Wirkmaschinen.
Guth arbeitet mittlerweile bei der KARL MAYER GROUP als textile Produktentwicklerin und feilt dort weiter an innovativen textilen Strukturen, die sich auf Wirkmaschinen herstellen lassen.

Das Ziel der Masterarbeit von Tabea Hofemeister war es, Methoden einzuführen, mit denen sich die Chemikaliendichtigkeit persönlicher Schutzausrüstung prüfen lässt. Diese fehlten bislang im Bestand der Öffentlichen Prüfstelle für das Textilwesen der Hochschule Niederrhein. Mithilfe des Abrinntests überprüfte sie, ob Flüssigkeit in das Material gelangt oder daran gehindert wird. Zum anderen untersuchte sie, wie beständig die Schutzkleidung gegen das Durchdringen von Chemikalien im Spraytest ist. Auf Basis technischer Anforderungen ermittelte sie verschiedene Optionen für eine Konstruktion der Prüfeinrichtungen und führte sie in das bestehende Qualitätsmanagementsystem ein.
Hofemeister ist derzeit Doktorandin in der Fahrzeugsicherheit bei Volkswagen in Wolfsburg.

Perlon® - The Filament Company - headquartered in Munderkingen, Germany, which specializes in the manufacture of synthetic filaments for the Paper- Technical Textile - Brush- Personal- and Dental industry, buys Shaun Filaments in Goa, India.

Shaun Filaments is a leading Indian producer of different types of filaments mainly for the Asian market. Perlon® herewith expands its Asian presence and market leadership in the following business segments: Paper Machine Clothing, Advanced Technical Textiles, Technical Brush Filaments and Personal Care.

“With the acquisition of Shaun Filaments, we are expanding our presence in the Asian market and creating a company that is geared towards the global filament industry of the future and we are expanding our market leadership in all segments. Shaun Filaments is a perfect fit for the Perlon® Group with its long-term experience, strong reputation and knowledge in the production of filaments for the Asian market.” states Florian Kisling, CEO of Perlon®.

The Perlon® Group will take over Shaun Filaments with all employees and production lines located in the Shaun Filaments factory in Goa, India.

Mit jeweils einjährigen Stipendien möchte die Stadt Mönchengladbach Startups aus den Bereichen Textiltechnik, Cyber-Security und Aviation für den Niederrhein gewinnen. Ab sofort können sich geeignete Gründungsteams auf das bundesweit einzigartige Programm bewerben.

Unter dem Namen „Startup.Starterkit.MG“ wird es den drei Gewinnerteams ermöglicht, zwölf Monate lang mit Partnern aus Forschung, Entwicklung und etablierter Unternehmerschaft an der Marktreife ihres Produkts oder ihrer Dienstleistung zu arbeiten. So stehen für das Stipendium Cyber-Security etwa der Cyber-Management-Campus der Hochschule Niederrhein und das Beratungsunternehmen SureSecure als Partner bereit, für das Aviation-Stipendium der Fachbereich Luft- und Raumfahrttechnik der Fachhochschule Aachen sowie Unternehmen vom Innovationsflughafen MG und für das Textil-Stipendium die Hochschule Niederrhein und Firmen aus dem Verband der Rheinischen Textil- und Bekleidungsindustrie e.V. Mietkostenfreies Wohnen in Startup-WGs, gratis Arbeitsplätze und eine Reihe weiterer attraktiver Leistungen von Partnern wie der örtlichen Stadtsparkasse und einem bekannten Sportverein runden die Stipendien ab.

Ermöglicht werden diese durch finanzielle Unterstützung der Stadt Mönchengladbach, durch die intensive Mit- und Zusammenarbeit von WFMG (Wirtschaftsförderung), EWMG (Entwicklungsgesellschaft), MGMG (Marketinggesellschaft), Flughafen Mönchengladbach, Stadtsparkasse Mönchengladbach, Gladbacher Hockey- und Tennisclub (GHTC), der Digitalisierungs- und Gründungsinitiative nextMG e.V. sowie durch die Bereitschaft von Partnern aus branchennahen Bildungseinrichtungen und örtlichen Unternehmen, den Startups als Sparringspartner zur Seite zu stehen.

Voraussetzungen für die Bewerbung für vorzugsweise zwei- bis dreiköpfige Gründungsteams sind ein aussagekräftiges Pitchdeck (max. 10 Seiten), eine erfolgte bzw. unmittelbar bevorstehende Gründung (innerhalb der nächsten drei Monate) sowie die Bereitschaft, für die Dauer des geförderten Jahres nach Mönchengladbach zu ziehen. Liegt ein fertiger Businessplan vor, kann dieser mit eingereicht werden. Angesprochen sind sowohl lokale und regionale als auch nationale oder internationale Startups.

Gesucht werden im Bereich Textiltechnik Innovationen unter anderem aus den Themenfeldern Neue Werkstoffe und Materialien, Technische/Smarte Textilien, Lieferketten/Logistik, Kreislaufwirtschaft/Recycling, Textiler Maschinenbau oder Digitale Märkte/Geschäftsmodelle.

Die Bewerbungsphase ist ab sofort eröffnet und läuft bis 15. Juli 2023.
Bewerbungen sind an startupmg@wfmg.de zu richten, Stichwort „Startup-Stipendium“. Alle Informationen unter www.startupmg.de.

KARL MAYER GROUP will be presenting a WEFTTRONIC® II G at the ITMA with new features and upgrades for greater efficiency. This warp knitting machine with weft insertion produces lattice structures from high-strength polyester, which are firmly established in the construction industry in particular. With a working width of 213", it offers productivity and further advantages through design innovations. New features include weft thread tension monitoring, management and the new VARIO WEFT laying system. The component for the weft insertion aims at maximum flexibility. It allows the patterning of the weft yarn to be changed quickly and easily electronically, without mechanical intervention during yarn insertion and without limits on repeat lengths. In addition, there is less waste.

The KARL MAYER GROUP also supports its customers with well thought-out Care Solutions. The new support offers include retrofit packages for retrofitting control and drive technology for weft insertion and composite machines, and service packages that bundle various services. These include machine inspections and the replacement of all drive belts. The customer benefits from fixed prices that cover the costs of technician assignments, various discount options and transparent services.

A new solution for the vertical greening of cities is presented from the field of application for technical textiles. The core of the innovation is a grid textile produced on warp knitting machines with weft insertion by KARL MAYER Technische Textilien GmbH. The knitted lattice fabric is made of flax. It is used as a climbing aid for fast-growing plants, and after the greening phase, in autumn, it can be recycled together with these plants as biomass in pyrolysis plants to produce electricity and activated carbon. In summer, the planted sails lower the ambient temperature through evaporation effects. In addition, photosynthesis creates fresh air and binds CO2. Other important advantages are low soil requirements and flexible placement in public spaces. The greening system was developed by the company Micro Climate Cultivation, OMC°C, with the support of KARL MAYER Technische Textilien.

The KARL MAYER GROUP will also be exhibiting a sustainable composite solution made from natural fibres. The reinforcing textile of the innovative lightweight material is a multiaxial non-crimp fabric, which was also produced from the bio-based raw material flax on a COP MAX 4 from KARL MAYER Technische Textilien. The boatbuilding specialist GREENBOATS uses natural fibre composites to achieve sustainable products. The fact that it succeeds in this is shown, for example, by the Global Warming Potential (GWP): 0.48 kg of CO2 per kilogram of flax reinforcement compares with 2.9 kg of CO2 per kilogram of glass textile.