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02.02.2021

VDMA continues technology webtalks

  • Webtalk on material efficiency and recycling for the manmade fiber industry

 
The next VDMA technology webtalk is scheduled for 9th February 2021 (2-4 pm CET). The focus will be on "Material efficiency & recycling technologies for the manmade fiber industry".

The presenters and their topics at a glance:

  • Webtalk on material efficiency and recycling for the manmade fiber industry

 
The next VDMA technology webtalk is scheduled for 9th February 2021 (2-4 pm CET). The focus will be on "Material efficiency & recycling technologies for the manmade fiber industry".

The presenters and their topics at a glance:

  • Manfred Dobersberger, PureLoop and Wolfgang Hermann, EREMA Engineering Recycling Maschinen und Anlagen will present an integrated shredder extrusion technology for fibrous, textiles scraps, multilayers, films, trays, straps, foam, trays but also polymer mix materials from textiles and even classical thermoplastic composite materials.
  • Axel Hannemann, company Gneuss, offers recycling solutions which enable the fibre manufacturer to use their otherwise worthless fibre waste to substitute virgin material in the manufacture of high-quality fibres.
  • Markus Reichwein, Oerlikon Manmade Fibers: “We at Oerlikon Manmade Fibers describe a cascaded approach into new technologies as well as different material sources outlining your need for versatile solutions.”

After the presentations, the experts will be available to answer the participants' questions. Registration is possible.

Source:

VDMA e.V. Textilmaschinen

04.12.2020

VDMA continues technology webtalks

  • Webtalk on Technologies for Technical Textiles

The next VDMA technology webtalk is scheduled for 9th December 2020, 2.00 pm – 4.00 pm (CET). The topic will be “Technologies for Technical Textiles”.

The presenters and their topics at a glance:

Bena Manasieva Cavus from company Georg Sahm, will show how to add value and performance to your technical yarns with a single end extrusion coating line. Title of the presentation: “Winding and Yarn coating of Technical Textiles”

Janpeter Horn and Dennis Behnken, HERZOG Flechtmaschinen will present new developments in technical braids such as rope braiding/tension members to replace steel wire, medical braids for stents, ligaments, sutures and composites for lightweight construction and near net-shape preforms. Title of the presentation: “New Developments in Technical Braids”

  • Webtalk on Technologies for Technical Textiles

The next VDMA technology webtalk is scheduled for 9th December 2020, 2.00 pm – 4.00 pm (CET). The topic will be “Technologies for Technical Textiles”.

The presenters and their topics at a glance:

Bena Manasieva Cavus from company Georg Sahm, will show how to add value and performance to your technical yarns with a single end extrusion coating line. Title of the presentation: “Winding and Yarn coating of Technical Textiles”

Janpeter Horn and Dennis Behnken, HERZOG Flechtmaschinen will present new developments in technical braids such as rope braiding/tension members to replace steel wire, medical braids for stents, ligaments, sutures and composites for lightweight construction and near net-shape preforms. Title of the presentation: “New Developments in Technical Braids”

Hagen Lotzmann: "At KARL MAYER we work closely with our customers to offer the best cost–benefit ratio. We do this by using our advanced standard platforms as the basis for developing customised solutions." Title of the presentation: “Engineered solutions for technical textiles and composites – from standard application machines to customized systems”

After the presentations, the three experts will be available to answer the participants' questions. Registration is possible.

Source:

VDMA e.V. Textilmaschinen

05.11.2020

VDMA continues technology webtalks

  • Technology webtalk on sustainable denim production

The next VDMA technology webtalk is scheduled for 12th November 2020 (2 pm - 4 pm CET). The topic will be “Sustainable denim production: latest finishing technologies”.

The presenters and their topics at a glance:

Volker Kunzmann, FONG’S EUROPE, will present highly efficient and innovative wet finishing solutions for denim by combining modular systems adapted to the product and customer’s and local specifications.

Hans Wroblowski, A. Monforts Textilmaschinen, will speak about advanced denim finishing technologies with a focus on ecological and economical energy consumption. Furthermore, a new yarn dyeing process will be presented.

Dr. Jürgen Thoms, PLEVA, will present online measuring and control devices for sustainable and cost-effective denim finishing. Latest technologies in straightening, preskewing, moisture management and quality reporting are shown.

After the presentations, the three experts will be available to answer the participants' questions. Free registration is still possible.

  • Technology webtalk on sustainable denim production

The next VDMA technology webtalk is scheduled for 12th November 2020 (2 pm - 4 pm CET). The topic will be “Sustainable denim production: latest finishing technologies”.

The presenters and their topics at a glance:

Volker Kunzmann, FONG’S EUROPE, will present highly efficient and innovative wet finishing solutions for denim by combining modular systems adapted to the product and customer’s and local specifications.

Hans Wroblowski, A. Monforts Textilmaschinen, will speak about advanced denim finishing technologies with a focus on ecological and economical energy consumption. Furthermore, a new yarn dyeing process will be presented.

Dr. Jürgen Thoms, PLEVA, will present online measuring and control devices for sustainable and cost-effective denim finishing. Latest technologies in straightening, preskewing, moisture management and quality reporting are shown.

After the presentations, the three experts will be available to answer the participants' questions. Free registration is still possible.

23.10.2020

VDMA continues technology webtalks

  • Technology webtalk on production and packaging technologies for respiratory protection masks

Frankfurt – The next VDMA technology webtalk on 29th October 2020 (2 pm - 4 pm CEST) will focus on production and packaging technologies for respiratory protection masks (FFP- and surgical masks).

The presenters and their topics at a glance:

Heiko Irlbacher, Schott& Meissner Maschinen- und Anlagenbau: “Our new mask production line for foldable masks - completely Made in Germany - is becoming your new key player to produce FFP1 and FFP2 face masks as well as N95 or KN95 standards."
Title of the presentation: “Sophisticated production line for FFP folding masks – Made in Germany”

Timo Kollmann: Hugo Beck Maschinenbau shows different styles and possibilities for packaging masks in film, singlewise or in stacks. Timo will present best practices and delivered machines as well as future concepts.
Title of the presentation: “How to pack respiratory masks in film”

  • Technology webtalk on production and packaging technologies for respiratory protection masks

Frankfurt – The next VDMA technology webtalk on 29th October 2020 (2 pm - 4 pm CEST) will focus on production and packaging technologies for respiratory protection masks (FFP- and surgical masks).

The presenters and their topics at a glance:

Heiko Irlbacher, Schott& Meissner Maschinen- und Anlagenbau: “Our new mask production line for foldable masks - completely Made in Germany - is becoming your new key player to produce FFP1 and FFP2 face masks as well as N95 or KN95 standards."
Title of the presentation: “Sophisticated production line for FFP folding masks – Made in Germany”

Timo Kollmann: Hugo Beck Maschinenbau shows different styles and possibilities for packaging masks in film, singlewise or in stacks. Timo will present best practices and delivered machines as well as future concepts.
Title of the presentation: “How to pack respiratory masks in film”

Fabrice Ferretti, ANDRITZ Nonwoven and Textile: "Disposable face masks are now important more than ever. ANDRITZ Diatec has developed a fully automatic, high-speed production line for surgical and FFP disposable face masks. Production speed can reach up to 600 pcs per minute."
Title of the presentation: “Fully-automatic, high-speed-production lines for surgical and FFP masks” 

After the presentations, the three experts will be available to answer the participants' questions. Free registration is still possible.

Coating expertise brings sustainable comfort and convenience to the face mask (c) A. Monforts Textilmaschinen GmbH & Co. KG
The masks are based on 100% woven cotton and the active ingredients in the finish are a reaction mass of titanium dioxide and silver chloride
21.09.2020

Coating expertise brings sustainable comfort and convenience to the face mask

  • Gorilla Protect is a new company formed in May this year to promote the Catus face mask – a major leap forward in the effectiveness of personal protection products that are available to consumers in the fight against Covid-19.
  • Behind Catus and the new company is Nova Textil, the established fabric finishing company based in Grefrath, Germany, and now run by father and son team Rainer and Oliver Hurtz.

Single stenter

Rainer Hurtz founded Nova Textil with a single Monforts Montex stenter and just five employees in 1999 and has steered its constant development and growth over the past twenty years.

“Our initial focus was on the coating of mainly glass fibre fabrics, awnings and sun protection products for outdoor furnishings,” he said. “We had a great customer who was providing us with so many orders that by 2005 we took the decision to order a second Montex stenter, in a special configuration. This also allowed us to enter the market for blackout and digital printing fabrics. We’ve had a great ongoing relationship with Monforts from the beginning.”

  • Gorilla Protect is a new company formed in May this year to promote the Catus face mask – a major leap forward in the effectiveness of personal protection products that are available to consumers in the fight against Covid-19.
  • Behind Catus and the new company is Nova Textil, the established fabric finishing company based in Grefrath, Germany, and now run by father and son team Rainer and Oliver Hurtz.

Single stenter

Rainer Hurtz founded Nova Textil with a single Monforts Montex stenter and just five employees in 1999 and has steered its constant development and growth over the past twenty years.

“Our initial focus was on the coating of mainly glass fibre fabrics, awnings and sun protection products for outdoor furnishings,” he said. “We had a great customer who was providing us with so many orders that by 2005 we took the decision to order a second Montex stenter, in a special configuration. This also allowed us to enter the market for blackout and digital printing fabrics. We’ve had a great ongoing relationship with Monforts from the beginning.”

A third Montex stenter line was installed at the company’s Grefrath plant in 2015, by which time the company had grown to 40 people and a major new market had opened up in the supply of fabrics for promotional materials at exhibitions and trade shows.

“We had a fantastic two years in 2018 and 2019 and everything was going great for the first three months of this year, but in April it all came crashing down,” said Oliver Hurtz. “Coronavirus put an end to trade shows in 2020, which had a very serious impact on our business.”

At the same time, however, the company was exploring the potential of a new biocidal product from one of its chemicals suppliers which has both antiviral and antimicrobial properties.

Filtration

“We had already been producing coated fabrics for hot gas filtration and realised that in combination with this new microporous coating we had the basis for a very effective single-layer face mask,” Rainer said. “Achieving this with a single layer product rather than the usual three has resulted in a significant advance in comfort for the wearer and because the mask is able to disinfect itself and helps regulate humidity, it can be worn a number of times without needing to be washed, for greater convenience. It only needs to be washed when it gets dirty and can also be washed up to twenty times without losing its properties, which has to be preferable to single-use disposables.”

Catus face masks are based on 100% woven cotton and the active ingredients in the finish are a reaction mass of titanium dioxide and silver chloride certified to ISO 20743 for their antibacterial effect, and to ISO 18184 for their antiviral effect.

They are proven to  eliminate over  99.99% of the human coronavirus 229 E, with the multiplication of microorganisms such as germs and bacteria prevented by the biostatic action of silver salts and viruses destroyed by oxygen-releasing substances and a mechanism that attacks their fatty envelope. The virus membrane loses its cholesterol content and the virus is inactivated.

Colours

Gorilla Protect next plans to make the masks available in four colours – black, Bordeaux, olive and grey – and is also working on colour branding and printing labels.

“It’s not possible to print on the surface of the mask after it has been coated, but its is possible for volume orders to be printed before the treatment,” Oliver Hurtz said.

“Face masks are going to become an established part of life in the West like they are in Asia and need to be as comfortable and convenient as possible for the wearer,” his father concluded. “With these things in mind, we believe Catus is a significant step forward.”

New Monfortex line part of a long-term vision for Kettelhack (c) Monforts
The Monfortex sanforizing line with integrated Qualitex 800 control has now been operational at Kettelhack’s plant in Rheine, Westphalia, for a number of months.
24.08.2020

New Monfortex line part of a long-term vision for Kettelhack

  • Kettelhack GmbH – a German leader in the dyeing and finishing of monochrome fabrics for high-quality and durable workwear and bed linen – has this year retired its existing Monforts sanforizing line after 35 years of daily service, replacing it with a new one.

The first line was installed in 1985 during a decisive time for the company.

Taking the helm in the early 1980s, Jan Kettelhack – the current CEO, owner and great grandson of Heinrich Kettelhack who founded the company back in 1874 – made a number of decisions that have secured its success over the following decades.

In 1982 Kettelhack had to vacate its existing plant in the city of Rheine due to urban development restrictions and despite a general sense of crisis in the European textile industry at that time, opted to relocate and build a new highly automated plant that was not reliant on mechanical and personnel-intensive processes. This was aligned with a greater focus on competitive international sales.

  • Kettelhack GmbH – a German leader in the dyeing and finishing of monochrome fabrics for high-quality and durable workwear and bed linen – has this year retired its existing Monforts sanforizing line after 35 years of daily service, replacing it with a new one.

The first line was installed in 1985 during a decisive time for the company.

Taking the helm in the early 1980s, Jan Kettelhack – the current CEO, owner and great grandson of Heinrich Kettelhack who founded the company back in 1874 – made a number of decisions that have secured its success over the following decades.

In 1982 Kettelhack had to vacate its existing plant in the city of Rheine due to urban development restrictions and despite a general sense of crisis in the European textile industry at that time, opted to relocate and build a new highly automated plant that was not reliant on mechanical and personnel-intensive processes. This was aligned with a greater focus on competitive international sales.

From 1986, the company’s proficiency as a specialist in solid-colour textiles led to workwear textiles becoming a bedrock of the business. Continuous investments in machinery and technical equipment have resulted in a fully integrated and rationalised single source site dedicated solely to what the company does best – the expert dyeing and finishing of textiles.

Crucial process steps

These stages in the textile value-added chain, Jan Kettelhack has observed, are crucial to the quality of a final product in workwear – whether it stands the test in everyday use, how comfortable it is, and how many washes it can withstand.

Central to this is the sanforizing process, which pre-shrinks a fabric by compressing it prior to washing. This limits any residual or further shrinkage in a made-up finished garment to less than 1%, to ensure perfect comfort and fit over an extended lifetime.

“We certainly can’t complain about the performance of the old Monfortex sanforizing line which gave us so many uninterrupted years of service, but certain spare parts for it were becoming increasingly hard to source, the control unit was becoming a little unstable and we couldn’t risk potential interruptions to our production schedule,” says Kettelhack plant manager Hendrik Pleimann. “In many ways, the new Monfortex sanforizer is much the same as the old one in terms of its mechanical reliability and robust construction, but of course today’s drives are much more efficient, and when it comes to the automation features and control units – and the data we can generate and analyse for increasing efficiency – that’s a whole new world.”

Qualitex 800

The two-metres-wide Monfortex line benefits from the latest Qualitex 800 control system which allows all parameters to be easily automated via the 24-inch colour touchscreen, including production speed, control of all fabric feed devices, rotation spray or steaming cylinder options, the width of the stretching field and the rubber belt pressure.

The integrated Compactomat system allows a continuous indication and control of the shrinkage values and the temperatures of the shrinking cylinder and felt calender. Up to 10,000 separate process parameter records can be generated and stored by the data manager.

Full line management can be optimised via the batch-specific calculation of all process material consumption and water and electricity use, with any standstill times analysed and immediately corrected for the future.

Any further assistance required is available via Monforts Teleservice, with direct connection to technicians and virtual access to machine analysis.

Professional

Commissioning of the new Monfortex line at Kettelhack commenced in January and it was fully operational in a relatively short time.

“This was a very professional installation provided by the Monforts team with whom we have a very good relationship dating back many years, and everyone knew what was required from both sides,” says Mr Pleimann. “Our operators have found the new line very user friendly and we are very pleased with how everything proceeded so smoothly. An unexpected benefit is that the new line is also a lot quieter, of course, which is something our operatives are appreciating.”

Key features of the Monfortex line are the proven fabric preparation, weft straightening and spreading units, prior to the compressive shrinkage machine with a 750mm shrinking cylinder, and a felt calender equipped with 2,000mm diameter drying cylinder. The line also features an integrated automatic grinding unit.

Customer service

Kettelhack is processing primarily cotton and polyester woven fabrics, with lyocell becoming increasingly popular in workwear for its softness and comfort.

As part of its customer service, the company stocks more than a million metres of grey fabric and at least 1.2 million metres of finished and rolled standard fabric in its warehouse at any one time, with a further 750,000 metres permanently in production.

While a significant cost, this commitment ensures Kettelhack customers can be fully flexible and rely on it as a partner.

“As a family-run company with around a hundred employees, Kettelhack operates very differently to bigger businesses which have to constantly consider their immediate quarterly profits,” Mr Pleimann concludes. “The thinking at Kettelhack is in terms of the next twenty years and ensuring that the business will be just as successful for the next generation as it is today. We also have a very flat organisational structure in which everyone is involved and takes an active part, which makes it a very nice place to work.”

Source:

On behalf of A. Monforts Textilmaschinen GmbH & Co. KG by AWOL Media.

20.08.2020

Energy efficiency in textile dyeing and finishing - VDMA continues technology webtalks

  • Energy efficiency will be the topic of VDMA’s next edition of Textile Machinery Webtalks on 27 August 2020 (2 pm - 4 pm CEST).  

Efficient energy management is of increasing importance in textile dyeing and finishing. Innovative machine designs with minimal water and energy consumption as well as the recovery and use of the heat energy produced in the processes represent valuable potential savings for any modern company.

The presenters at a glance:

  • Energy efficiency will be the topic of VDMA’s next edition of Textile Machinery Webtalks on 27 August 2020 (2 pm - 4 pm CEST).  

Efficient energy management is of increasing importance in textile dyeing and finishing. Innovative machine designs with minimal water and energy consumption as well as the recovery and use of the heat energy produced in the processes represent valuable potential savings for any modern company.

The presenters at a glance:

  • Ludger Sommer, Thies, will show how to manage heat energy in wetprocessing.
  • Benjamin Schnabel, Brückner Textilmaschinen is going to demonstrate how to make one of the most energy consuming processes in textile manufacturing more sustainable, eco-friendly and cost effective.
  • Fabian Buckenmayer, PLEVA Sensors and Controls will inform about the specific opportunities for an energy-efficient textile production via measuring and controlling process parameters.  

After the presentations, the experts will be available to answer the participants' questions. The webtalk series is very well received by the textile industry. During the first three webtalks, VDMA welcomed almost 900 registered participants from more than 50 countries. Registration is still possible.

Source:

VDMA e. V. Textilmaschinen

 

Sustainable leadership for GtA with new Monforts Montex wide width lines (c) AWOL Media
GtA Managing Director Andreas Niess
27.07.2020

Sustainable leadership for GtA with new Monforts Montex wide width lines

Following the successful commissioning of two new Monforts Montex wide-width stenter lines and additional environmental management equipment at its plant in Germany, GtA – Society for Textile Equipment GmbH – is aiming to be the first textile finishing company to become entirely CO2-neutral in the manufacture of all of its products by 2025.

GtA is a partner company to Germany’s large-format digital printing fabric leader, Georg and Otto Friedrich GmbH, which has has this year been able to considerably expand its portfolio due to the new Monforts lines.

Headquartered in Gross-Zimmern, close to Frankfurt, Georg and Otto Friedrich GmbH and its partners in Germany have an annual production of 37 million square metres of warp knits for a range of end-use applications, including garments, automotive interiors and technical textiles, but increasingly with a concentration on digital printing substrates.

Fault-free textiles

Following the successful commissioning of two new Monforts Montex wide-width stenter lines and additional environmental management equipment at its plant in Germany, GtA – Society for Textile Equipment GmbH – is aiming to be the first textile finishing company to become entirely CO2-neutral in the manufacture of all of its products by 2025.

GtA is a partner company to Germany’s large-format digital printing fabric leader, Georg and Otto Friedrich GmbH, which has has this year been able to considerably expand its portfolio due to the new Monforts lines.

Headquartered in Gross-Zimmern, close to Frankfurt, Georg and Otto Friedrich GmbH and its partners in Germany have an annual production of 37 million square metres of warp knits for a range of end-use applications, including garments, automotive interiors and technical textiles, but increasingly with a concentration on digital printing substrates.

Fault-free textiles

A new standard in pure white, 100% clean and fault-free textile substrates has been demanded by this market in recent years due to the rapid growth in digitally-printed banners and billboards – often referred to as ‘soft signage’.

The substrates of choice for digital printing are 100% polyester warp knits which are resilient and allow excellent take-up of inks, and vibrant colours and clear and precise images to be achieved with digital printing techniques. The knitted construction also has the advantage of elasticity, which is a plus in terms of flexibility for installers.

Critically, the warp knitted fabrics have extremely smooth surfaces which is becoming increasingly important due to the general move away from PVC coatings which were the standard in the past.

It was to finish these fabrics for Georg and Otto Friedrich GmbH as well as providing such services for many other customers, that the GtA plant in Neresheim, Baden-Württemberg, was established in 2015.

The purpose-built plant on a greenfield site was initially equipped with a fully-automated, 72 metre long Monforts installation comprising a washing machine integrated with a 3.6 metre wide, seven-chamber Montex stenter. The line quickly went from single to double shift production and then to 24/7 operation  to meet demand.

Expanded widths

Building on the success of this installation, GtA has now installed two more Montex stenter lines – both in expanded working widths of 5.6 metres and purpose-built at Montex GmbH in Austria.

A six-chamber Montex unit is combined with a washing machine to guarantee the purity of the substrates, while a five-chamber line is integrated with a wide-width coating machine. This new coating capability at GtA has led to a number of new additions to the Georg and Otto Friedrich DecoTex range for digital printing, including wide width fabrics with flame retardant, antimicrobial and non-slip finishes.

The new Montex stenter lines benefit from all of the latest innovations from Monforts, including the Smart Sensor system for the optimised maintenance planning of key mechanical wear components on the stenters. A comprehensive overview of the condition of all parts at any time is now available for operators within the highly intuitive Qualitex visualization software.

With Qualitex, all article-specific settings can be stored and the formulations for thousands of treatment processes called up again at any time. Individual operators can also personalise their dashboards with the most important machine functions and process parameters.

Environmental commitment

GtA is run by a seasoned team of textile professionals led by Managing Director Andreas Niess.

“We have received excellent service from Monforts from the outset and we were happy to place the order for these two new lines as part of our ongoing cooperation,” he says. “With all of the latest Monforts advances in technology we are fully in control of all production and quality parameters with these lines, as part of our significant commitment to innovative environmental technology.”

The GtA plant, which operates in near-cleanroom conditions, has also been equipped with proprietary technology to fully exploit the Monforts air-to-air heat recovery systems that are now standard with Montex stenters.

“Around 30 per cent of our investment volume at the site goes to energy-saving measures and we are sure that this commitment is worthwhile,” Mr Niess says. “As an example, our integrated heat recovery system fully exploits the waste heat from the process exhaust air and the burner exhaust gases of the Monforts stenters, allowing us to achieve an exhaust air temperature of  between 30 to 34°C, compared to what would conventionally be between 140 to 160°C. Another focus has been on exhaust air purification technology and here too, the latest technology has been installed with integrated heat recovery elements.”

This, he adds, saves 52% of the energy that would normally be used – equating to 5,800,000 KwH per year. The necessary audits for energy-efficient companies are also carried out annually.

In addition, GtA has purpose-designed the automatic chemical mixing and dosing systems that feed the padders for the key treatments that are carried out on the fabrics through the stenters.

The company is going further, however, in its pursuit of clean production and raw materials.

"We want to be an asset and not a burden on our immediate environment and therefore do not use any additives containing solvents," Mr Niess says. “We were the first to use fully halogen-free flame retardant chemistry, and we use bio-based, finely ground alumina products for the washing process instead of surfactants. PES polyester yarns made from recycled material are also increasingly used and the latest additions to our raw materials portfolio, the RC-Ocean products, are made from recycled sea plastic.

“We are now planning a combined heat and power plant for the production of electrical energy and heat and we will also build a photovoltaic system that converts solar radiation into electrical energy. GtA wants to be the first textile finishing company to be CO2-neutral in the manufacture of all of its products by 2025. The complete heat supply and heating for the 13,000 square metre production hall, as well as the office building and the hot water supply for the domestic water, is already energy-neutral. We are convinced that this commitment will pay off in the long term and our positive business development proves that sustainability and business profitability are perfectly compatible.”

In addition to the products for Georg and Otto Friedrich GmbH, GtA  offers its manufacturing capacities for other customers as a contract service.

All products are manufactured in accordance with Öko-Tex Standard 100, product class 1 and the company is also involved in the research and development of new sustainable manufacturing processes, in cooperation with many regional universities and funding project partners.

Source:

AWOL Media for A. Monforts Textilmaschinen GmbH & Co. KG

VDMA: Mask production: Nothing runs without textile machinery (c) VDMA Textilmaschinen
21.07.2020

VDMA: Mask production: Nothing runs without textile machinery

  • Protective masks, everyday masks, disinfecting wipes and surgical gowns are goods in demand in times of corona.
  • In their manufacture, textile machines are at the beginning of the production chain.

The production of the textile raw material is the first step of the usually multi-stage production processes. Members of the VDMA Textile Machinery Association are at the beginning of this technological chain.

The production of protective masks starts with the manufacture of the filter material, which for surgical masks as well as FFP2 and FFP3 respirator masks consists of fine-pored nonwoven fabric to intercept coronaviruses. In addition to the systems, machines and components used for this purpose, measurement and control technology ensures the highest quality of important parameters such as basis weight and air permeability. Nonwovens used for respiratory masks have to meet the same high-quality requirements as the masks – to ensure the protection of the mask wearer.

  • Protective masks, everyday masks, disinfecting wipes and surgical gowns are goods in demand in times of corona.
  • In their manufacture, textile machines are at the beginning of the production chain.

The production of the textile raw material is the first step of the usually multi-stage production processes. Members of the VDMA Textile Machinery Association are at the beginning of this technological chain.

The production of protective masks starts with the manufacture of the filter material, which for surgical masks as well as FFP2 and FFP3 respirator masks consists of fine-pored nonwoven fabric to intercept coronaviruses. In addition to the systems, machines and components used for this purpose, measurement and control technology ensures the highest quality of important parameters such as basis weight and air permeability. Nonwovens used for respiratory masks have to meet the same high-quality requirements as the masks – to ensure the protection of the mask wearer.

Members of the VDMA Textile Machinery Association have reacted to the new market requirements in a very short time and developed new technologies for knitted, warp knitted as well as woven mouth and nose masks that can be produced without the need for sewing. For surgical masks, FFP2 respirators and social distancing masks, a wide variety of other materials and combinations of materials are used (nonwovens, woven fabrics, knitted or warp knitted fabrics and laminates thereof). Elastic bands are required to wear the masks and several association members provide technologies for their production.

Materials for masks can be treated with textile chemicals to make them antiviral and antibacterial. For this purpose, the VDMA member companies offer application systems which apply the corresponding chemicals to fabric webs. As already mentioned, quality assurance is extremely important for medical products. For this purpose, member companies of the VDMA offer software systems with which each mask can be traced through the entire production process.

VDMA members also offer solutions for the assembly of respirator masks, some of which were developed at short notice. These solutions enable respirators to be produced that meet the relevant standards and the highest quality requirements of customers and market surveillance. This applies to systems for the production of surgical masks and FFP respirators. At the end of the production chain, machines are used to pack masks in single or multiple packs.

In pandemic times, the demand for protective gowns (so-called surgical gowns) also increases. The same applies to disinfecting wipes. For these textile products, too, VDMA members manufacture tailor-made machines for production through to packaging. The quality of the products is ensured by means of measurement and control technology.

In the wake of the corona crisis, VDMA Textile Machinery has launched a new series of web events called "Textile Machinery Webtalk". Here, experts from up to four VDMA member companies present their innovative technologies on a specific topic in a maximum of 90 minutes and are available to answer questions from participants. The presentations are held in English. Participation in the web events is free of charge.
Topics of the first two webtalks were:
"Technologies for the production of melt-blown nonwovens for respiratory protection masks (FFP masks and surgical masks)."
"Technologies for the production of respiratory protection masks (FFP masks and surgical masks)."

The format is well received. Around 180 people from more than 30 countries took part in the first two webtalks. With this format, the VDMA reaches both textile and nonwovens manufacturers who already manufacture these products and companies that want to invest in new business areas.

The next webtalk will take place on 23 July 2020 from 14.00 to 16.00 (CEST) on the current topic "Technology solutions to produce fully-fashioned community face masks." Experts from KARL MAYER, STOLL by KARL MAYER and Jakob Müller will be presenting their technologies for producing everyday textile masks to an international expert audience. Interested parties can register here.

Source:

VDMA Textilmaschinen

TU Dresden präsentiert textile 3D-gestrickte Mund-Nasen-Masken © Mirko Krziwon_ITM/TU Dresden
TU Dresden präsentiert textile 3D-gestrickte Mund-Nasen-Masken
21.04.2020

TU Dresden präsentiert textile 3D-gestrickte Mund-Nasen-Masken

  • Anforderungs- und passformgerechte textile 3D-gestrickte Mund-Nasen-Masken – Weitere Initiativen am ITM der TU Dresden

Seit dem 20. April 2020 gilt für das Bundesland Sachsen eine Maskenpflicht beim Einkaufen und im öffentlichen Personen- und Nahverkehr. Eine entsprechende Verordnung wurde hierfür am 17. April 2020 vom Freistaat Sachsen bekannt gegeben.

Aufgrund der neuerlassenen Allgemeinverfügung und der damit einhergehenden, notwendi-gen Schutzmaßnahmen zur Verringerung der Ausbreitung von COVID-19 wird das Institut für Textilmaschinen und Textile Hochleistungswerkstofftechnik (ITM) der TU Dresden nach der am 20. April 2020 erfolgten Wiederaufnahme des laborbasierten Forschungsbetriebes die bereits in der ITM-Pressemitteilung vom 31. März 2020 vorgestellte textile, 3D-gestrickte Mund-Nasen-Maske intensiv weiterentwickeln. Das ITM möchte damit einen wichtigen aktiven Beitrag zum Schutz der Gesundheit der Bevölkerung leisten.

  • Anforderungs- und passformgerechte textile 3D-gestrickte Mund-Nasen-Masken – Weitere Initiativen am ITM der TU Dresden

Seit dem 20. April 2020 gilt für das Bundesland Sachsen eine Maskenpflicht beim Einkaufen und im öffentlichen Personen- und Nahverkehr. Eine entsprechende Verordnung wurde hierfür am 17. April 2020 vom Freistaat Sachsen bekannt gegeben.

Aufgrund der neuerlassenen Allgemeinverfügung und der damit einhergehenden, notwendi-gen Schutzmaßnahmen zur Verringerung der Ausbreitung von COVID-19 wird das Institut für Textilmaschinen und Textile Hochleistungswerkstofftechnik (ITM) der TU Dresden nach der am 20. April 2020 erfolgten Wiederaufnahme des laborbasierten Forschungsbetriebes die bereits in der ITM-Pressemitteilung vom 31. März 2020 vorgestellte textile, 3D-gestrickte Mund-Nasen-Maske intensiv weiterentwickeln. Das ITM möchte damit einen wichtigen aktiven Beitrag zum Schutz der Gesundheit der Bevölkerung leisten.

Hierfür sind in den letzten Tagen die Kooperationen mit langjährigen Netzwerkpartnern des ITM wei-ter intensiviert worden. Gemeinsam mit der renommierten Textilmaschinenfirma H. Stoll AG & Co. KG aus Reutlingen ist es gelungen, mit dem am ITM erarbeiteten technologischen Know-how auf einer am ITM der TU Dresden installierten Flachstrickmaschine Stoll ADF 530-32 BW weitere Vari-anten neuartiger, textiler 3D-gestrickter Mund-Nasen-Masken erfolgreich umzusetzen.

Am ITM können somit Mund-Nasen-Masken-Varianten mit unterschiedlichsten Materialkombinatio-nen auf Flachstrickmaschinen von zwei Maschinenherstellern, die sich alle als waschbarer und damit wiederverwendbarer Mund-Nasen-Schutz eignen, anforderungs- und passformgerecht gefertigt wer-den. Je nach Materialzusammensetzung sind die Mehrwegmasken für Kochwäsche mit handelsübli-chen Waschmitteln bzw. bei 60° mit Desinfektionswaschmittel geeignet. Bei den Masken kann wahl-weise eine Tasche direkt im Fertigungsprozess integriert werden, in die temporär noch zusätzlich Fil-terstrukturen eingelegt werden können. Die gestrickten Mund-Nasen-Masken sind – intuitiv, schnell, unkompliziert in der Handhabung – auch für Brillenträger geeignet und erfordern beim Anlegen keine Hilfe einer weiteren Person. Mittels weiterer anforderungsgerechter Materialkombinationen können auch spezifische Eigenschaften, wie z. B. Atmungsaktivität, Tragekomfort und Hautverträglichkeit, ge-zielt eingestellt und diesbezüglich im Rahmen erster freiwilliger Versuchsreihen mit Mitarbeitern des ITM intensiv getestet werden.

Als eines der weltweit führenden Textilforschungsinstitute wird das ITM mit der lösungssystemati-schen Entwicklung anforderungsgerechter Mund-Nasen-Masken einen wichtigen gesellschaftlichen und nachhaltigen Beitrag für das Gemeinwohl der Bevölkerung leisten. Das Team des ITM, welches maßgeblich bei der Maskenentwicklung involviert ist, freut sich daher auf weitere Anfragen von Her-stellern und Produzenten, um mit dem erarbeiteten Fachwissen bzw. Erfahrungen und technologi-schem Know-how insbesondere die KMU der deutschen Textilindustrie beratend zu unterstützen und ggf. gemeinsame Allianzen/Kooperationen zu schmieden.

Bereits jetzt schon steht das ITM mit mehreren Industriepartnern in Kontakt, um die Technologie zur Fertigung von textilen 3D-gestrickten Masken schnell in die Serienproduktion zu überführen und dar-über hinaus diese anforderungsgerechten textilen Produkte auch zeitnah als nach den geltenden Standards bzw. Richtlinien zugelassene Schutzmasken anzubieten.

Für die zielführenden Untersuchungen mit variablen Materialkombinationen zur weiteren Op-timierung der unterschiedlichen Maskenvarianten wurden dem ITM bereits verschiedenste Versuchsmaterialien kostenfrei zur Verfügung gestellt. Das ITM bedankt sich hierfür bei folgenden Firmen: EMS-CHEMIE AG, Gebrüder Otto GmbH & Co. KG, TWD Fibres GmbH und W. Zimmermann GmbH & Co. KG.
 

Source:

Technische Universität Dresden
Institut für Textilmaschinen und Textile Hochleistungswerkstofftechnik (ITM)
 

(c) A. Monforts Textilmaschinen GmbH & Co. KG
24.01.2020

Talking sustainability with Monforts denim customers

In the latest short film released on the Monforts YouTube Channel – captured at the recent Denim Première Vision show in London – some of the leading global manufacturers discuss their initiatives for more sustainable denim production.

Cone Denim, based in Greensboro, North Carolina, for example, can lay claim to having put in place its first environmental control measures back in the 1940s when the company first started recycling its water.

“It was a method of efficiency even back then, eighty years ago,” says Gabriel Magopat, of the company’s UK customer service centre, “but  producing high quality products is another method of being sustainable and of being efficient, and I think that’s what Cone stands for. We have an amazing history.”

Cone Denim is known for its signature S Gene® stretch denims which have traditionally incorporated polyester components to provide the stretch. It has now partnered with Intrinsic Advanced Materials of Gastonia, also in North Carolina, to introduce patent-pending CiCLO stretch polyester fibres into its denim collections. 

In the latest short film released on the Monforts YouTube Channel – captured at the recent Denim Première Vision show in London – some of the leading global manufacturers discuss their initiatives for more sustainable denim production.

Cone Denim, based in Greensboro, North Carolina, for example, can lay claim to having put in place its first environmental control measures back in the 1940s when the company first started recycling its water.

“It was a method of efficiency even back then, eighty years ago,” says Gabriel Magopat, of the company’s UK customer service centre, “but  producing high quality products is another method of being sustainable and of being efficient, and I think that’s what Cone stands for. We have an amazing history.”

Cone Denim is known for its signature S Gene® stretch denims which have traditionally incorporated polyester components to provide the stretch. It has now partnered with Intrinsic Advanced Materials of Gastonia, also in North Carolina, to introduce patent-pending CiCLO stretch polyester fibres into its denim collections. 

While still being synthetic based, CiCLO polyester is able to biodegrade in marine environments, wastewater treatment plants and landfill conditions, at rates similar to natural fibres like wool. 

This more sustainable solution for stretch is also being introduced to China for the first time by another leading denim supplier, Advance Denim.

“Advance Denim is spending its resources on being the most technologically advanced company in China, and also the most sustainable,” says Mark Ix, the company’s Director of Marketing. “We are investing heavily in our manufacturing to save both water and chemicals to create cleaner products.”

Monforts denim customer Berto is a family-owned company with its main denim mill in Bovolenta, a small rural town near to Padua in the north east of Italy, where respect for the environment has always been a must.

“The family has always been focused on respect for the environment,” says Berto’s Marketing Manager Francesca Palento. “In particular, we have a river next to the company from which we take our water for production and we then return it cleaner than it was before. We are also now producing GOTS and Global Recycling Standard jean produced with yarns made from our own internal waste production.”

Pakistan’s Soorty has recently received Cradle to Cradle Gold certification – the most stringent and exacting sustainable standard currently in existence – for its Pure D range of denims. These are produced using the company’s proprietary Zero Waste Water dyeing technology, in combination with the most advanced Monforts finishing machines. 

“Our very latest collection is called Climate Jeans, because every single product we now produce draws attention to the climate emergency we are living through right now,” says Eda Dikman, Soorty’s Marketing Communications Manager. “Sustainability is very important to us because we produce at scale and all of the actions we take reflect on the planet.”

Monforts: Half a century of excellence (c) A. Monforts Textilmaschinen GmbH & Co. KG
Monforts: Half a century of excellence
20.01.2020

Monforts: Half a century of excellence

The origins of both Industry 4.0 and an awareness of the need for more sustainable manufacturing methods can arguably be traced back to the year 1971.

It was in 1971 that the first microprocessor was introduced by Intel, and also that the first and perhaps now most well-known environmental campaigner, Greenpeace, was founded.

As such, a direct line can be charted from that year to today’s automated textile manufacturing machinery concepts, as well as the drive to develop more increasingly resource-efficient processes.

All of the recent innovations which have been introduced to the market by A. Monforts Textilmaschinen GmbH & Co. KG, for example, are being powered by the possibilities of Industry 4.0 and developed in response to the market demand for more sustainable production.

The origins of both Industry 4.0 and an awareness of the need for more sustainable manufacturing methods can arguably be traced back to the year 1971.

It was in 1971 that the first microprocessor was introduced by Intel, and also that the first and perhaps now most well-known environmental campaigner, Greenpeace, was founded.

As such, a direct line can be charted from that year to today’s automated textile manufacturing machinery concepts, as well as the drive to develop more increasingly resource-efficient processes.

All of the recent innovations which have been introduced to the market by A. Monforts Textilmaschinen GmbH & Co. KG, for example, are being powered by the possibilities of Industry 4.0 and developed in response to the market demand for more sustainable production.

They include the new ‘digital twinning’ capability introduced in 2019 for all Monforts machines, with advanced sensor technologies which make it possible to access comprehensive technical machine data from any location using the company’s Smart Support and Smart Check apps. In addition, the digital twin system provides information on individual wear parts, such as, for example, converters or gears.

These latest developments have been very favourably received by Monforts customers, especially in Europe.

50th anniversary
The very first Heimtextil – the leading trade fair for the home textiles market – was also held in Frankfurt in January 1971 and Monforts customers Bierbaum Group and Konrad Hornschuch AG are amongst the German companies who were there from the very start and have attended every annual show since.

Bierbaum Group, based in Borken, is the company behind the well-known Irisette bedding brand and is celebrating its own 125th anniversary in 2020. It has also introduced products bearing the German government’s new Grüner Knopf textile seal of approval for sustainable production.

As a specialist in synthetic leathers for home surfaces, as well as vehicle interiors, Konrad Hornschuch AG, of Weissbach, has been a member of the €44 billion automotive giant Continental AG since 2016.

Representatives from both companies received memorial trophies at a special presentation held on January 7th during the 50th anniversary Heimtextil show.

The home textiles market remains very strong in Germany, with sales amounting to some €9.6 billion in 2019, according to analyst IFH Cologne.

Global growth
The first Heimtextil in 1971 was a significant success, attracting 679 exhibitors from 26 countries.

This year’s show, however, attracted a total of 2,952 exhibitors from 66 countries, reflecting not only the growth of the home textiles industry, but also the globalisation which has taken place over the last half century.

Monforts now has customers for its advanced finishing technologies around the world, with home textile customers from India and Pakistan being particularly well represented at Heimtextil 2020.

Among stand outs from Indian companies at this year’s show was the 2020 collection of Welspun India’s famous Christy England brand, inspired by botanical studies of the gardens of British stately homes. Welspun towels meanwhile benefit from the company’s HygroCotton hollow core yarn technology, produced by a proprietary spinning method which ensures they become softer, fluffier and more absorbent after every wash.

An equally ground-breaking new technology is being introduced by Trident Group, which is one of India’s largest vertically-integrated home textiles manufacturers and two years ago installed five complete Monforts finishing ranges for its new linen department.

Trident’s patented Air Rich yarns feature pores throughout their cross sections for high breathability and absorbency, as well as rapid drying.

Monforts home textile customers from Pakistan stressed the resource efficiency of their processes and products as a result of investments in advanced technology, and during the show the ‘Sustainable Pakistan’ initiative was announced.

Supported by GIZ, the German Society for International Cooperation, the initiative aims to reshape global perceptions of Pakistan’s manufacturers and their innovations. So far, twenty producers have been carefully chosen to be presented on this global platform and will help rebrand Pakistan’s textile industry at the Heimtextil exhibitions going forward.

Heimtextil’s organiser Messe Frankfurt also announced its own new alliance with the United Nations Office for Partnerships, in order to support the UN’s Sustainable Development Goals.

Constancy
Many things have changed since 1971 and home interiors are certainly no longer predominantly orange and brown – and perhaps unlikely to ever become so again.

It’s clear, however, that there has been a constancy in the push to consistently improve textile technologies, processes and products that may have originated in Europe, but have subsequently spread around the world.

And the significance of both microprocessors and sustainability in 2020 could only have been guessed at back in 1971.

 

Monforts ‘Denimized’ customers take the lead in London (c) Monforts Textilmaschinen GmbH & Co. KG
Monforts ‘Denimized’ customers take the lead in London
13.12.2019

Monforts ‘Denimized’ customers take the lead in London

Of the twelve participating denim mills who took part in Habitat 21 – a special Smart Creation showcase at the recent Denim Première Vision exhibition in London – no less than eleven were valued Monforts ‘Denimized’ finishing technology users.

The aim of Habitat 21 was to highlight those companies taking an eco-responsible approach to denim manufacturing via the use of recycled, organic and bio-based fibres, in combination with resource-saving dyeing and finishing technologies. Monforts customers involved in the project were Advance Denim, Berto, Bossa, Calik, Evlox/Tavex, Kilim, Naveena, Orta Anadalou, Rajby Industries, Raymond Uco and Soorty. Their innovations were detailed in a major presentation on trends for the Spring/Summer 2021 season by Manon Mangin of the Première Vision Fashion Team, based on three key themes – Sensation, Hybridisation and Expansion.

Of the twelve participating denim mills who took part in Habitat 21 – a special Smart Creation showcase at the recent Denim Première Vision exhibition in London – no less than eleven were valued Monforts ‘Denimized’ finishing technology users.

The aim of Habitat 21 was to highlight those companies taking an eco-responsible approach to denim manufacturing via the use of recycled, organic and bio-based fibres, in combination with resource-saving dyeing and finishing technologies. Monforts customers involved in the project were Advance Denim, Berto, Bossa, Calik, Evlox/Tavex, Kilim, Naveena, Orta Anadalou, Rajby Industries, Raymond Uco and Soorty. Their innovations were detailed in a major presentation on trends for the Spring/Summer 2021 season by Manon Mangin of the Première Vision Fashion Team, based on three key themes – Sensation, Hybridisation and Expansion.

Monforts at Techtextil India (c) Monforts
A recent Monforts texCoat installation.
20.11.2019

Monforts at Techtextil India

Monforts Textilmaschinen GmbH & Co. KG will be providing information on its extensive range of coating and finishing technologies for the production of nonwovens and technical textiles at the forthcoming Techtextil India exhibition.

“India is already a very important market for Monforts and there are exciting prospects ahead for Indian manufacturers of technical textiles, who are well positioned to capitalise on growth opportunities,” says Monforts Head of Denim Hans Wroblowski, who will be at the Monforts stand in Hall 4, booth C52 at the show. “India has one of the largest working-age populations in the world and a complete textile value chain for both natural and synthetic fibres.”

In addition, he adds, India’s government, through its Ministry of Textiles, has been actively promoting the growth of technical textiles through various programmes based on investment promotion, subsidies, the creation of infrastructure and the stimulation of consumption.

Monforts Textilmaschinen GmbH & Co. KG will be providing information on its extensive range of coating and finishing technologies for the production of nonwovens and technical textiles at the forthcoming Techtextil India exhibition.

“India is already a very important market for Monforts and there are exciting prospects ahead for Indian manufacturers of technical textiles, who are well positioned to capitalise on growth opportunities,” says Monforts Head of Denim Hans Wroblowski, who will be at the Monforts stand in Hall 4, booth C52 at the show. “India has one of the largest working-age populations in the world and a complete textile value chain for both natural and synthetic fibres.”

In addition, he adds, India’s government, through its Ministry of Textiles, has been actively promoting the growth of technical textiles through various programmes based on investment promotion, subsidies, the creation of infrastructure and the stimulation of consumption.

As a result, India’s Ministry of Textiles is forecasting that the growth of technical textiles in the country will be over 18% annually in the next few years, from a value of US$16.6 billion in 2018 to US$28.7 billion in 2021.

Value addition

High value-added technical products such as wide-width digital printing substrates, carbon fabrics for high-performance composites, filter media, flame retardant barrier fabrics and heavy-duty membranes are now being coated on Monforts texCoat ranges and finished with the company’s industry-leading Montex stenters.

“Since we acquired the technology that our coating units are based on in 2015, we have made a lot of refinements,” says Hans. “All of these developments are reflected in higher coating accuracy and the resulting quality of the treated fabrics. At the same time, our latest multi-functional coating heads offer an unprecedented range of options, with a wide range of modules available.”

The texCoat user interface is now equipped with the unique Monforts visualisation system and the magnetic doctor blade has greater power reserves. Options include a carbon fibre-reinforced composite coating drum with a more scratch-resistant surface and maximum rigidity and remote control which simplifies exact adjustment for the operator.

Montex stenters in special executions are meanwhile ideal for the drying and finishing of both technical woven fabrics and nonwovens and characterised by high stretching devices in both length and width.

“The European-built Montex range of stenters has earned its leading position in the technical textiles market due to the overall robustness, reliability and economy of these machines,” Hans concludes. “Whatever the intended end-product – and we continue to discover potentially new areas in which technical textiles can be utilised all the time – we have the machine specification and know-how to turn ideas into reality. In India we also benefit from the strong sales and service support of A.T.E. Enterprises.”

Texchtextil India takes place alongside World of Composites at the Bombay Exhibition Centre in Mumbai from November 20-22.

Source:

A. Monforts Textilmaschinen GmbH & Co. KG by AWOL Media.

(c) Monforts Textilmaschinen GmbH & Co. KG
30.09.2019

Monforts in two-centre VDMA delegation to Pakistan

Monforts will be part of the VDMA Textile Machinery Association’s forthcoming delegation to Pakistan which will take place from November 11th to 14th.

In total, 14 companies covering the entire textile chain are participating in the visit, which will showcase the benefits and technological innovations of German textile machinery at seminars held in both Karachi and Lahore.

A technical seminar in Karachi will be held at the Hotel Karachi Avari Towers on November 12th and a second in Lahore will be held on November 14th at the Hotel Avari Lahore Towers.

Monforts will be part of the VDMA Textile Machinery Association’s forthcoming delegation to Pakistan which will take place from November 11th to 14th.

In total, 14 companies covering the entire textile chain are participating in the visit, which will showcase the benefits and technological innovations of German textile machinery at seminars held in both Karachi and Lahore.

A technical seminar in Karachi will be held at the Hotel Karachi Avari Towers on November 12th and a second in Lahore will be held on November 14th at the Hotel Avari Lahore Towers.

“The regions surrounding both of these cities have become major hubs for textile manufacturing, especially in areas such as home textiles and denim, where Monforts enjoys market-leading positions with its finishing systems,” says area sales manager Manfred Havenlith, who in addition to presenting at the seminars, will be holding meetings and networking with existing Monforts customers and potential new ones during the trip. “The Punjab region around Karachi, as Pakistan’s largest city, for example, is now dense with denim manufacturers, many of whom have already expressed keen interest in the new Monforts CYD continuous yarn dyeing system we introduced at ITMA 2019 in Barcelona in June.”

Monforts (c) A. Monforts Textilmaschinen GmbH & Co. KG
02.09.2019

Monforts: Responding to China’s requirements in 2019

It’s well-known that the astonishing success of China’s economy over the past decade has sent wages soaring and made it difficult for the country’s textile manufacturers to find and retain trained machine operators, while operating in a highly competitive market where optimised production and full resource efficiency are of paramount importance.

In direct response to this situation, A. Monforts Textilmaschinen GmbH & Co. KG has introduced a range of new Industry 4.0 technologies aimed at simplifying machine operation while providing easy access to all data and instant or remote assistance.

At the forthcoming Shanghaitex 2019 textile machinery exhibition, which takes place from November 25-28 in Shanghai, Monforts specialists will be at stand A10 in Hall W and look forward to discussing the company’s latest developments in this area with valued Chinese customers.

They include the latest Qualitex full touch panel control system, with its digital twinning capability and Smart Check and Smart Support apps, reinforced by the comprehensive Monforts Smart Sensor machine monitoring programme.

It’s well-known that the astonishing success of China’s economy over the past decade has sent wages soaring and made it difficult for the country’s textile manufacturers to find and retain trained machine operators, while operating in a highly competitive market where optimised production and full resource efficiency are of paramount importance.

In direct response to this situation, A. Monforts Textilmaschinen GmbH & Co. KG has introduced a range of new Industry 4.0 technologies aimed at simplifying machine operation while providing easy access to all data and instant or remote assistance.

At the forthcoming Shanghaitex 2019 textile machinery exhibition, which takes place from November 25-28 in Shanghai, Monforts specialists will be at stand A10 in Hall W and look forward to discussing the company’s latest developments in this area with valued Chinese customers.

They include the latest Qualitex full touch panel control system, with its digital twinning capability and Smart Check and Smart Support apps, reinforced by the comprehensive Monforts Smart Sensor machine monitoring programme.

Monforts (c) A. Monforts Textilmaschinen GmbH & Co. KG
30.07.2019

New Monforts publications chart success in Europe and the denim industry

In addition to launching its new and expanded website, A. Monforts Textilmaschinen GmbH & Co. KG has issued two new publications celebrating the achievements of its major customers.

The first edition of Monforts World of European Textiles profiles a range of companies at the forefront of manufacturing in Europe serving a wide range of end-use markets – from high-end silk and polyamide fabrics for the luxury brands to nonwovens and technical textiles for digital printing, protective clothing, wallcoverings and more.

The seventh edition of Monforts World of Denim meanwhile charts the latest developments from the global market leaders in denim production. Monforts enjoys a global lead in the supply of finishing technology for the denim industry and is currently extremely busy responding to the interest shown at ITMA 2019 in its new CYD yarn dyeing system for this market.

Both publications are now available to download from the new website at: https://www.monforts.de/en/latest-news-media/downloads/

In addition to launching its new and expanded website, A. Monforts Textilmaschinen GmbH & Co. KG has issued two new publications celebrating the achievements of its major customers.

The first edition of Monforts World of European Textiles profiles a range of companies at the forefront of manufacturing in Europe serving a wide range of end-use markets – from high-end silk and polyamide fabrics for the luxury brands to nonwovens and technical textiles for digital printing, protective clothing, wallcoverings and more.

The seventh edition of Monforts World of Denim meanwhile charts the latest developments from the global market leaders in denim production. Monforts enjoys a global lead in the supply of finishing technology for the denim industry and is currently extremely busy responding to the interest shown at ITMA 2019 in its new CYD yarn dyeing system for this market.

Both publications are now available to download from the new website at: https://www.monforts.de/en/latest-news-media/downloads/

 A. Monforts Textilmaschinen GmbH (c) A. Monforts Textilmaschinen GmbH & Co. KG
17.07.2019

CYD is a big hit with ‘Denim Triangle’ visitors at ITMA 2019

The new Monforts yarn dyeing technology is being made commercially available at exactly the right time for fabric differentiation and cost efficiencies, if the initial market reaction at ITMA 2019 is anything to go by.

The new Monforts yarn dyeing technology is being made commercially available at exactly the right time for fabric differentiation and cost efficiencies, if the initial market reaction at ITMA 2019 is anything to go by.

(c) A. Monforts Textilmaschinen GmbH & Co. KG
12.07.2019

Further benefits and savings with the new Monforts MonforClean

A. Monforts Textilmaschinen GmbH & Co. KG presented an energy-optimised new version of its industry-leading Montex stenter for the first time at ITMA 2019 in Barcelona from June 20-26th.

With the introduction of the new MonforClean exhaust air treatment system and other unique process innovations, Monforts has been able to further reduce the energy consumption of Montex stenters by a further 13%.

Exhaust air treatment on stenter frames has posed particular challenges over the years, since the air can contain significant amounts of oil, fibre and even wax particles that may see emissions limits being reached in the processing of certain fabrics, depending on the legal specifications.

In addressing this issue, Monforts is now incorporating the MonforClean module into the stenter frame, so there is no additional space requirement. At the same time, the costs for laborious secondary installations and the piping of the exhaust air treatment components, as well as supporting structures are eliminated due to the machine configuration.

A. Monforts Textilmaschinen GmbH & Co. KG presented an energy-optimised new version of its industry-leading Montex stenter for the first time at ITMA 2019 in Barcelona from June 20-26th.

With the introduction of the new MonforClean exhaust air treatment system and other unique process innovations, Monforts has been able to further reduce the energy consumption of Montex stenters by a further 13%.

Exhaust air treatment on stenter frames has posed particular challenges over the years, since the air can contain significant amounts of oil, fibre and even wax particles that may see emissions limits being reached in the processing of certain fabrics, depending on the legal specifications.

In addressing this issue, Monforts is now incorporating the MonforClean module into the stenter frame, so there is no additional space requirement. At the same time, the costs for laborious secondary installations and the piping of the exhaust air treatment components, as well as supporting structures are eliminated due to the machine configuration.

(c) Monforts Textilmaschinen GmbH & Co. KG
12.07.2019

Monforts: Introduction of CYD multi-colour yarn dyeing system at ITMA 2019

A revolutionary new system for yarn dyeing based on the proven Econtrol® dyeing system for fabrics will be introduced by A. Monforts Textilmaschinen GmbH & Co. KG at ITMA 2019 in Barcelona, Spain, from June 20-26.

This latest CYD denim processing technology integrates new functions and processes into the weaving preparatory processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, flexibility, economic viability and productivity.

“Denim finishing is a field in which Monforts has an undisputed lead and we have been working closely with our many partners in the key denim manufacturing countries of China, Bangladesh, India, Pakistan, Mexico and Brazil to develop new advanced solutions,” says Monforts Head of Denim Hans Gerhard Wroblowski. “The CYD system has been developed in response to a very strong market demand.”

A revolutionary new system for yarn dyeing based on the proven Econtrol® dyeing system for fabrics will be introduced by A. Monforts Textilmaschinen GmbH & Co. KG at ITMA 2019 in Barcelona, Spain, from June 20-26.

This latest CYD denim processing technology integrates new functions and processes into the weaving preparatory processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, flexibility, economic viability and productivity.

“Denim finishing is a field in which Monforts has an undisputed lead and we have been working closely with our many partners in the key denim manufacturing countries of China, Bangladesh, India, Pakistan, Mexico and Brazil to develop new advanced solutions,” says Monforts Head of Denim Hans Gerhard Wroblowski. “The CYD system has been developed in response to a very strong market demand.”