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Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio. Photo Trützschler
Traly operates numerous Trützschler carding machines. Recently, the TC 19i completed Tra Ly’s portfolio.
12.06.2025

Trützschler in Vietnam: Mitigating the effects of labor shortage

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

It’s hard to find skilled operators for spinning mills in Vietnam. Rapid industrialization is creating competition for young talents and many workers choose roles in other industries. Customer Tra Ly Hung Yen has found a partner in Trützschler to help mitigate the effects of this labor shortage and enable successful operations. 

Traditionally, yarn manufacturers need many experienced and qualified workers. However, it is difficult to attract and retain these operators. In addition, raw material fluctuations add extra challenges for all spinners. In order to produce yarn with consistent quality, it is necessary to make precise adjustments to the processing system – and this requires trained employees. A major headache for businesses in quality-driven markets like Vietnam. 

Tra Ly is one of those businesses. The company’s success is built on a longstanding reputation for quality, so labor shortages generated a potential threat to its future. The family-owned company mainly produces carded and combed cotton (Ne 20 to Ne 40) through standard and compact spinning methods. It has a production capacity of 60 tons per day, with half of that output exported to China, Pakistan or Bangladesh. To find a solution to its labor shortage, the Tra Ly team contacted its partners at Trützschler. 

The answer from Trützschler: Highly automated, self-optimizing machinery that helps to maintain consistent quality – even when processing raw materials of varying qualities. This reduces the need for manual intervention. As Do Thi Lan Phuong, Director of Tra Ly, points out: “Innovations from Trützschler offer efficient handling that frees up time for our employees. In this way, we are able to cope with labor shortages. These machines enable higher productivity, improved sliver evenness and more energy-efficient manufacturing. And working together with Trützschler is always a great experience because of their deep expertise, can-do attitude and positive energy.” 

Automatized and optimized 

Tra Ly now operates the following advanced technologies from Trützschler: 

  • T-SCAN TS-T5: High-quality foreign part separation 
    This foreign part separator uses state-of-the-art sensors and image-processing technology to detect foreign parts like stems, leaf fragments or other waste – and then automatically ejects them to minimize fiber loss. The highly efficient machine is also easy to clean and maintain, even when production is running. 
  • The intelligent card TC 19i with T-GO 
    Tra Ly is also benefiting from the TC 19i with T-GO, which is the world’s only proven automatic gap optimizer for carding machines. It increases quality and flexibility by self-adjusting to ensure the best possible carding gap settings in real time, even when raw materials or other production conditions fluctuate. 
  • Autoleveller Draw Frame TD-10 
    Automated functions like AUTO DRAFT and OPTI SET enable this draw frame to ensure excellent yarn quality by self-optimizing the break draft and drafting point in real time. These innovations help machine operators to adapt settings for various raw material types. 
  • Boosting productivity: The 12-head comber TCO 21XL 
    This machine increases productivity by about 50% because it operates 12 heads instead of a typical eight head setup, while delivering the same excellent quality. Features like COUNT MONITORING perform automatic checks on sliver count variations from a given limit, thus contributing to consistent quality. 

Fit for the future 
Tra Ly recently installed My Mill, Trützschler’s mill monitoring system. Based on real-time data from My Mill, Trützschler experts can conduct digital audits to provide on-site guidance, training and troubleshooting. Trützschler is looking forward to continuing to support Tra Ly. The Vietnamese company is excited about the ongoing collaboration, too. “Working together with Trützschler is always a great experience because of their deep expertise, can-do attitude, and positive energy,” says Do Thi Lan Phuong, Director of Tra Ly.

Source:

Trützschler Group SE

Manfred Hackl, CEO of the EREMA Group (right), and Gerold Breuer, Head of Marketing Photo Erema GmbH
Manfred Hackl, CEO of the EREMA Group (right), and Gerold Breuer, Head of Marketing
04.06.2025

K 2025: EREMA redefines plastics recycling

The company launched the "Edvanced Recycling - EREMA Prime Solutions for Advanced Recycling" campaign at an exclusive press conference at the beginning of June as a preview to K 2025. 

"The technologies used in plastics recycling have evolved very fast. Over the past few years, we have repeatedly set milestones and have been a driver of innovation. At this year's K, we will again be presenting multiple new solutions designed to keep even more plastics in circulation," said Manfred Hackl, CEO of the EREMA Group, in his opening presentation at the K Preview Press Talk, which was held at the beginning of June at the company's headquarters in Ansfelden near Linz in Austria. EREMA provided a first glance of selected innovations that the company will be presenting at K 2025 in Düsseldorf. 

New technologies open up more applications 
Two new machine types will celebrate their début at K 2025: 

The company launched the "Edvanced Recycling - EREMA Prime Solutions for Advanced Recycling" campaign at an exclusive press conference at the beginning of June as a preview to K 2025. 

"The technologies used in plastics recycling have evolved very fast. Over the past few years, we have repeatedly set milestones and have been a driver of innovation. At this year's K, we will again be presenting multiple new solutions designed to keep even more plastics in circulation," said Manfred Hackl, CEO of the EREMA Group, in his opening presentation at the K Preview Press Talk, which was held at the beginning of June at the company's headquarters in Ansfelden near Linz in Austria. EREMA provided a first glance of selected innovations that the company will be presenting at K 2025 in Düsseldorf. 

New technologies open up more applications 
Two new machine types will celebrate their début at K 2025: 

  • TwinPro is a high-performance twin-screw technology in which the proven EREMA Preconditioning Unit (PCU) is coupled directly to a twin-screw extruder. The new system is particularly suitable for the highly efficient homogenisation in just one step of complex film waste with low bulk densities. 
  • AGGLOREMA technology is particularly interesting for preparing feedstock materials for chemical recycling. This robust and energy-efficient system produces agglomerates with a high bulk density on a large scale from heavily contaminated post consumer material.

The focus is also on the increasing demand for recycled pellets made from post consumer materials in sensitive applications and secondary packaging. For example, EREMA is launching a more compact INTAREMA® TVEplus® 2021 and, together with Lindner Washtech, is presenting the optimum match of washing system and extruder that achieves a balanced overall process. Live recycling demonstrations in the outdoor area will show how different waste streams are processed. Visitors can see the results for themselves in the exhibition of products at the Edvanced Recycling Centre, which range from technical components to cosmetic products and food packaging. 

Digitalisation increases uptime
Digital solutions play a decisive role in achieving the circular economy and handling plastic waste material in a sustainable way. At K, the PredictOn family is growing to include AI-supported in-depth data analysis for monitoring the main drives, and a new Condition Monitoring System for the plasticising unit. Both modules can be seen in action at the show, where an INTAREMA® TVEplus® DuaFil® Compact is equipped with the latest intelligent assistance systems. The results can be seen live on the displays of the BluPort® online platform at the EREMA trade fair stand and at the outdoor Edvanced Recycling Centre.

Edvanced Recycling: The campaign with a recurring effect
"For a more circular economy in the plastics industry, recycling has to be consistently integrated along the entire value chain. Edvanced Recycling shows how we are working together with our customers to sustainably increase the proportion of recycled plastics used in new products," says Gerold Breuer, Head of Marketing at the EREMA Group. The year-long campaign focuses on the full range of EREMA solutions, from technologies proven in practice to innovative new products, with a first highlight at K 2025. "And yes, it really is spelt that way," adds Gerold Breuer, "because the E stands for EREMA. After all, advanced plastics recycling is inextricably linked to our name."

Source:

Erema GmbH

28.05.2025

Infinited Fiber Company: New leadership, next strategic phase

Infinited Fiber Company announces that Petri Alava, co-founder and CEO since the company’s founding in 2016, will step down from his role on May 31, 2025. Chief Operating Officer Sahil Kaushik will serve as acting CEO from June 1, 2025. Petri Alava will continue supporting the company as Senior Advisor through the end of November. The Board of Directors has initiated the search for a permanent successor.

While circularity and sustainability remain essential, competitiveness is now front and center in the next phase of Infinited Fiber’s industrial scale-up. The company’s strategy is evolving accordingly, with an intensified focus on operational excellence and readiness for large-scale industrial investment.

Infinited Fiber Company announces that Petri Alava, co-founder and CEO since the company’s founding in 2016, will step down from his role on May 31, 2025. Chief Operating Officer Sahil Kaushik will serve as acting CEO from June 1, 2025. Petri Alava will continue supporting the company as Senior Advisor through the end of November. The Board of Directors has initiated the search for a permanent successor.

While circularity and sustainability remain essential, competitiveness is now front and center in the next phase of Infinited Fiber’s industrial scale-up. The company’s strategy is evolving accordingly, with an intensified focus on operational excellence and readiness for large-scale industrial investment.

“Our product has been validated by the market — the value is now established,” said Andreas Tallberg, Chairman of the Board of Directors. “The next strategic priority is to turn that value into profitable industrial scale, by optimizing cost and capital efficiency. We’re grateful for the work Petri and the team have done and excited to begin the next chapter — with Sahil, who brings deep experience in scaling industrial production and driving efficiency in the chemical industry, now leading the transition.”

“Infinna is a breakthrough innovation that’s more relevant than ever,” said Kaushik. “It’s a privilege to lead this talented team, together with world-leading brands supporting us as investors. We have a clear path forward and a solid foundation for the next phase.”

Over the past decade, Petri Alava has played a central role in shaping Infinited Fiber into a global front-runner in textile-to-textile recycling of cotton. Under his leadership, the company’s circular fiber Infinna™ has achieved strong market traction, backed by long-term offtake agreements with leading fashion brands, underscoring Infinna’s unique value and laying the groundwork for scaling a profitable business.

“Ten years is a long time to lead a growth company — and a natural point for change,” said Petri Alava. “I’m incredibly proud of the journey we’ve made as a team: we’ve built something truly valuable — a recycled cotton-like fiber with exceptional market fit, proven demand, and long-term partnerships. Now, with market dynamics shifting and Infinited Fiber entering a new strategic phase, it’s the right time to pass the baton — from creating value to scaling it. I’m happy to support the team during the transition.”

Daploy™ HMS polypropylene enables automotive foam ducts that are lighter, have better thermal and acoustic insulation and are designed for recycling Photo Borealis
Daploy™ HMS polypropylene enables automotive foam ducts that are lighter, have better thermal and acoustic insulation and are designed for recycling
26.05.2025

Borealis increases production capacity for innovative polymer foam solution

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 
By supporting the sustainability principles of Reduce, Reuse, and Recycle, Daploy HMS PP addresses the growing demand for recyclable solutions across multiple industry segments:
 
In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.  
In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.
 
“In line with our We4Customers strategy, this investment creates value for customers by enabling them to design recyclable, foam-based products for a wide range of high-performance applications,” explains Craig Arnold, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. “By expanding production, we’re ensuring a reliable supply of this advanced material to help our customers achieve their sustainability goals and deliver high-performance solutions.”

TrusTrace Launches AI-Powered Supply Chain Data Hub Graphic by TrusTrace
15.05.2025

TrusTrace Launches AI-Powered Supply Chain Data Hub

TrusTrace, a leader in supply chain traceability and compliance data management, has launched a major AI-driven upgrade to its platform, making it easier than ever for brands and manufacturers of all sizes – small, medium and large – to collect, centralize and analyze supply chain and traceability data with confidence.
 
For years, companies have struggled with fragmented, incomplete, and unverifiable supply chain data – leaving them exposed to hidden risks, lacking evidence for compliance and unable to drive meaningful impact.

TrusTrace, a leader in supply chain traceability and compliance data management, has launched a major AI-driven upgrade to its platform, making it easier than ever for brands and manufacturers of all sizes – small, medium and large – to collect, centralize and analyze supply chain and traceability data with confidence.
 
For years, companies have struggled with fragmented, incomplete, and unverifiable supply chain data – leaving them exposed to hidden risks, lacking evidence for compliance and unable to drive meaningful impact.

TrusTrace’s upgraded platform revolutionizes data access by unifying supplier-provided, brand-owned and third party data through advanced AI technology. This approach significantly increases data reliability and insight quality, enabling businesses to act on comprehensive and validated information rather than incomplete or inaccurate data. The data hub also facilitates seamless data reuse, allowing stored data to be repurposed across business goals, significantly enhancing operational efficiency.
 
With global supply chains handling millions of purchase orders across thousands of suppliers and materials, brands and manufacturers need a system that can scale effortlessly. TrusTrace’s enhanced platform enables businesses of any size – whether brands or manufacturers – to efficiently collect, store and leverage trusted supply chain data, making traceability, risk management, and compliance more accessible than ever.
 

A Step Change in Supply Chain Data Management
The upgraded TrusTrace platform offers:
 

  • Effortless Data Collection & Integration: Seamlessly gather, structure, and share supply chain and traceability data – including supply chain mapping, certifications, chain of custody records and regulatory compliance documents – all in one centralized place.
  • Proactive Risk Management: Detect hidden risks, assess their potential impact and address them before they escalate, with a continuously updated view of actual risks and their severity across the full supply chain.
  • Streamlined Compliance Management: Move beyond reactive, check-the-box compliance to a scalable compliance framework, in which existing data is stored, packaged, and ready for any regulatory or reporting needs, with gaps automatically identified and addressed.
  • A Unified, AI-Powered Supply Chain Data Hub: Make better decisions with a unified view of supply chains across owned, supplier and third-party data. Elevate supply chain data from a regulatory requirement to a strategic asset to inform decision-making and long-term strategy.
  • Scalability for Any Supply Chain: Whether a company is just starting its sustainability journey or managing complex multi-tier supply chains, TrusTrace offers a fully configurable system tailored to any regulatory or business need, that is easy to start and scale according to business needs.

With brands and manufactures already leveraging the enhanced platform, TrusTrace is continuing to gain momentum across the industry. Most recently, the company announced a strategic partnership with Avery Dennison, a global leader in materials science and digital identification solutions, to address growing demands for visibility into the origins, movement, and impact of raw materials across the apparel value chain.

Source:

TrusTrace

DITF spacer fabric (c) Deutsche Institute für Textil- und Faserforschung
DITF spacer fabric
15.05.2025

Vacuum insulation panels save heating or cooling energy

Adaptable insulation elements can ensure that the heat transfer through the building envelope can be adjusted as required. This saves heating or cooling energy and therefore costs. Intelligent systems can regulate heat transfer according to the outside temperature and the need for heating or cooling in the interior. In the ReVaD project, the German Institutes of Textile and Fiber Research Denkendorf (DITF) and their partners are developing adaptive building envelopes that can also use concrete components as structural thermal energy storage units for temperature control in buildings.

Adaptable insulation elements can ensure that the heat transfer through the building envelope can be adjusted as required. This saves heating or cooling energy and therefore costs. Intelligent systems can regulate heat transfer according to the outside temperature and the need for heating or cooling in the interior. In the ReVaD project, the German Institutes of Textile and Fiber Research Denkendorf (DITF) and their partners are developing adaptive building envelopes that can also use concrete components as structural thermal energy storage units for temperature control in buildings.

The research project is developing adaptable insulation elements based on the Knudsen effect. The Knudsen effect describes the change in the thermal conductivity of porous structures with the prevailing gas pressure in the pore space. If there is a vacuum in the pore space, the thermal conductivity is low; if the pressure increases, the thermal conductivity also increases. In order to use the principle in an adjustable insulation element, the highest possible switching factor between the two states is required. To achieve this, the pore system and gas pressure range must be optimally matched. In the adaptable insulation panel, the pore system consists of a spacer fabric that is being developed at the DITF. A key challenge here is the compressive strength of the filling core, which must only allow minimal deformation at a surface pressure of 10 N/cm2 imprinted by a fine vacuum.

The research team at the Technology Center Knitting Technique at DITF has developed the corresponding pressure-resistant structures. Their pore size will be optimized in the next steps by inserting textured yarns into the pole thread space. The basic thermal conductivity of the structure should be increased as little as possible. With the knitted structures in the panel, a switching factor, i.e. the ratio of maximum to minimum thermal conductivity achieved, of 5 has already been demonstrated. Current work involves optimizing the spacer structures and setting up a demonstrator.

In the joint project, the Institute of Technical Thermodynamics at the German Aerospace Center (DLR) in Stuttgart is developing a thermochemical reactor component that enables precise and energy-efficient gas pressure adjustment in the vacuum insulation panel. Metal hydride-hydrogen reaction systems are used, which allow the gas pressure in the insulation panel to be set through temperature control.

The Institute for Building Energetics, Thermal Engineering and Energy Storage (IGTE) at the University of Stuttgart is investigating the integration possibilities of the panels in the wall composite using simulations and experiments. The thermal-energetic simulations make it possible to assess the energy-saving potential of the technology in different scenarios and under different boundary conditions. A demonstrator is used to test the adaptable thermal insulation in an application-oriented manner.

The ReVaD project (development of adaptable vacuum insulation elements for the needs-based adaptation of heat transfer in building envelopes and structures as well as the thermal activation of storage masses) is funded by the Federal Ministry of Economics and Energy as part of joint industrial research (IGF) (FKZ: 22617 N).

Source:

Deutsche Institute für Textil- und Faserforschung

Workflow (c) Graphic Shima Seiki
12.05.2025

SHIMA SEIKI Announces Partnership with Lonati

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is collaborating with Lonati S.p.A. of Brescia, Italy to promote digitalization and sustainable product development within the sock industry.

The partnership forms a synergy by leveraging software solutions offered by each company—APEXFiz® design software developed and sold by SHIMA SEIKI and ORION programming software developed and sold by Lonati. Together, they aim to help the industry shed ist dependence on traditional physical sample creation processes.

In the fashion industry, particularly in the sock sector, it is common practice to create physical samples for design consideration and production decisions. However, this process presents numerous challenges, including waste of resources and labor, economic burdens such as sampling costs and material expenses, as well as delays due to lead times before market launch.

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is collaborating with Lonati S.p.A. of Brescia, Italy to promote digitalization and sustainable product development within the sock industry.

The partnership forms a synergy by leveraging software solutions offered by each company—APEXFiz® design software developed and sold by SHIMA SEIKI and ORION programming software developed and sold by Lonati. Together, they aim to help the industry shed ist dependence on traditional physical sample creation processes.

In the fashion industry, particularly in the sock sector, it is common practice to create physical samples for design consideration and production decisions. However, this process presents numerous challenges, including waste of resources and labor, economic burdens such as sampling costs and material expenses, as well as delays due to lead times before market launch.

To address these challenges, “3D Virtual Sampling” has gained attention as an effective method. This approach allows for design consideration without physical samples and enables rapid and efficient prototyping. As a result, companies can significantly reduce costs and time while minimizing their environmental impact. Additionally, developing products that meet market needs enhances competitiveness.

SHIMA SEIKI’s APEXFiz® is design software that is available with 3D virtual sampling capabilities for knitted products and has been adopted by many companies in the sock industry to high acclaim. By using this tool, designers can visualize sock designs in real-time and receive quick feedback. Moreover, specialized software dedicated to sock design—APEXFiz® Design-Sox—is in the works for future release. Meanwhile, ORION is Lonati's innovative programming software that is part of the UNLIMITEX® suite, and allows users to proactively verify data in 3D from a technical perspective, identifying and resolving potential issues in advance at each stage from programming to manufacturing. ORION and APEXFiz® Design-Sox are both scheduled for release in June of 2025.

Together, APEXFiz® and ORION further streamline virtual sampling by integrating the workflow from design to production. This integrated process enables companies to shorten time-to-market while efficiently delivering high-quality products. The innovative workflow developed through the partnership between SHIMA SEIKI and Lonati are set to revolutionize the sock industry and serve as a key driver for creating new business opportunities and competitive advantage.

09.05.2025

The 2025 IDEA® and FiltXPO™ Award Winners

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

IDEA® Nonwoven Products Achievement Award
Innovatec Microfibre Technology GmbH & Co. KG – InnovaWipe® Water-Soluble Nonwoven

This water-soluble nonwoven is completely biodegradable under both aerobic and anaerobic conditions. It offers excellent resistance to oils, greases and chemicals. It does not leave any microplastics behind, breaking down into carbon dioxide, water and biomass. It also has no ecotoxic effects, is safe for the marine environment and does not cause fatbergs or blockages in wastewater systems – flushable and home compostable.

IDEA® Raw Materials Achievement Award
Woolchemy NZ Ltd. – neweFibre

Woolchemy’s neweFibre is the world’s first hygiene-grade wool, engineered for high-performance, sustainable hygiene products. This fully traceable, renewable fiber enhances moisture management, thermal comfort, and odor control. Seamlessly integrating into production, neweFibre powers innovations like neweFlex ADL for exceptional fluid distribution and skin dryness.

IDEA® Short-life Achievement Award
Egal Pads, Inc. – Egal™ Pads on a Roll

At Egal, we believe pads should be as common as toilet paper.  Our vision is that “pads on a roll” will be put in every toilet stall – where they are needed most – to ensure privacy and dignity to all who menstruate.  Egal pads are manufactured in roll form, 40 individually wrapped on each roll, so they can be mounted on existing toilet paper dispensers or in Egal’s custom-designed dispensers.

IDEA® Long-life Achievement Award
Magnera – Sontara® EcoRE Bag

EcoRE bags are produced entirely from cellulosic fibers, presenting a sustainable alternative to traditional synthetic materials. Made with Sontara fabric certified by OK compost HOME, these bags maintain their durability and strength without the need for added binders, addressing a common concern with compostable goods. With plastic bag bans now in place in many states, Sontara offers a timely and eco-friendly solution for the retail and shopping market.

IDEA® Sustainability Advancement Award
KINDCLOTH™ – PURA HEALTH Insect Repellent – Water Dissolvable Wipes

This wet wipe combines water-dissolvable Hydropol™ technology with a natural formula featuring lemongrass and citronella. Designed for eco-conscious consumers, this innovative wipe provides effective insect protection while leaving no waste behind. Certified biodegradable, flushable, and designed not to create harmful microplastics, it safeguards fragile ecosystems and supports sustainability goals.

IDEA® Entrepreneur Award
Dude Products, Inc.

In less than a decade, the Dude Wipes brand has grown from an entrepreneurial concept conceived in a bachelor’s post-college apartment to a more than $200 million global brand. These flushable wipes have flourished in flushable wipes industry, successfully going head to head against multinational consumer product companies Kimberly-Clark, S.C. Johnson, and Procter & Gamble.

FiltXPO Air/Gas Filtration Award
Greentech Environmental LLC – Greentech Filters with ODOGard®

ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award
Ahlstrom – BioProtect™

Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100 percent naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.

FiltXPO Filtration Equipment Award
Filtration Advice Inc. – FA-TCO Software

This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Source:

INDA

30.04.2025

New strategic partnership between DiloGroup and Kansan

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

Source:

Dilo Systems GmbH

Board of Directors of INDA and EDANA Photo (c) Inda & Edana
Board of Directors of INDA and EDANA
28.04.2025

INDA and EDANA Recommend New Entity - The Global Nonwovens Alliance

The Board of Directors of INDA and EDANA met this week to continue progress toward a vision of broad collaboration for the benefit of the industry detailed in a Letter of Intent signed by both organizations in September 2024.
 
This work has progressed to include a recommendation to incorporate a separate tax-exempt federation, the Global Nonwoven Alliance (GNA), with INDA and EDANA as the founding members. The purpose of this federation is to provide international leadership for the representation and responsible advancement of the global nonwovens industry (“Industry”) while respecting and benefiting its Members.
 
By aligning resources and expanding collaboration GNA will deliver a more unified and coordinated strategy toward the issues and opportunities faced by the Industry. GNA will enable enhanced programs and service value, reach and efficiency. These benefits will translate into increased local and regional benefits as well as drive innovation, operational efficiencies, and long-term industry growth.
 

The Board of Directors of INDA and EDANA met this week to continue progress toward a vision of broad collaboration for the benefit of the industry detailed in a Letter of Intent signed by both organizations in September 2024.
 
This work has progressed to include a recommendation to incorporate a separate tax-exempt federation, the Global Nonwoven Alliance (GNA), with INDA and EDANA as the founding members. The purpose of this federation is to provide international leadership for the representation and responsible advancement of the global nonwovens industry (“Industry”) while respecting and benefiting its Members.
 
By aligning resources and expanding collaboration GNA will deliver a more unified and coordinated strategy toward the issues and opportunities faced by the Industry. GNA will enable enhanced programs and service value, reach and efficiency. These benefits will translate into increased local and regional benefits as well as drive innovation, operational efficiencies, and long-term industry growth.
 
Under the proposed framework, INDA and EDANA will continue to operate as independent legal entities, maintaining their focus on regional markets and advocacy. They will also serve as founding members of GNA committed to leadership, staff and program coordination designed to enhance collaboration on cross-border industry priorities.
 
While some organizational details, transition provisions and approval timelines are being assessed by the INDA and EDANA Boards, both have expressed their strong support for the vision and purpose of GNA and are committed to responsibly advance this initiative.
 
INDA and EDANA remain committed to a transparent process, both for our members and the industry, and will provide regular updates as this work progresses.

Source:

INDA

24.04.2025

Jeanologia: Course toward 5.Zero textile production in Pakistan

From April 24 to 26, the Karachi Expo Center hosts a new edition of Igatex, Pakistan’s leading textile‑industry trade fair. At a decisive moment for the region’s manufacturing sector, Jeanologia presents its proposal for technological integration to drive modernization through automation, sustainability, and productivity.

With nearly two decades of presence in Pakistan, Jeanologia has helped transform the local production landscape by promoting competitive models based on cutting‑edge technologies such as laser, ozone, e‑Flow, and water‑recycling systems like H2Zero. Designed to be accessible to both small workshops and large corporations, these solutions have enabled more sustainable and efficient denim production—reducing water consumption by up to 85%, minimizing chemical use, and ensuring safer processes for workers.

From April 24 to 26, the Karachi Expo Center hosts a new edition of Igatex, Pakistan’s leading textile‑industry trade fair. At a decisive moment for the region’s manufacturing sector, Jeanologia presents its proposal for technological integration to drive modernization through automation, sustainability, and productivity.

With nearly two decades of presence in Pakistan, Jeanologia has helped transform the local production landscape by promoting competitive models based on cutting‑edge technologies such as laser, ozone, e‑Flow, and water‑recycling systems like H2Zero. Designed to be accessible to both small workshops and large corporations, these solutions have enabled more sustainable and efficient denim production—reducing water consumption by up to 85%, minimizing chemical use, and ensuring safer processes for workers.

At this year’s Igatex, Jeanologia is highlighting the potential of its laser technology to automate processes and optimize marking quality and speed—critical factors for boosting productivity and lowering cost per garment. It will unveil Compact Super, the fastest laser machine on the market, as part of its portfolio of high‑productivity solutions built on intelligence, speed, and precision—elements essential for the future of the textile sector, especially denim.

All these innovations converge in the Laundry 5.Zero model, the first denim‑finishing plant to guarantee zero pollution. Already operational in Pakistan, this solution represents the evolution from traditional factories to fully digital, scalable production systems with a neutral cost balance.

Pakistan: a strategic hub in the new global manufacturing map
With 8.5% of its GDP tied to textiles, Pakistan has established itself as a key node in the new global manufacturing map. Its favorable cost structure and robust production facilities make it a strategic destination for global textile operators. Jeanologia works closely with local mills, brands, and exporters to accelerate this transformation and reinforce the country’s leadership in the sustainable denim era.

With over 35% of the world’s five billion annual jeans produced using its technologies, the Spanish company consolidates its position as a strategic partner for brands, manufacturers, and exporters worldwide reaffirming its mission to transform the textile industry through innovation and sustainability.

By participating in Igatex 2025, Jeanologia underscores that the future of textile manufacturing lies in digitalization, automation, and sustainability—recognizing Pakistan as a pivotal hub in this transformative process.

Source:

Jeanologia

Examples of PET fine denier spunbond nonwovens (c) Freudenberg Performance Materials
23.04.2025

Freudenberg Performance Materials: Fine denier spunbond nonwovens for industrial applications

The fine filament nonwoven technology from Freudenberg Performance Materials is made from a wide variety of polymers and blends using mono or bico fibers. The high flexibility and broad customization options provide benefits in a wide range of markets and applications – from roofing membranes to liquid filtration, as well as specific applications such as dehumidification products and artificial turf.

Freudenberg’s innovative fine denier spunbond materials rely on flexible manufacturing capabilities, which enable a high level of customization. They can be made of PET, PE or PP, not only as 100% composition but also in many different combinations, e.g. PET/PE, PET/coPET or PET/mPP, using mono or bico fibers with titer ranging from 2.5 to 3 dtex. The material weight spans 17 to 140gsm. The nonwovens are strongly bonded thanks to thermal bonding provided either by flat calendering or point sealing. The technology enables lightweight solutions with high tensile and tear strength, as well as a smooth and uniform surface.

The fine filament nonwoven technology from Freudenberg Performance Materials is made from a wide variety of polymers and blends using mono or bico fibers. The high flexibility and broad customization options provide benefits in a wide range of markets and applications – from roofing membranes to liquid filtration, as well as specific applications such as dehumidification products and artificial turf.

Freudenberg’s innovative fine denier spunbond materials rely on flexible manufacturing capabilities, which enable a high level of customization. They can be made of PET, PE or PP, not only as 100% composition but also in many different combinations, e.g. PET/PE, PET/coPET or PET/mPP, using mono or bico fibers with titer ranging from 2.5 to 3 dtex. The material weight spans 17 to 140gsm. The nonwovens are strongly bonded thanks to thermal bonding provided either by flat calendering or point sealing. The technology enables lightweight solutions with high tensile and tear strength, as well as a smooth and uniform surface.

Advantages for the construction industry
Suited for construction applications such as roofing & facade membranes, vapor barriers and house wrappings, Freudenberg lightweight fine denier nonwovens complement the well-known Terbond®, Texbond® and Colback® solutions for the construction market. They deliver mechanical strength and, in particular, a high nail tear strength as required by the market. Moreover, they have high UV and temperature resistance and stability thanks to the PET composition.

Filtration applications
The fine denier technology is also marketed under the Filtura® brand, specifically suited for liquid filtration, e.g. coolants & lubricants. The technology provides high efficiency and a regular surface, as well as new capabilities with PET-PA and PET-PE nonwovens. Support media applications for glass fiber, nano and activated carbon also benefit from the lightweight fine denier nonwovens as protective layers.

Packaging and coating: Efficient converting and high durability
The fully synthetic PET/PE fine denier materials are ideal for packaging applications such as desiccant bags and other dehumidifier products. They enable the efficient and fast production of such pouches due to their exceptional hot sealing capabilities, with no need for chemical binders or additional treatments. Freudenberg’s technology provides high strength, high abrasion resistance and high durability, allowing for long-lasting desiccant bags.

In the coating industry, too, Freudenberg’s fine denier spunbonds contribute to enhanced process efficiency. The materials are chemically resistant and have good thermal stability. High-quality coating results can be achieved by using these materials as coating substrates, thanks to their smooth and even surface. The material properties can be customized for coating, laminating and concealing applications thanks to different combinations of polymers, fiber types and bonding technologies. For example, a specific very lightweight flat bonded variant of the material is an ideal coating substrate for cold wax depilatory strips, providing the necessary high mechanical strength and material flexibility.

Other applications for Freudenberg’s fine filament technology are crop covers in agriculture, decoration applications and other industrial or consumer applications.

Source:

Freudenberg Performance Materials

AZL Open Day © DF Fotografie – Dominik Fröls
23.04.2025

AZL Open Day: Insights into the Future of Lightweight Design

Technically and economically viable lightweight production based on fiber-reinforced plastics and multi-material systems requires an integrated approach. Due to the almost unlimited combination possibilities of different materials and the very complex interactions between materials, component design, manufacturing processes and the machine and system components, an optimal production process requires a direct link between materials science, process engineering and production technology.

Technically and economically viable lightweight production based on fiber-reinforced plastics and multi-material systems requires an integrated approach. Due to the almost unlimited combination possibilities of different materials and the very complex interactions between materials, component design, manufacturing processes and the machine and system components, an optimal production process requires a direct link between materials science, process engineering and production technology.

As the official center for “Composite-based Lightweight Production” of the RWTH Aachen Campus, AZL Aachen GmbH uses its strong network to provide these capacities and possibilities on an interdisciplinary basis. Within walking distance, researchers and students are working on the latest technologies for the cost-efficient development and production of lightweight components on one of the largest research landscapes in Europe - the RWTH Aachen Campus: Aachen Center for Integrative Lightweight Production of RWTH Aachen University, Fraunhofer Institute for Production Technology IPT, Fraunhofer Institute for Laser Technology ILT, Institute for Automotive Engineering (ika) of RWTH Aachen University, Institute for Plastic Processing in Industry and Craft at RWTH Aachen University, Institute of Structural Mechanics and Lightweight Design (SLA) of RWTH Aachen University, Laboratory for Machine Tools and Production Engineering (WZL) of RWTH Aachen University, Production Engineering of E-Mobility Components (PEM) of RWTH Aachen University, Welding and Joining Institute (isf) of RWTH Aachen University.

Exklusive insights into the latest lightweight technologies

Once a year, the AZL Open Day offers an exclusive and unique insight into the R&D capacities of the institutes in the field of lightweight construction and sustainable mobility. This year, nine AZL partner institutes opened their machine halls and research laboratories on April 9, 2025 to provide interested industrial players with comprehensive insights into their current focus areas along the value chain. Among other things, the institutes presented high-precision laser processes for plastics processing, new joining processes for thermoplastic composites, 5-axis CNC machining with real-time quality management, large-format 3D printing and their own tape lines & tape integration. Design, prototyping and testing of products & solutions such as crash-optimized vehicle structures, thermoplastic pressure vessels, digital twins for structural-mechanical monitoring as well as prototyping and recycling approaches for battery systems were also demonstrated. The range of topics, key activities & infrastructure, seen at the Open Day, enables new technologies to be tested under real production conditions and efficiently brought to market maturity.

“The AZL Open Day is a great opportunity to discover the numerous technology centers, labs, prototyping and testing facilities that are available on the Aachen campus, that makes it unique in its kind. The AZL organization and teams located there are a true catalyst for new projects and development for the Composites industry: they are creating the link between Market analysis & technology scouting, academic research resources and business opportunities with their industrial partners. They are currently working on several topics that are at the forefront of Composites” reports Éric Pierrejean, CEO of the JEC Group. Apart from being there as an interested participant, he also gave the audience an insight into the key topics and trends in the composites industry as seen at this year's JEC World Show.

Efficient use of established infrastructures & know-how

As a one-stop shop for lightweight solutions, AZL offers an interface for successful cooperation between research and industry. In close coordination between scientific developments and specific customer requirements, solutions are developed in a targeted and tailor-made manner: as part of the AZL partnership, consortial projects or individual projects. In addition to the know-how of the institutes, cooperation with the AZL's industrial partner network also enables direct access to the necessary infrastructure of components, materials, tools and machine and system parts, which can be tested, developed or newly constructed in integrated process chains on a large scale.

Thanks to the close networking between science, industry and the AZL team of experts, companies can access an established infrastructure and utilize synergies for their projects.
The date for the next AZL Open Day will be announced in the second half of the year.

 

Source:

AZL Aachen GmbH

ISKO unveils FW 26/27 at Kingpins Photo by ISKO
17.04.2025

Highperformance denim: ISKO unveils FW 26/27 at Kingpins

ISKO’s new FW 26/27 collection explores a diverse and ambitious vision for sustainable denim. With a strong focus on fiber innovation, the collection incorporates organic and regenerative cellulosic fibers, alongside Next-Gen circular materials powered by RE&UP — transforming end-of-life textiles into high-performance fabrics that rival the durability and comfort of virgin fibers.

Among the highlights of the FW 26/27 collection is RECODE DENIM, ISKO’s latest breakthrough in circular denim technology. Built on advanced recycled content and proprietary weaving innovation, RECODE sets a new benchmark for quality, resource efficiency, and scalability — seamlessly integrating sustainability with style.

This season also marks the debut of new fabric technologies that elevate denim’s potential for both performance and creativity:

ISKO’s new FW 26/27 collection explores a diverse and ambitious vision for sustainable denim. With a strong focus on fiber innovation, the collection incorporates organic and regenerative cellulosic fibers, alongside Next-Gen circular materials powered by RE&UP — transforming end-of-life textiles into high-performance fabrics that rival the durability and comfort of virgin fibers.

Among the highlights of the FW 26/27 collection is RECODE DENIM, ISKO’s latest breakthrough in circular denim technology. Built on advanced recycled content and proprietary weaving innovation, RECODE sets a new benchmark for quality, resource efficiency, and scalability — seamlessly integrating sustainability with style.

This season also marks the debut of new fabric technologies that elevate denim’s potential for both performance and creativity:

  • ISKO™ We’Raw – delivers an authentic raw denim aesthetic that resists shrinkage, fading, and distortion, even after repeated home washing.
  • ISKO™ FitWise – engineered for lasting structure and a smart, adaptive fit with zero compromise on comfort.
  • ISKO™ Wondersoft – combines silky softness and authentic denim texture using sustainable fibers like modal and lyocell.

From rich textures to sculpted silhouettes, the collection embraces a deep winter palette — dark indigos, blackened hues, and earthy browns – further elevated by TINTED MANIA, a curated series of tone-on-tone color effects that enrich the visual depth of each garment. Fabric weights range from 9 oz to 15 oz, offering versatility and adaptability across seasonal applications.

ISKO™ Multitouch, introduced in SS26, remains a key fabric concept for the FW 26/27 season. Known for its ability to deliver multiple textures and finishes from a single fabric, it continues to empower designers with options like 3D effects, permanent embossing, vintage-inspired wash-downs, and soft or firm hand feels – all achieved through responsible finishing processes that reduce environmental impact.

“With this collection, we’re continuing to merge fashion and function – introducing new updates in finishing and construction that reflect the latest industry trends,” said Fatma Korkmaz, Product Development Manager at ISKO. “We see a clear resurgence in demand for stretch, and have focused on delivering smart, adaptive solutions that meet both performance and aesthetic needs. We’Raw, FitWise, and RECODE Denim aren’t just technical breakthroughs — they embody our vision for the future of denim, where innovation, comfort, and responsibility go hand in hand.”

More information:
Isko Kingpins Denim
Source:

ISKO

Jeanologica at Kingpins Amsterdam Photo Jeanologia
16.04.2025

Jeanologia: Laser technology to new creative heights at Kingpins Amsterdam

Jeanologia introduces its new concept “ONE TECHNOLOGY. ALL POSSIBILITIES” at Kingpins Amsterdam. This statement of intent emphasizes laser technology as a tool for expression, efficiency, and transformation. One system, infinite possibilities to redefine denim and bring any creative vision to life. Through an exclusive capsule collection, the company highlights the boundless potential of laser as an aesthetic, versatile, and transformative tool.

At this year’s Kingpins in Amsterdam, Jeanologia presents a fresh perspective on laser technology not just a technique, but as an essential tool for designers, brands, and laundries looking to differentiate themselves, innovate, and embrace a more conscious, efficient, and emotionally connected model.

Pure Vintage: A tribute to classic denim. Garments that recapture the essence of authenticity by recreating natural wear effects with impeccable realism. Laser technology, combined with the Atmos washing process, achieves finishes that evoke decades of history, honoring both aesthetics and the environment.

Jeanologia introduces its new concept “ONE TECHNOLOGY. ALL POSSIBILITIES” at Kingpins Amsterdam. This statement of intent emphasizes laser technology as a tool for expression, efficiency, and transformation. One system, infinite possibilities to redefine denim and bring any creative vision to life. Through an exclusive capsule collection, the company highlights the boundless potential of laser as an aesthetic, versatile, and transformative tool.

At this year’s Kingpins in Amsterdam, Jeanologia presents a fresh perspective on laser technology not just a technique, but as an essential tool for designers, brands, and laundries looking to differentiate themselves, innovate, and embrace a more conscious, efficient, and emotionally connected model.

Pure Vintage: A tribute to classic denim. Garments that recapture the essence of authenticity by recreating natural wear effects with impeccable realism. Laser technology, combined with the Atmos washing process, achieves finishes that evoke decades of history, honoring both aesthetics and the environment.

Creative Possibilities: An innovative concept that positions laser as a medium for artistic expression, unlocking new creative possibilities. Vector designs, hyper-realistic images, drill effects, and visual textures stimulate the imagination, proving that technology can be both emotional and at the forefront of creative vanguard.

Denim Métiers by Jeanologia: As a special highlight, Jeanologia presents ‘Denim Métiers’, a unique exhibition creating a bridge between denim as an industrial material and haute couture. Conceptual garments that elevate denim into an artistic, refined dimension, creating a distinctive language that breaks both technical and aesthetic boundaries.

In the words of Carme Santacruz, Jeanologia’s Creative Director: “With ‘ONE TECHNOLOGY. ALL POSSIBILITIES’, we aim to go beyond the traditional technical view of laser and reveal its true essence as a versatile, emotional, and artistic tool, capable of adapting to every brand, designer, and production challenge.”

With this new proposal, Jeanologia wants to strengthen its position as a leader in sustainable innovation, pushing the textile industry toward a more creative, efficient, and conscious future.

Source:

Jeanologia

storage tank for acetic acid Photo Lenzing AG
15.04.2025

Lenzing und Speyer & Grund: New storage tank for Acetic Acid

The Lenzing Group, a leading provider of regenerated cellulose fibers for the textile and nonwoven industries, and Speyer & Grund, specialists in vinegar essences and acidulants as well as long-term partners for LENZING™ Acetic Acid Biobased, announce the completion of a new acetic acid storage tank.

The new storage tank, built at Speyer & Grund’s site in Meerane (Germany), contains a tank for the exclusive filling with LENZING™ Acetic Acid Biobased. This is produced as a by-product in pulp production. The now increased tank capacity also enhances flexibility in the supply chain.

lisabeth Stanger, Senior Director Biorefinery & Co-Products: “Lenzing is a European model company of the bioeconomy with its biorefinery products and the most efficient use of the resource wood. We are pleased with the long-standing, trusting partnership with Speyer & Grund, which represents an important step towards an even more sustainable supply chain.”

The Lenzing Group, a leading provider of regenerated cellulose fibers for the textile and nonwoven industries, and Speyer & Grund, specialists in vinegar essences and acidulants as well as long-term partners for LENZING™ Acetic Acid Biobased, announce the completion of a new acetic acid storage tank.

The new storage tank, built at Speyer & Grund’s site in Meerane (Germany), contains a tank for the exclusive filling with LENZING™ Acetic Acid Biobased. This is produced as a by-product in pulp production. The now increased tank capacity also enhances flexibility in the supply chain.

lisabeth Stanger, Senior Director Biorefinery & Co-Products: “Lenzing is a European model company of the bioeconomy with its biorefinery products and the most efficient use of the resource wood. We are pleased with the long-standing, trusting partnership with Speyer & Grund, which represents an important step towards an even more sustainable supply chain.”

“LENZING™ Acetic Acid Biobased has been an integral part of our Surig vinegar essence since 1983. The new tank solution means growth for us with maximum supply security. At the same time, we increase flexibility for delivery logistics as an important component for close cooperation with a strong partner,” explains Axel Rosener, Managing Director of Speyer & Grund GmbH.

The biorefinery process in Lenzing optimally utilizes the renewable raw material wood, the starting material for pulp and fiber production, and converts it into valuable products such as biobased acetic acid. LENZING™Acetic Acid Biobased, which has a carbon footprint over 85 percent lower than fossil-based acetic acid, is used in the food, pharmaceutical, cosmetic, cleaning, chemical, and textile industries and in textile sector processes such as washing, dyeing, and finishing.

More information:
Lenzing AG tank storage acetic acid
Source:

Lenzing AG

15.04.2025

Rieter Celebrates 230 Years

Rieter has stood for pioneering innovation in textile technology for 230 years. Founded in 1795, the company has grown from a trading company to a global technology leader. With a clear focus on automation, digitization and sustainability, Rieter is shaping the future of yarn production and continues to set standards in the industry.

Rieter, a world leader in developing and manufacturing systems for yarn production with staple fibers, is celebrating its 230th anniversary this year – a history characterized by change, innovation and growth.

The Rieter success story began on April 15, 1795, when Johann Jacob Rieter founded the company J.J. Rieter & Cie. in Winterthur, Switzerland. Rieter started as a trading company for exotic spices and cotton, and on April 23, 1795, the first cotton bale had already arrived at the Waaghaus trading house on Marktgasse in Winterthur.

Rieter has stood for pioneering innovation in textile technology for 230 years. Founded in 1795, the company has grown from a trading company to a global technology leader. With a clear focus on automation, digitization and sustainability, Rieter is shaping the future of yarn production and continues to set standards in the industry.

Rieter, a world leader in developing and manufacturing systems for yarn production with staple fibers, is celebrating its 230th anniversary this year – a history characterized by change, innovation and growth.

The Rieter success story began on April 15, 1795, when Johann Jacob Rieter founded the company J.J. Rieter & Cie. in Winterthur, Switzerland. Rieter started as a trading company for exotic spices and cotton, and on April 23, 1795, the first cotton bale had already arrived at the Waaghaus trading house on Marktgasse in Winterthur.

Initially involved in spinning mills and textile manufacturing, Rieter continued to develop over the 19th century and shifted its focus to building industrial machinery. Acquiring the buildings of the former Töss Abbey in Winterthur in 1833 was an important step. In addition to spinning mill machines, the company’s product line also included machines for winding, knitting, and weaving.

In 1891, Rieter converted into a stock company, which was a significant milestone in the company’s history. In the decades that followed, Rieter set new technological standards again and again. For example, the company was the first machine factory in Switzerland with electronic data processing and Rieter set up a modern laboratory for testing materials. It was joined by prototype workshops, a textile laboratory, and a test spinning mill to support further innovation.

Despite economic challenges, Rieter has always used times of crisis as an opportunity to increase its efficiency and hone its strategic focus. Along with its subsidiaries Accotex, Bräcker, Graf, Novibra, Suessen, SSM, and Temco, today Rieter is distinctive and well-known in the market. The company is a leader in spinning mill technology and contributes to sustainability in the textile value chain with state-of-the-art machines, systems, and components.

Rieter’s success is based not only on technological excellence, but above all on the people who drive the company forward. The approximately 4 800 employees worldwide are the company’s greatest asset. With their expertise, innovative spirit, and passion, they set new standards every day and play an active role in shaping Rieter’s future.

From Rieter’s perspective, the future of spinning mills is automated, digital, and intelligent. Research and development activities are being intensified – in both the areas of autonomous transport systems and collaborative robotics, as well as for ESSENTIAL, Rieter’s digital spinning mill platform. The goal is to fully automate the value creation process of spinning mills by 2027. This will enable spinning mills to reduce their yarn manufacturing costs and maximize their returns. Customers can then concentrate fully on their yarn business and rely on Rieter’s technology and know-how for their operations.

With 230 years of experience, strong innovative power, sustainable solutions and a global sales and service organization, Rieter looks to the future with confidence.

© PantherMedia / kantver
15.04.2025

VDI ZRE: Generator für zirkuläre Geschäftsmodelle für KMU und Start-ups

Wenn in Unternehmen die Potenziale zur Erschließung von Ressourceneinsparungen an bestehenden Prozessen ausgereizt sind, stellt sich häufig die Frage: Lässt sich durch ein verändertes Geschäftsmodell noch mehr erreichen? Um kleine und mittlere Unternehmen sowie Start-ups bei der Umgestaltung oder Erweiterung existierender oder der Entwicklung neuer Geschäftsmodelle für ihre Produkte zu unterstützen, hat das VDI ZRE jetzt den kostenfreien „Generator für zirkuläre Geschäftsmodelle“ entwickelt.

Immer mehr Unternehmen setzen darauf, ihre Wertschöpfung stärker in Richtung einer zirkulären Wirtschaftsform auszurichten. Zirkuläre Geschäftsmodelle ermöglichen eine nachhaltigere und werterhaltende Nutzung von Ressourcen, indem Produkte, Komponenten und Materialien in Kreisläufen geführt werden. Hierzu zählen zum Beispiel die Wiederverwendung und Reparatur von Produkten ebenso wie das Remanufacturing oder Recycling. Doch die Umstellung eines bestehenden Geschäftsmodells unter Berücksichtigung zirkulärer und ressourcenschonender Aspekte oder gar die Neuentwicklung sind mitunter aufwändig und zeitintensiv.

Wenn in Unternehmen die Potenziale zur Erschließung von Ressourceneinsparungen an bestehenden Prozessen ausgereizt sind, stellt sich häufig die Frage: Lässt sich durch ein verändertes Geschäftsmodell noch mehr erreichen? Um kleine und mittlere Unternehmen sowie Start-ups bei der Umgestaltung oder Erweiterung existierender oder der Entwicklung neuer Geschäftsmodelle für ihre Produkte zu unterstützen, hat das VDI ZRE jetzt den kostenfreien „Generator für zirkuläre Geschäftsmodelle“ entwickelt.

Immer mehr Unternehmen setzen darauf, ihre Wertschöpfung stärker in Richtung einer zirkulären Wirtschaftsform auszurichten. Zirkuläre Geschäftsmodelle ermöglichen eine nachhaltigere und werterhaltende Nutzung von Ressourcen, indem Produkte, Komponenten und Materialien in Kreisläufen geführt werden. Hierzu zählen zum Beispiel die Wiederverwendung und Reparatur von Produkten ebenso wie das Remanufacturing oder Recycling. Doch die Umstellung eines bestehenden Geschäftsmodells unter Berücksichtigung zirkulärer und ressourcenschonender Aspekte oder gar die Neuentwicklung sind mitunter aufwändig und zeitintensiv.

Um insbesondere kleinen und mittleren Unternehmen des verarbeitenden Gewerbes den Einstieg ins Thema zu erleichtern und sie bei der Konzeption und Umsetzung kreislauforientierter und zugleich ressourcenschonender Geschäftsmodelle zu unterstützen, bietet das VDI ZRE jetzt kostenfrei den „Generator für zirkuläre Geschäftsmodelle“ an. Das Webtool richtet sich besonders an das strategische Management bzw. die Leitungsebene, wo die Geschäftsmodellentwicklung verantwortet wird. Sich neu gründende Unternehmen und Start-ups sind ebenso Zielgruppe wie bereits etablierte Betriebe.

Wie funktioniert der VDI ZRE-Geschäftsmodell-Generator
Der „Generator für zirkuläre Geschäftsmodelle“ beruht auf der Methode des sog. Business Model Canvas, der verschiedene Komponenten eines Geschäftsmodells grafisch darstellt und so die Geschäftstätigkeit und Wertschöpfung des Unternehmens prägnant und schnell erfassbar macht.

Zunächst wählen Anwendende aus, ob sie ein existierendes Geschäftsmodell überarbeiten oder ein neues konzipieren möchten. Anschließend füllen sie den Business Model Canvas mithilfe eines zweigeteilten Fragebogens aus. Dabei werden einerseits Fragen zum Unternehmen, andererseits Fragen zum bestehenden Geschäftsmodell oder zu ersten Ideen für ein neues Geschäftsmodell beantwortet. Auf Basis der Antworten stellt der Generator den Canvas automatisch zusammen.

Anschließend können Anwendende mit mehreren zirkulären Geschäftsmodell-Varianten experimentieren. Je nach Produkt- und Unternehmenscharakteristiken kommen unterschiedlich viele der sog. R-Strategien zur Werterhaltung in Frage. Für jede anwendbare R-Strategie bietet der Generator exemplarische Geschäftsmodell-Varianten. Passend zur Auswahl ergänzt das System den eigenen Canvas um Vorschläge, wie das Geschäftsmodell angepasst und weiter in Richtung zirkulärer Wertschöpfung entwickelt werden kann. Zur Veranschaulichung bietet das Webtool zudem zahlreiche Praxisbeispiele aus verschiedenen Branchen.

Kundenbindung erhöhen, Produktverständnis steigern
Die Potenziale zirkulärer Geschäftsmodelle sind vielfältig: Unternehmen können den Kontakt zur ihren Kund*innen intensivieren und die Bindung stärken durch den Ausbau von Leistungen wie z. B. Reparatur- und Wartungsservices oder den Rückkauf gebrauchter Produkte. Indem sie die Verantwortung für Wartung und Reparatur übernehmen, erkennen sie, warum und wo ihre Produkte verschleißen. Daraus lassen sich wertvolle Erkenntnisse gewinnen, um die eigenen Produkte weiterzuentwickeln und neue Geschäftsfelder zu erschließen.

Der „Generator für zirkuläre Geschäftsmodelle“ des VDI ZRE wurde im Auftrag des Bundesministeriums für Umwelt, Naturschutz, nukleare Sicherheit und Verbraucherschutz (BMUV) entwickelt

(c) Monforts
11.04.2025

Monforts at Techtextil North America: Talking technical textiles

The full potential of advanced coating and finishing technologies for the production of technical textiles will be outlined by Monforts specialists which takes place in Atlanta, Georgia, in May.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the VDMA German Pavilion at the show, at stand 3231 within the Georgia World Congress Center.

A wide range of technical fabrics is now being successfully created with MontexCoat coating units in comination with Montex stenters, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be carried out with the extremely versatile system. Solvent coatings in explosion-proof conditions, knife coating, roller coating and screen printing are further options and the MontexCoat has been engineered to enable users to switch quickly from one fabric run to the next without compromising on the economical use of energy or raw materials.

The full potential of advanced coating and finishing technologies for the production of technical textiles will be outlined by Monforts specialists which takes place in Atlanta, Georgia, in May.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the VDMA German Pavilion at the show, at stand 3231 within the Georgia World Congress Center.

A wide range of technical fabrics is now being successfully created with MontexCoat coating units in comination with Montex stenters, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be carried out with the extremely versatile system. Solvent coatings in explosion-proof conditions, knife coating, roller coating and screen printing are further options and the MontexCoat has been engineered to enable users to switch quickly from one fabric run to the next without compromising on the economical use of energy or raw materials.

“There has already been terrific interest in the MontexCoat and the range of different techniques it enables and we’re far from exhausting its potential uses,” says Achim Gesser, Monforts Area Sales Manager who will be at the show in Atlanta. “For companies who don’t need such flexibility, the economical coaTTex unit is exclusively dedicated to air knife and knife-over-roller coating.

“At our ATC in Mönchengladbach, Germany, however, a MontexCoat unit has been integrated into a full Montex technical textiles pilot line, on which our customers can run trials of new fabrics and finishing formulations in widths of up to 1.8 metres. This line has been engineered to provide the ultimate in precision coating and finishing in industrial-scale trials.”

To fully demonstrate what’s possible, the Montex line at the ATC is able to treat materials not only at temperatures of up to 320°C, but apply separate coatings on the two sides of certain materials at different temperatures, within a single pass through the machine. To achieve this, the first two chambers of the stenter are fitted with TwinTherm burners for individual top/bottom heating. A temperature differential of up to 60°C can be achieved between the upper and lower nozzles within the chamber, depending on the treatment parameters.

“There are many applications where employing two separate temperature treatments is beneficial, such as floorcoverings – where the textile face fabric is treated at one temperature and the rubber backing at another – as well as PVC flooring employing chemical foams, black-out roller blinds with heavy backings or PTFE-coated filter materials,” Gesser explains.

Another key feature of the technical textiles line at the ATC is the Montex stenter’s special stretching device which is capable of pulling ten tons in length and ten tons in width – a huge amount per square metre of fabric and necessary in the production of materials such as woven or 3D knits for high temperature filter media.

Monforts also offers the special T-max grease-free stenter chain for high temperature treatments up to 320°C, at machine speeds up to 100m/min and transverse tension up to 2,500 N/m with the benefits of no maintenance and no grease marks on fabric.

“Technical textiles are extremely diverse in their end-use applications but the needs of the manufacturers of very different materials are still uniform in many respects,” says Gesser. “European-built Montex stenters provide maximum finishing efficiency and many of our customers are operating them 24 hours a day over seamless shifts.”

Existing customers include manufacturers in the fields of home textiles, geotextiles and automotive fabrics, as well as functional materials and dedicated Montex lines have also been supplied to producers of airbags, flame retardant barrier fabrics and spacer fabrics.

“Techtextil North America is a very important show for us because technical textiles are a key pillar of our production programme,” Gesser concludes. “North America is one of our major markets and we are looking forward to reconnecting with existing and potentially new customers at this always-vibrant show.”

Reifenhäuser EVO Ultra Stretch blown film lines (c) Reifenhäuser
Reifenhäuser EVO Ultra Stretch blown film lines
11.04.2025

Reifenhäuser at Chinaplas 2025: Recyclable packaging at competitive costs

At Chinaplas 2025, the Reifenhäuser Group will present its latest technological innovations for the efficient and sustainable production of plastic films. The extrusion specialists will showcase at Shenzhen World Exhibition & Convention Center from April 15 – 18 solutions that address the key challenges of today’s plastic industry: reducing resource consumption, increasing recyclability, and making production more autonomous and efficient. Meeting these demands requires advanced production technologies that Reifenhäuser already offers today.

A central focus at the show will be the use of Machine Direction Orientation (MDO) technologies for producing fully recyclable mono-material films with performance and cost-effectiveness equivalent to conventional multi-material structures.

At Chinaplas 2025, the Reifenhäuser Group will present its latest technological innovations for the efficient and sustainable production of plastic films. The extrusion specialists will showcase at Shenzhen World Exhibition & Convention Center from April 15 – 18 solutions that address the key challenges of today’s plastic industry: reducing resource consumption, increasing recyclability, and making production more autonomous and efficient. Meeting these demands requires advanced production technologies that Reifenhäuser already offers today.

A central focus at the show will be the use of Machine Direction Orientation (MDO) technologies for producing fully recyclable mono-material films with performance and cost-effectiveness equivalent to conventional multi-material structures.

Marcel Perrevort, CSO of the Reifenhäuser Group, explains: “In the flexible packaging sector, we are currently seeing a huge trend away from conventional and non-recyclable mixed material laminates towards fully recyclable mono-material composites, both for blown and cast films. Our state-of-the-art MDO stretching units enable enhanced mechanical properties for all-PE or all-PP films. Thus, PET films commonly used in material composites can be replaced. By downgauging, we also reduce production costs to a competitive level, making recyclable films a profitable choice.”

MDO for blown film lines
With the EVO Ultra Stretch MDO unit for Reifenhäuser’s blown film lines manufacturers produce all-PE mono films for applications such as high-barrier food pouches. Due to the stretch process film thicknesses of 18μm (with properties of a 25μm product) and less can be achieved, keeping production costs within the range of conventional films. With the patented integration of the MDO unit directly into the haul-off, the film is stretched in the ideal phase of the process – using the first heat – for maximum efficiency and film stability. Furthermore, the all-PE film achieves the required barrier effect with an EVOH content of less than five percent, fully meeting the criteria for recyclability. At the same time, Ultra Stretch enhances the performance of the EVOH barrier layer while reducing material usage, delivering cost and sustainability benefits.

Source:

Reifenhäuser