From the Sector

Japanese flat knitting machine manufacturer SHIMA SEIKI MFG., LTD. will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2022) this month. On display will be the cutting edge in computerized flat knitting technology, represented by the latest WHOLEGARMENT® machines and design system.

The flagship MACH2XS series features the company’s original SlideNeedle™ on four needle beds and spring-type sinker system supporting a wide range of high-quality WHOLEGARMENT® knitting in all needles. The versatile MACH2S is capable of both WHOLEGARMENT® knitting and shaping on a conventional V-bed. SVR123SP features a special loop presser bed and is capable of producing unique woven-like hybrid fabrics as well as technical textiles. At FEBRATEX it will demonstrate its capability by knitting shoe uppers. The SVR and N.SSR workhorse machines set the industry benchmark for shaping machines, with SVR202 featuring tandem knitting capability for flexible operation. The SFG and SFG-I glove knitting machines rounds out the comprehensive lineup.

Demonstrations will also be performed on SHIMA SEIKI’s SDS-ONE APEX4 3D design system that is at the core of the company’s “Total Knitting System” concept. With comprehensive support of all aspects throughout the knit supply chain, SDS-ONE APEX4 integrates knit production into one efficient workflow from yarn development, product planning and design to machine programming, production and even sales promotion. Especially effective is SDS-ONE APEX4’s capability to improve on the planning process with virtual sampling. Photo-realistic simulation capability minimizes the need for sample-making, effectively reducing time, material and cost from the prototyping process.

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil exhibition in Frankfurt, Germany from the 21st till the 24th of June 2022.

On display will be SHIMA SEIKI’s latest innovation in flat knitting technology as applied to the field of technical textiles—a prototype weft knitting machine capable of multi-axial yarn insertion. Fabrics produced on this machine use inlay technique for the production of hybrid textiles that combine the stretch characteristics of knitted fabrics with the stability of woven textiles, suited to various technical applications. To this, warp yarn is inserted to further expand its capability to produce 3D-shaped carbon fiber and composite preforms directly on the machine. This is made possible by taking advantage of the fact that flat knitting as a textile production method is capable of producing end products that are shaped-to-form and with added thickness. Compared to current methods of preform production, savings in post-processing time, material, labor and associated costs are immense, realizing efficient and sustainable production. SHIMA SEIKI’s own yarn unwinding technology is also used for optimum yarn feed and tension for use with technical yarns that are otherwise difficult to knit. Industrial textile samples knit on the multi-axial machine will also be available for examination on-site.

SHIMA SEIKI's SDS®-ONE APEX4 3D design system will be available for demonstrations as well. Of particular interest should be its ultra-realistic simulation capability that realizes Virtual Sampling. When countless variations must be evaluated before arriving at a final design, virtual product samples can be used to streamline the decision-making process by minimizing the enormous amount of time, cost and material normally associated with producing actual samples for each variation. When approved, the same data can be converted to machine data for immediate knitting, significantly reducing lead times.

SHIMA SEIKI MFG., LTD. announces the release of its new "SHIMA Datamall™" digital content web service.

SHIMA Datamall™ is an online service that allows users to search, browse and purchase a variety of useful data for the planning, production and sales of fashion items. With SHIMA Datamall, users of the SDS®-ONE APEX series 3D design system, APEXFiz™ Design subscription software and SHIMA SEIKI flat knitting machines will be able to streamline their operations and further promote the digital transformation of textile manufacturing, thereby realizing a shift toward sustainable manufacturing.

Digital content available on SHIMA Datamall™, together with yarn data from the yarnbank™ digital yarn sourcing web service, are meant to support knit manufacturing from planning and design to production and sales, by arranging the data on SDS®-ONE APEX and APEXFiz™.

Membership is not limited to users of SHIMA SEIKI products. Anyone can search and browse from digital data comprising over 6,000 items, free of charge. Information gathered on SHIMA Datamall is useful for product planning and ideas for new collections. SHIMA SEIKI users can furthermore purchase and download data to facilitate communication with suppliers.

Leading knit solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its U.S. subsidiary SHIMA SEIKI U.S.A. INC., will participate in the Techtextil North America exhibition in Atlanta, Georgia, U.S.A. this month. Under the theme “techKNITians—Technical Engineered Knit Applications,” the company will display its latest computerized flat knitting machines and computer graphic design system technology, aimed at promoting knitted applications in the field of technical textiles.

Pioneered by SHIMA SEIKI, WHOLEGARMENT® knitting technology is capable of producing knitted items in their entirety without the need for sewing, and allows complex 3D forms to be knit such as car seat covers and interior furnishings. Selective compression allows control over placement and amount of pressure for various compression wear in sports and medical applications. The seam-free nature of WHOLEGARMENT® also ensures continuity of yarn, allowing functional yarns such as conductive yarns to wrap around the entire body without interruption, for applications in smart garments and wearable technology. Demonstrating the latest in WHOLEGARMENT® knitting technology at Techtextil will be the flagship MACH2XS machine that features the company’s original SlideNeedle™ on 4 needle beds and patented springloaded full-time sinker system. Capable of WHOLEGARMENT® knitting in all-needles, MACH2XS offers great flexibility for knitting high-quality WHOLEGARMENT® products with a seemingly endless variety of knit patterns at very high speed and efficiency, all while minimizing dependence upon labor-intensive sewing and linking. At Techtextil North America MACH2XS will be shown knitting a seam-free balaclava in one entire piece using fire-resistant yarn.

Also shown will be the SWG091N2 compact WHOLEGARMENT® knitting machine, also featuring SlideNeedle™ technology. Capable of producing small knitted items from safety gloves and compression socks to more sophisticated industrial applications such as tubular shields and harnesses, SWG091N2 offers unique solutions for the automotive, aerospace, sports, medical, safety, outdoor and other markets by knitting items in 3D without seams. SWG091N2 will be knitting fire-resistant gloves at Techtextil North America. SHIMA SEIKI’s SDS®-ONE APEX4 3D design system will also be available for demonstrations in design and simulation of various technical textiles. Of particular interest is its ultra-realistic simulation capability that realizes virtual sampling. When numerous variations must be evaluated before arriving at a final design, virtual product samples can be used to streamline the decision-making process by minimizing the enormous amount of time and cost normally associated with producing actual physical samples for each variation. The sustainability factor is also undeniable considering the amount of material normally gone to waste in the sampling stage.

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 90th edition of the Pitti Immagine Filati exhibition in Florence, Italy. Products exhibited will include the N.SVR®123SP computerized flat knitting machine as well as APEXFiz™ design software.

The N.SVR®123SP computerized knitting machine features a special loop presser bed, capable of producing hybrid inlay fabrics with both knit and weave characteristics. Demand for such novel fabrics are very high across a wide range of applications, from fashion apparel to sportswear, innerwear, outerwear, uniforms and other functional clothing, as well as home furnishing and technical textiles. Shown in 18G at the SHIMA SEIKI booth, N.SVR®123SP will also feature the special i-Plating option, capable of alternating yarn colors in any pattern, producing jacquard-like designs using plain jersey stitch. Plating can be performed within the same course and for individual needles. In combination with the loop presser and spring-type moveable sinker system even greater diversity in knit design is possible. An SVR®123SP machine in 14G with i-Plating option will also be on display at the booth of yarn spinner IAFIL S.p.A. as well.

APEXFiz™ is subscription-based design software that maintains the proven functions that have made SHIMA SEIKI’s SDS®-ONE APEX series design systems so popular with fashion designers. Installed on personal computers, those strengths are now enhanced with the added versatility to adapt to different work styles and business environments including teleworking and telecommuting. APEXFiz™ software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. APEXFiz™ thereby helps to realize sustainability and digitally transform the fashion supply chain.

APEXFiz™ along with SHIMA SEIKI’s yarnbank™ digital yarn web platform are featured at a special section launched at the previous session of Pitti Filati no. 89 called Pitti Studios. Pitti Studios is a content production service that yarn companies exhibiting at Pitti Filati can use for their own promotion. Yarn companies provide a piece of yarn, which is digitized on yarnbank™ and used to simulate photorealistic fabric on APEXFiz™. This is then processed by a creative studio specializing in digital content to provide static and animated 3D virtual representations. The process shows how to use the latest DX tools to provide accurate representation of a finished garment without having to produce any fabric, converting the conventionally wasteful process of sample-making into a sustainable one.

Continuing from past editions of Pitti Filati are knit samples produced in collaboration with Italian designer Vittorio Branchizio.

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, through its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will participate in the A+A 2021 International Trade Fair for Safety, Security and Health at Work in Düsseldorf, Germany.

Having achieved recognition as an innovation leader in the flat knitting industry through pioneering inventions such as the world’s first DSCS® Digital Stitch Control System and seam-free WHoLEGARMEnT® knitting, SHIMA SEIKI has entered the field of technical textiles by proposing knitting as an alternative to other manufacturing methods. Through breakthroughs in original hardware and software technology as well as research in new materials, what was impossible to knit in the past can now not only be knit; it can be made to perform even better.

On display will be the company’s SVR123SP computerized flat knitting machine featuring a dedicated loop presser bed that permits full use of inlay technique for the production of hybrid fabrics that feature both knit and weave characteristics, suited to the production of safety-oriented functional fabrics. SVR123SP furthermore features i-Plating inverse-plating capability for increased patterning capability, including the production of jacquard-like patterns in light-weight plain jersey stitch. A variety of knit samples produced on SVR123SP will be presented at A+A featuring anti-bacterial, fireproof and cut-resistant fabrics, including a light-weight cut-resistant apron as an alternative proposal to current heavy vinyl aprons used in the meat packing industry. Safety glove samples knitted on SHIMA SEIKI’s glove knitting  Machine will be presented as well.

Also demonstrated will be SHIMA SEIKI’s SDS-onE APEX4 3D design system. APEX4’s capability for virtual sampling is especially effective in streamlining the production process. Ultra-realistic simulation capability allows the use of virtual samples for evaluating design variations without producing actual samples for each variation. Smart, speedy and sustainable production is possible by minimizing the time, cost and resources normally required with sample-making.

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of a leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 89th edition of the Pitti Immagine Filati exhibition in Florence, Italy from the 28th till the 30th of June. Because this edition of Pitti Filati will be a fusion of physical venue and online exhibit via Pitti Connect, increased importance is sure to be placed upon digitalization in the presentation of yarn.

In order to further support efforts in DX in the fashion industry, SHIMA SEIKI is presenting new online services at Pitti Filati. APEXFiz™ is SHIMA SEIKI’s first subscription-based design software and yarnbank™ a digital yarn sourcing web service for the knitting industry.

APEXFiz™ is the latest addition to SHIMA SEIKI’s proven SDS®-onE APEX series design system lineup, but with a big departure from the past. Whereas previous APEX-series design systems were offered as an all-in-one hardware/software package, for the first time in its nearly 40 years of design system development, SHIMA SEIKI has released its new APEXFiz™ as subscription-based design software that can be installed on customers’ individual computers. Maintaining proven functions that have made the APEX series so popular with fashion designers, with APEXFiz™ those strengths are now enhanced with the added versatility to adapt to different work styles and business environments including teleworking and telecommuting. APEXFiz™ software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. APEXFiz™ thereby helps to realize sustainability and digitally transform the fashion supply chain. APEXFiz™ is furthermore available in 5 different product variations that can be selected according to the customer’s needs, from APEXFiz™ Design Jr. to APEXFiz™ Design Pro.

APEXFiz™ is supported by another web service to enhance its user experience even more. yarnbank™ is one of the world's first online platforms for searching and downloading digitized yarns, developed in cooperation with yarn companies from around the world. Registered users can download yarn data for free, for use in fabric simulation and virtual sampling on APEXFiz™, avoiding the need to scan yarn on their own.

Archroma, a global leader in color and specialty chemicals towards sustainable solutions, today announced that the 4,320 color references of its Color Atlas library have been selected by Shima Seiki and integrated into their ‘SDS-ONE APEX’ series of software for the design, planning and virtual sampling of textile and apparel.

Shima Seiki is a leading provider of digitally optimized solutions for the fashion industry, who combines its on-demand ‘WHOLEGARMENT’ knitting machine with realistic virtual sampling. Based on actual yarn data, fabric simulations generated on the SDS-ONE APEX-series are unparalleled in quality and realism. Design and simulation are available for knits and various other textile applications, and smooth transition to machine programming is possible for quick and accurate design-to-manufacture interface.

That is where the Color Atlas by Archroma® will considerably benefit to the users of Shima Seiki’s solutions.

The Color Atlas was launched in 2016 to provide fashion designers and stylists with off-the-shelf color inspiration that can be implemented in production with just a few clicks.

The Color Atlas continues to evolve in line with Archroma’s commitment to sustainability through innovation. The company describes it as “The Archroma Way to a sustainable world: safe, efficient, enhanced, it’s our nature”. All color references available in the Color Atlas have been formulated with products that comply with leading international eco-standards, and can be selected based on the desired sustainability profile.

Today, the Color Atlas contains 4,320 colors applicable on cotton poplin, almost the double compared to similar tools available to textile and fashion specialists. Technical support is available to designer, manufacturers, as well as brands and retailers, through Archroma’s global offices - for every single color from its selection to its implementation in production. Engineered color standards empowered by NFC technology are also available for all colors and reproducible in production.

With this new collaboration, the users of the SDS-ONE APEX design software of Shima Seiki will have at their disposal 4320 colors that they can visualize, evaluate and implement, in a considerably accelerated process from the first creative idea to the production to the final outlet, whether online or in brick-and-mortar shops.

“Accurate color evaluation and communication are very important issues for design work”, explains Hideya Ohtani, General Manager, Graphic System Development Division, at Shima Seiki. “We have high expectations for Archroma's Color Atlas to help our APEX series users develop their products in an even more smooth and accurate manner.“

“We are proud to bring our Color Atlas library to the users of Shima Seiki’s extremely advanced design software,” says Chris Hipps, Head of Co lor Management Services, at the Archroma Brand Studio. “Designers and users of the software will have at their disposal not only color options they never had before but also colors that they can trust will be implementable right away. That’s what we strive to do at Archroma: create a new way of working: safe, efficient and enhanced. It’s our nature!”