From the Sector

Ahead of this year’s ITMA Asia + CITME exhibition in Singapore from October 28-31, industry leading companies Archroma, BW Converting and Monforts will take part in a webtalk with German association VDMA on September 18th.

The three companies will share insights from recent trials conducted at the Monforts Advanced Technology Center in Germany, where a Baldwin TexCoat™ G4 spray unit has been integrated into a Montex stenter to apply Archroma’s latest waterborne chemicals. The collaborative effort aims to maximise resource efficiency and throughput in textile finishing. In addition, the partners will unveil details of a new, cutting-edge line concept set to debut at ITMA Asia in Singapore.

Installed in 2024 at the Monforts Advanced Technology Center in Mönchengladbach, the full-width Baldwin TexCoat G4 unit has enabled extensive real-world testing of advanced finishing formulations. The system’s integration into the Montex stenter has provided a valuable platform for evaluating performance, precision, and sustainability across a wide range of application scenarios.

“This work now enables us to guide manufacturers through the transition from standard impregnation processes to spray application systems, which have the potential to reduce water and energy consumption as less water is needed to transport the chemicals to the textile surface,” explains Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles at Archroma Textile Effects. “Our latest addition to this range of options is a patent-pending, highly wash durable hydrophilic softener which enhances the longevity of the treated fabrics and will be commercially available soon.”

Commercial success
BW Converting is already seeing commercial success with the Baldwin TexCoat G4 system in the field. In Pakistan, for example, its integration into Montex stenters using Archroma chemistry has proven to be a highly effective line concept for bed sheet production.

“We have helped our customers double their stenter output, while also significantly enhancing the hand feel of the finished fabrics,” says Rick Stanford, Vice President of Business Development for Textiles at BW Converting.

Independent testing by Fashion for Good, a global platform for sustainable textile innovation, compared TexCoat G4 spray application with traditional pad-based finishing, using a Monforts stenter and Archroma formulations. The results confirmed that combining advanced equipment design, process expertise, and tailored chemistry can significantly reduce energy and water consumption while improving capacity utilisation for textile mills.

Monforts has long focused on developing optimised processes paired with energy-efficient machine layouts. Building on the success of their recent collaboration, the three partners are now working on a similar resource-saving concept, combining Monforts’ Thermex continuous dyeing range with the new Baldwin TexChroma spray dyeing system and Archroma dyestuffs.

“We are committed to continuing to work together with a focus on bringing transformative change to the dyeing and finishing space,” says Monforts Technologist Saskia Kuhlen.

The VDMA webtalk, Driving Innovation in Sustainable Textile Finishing and Beyond, will take place from 14.00 – 15.30 CET on September 18th and invitations will be published a week in advance via the VDMA LinkedIn channel.

Baldwin Technology Co. will join Elmatex GmbH at Techtexil (April 23-26 in Frankfurt, Germany) to demonstrate its TexCoat™ G4 precision spray finishing system.

With Baldwin’s system, the chemistry is precisely distributed across the textile surface and is applied only where it is required, on one or both sides of the fabric. The non-contact technology eliminates chemistry dilution in wet-on-wet processes, allowing full control of maintaining consistent chemistry coverage rates. Plus, pad bath contamination is eliminated, and changeovers are only required when there is a change of finish chemistry.
 
Furthermore, the system offers automated speed tracking, fabric-width compensation, and real-time monitoring to track system uptime, performance and chemistry usage, as well as active care alerts.
 
In addition, the TexCoat™ G4 system can process a wide range of low-viscosity water-based chemicals, such as durable water repellents, softeners, antimicrobials, flame retardants and more. Baldwin’s technology utilizes the same chemicals used in the traditional pad bath, and no special auxiliaries are required. The recipe is adjusted by increasing the concentration and reducing the pickup by a corresponding amount, so that the same level of solids is applied.
 
Some applications, such as durable water repellents, are only applied on the face of the fabric, instead of the traditional method of saturation through dipping and squeezing. Drier fabric entering the stenter means lower drying temperatures and faster process speeds. Single-side applications also open up the opportunity to process back-coated or laminated fabrics in a single pass of the stenter, instead of two passes.