From the Sector

The company launched the "Edvanced Recycling - EREMA Prime Solutions for Advanced Recycling" campaign at an exclusive press conference at the beginning of June as a preview to K 2025. 

"The technologies used in plastics recycling have evolved very fast. Over the past few years, we have repeatedly set milestones and have been a driver of innovation. At this year's K, we will again be presenting multiple new solutions designed to keep even more plastics in circulation," said Manfred Hackl, CEO of the EREMA Group, in his opening presentation at the K Preview Press Talk, which was held at the beginning of June at the company's headquarters in Ansfelden near Linz in Austria. EREMA provided a first glance of selected innovations that the company will be presenting at K 2025 in Düsseldorf. 

New technologies open up more applications 
Two new machine types will celebrate their début at K 2025: 

• TwinPro is a high-performance twin-screw technology in which the proven EREMA Preconditioning Unit (PCU) is coupled directly to a twin-screw extruder. The new system is particularly suitable for the highly efficient homogenisation in just one step of complex film waste with low bulk densities. 
• AGGLOREMA technology is particularly interesting for preparing feedstock materials for chemical recycling. This robust and energy-efficient system produces agglomerates with a high bulk density on a large scale from heavily contaminated post consumer material.

The focus is also on the increasing demand for recycled pellets made from post consumer materials in sensitive applications and secondary packaging. For example, EREMA is launching a more compact INTAREMA® TVEplus® 2021 and, together with Lindner Washtech, is presenting the optimum match of washing system and extruder that achieves a balanced overall process. Live recycling demonstrations in the outdoor area will show how different waste streams are processed. Visitors can see the results for themselves in the exhibition of products at the Edvanced Recycling Centre, which range from technical components to cosmetic products and food packaging. 

Digitalisation increases uptime
Digital solutions play a decisive role in achieving the circular economy and handling plastic waste material in a sustainable way. At K, the PredictOn family is growing to include AI-supported in-depth data analysis for monitoring the main drives, and a new Condition Monitoring System for the plasticising unit. Both modules can be seen in action at the show, where an INTAREMA® TVEplus® DuaFil® Compact is equipped with the latest intelligent assistance systems. The results can be seen live on the displays of the BluPort® online platform at the EREMA trade fair stand and at the outdoor Edvanced Recycling Centre.

Edvanced Recycling: The campaign with a recurring effect
"For a more circular economy in the plastics industry, recycling has to be consistently integrated along the entire value chain. Edvanced Recycling shows how we are working together with our customers to sustainably increase the proportion of recycled plastics used in new products," says Gerold Breuer, Head of Marketing at the EREMA Group. The year-long campaign focuses on the full range of EREMA solutions, from technologies proven in practice to innovative new products, with a first highlight at K 2025. "And yes, it really is spelt that way," adds Gerold Breuer, "because the E stands for EREMA. After all, advanced plastics recycling is inextricably linked to our name."

eVent® Fabrics, an expert in breathable waterproof, weatherproof, and windproof fabric laminates, announces the launch of its new circular fabric collection, purpose-built, plant-based, and fully recyclable for a more sustainable future without compromising performance.

Featuring 11 different laminate configurations across the eVent stormST™ and windstormST™ technology platforms, this plant-based collection is engineered for recyclability and designed to support closed-loop product systems. By utilizing monomaterial constructions, these laminate fabrics make mechanical recycling more feasible, while maintaining the trusted breathability, durability, and weather protection that outdoor brands and consumers expect from eVent.

“Circularity starts with design,” said Chad Kelly, President of eVent Fabrics. “With these stormST and windstormST fabrics, we’re giving brands the building blocks to create products that are easier to recycle at end-of-life—without sacrificing technical performance.”

The new circularity collection is a major step in eVent’s long-term sustainability strategy, addressing the industry’s growing need for performance materials that align with circular economy principles. And with the EU’s pending Ecodesign for Sustainable Product Regulations set to take effect in the coming years, apparel brands selling into the EU will be incentivized to further incorporate more circular, sustainable materials.

The stormST™ fabrics offer breathable waterproof protection with low environmental impact, making them ideal for outerwear, footwear, and accessories in active outdoor and urban use. The windstormST™ fabrics provide highly breathable windproof protection, perfect for blocking the chilling effects of the wind in dynamic conditions. All fabrics in the collection are PFAS-free, bluesign®, Oeko-Tex®, and/or GRS certified.

TrusTrace, a leader in supply chain traceability and compliance data management, has launched a major AI-driven upgrade to its platform, making it easier than ever for brands and manufacturers of all sizes – small, medium and large – to collect, centralize and analyze supply chain and traceability data with confidence.
 
For years, companies have struggled with fragmented, incomplete, and unverifiable supply chain data – leaving them exposed to hidden risks, lacking evidence for compliance and unable to drive meaningful impact.

TrusTrace’s upgraded platform revolutionizes data access by unifying supplier-provided, brand-owned and third party data through advanced AI technology. This approach significantly increases data reliability and insight quality, enabling businesses to act on comprehensive and validated information rather than incomplete or inaccurate data. The data hub also facilitates seamless data reuse, allowing stored data to be repurposed across business goals, significantly enhancing operational efficiency.
 
With global supply chains handling millions of purchase orders across thousands of suppliers and materials, brands and manufacturers need a system that can scale effortlessly. TrusTrace’s enhanced platform enables businesses of any size – whether brands or manufacturers – to efficiently collect, store and leverage trusted supply chain data, making traceability, risk management, and compliance more accessible than ever.
 

A Step Change in Supply Chain Data Management
The upgraded TrusTrace platform offers:
 

• Effortless Data Collection & Integration: Seamlessly gather, structure, and share supply chain and traceability data – including supply chain mapping, certifications, chain of custody records and regulatory compliance documents – all in one centralized place.
• Proactive Risk Management: Detect hidden risks, assess their potential impact and address them before they escalate, with a continuously updated view of actual risks and their severity across the full supply chain.
• Streamlined Compliance Management: Move beyond reactive, check-the-box compliance to a scalable compliance framework, in which existing data is stored, packaged, and ready for any regulatory or reporting needs, with gaps automatically identified and addressed.
• A Unified, AI-Powered Supply Chain Data Hub: Make better decisions with a unified view of supply chains across owned, supplier and third-party data. Elevate supply chain data from a regulatory requirement to a strategic asset to inform decision-making and long-term strategy.
• Scalability for Any Supply Chain: Whether a company is just starting its sustainability journey or managing complex multi-tier supply chains, TrusTrace offers a fully configurable system tailored to any regulatory or business need, that is easy to start and scale according to business needs.

With brands and manufactures already leveraging the enhanced platform, TrusTrace is continuing to gain momentum across the industry. Most recently, the company announced a strategic partnership with Avery Dennison, a global leader in materials science and digital identification solutions, to address growing demands for visibility into the origins, movement, and impact of raw materials across the apparel value chain.

Every year, millions of tons of PET and polyester waste end up in landfills or are incinerated, yet sustainable recycling solutions remain limited. DePoly - a leading sustainable PET-to-raw-material recycling company – announced the upcoming launch of a 500-tonne-per-year showcase plant in Monthey, Switzerland this summer, representing a critical step in the company's journey from laboratory breakthrough to industrial-scale implementation.

The facility will demonstrate DePoly's proprietary process that converts PET and polyester waste into virgin-quality raw materials without fossil fuels. Imagine a world where discarded items – from polyester shirts to water bottles – are not wasted anymore but resources transformed back into the building blocks for new products. After all, revolutionizing an industry isn't just about creating new technology – it's about proving it works at scale.

DePoly’s technology has already demonstrated its commercial impact through collaborations with some of the world’s leading companies—not only in fashion, like Odlo, but also in cosmetics and the broader consumer goods industry, including innovators such as PTI. Through these partnerships, DePoly has validated the quality of its recycled monomers by transforming PET waste into new bottles, high-performance textile fibers, and cosmetic packaging. This proves that DePoly’s recycled materials can meet, and even exceed, the highest standards of purity and performance across a wide range of industries.

By delivering oil-equivalent monomers, DePoly’s technology sets a new benchmark for circularity, offering a genuine alternative to virgin materials.

DePoly is ramping up with world-class innovators, bold thinkers and cutting-edge know-how—taking their pilot victory to industrial scale demands nothing less than unstoppable ambition. The company is planning to build a commercial plant in 2027 that will process significantly larger volumes of PET and polyester waste – a major leap in redefining recycling and advancing the circular economy, as DePoly strives to become the global leader in sustainable, circular plastics.

To further accelerate this expansion, DePoly has secured a total of $23 million in seed funding with MassMutual Ventures joining a second closing of its round. The expanded investor base positions DePoly as one of the biggest recycling technology companies in Europe, with more than $30 million raised across two rounds and grants. MassMutual Ventures joins existing investors, including Founderful, ACE & Company, Angel Invest, Zürcher Kantonalbank, BASF Venture Capital, Beiersdorf Venture Capital, and Syensqo.

On March 31, 2025, DEMGY Group took a decisive step in its international development strategy by acquiring the American company TOOL GAUGE, which specializes in the manufacture of plastic components for the interior of aircraft cabins. This acquisition will enable DEMGY to consolidate their position as one of the world leaders in high value-added plastics processing for civil and military aeronautics.

With this operation, DEMGY is extending its footprint on the North American market, a strategic territory for the aerospace sector. The American company, now renamed DEMGY Pacific, is thus joining a group already present in France, Germany, Romania and the United States, bringing the total number of the group's industrial sites to 10.

Recognized expertise for the benefit of American aerospace
Based in Tacoma, Washington State, TOOL GAUGE has nearly 60 years of experience in the processing of high-performance polymers and the machining of precision parts. Recognized for its operational excellence, it has been awarded the Silver Performance Excellence Award by Boeing for 9 consecutive years.

The company has two complementary production units: one dedicated to plastic injection, particularly for interior fittings in aircraft cabins, and the other specializing in the machining of metal and plastic parts. This technical expertise considerably strengthens DEMGY's offering to major clients in the aerospace sector.

Airbus, Boeing: DEMGY stands out as a key partner
This strategic acquisition enables DEMGY to become a tier 1 supplier for Boeing and Airbus, as well as a tier 2 supplier for all their equipment manufacturers in Europe and North America. This positioning considerably strengthens the group's visibility and attractiveness on the global aerospace market.

"By strengthening its leadership in high value-added plastics processing for the aerospace and defense industries, the DEMGY Group has become one of the world's leading, if not the leading, supplier of plastic parts for cabin interiors directly to Airbus and Boeing, as well as to all American and European aircraft equipment manufacturers," says Pierre-Jean LEDUC, Chairman and CEO of DEMGY Group. "This enables us to deploy our high and extreme performance plastics solutions on a much larger scale".

Integration driven by DEMGY Group's cross-functional synergies
DEMGY Pacific will be managed by Mike Walter, also President of DEMGY Chicago, and Eric Wilmoth, Vice-President of Operations. Both will be tasked with implementing industrial and commercial synergies with all the entities of the group, particularly in terms of injection, assembly and decoration.

This integration will promote the development of global solutions to meet the growing demands of the aerospace industry in terms of lightness, performance and durability.

Target of 200 million euros: managed growth
With its 10 industrial sites and 950 employees, DEMGY forecasts sales of over 130 million euros by 2025. Our group's ambition is to reach 200 million euros by 2030, capitalizing on its unique know-how, capacity for innovation and proximity to major customers.

Materials lightening at the heart of decarbonization
For several years, DEMGY has been committed to reducing the carbon footprint of industries, by designing polymer materials that are lighter than metal, durable and recyclable.Thanks to our circular Multiplasturgy® offer, we integrate eco-design from the product development phase.

The Lenzing Group, a leading provider of regenerated cellulose fibers for the textile and nonwoven industries, and Speyer & Grund, specialists in vinegar essences and acidulants as well as long-term partners for LENZING™ Acetic Acid Biobased, announce the completion of a new acetic acid storage tank.

The new storage tank, built at Speyer & Grund’s site in Meerane (Germany), contains a tank for the exclusive filling with LENZING™ Acetic Acid Biobased. This is produced as a by-product in pulp production. The now increased tank capacity also enhances flexibility in the supply chain.

lisabeth Stanger, Senior Director Biorefinery & Co-Products: “Lenzing is a European model company of the bioeconomy with its biorefinery products and the most efficient use of the resource wood. We are pleased with the long-standing, trusting partnership with Speyer & Grund, which represents an important step towards an even more sustainable supply chain.”

“LENZING™ Acetic Acid Biobased has been an integral part of our Surig vinegar essence since 1983. The new tank solution means growth for us with maximum supply security. At the same time, we increase flexibility for delivery logistics as an important component for close cooperation with a strong partner,” explains Axel Rosener, Managing Director of Speyer & Grund GmbH.

The biorefinery process in Lenzing optimally utilizes the renewable raw material wood, the starting material for pulp and fiber production, and converts it into valuable products such as biobased acetic acid. LENZING™Acetic Acid Biobased, which has a carbon footprint over 85 percent lower than fossil-based acetic acid, is used in the food, pharmaceutical, cosmetic, cleaning, chemical, and textile industries and in textile sector processes such as washing, dyeing, and finishing.

Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley
“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia
While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers
“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence
Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonisation
A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers frocm production waste and end of life composites.

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging
Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.
 
 E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links
“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”

The Lenzing Group, a leading provider of regenerated cellulose fibers for the textile and nonwoven industries, announces personnel changes in the company’s Managing Board. The Supervisory Board of Lenzing AG and Dr. Walter Bickel, Chief Transformation Officer of Lenzing AG, have mutually agreed to end the temporary mandate of Mr. Bickel and that Mr. Bickel will step down from his operational activities at the end of March 2025.

Mr. Bickel was appointed to the Managing Board of Lenzing AG as of April 15, 2024 to strengthen the Lenzing Managing Board and to be responsible for the further development and implementation of the performance program. Under his leadership, a significant overachievement of the planned contributions from the performance program could be realized. The basis for future significant improvement steps is established, and the program has been structured in a way that it can now be continued by Lenzing AG seamlessly.

The Lenzing Group’s holistic performance program pursues the overarching goal of significantly increasing long-term resilience to crises and greater agility in order to respond to market changes. The program initiatives are primarily aimed at improving EBITDA and generating free cash flow through increased profitability and sustainable cost excellence. Numerous activities are being undertaken to strengthen sales, such as acquiring new customers for the most important fiber types and expanding into new markets, which are already having a positive impact on sales. In addition, the Managing Board expects significant cost savings, of which more than EUR 130 m could already be realized in 2024.

In addition to the positive effects in the 2024 financial year on revenue development (+5.7 % increase in revenue compared to 2023) and earnings development (+30.4 % increase in EBITDA compared to 2023), the performance program also improved free cash flow to EUR 167.0 mn (compared to minus EUR 122.8 mn in 2023). Lenzing AG will continue to consistently implement the ongoing performance program with the aim of achieving annualized cost savings of over EUR 180 mn from the 2025 financial year onwards.

At the SaigonTex 2025 textile machinery exhibition which is taking place from April 9-12 in Ho Chi Minh City, Vietnam, Monforts will highlight the benefits of its advanced finishing technologies for denim.

Over 900 Monforts THERMEX hotflue dyeing systems are now operational in the main textile producing countries, with many of them devoted to denim production, and a significant number already reaping the benefits of the Econtrol® and Econtrol®T-CA processes*.

Econtrol® is a continuous process for the dyeing of woven cotton and cellulosic fabrics in which reactive dyestuffs are fixed into the fabric in a one-step dyeing and drying operation with a controlled combination of steam and air. The entire pad-dry process takes just two-to-three minutes at a temperature of between 120-130°C and a relative humidity volume of 25-30%.

Monforts denim range concepts which are successfully running worldwide enable the processing of high-qualtiy and reproducible fabrics which are stretched and skewed far more gently than with conventional range combinations. The ‘double rubber’ version of a THERMEX range comprises two compressive shrinkage units and two felt calenders in line, for super elastic and bi-elastic materials. Additionally, the combined drying, stretching and skewing functions for denim fabric are possible with the ThermoStretch unit, which can also include an EcoApplicator system for the minimum application of necessary finishing chemicals.

In 2024, Vietnam surpassed Bangladesh to become the world’s second-largest textiles and apparel exporter, trailing only China, with total export revenues reaching $44 billion. This is in part due to tariffs that are currently 10-20% lower than China’s and significantly cheaper labour costs – less than half of China’s.

Vietnam’s textile and apparel industry is poised for further expansion in 2025, leveraging cost advantages and rapid production turnaround while proactively managing rising logistics costs and adapting to shifting trade dynamics.

* Econtrol® is a registered trademark of DyStar Colours Distribution GmbH, Germany.

In a strategic move designed to align a long-term vision, RTS Textiles Ltd (RTS) announced that all operations and joint venture partners are united as the RTS Textiles Group Ltd (RTS Group). This newly formed global powerhouse in the workwear and protective textiles markets will be led by RTS, with minority shareholdings held by TMG – Acabamentos Têxteis S.A. (TMG) and Sapphire Textile Mills Limited (STM).

Effective 24th March 2025, this merger marks the next step in a partnership that has developed over years of collaboration between RTS, TMG and STM. Initially starting as supply chain partners, in 2017 TMG and RTS entered into a joint venture as MGC in Portugal, and in 2021 STM and RTS entered into a strategic partnership under CTI in Asia. This new integrated strategic merger will further enhance the combined strength of all three companies offering greater innovation and operational efficiency, positioning RTS Textiles Group as a leading force in the market.

The group will encompass RTS' wholly owned brands and operations, including Carrington Textiles, Pincroft and Alltex, as well as full ownership of CTI, MGC and Melchior. The current management team at RTS will continue to lead the new entity, ensuring continuity and maintaining strong customer relationships.

Leveraging Expertise and Resources
The merger brings together the unique strengths of each organisation: RTS, known for high-performance flame-retardant (FR) fabrics for the PPE sector and rotary screen-printed fabrics for the military market, TMG - experts in weaving, dyeing and finishing high-quality fabrics, serving a wide variety of applications in the workwear sector and STM, specialised in vertical integration, with a focus on spinning, weaving, dyeing and finishing workwear textiles.