From the Sector

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

IDEA® Nonwoven Products Achievement Award
Innovatec Microfibre Technology GmbH & Co. KG – InnovaWipe® Water-Soluble Nonwoven
This water-soluble nonwoven is completely biodegradable under both aerobic and anaerobic conditions. It offers excellent resistance to oils, greases and chemicals. It does not leave any microplastics behind, breaking down into carbon dioxide, water and biomass. It also has no ecotoxic effects, is safe for the marine environment and does not cause fatbergs or blockages in wastewater systems – flushable and home compostable.

IDEA® Raw Materials Achievement Award
Woolchemy NZ Ltd. – neweFibre
Woolchemy’s neweFibre is the world’s first hygiene-grade wool, engineered for high-performance, sustainable hygiene products. This fully traceable, renewable fiber enhances moisture management, thermal comfort, and odor control. Seamlessly integrating into production, neweFibre powers innovations like neweFlex ADL for exceptional fluid distribution and skin dryness.

IDEA® Short-life Achievement Award
Egal Pads, Inc. – Egal™ Pads on a Roll
At Egal, we believe pads should be as common as toilet paper.  Our vision is that “pads on a roll” will be put in every toilet stall – where they are needed most – to ensure privacy and dignity to all who menstruate.  Egal pads are manufactured in roll form, 40 individually wrapped on each roll, so they can be mounted on existing toilet paper dispensers or in Egal’s custom-designed dispensers.

IDEA® Long-life Achievement Award
Magnera – Sontara® EcoRE Bag
EcoRE bags are produced entirely from cellulosic fibers, presenting a sustainable alternative to traditional synthetic materials. Made with Sontara fabric certified by OK compost HOME, these bags maintain their durability and strength without the need for added binders, addressing a common concern with compostable goods. With plastic bag bans now in place in many states, Sontara offers a timely and eco-friendly solution for the retail and shopping market.

IDEA® Sustainability Advancement Award
KINDCLOTH™ – PURA HEALTH Insect Repellent – Water Dissolvable Wipes
This wet wipe combines water-dissolvable Hydropol™ technology with a natural formula featuring lemongrass and citronella. Designed for eco-conscious consumers, this innovative wipe provides effective insect protection while leaving no waste behind. Certified biodegradable, flushable, and designed not to create harmful microplastics, it safeguards fragile ecosystems and supports sustainability goals.

IDEA® Entrepreneur Award
Dude Products, Inc.
In less than a decade, the Dude Wipes brand has grown from an entrepreneurial concept conceived in a bachelor’s post-college apartment to a more than $200 million global brand. These flushable wipes have flourished in flushable wipes industry, successfully going head to head against multinational consumer product companies Kimberly-Clark, S.C. Johnson, and Procter & Gamble.

FiltXPO Air/Gas Filtration Award
Greentech Environmental LLC – Greentech Filters with ODOGard®
ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award
Ahlstrom – BioProtect™
Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100 percent naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.

FiltXPO Filtration Equipment Award
Filtration Advice Inc. – FA-TCO Software
This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Thermore, a pioneer in responsible thermal insulation, introduces Ecodown Fibers Sync — a free fiber inspired by the physics of stellar fusion. This new development represents a perfect balance between high performance, luxurious touch, and mindful design. At the core of Ecodown Fibers Sync lies the power of dual-performance fibers, engineered to offer exceptional ultra-lofty softness and resilience. The result is a next-generation insulation with a cloud-like handfeel that resists clumping — a rare combination that ensures lasting volume, even after multiple washes.

This highly flexible insulation offers unmatched versatility, making it ideal for both streamlined for technical outerwear and voluminous for fashion silhouettes. Faithful to Thermore’s legacy, Ecodown Fibers Sync also marks a step forward in sustainable progress. Crafted entirely from 100% recycled fibers sourced from post-consumer PET bottles, it reflects the brand’s enduring commitment to a more responsible design. Every fiber tells a story of transformation — from waste to warmth, from plastic to purpose.

In line with Thermore’s quality standards, Ecodown Fibers Sync is certified GRS (Global Recycled Standard), confirming the authenticity of its recycled content and traceability throughout the production chain. Ecodown Fibers Sync is bluesign® and OEKO-TEX® Standard 100 certified, ensuring that the product is free from harmful substances and meets the highest criteria for environmental and human safety. With this launch, Thermore redefines what thermal insulation can be — not just a functional layer, but a core element of a garment’s identity.

On March 31, 2025, DEMGY Group took a decisive step in its international development strategy by acquiring the American company TOOL GAUGE, which specializes in the manufacture of plastic components for the interior of aircraft cabins. This acquisition will enable DEMGY to consolidate their position as one of the world leaders in high value-added plastics processing for civil and military aeronautics.

With this operation, DEMGY is extending its footprint on the North American market, a strategic territory for the aerospace sector. The American company, now renamed DEMGY Pacific, is thus joining a group already present in France, Germany, Romania and the United States, bringing the total number of the group's industrial sites to 10.

Recognized expertise for the benefit of American aerospace
Based in Tacoma, Washington State, TOOL GAUGE has nearly 60 years of experience in the processing of high-performance polymers and the machining of precision parts. Recognized for its operational excellence, it has been awarded the Silver Performance Excellence Award by Boeing for 9 consecutive years.

The company has two complementary production units: one dedicated to plastic injection, particularly for interior fittings in aircraft cabins, and the other specializing in the machining of metal and plastic parts. This technical expertise considerably strengthens DEMGY's offering to major clients in the aerospace sector.

Airbus, Boeing: DEMGY stands out as a key partner
This strategic acquisition enables DEMGY to become a tier 1 supplier for Boeing and Airbus, as well as a tier 2 supplier for all their equipment manufacturers in Europe and North America. This positioning considerably strengthens the group's visibility and attractiveness on the global aerospace market.

"By strengthening its leadership in high value-added plastics processing for the aerospace and defense industries, the DEMGY Group has become one of the world's leading, if not the leading, supplier of plastic parts for cabin interiors directly to Airbus and Boeing, as well as to all American and European aircraft equipment manufacturers," says Pierre-Jean LEDUC, Chairman and CEO of DEMGY Group. "This enables us to deploy our high and extreme performance plastics solutions on a much larger scale".

Integration driven by DEMGY Group's cross-functional synergies
DEMGY Pacific will be managed by Mike Walter, also President of DEMGY Chicago, and Eric Wilmoth, Vice-President of Operations. Both will be tasked with implementing industrial and commercial synergies with all the entities of the group, particularly in terms of injection, assembly and decoration.

This integration will promote the development of global solutions to meet the growing demands of the aerospace industry in terms of lightness, performance and durability.

Target of 200 million euros: managed growth
With its 10 industrial sites and 950 employees, DEMGY forecasts sales of over 130 million euros by 2025. Our group's ambition is to reach 200 million euros by 2030, capitalizing on its unique know-how, capacity for innovation and proximity to major customers.

Materials lightening at the heart of decarbonization
For several years, DEMGY has been committed to reducing the carbon footprint of industries, by designing polymer materials that are lighter than metal, durable and recyclable.Thanks to our circular Multiplasturgy® offer, we integrate eco-design from the product development phase.

The European Chemicals Agency brings forward a proposal for an EU-wide restriction on certain hexavalent chromium, Cr(VI), substances. The aim is to reduce the harmful effects of these carcinogenic chemicals for both workers and the public.

At the request of the European Commission, ECHA has assessed the risks posed by certain Cr(VI) substances to workers and the public as well as the socio-economic impacts of potential restrictions.

The Agency concluded that an EU-wide restriction is justified as Cr(VI) substances are among the most potent workplace carcinogens and pose a serious risk to workers’ health. People living near industrial sites that release these substances into the environment are also at risk of lung and intestinal cancers.

ECHA proposes to introduce a ban on Cr(VI) substances, except in the following use categories when they meet defined limits for worker exposure and environmental emissions:

1. Formulation of mixtures
2. Electroplating on plastic substrate
3. Electroplating on metal substrate
4. Use of primers and other slurries
5. Other surface treatment
6. Functional additives/process aids

Such a restriction could replace the current authorisation requirements under REACH, ensuring that the risks associated with Cr(VI) substances are effectively controlled once they are no longer subject to REACH authorisation. Additionally, barium chromate is included in the scope of the restriction to avoid regrettable substitution.

The restriction could prevent up to 17 tonnes of Cr(VI) from being released into the environment and avoid up to 195 cancer cases each year. Over 20 years, the total monetised benefits are estimated to be €331 million or €1.07 billion, depending on the restriction option chosen. The total cost to European society is estimated at either €314 million or €3.23 billion. These costs include investments in measures to reduce environmental releases and worker exposure, cost of closures and relocations, and replacing Cr(VI) substances with safer alternatives.

All stakeholders have the opportunity to provide information backed by robust evidence during a six-month consultation, which is expected to start on 18 June 2025. ECHA is planning to organise an online information session to explain the restriction process and help stakeholders take part in the consultation.

Next steps
ECHA’s scientific Committees for Risk Assessment and Socio-Economic Analysis will evaluate the restriction proposal. In their evaluation, they will consider the scientific evidence received during the consultations.
The European Commission, together with the 27 EU Member States, will take the decision on the restriction and its conditions – based on ECHA’s proposal and the committees’ opinion.

ECHA is the EU’s chemicals agency responsible for implementing EU chemical regulations.

London’s boutique curated showroom event Scoop returns for the Spring/Summer ’26 edition, opening at Olympia National Kensington 13-15 July 2025.  Under the discerning eye of Founder and Managing Director Karen Radley, this season promises a mix of fresh talent, with an exciting blend of emerging names and established international designers and lifestyle brands—all thoughtfully chosen to inspire and engage buyers in a dynamic yet intimate setting.
 
Karen Radley said, “I have always had a passion for discovering new and emerging talent and presenting them to top buyers from across the country and internationally. This July, we're creating a wonderful showcase celebrating originality and forward-thinking design with each collection offering something uniquely captivating for the market. Moving to our new home at Olympia National Kensington gives us more opportunities to surprise and delight Scoop visitors and we’re thrilled to reveal a few of the exciting designers joining the showcase. Watch this space for more to come!”
 
In womenswear, IVORY PARIS is the definition of accessible luxury, designed in Italy and crafted from premium materials including pure cashmere, silk and merino wool. The collection of sophisticated and elegant separates is lightly tailored with a tonal colour palette. IVORY PARIS creates a fashion collection which blends premium style with sustainability, perfectly capturing the desire of the modern consumer.
 
Launched in 2015 the Korean fashion collection NORININE, is named for ‘A mixture of colours that makes fashion complete.’ Designed to outlast the seasons, NORININE features a capsule wardrobe of separates in a relaxed style with oversized tailoring and cropped waists created in a mix of textiles.   A favourite for Korean celebrities, the collection brings a fresh look to the UK market.
 
In footwear, Marseille born REQUINS, is a collection with beautiful heritage. A must-have in France the elegant shoe brand is expanding its appeal internationally being recognised for its perfect blend of French style, quality leathers and craftmanship. Currently selling to department stores and boutiques across France the collection is perfectly positioned to appeal to a UK customer.
 
In accessories, Maison Boinet belts combine a rich heritage going back to 1858 when it was founded in Château-Renault in the Centre Val de Loire, France. More than a just a belt accessory, it is the symbol of discreet luxury and timeless style that emphasises the waist. Since conception the collection has expanded to include bracelets and animal accessories designed to echo the style of the belts offering retailers something unique.
 
In jewellery, designed in the heart of Paris the established ZAG Bijoux collection is popular across France and sells to Harvey Nichols and Fenwick in the UK.  Launching at Scoop this July is their new and not to be missed premium line ZAG STUDIO which is destined to become the new cult favourite.
 
Recognised as a must-see on the international trade show circuit and Europe’s most innovative lifestyle event, Scoop will open its doors at Olympia National Kensington, this July with an edited line up of premium women’s fashion as well as luxury home, beauty and lifestyle collections. Visitors will discover over 200 designer labels in a beautiful space designed to make the buying process seamless.

Denim is timeless. From casual Fridays to nights out, from factory floors to fashion runways - jeans have become an essential part of modern life. But there's one thing even the most loyal denim lovers can't deny: on warm days, they can make you sweat. Outlast Technologies GmbH is changing that - by making denim that helps you sweat less and feel more comfortable throughout the day.

After intensive research and development, Outlast introduces its temperature regulation technology into denim fabrics - without compromising the rugged authenticity and durability denim is known for. The result is a smarter, more comfortable denim that adapts to the body's temperature, no matter the season or activity.

“Jeans are the undisputed icon of modern fashion - they work for every occasion,” says Volker Schuster, director of R&D at Outlast Technologies GmbH. “But when the temperature rises, they can become uncomfortable. That’s exactly the problem we wanted to solve. Our solution is a denim fabric that works with your body, not against it.”

The innovation lies in embedding natural wax directly into the fibers before the denim is woven - creating intelligent fabrics that interact with your body. When it’s warm, these fibers absorb excess body heat and store it, helping to reduce sweating and keep you feeling comfortably balanced. As temperatures cool or your activity level decreases, the stored warmth is gradually released - helping to prevent chills. The result? Jeans that intuitively adapt to your body’s needs, so you stay comfortable, whatever the day brings.

Achieving this level of functionality, however, was no easy task. The challenge was to ensure that the temperature-regulating effect could withstand the intense wash and finish treatments typical in denim production - all while preserving the look, feel, and durability expected of high-quality jeans.

To meet these demands, Outlast found the perfect partner in AGI, the renowned denim producer from Pakistan. With its deep expertise in denim manufacturing, AGI played a key role in refining the integration of temperature regulation technology - resulting in denim products that are highly attractive to both brands and end consumers alike.

Equally appealing to end users is the lasting performance of the innovation: the natural wax is embedded inside the fiber itself. This means the temperature-regulating function does not wash out or diminish over time. Unlike surface treatments, the technology remains effective throughout the entire life cycle of the garment.

With this development, Outlast reaffirms its position as a pioneer in temperature regulation textiles - bringing comfort, performance, and innovation to one of the world’s most beloved fabrics.

Jeanologia introduces its new concept “ONE TECHNOLOGY. ALL POSSIBILITIES” at Kingpins Amsterdam. This statement of intent emphasizes laser technology as a tool for expression, efficiency, and transformation. One system, infinite possibilities to redefine denim and bring any creative vision to life. Through an exclusive capsule collection, the company highlights the boundless potential of laser as an aesthetic, versatile, and transformative tool.

At this year’s Kingpins in Amsterdam, Jeanologia presents a fresh perspective on laser technology not just a technique, but as an essential tool for designers, brands, and laundries looking to differentiate themselves, innovate, and embrace a more conscious, efficient, and emotionally connected model.

Pure Vintage: A tribute to classic denim. Garments that recapture the essence of authenticity by recreating natural wear effects with impeccable realism. Laser technology, combined with the Atmos washing process, achieves finishes that evoke decades of history, honoring both aesthetics and the environment.

Creative Possibilities: An innovative concept that positions laser as a medium for artistic expression, unlocking new creative possibilities. Vector designs, hyper-realistic images, drill effects, and visual textures stimulate the imagination, proving that technology can be both emotional and at the forefront of creative vanguard.

Denim Métiers by Jeanologia: As a special highlight, Jeanologia presents ‘Denim Métiers’, a unique exhibition creating a bridge between denim as an industrial material and haute couture. Conceptual garments that elevate denim into an artistic, refined dimension, creating a distinctive language that breaks both technical and aesthetic boundaries.

In the words of Carme Santacruz, Jeanologia’s Creative Director: “With ‘ONE TECHNOLOGY. ALL POSSIBILITIES’, we aim to go beyond the traditional technical view of laser and reveal its true essence as a versatile, emotional, and artistic tool, capable of adapting to every brand, designer, and production challenge.”

With this new proposal, Jeanologia wants to strengthen its position as a leader in sustainable innovation, pushing the textile industry toward a more creative, efficient, and conscious future.

The Lenzing Group, a leading provider of regenerated cellulose fibers for the textile and nonwoven industries, and Speyer & Grund, specialists in vinegar essences and acidulants as well as long-term partners for LENZING™ Acetic Acid Biobased, announce the completion of a new acetic acid storage tank.

The new storage tank, built at Speyer & Grund’s site in Meerane (Germany), contains a tank for the exclusive filling with LENZING™ Acetic Acid Biobased. This is produced as a by-product in pulp production. The now increased tank capacity also enhances flexibility in the supply chain.

lisabeth Stanger, Senior Director Biorefinery & Co-Products: “Lenzing is a European model company of the bioeconomy with its biorefinery products and the most efficient use of the resource wood. We are pleased with the long-standing, trusting partnership with Speyer & Grund, which represents an important step towards an even more sustainable supply chain.”

“LENZING™ Acetic Acid Biobased has been an integral part of our Surig vinegar essence since 1983. The new tank solution means growth for us with maximum supply security. At the same time, we increase flexibility for delivery logistics as an important component for close cooperation with a strong partner,” explains Axel Rosener, Managing Director of Speyer & Grund GmbH.

The biorefinery process in Lenzing optimally utilizes the renewable raw material wood, the starting material for pulp and fiber production, and converts it into valuable products such as biobased acetic acid. LENZING™Acetic Acid Biobased, which has a carbon footprint over 85 percent lower than fossil-based acetic acid, is used in the food, pharmaceutical, cosmetic, cleaning, chemical, and textile industries and in textile sector processes such as washing, dyeing, and finishing.

The full potential of advanced coating and finishing technologies for the production of technical textiles will be outlined by Monforts specialists which takes place in Atlanta, Georgia, in May.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the VDMA German Pavilion at the show, at stand 3231 within the Georgia World Congress Center.

A wide range of technical fabrics is now being successfully created with MontexCoat coating units in comination with Montex stenters, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be carried out with the extremely versatile system. Solvent coatings in explosion-proof conditions, knife coating, roller coating and screen printing are further options and the MontexCoat has been engineered to enable users to switch quickly from one fabric run to the next without compromising on the economical use of energy or raw materials.

“There has already been terrific interest in the MontexCoat and the range of different techniques it enables and we’re far from exhausting its potential uses,” says Achim Gesser, Monforts Area Sales Manager who will be at the show in Atlanta. “For companies who don’t need such flexibility, the economical coaTTex unit is exclusively dedicated to air knife and knife-over-roller coating.

“At our ATC in Mönchengladbach, Germany, however, a MontexCoat unit has been integrated into a full Montex technical textiles pilot line, on which our customers can run trials of new fabrics and finishing formulations in widths of up to 1.8 metres. This line has been engineered to provide the ultimate in precision coating and finishing in industrial-scale trials.”

To fully demonstrate what’s possible, the Montex line at the ATC is able to treat materials not only at temperatures of up to 320°C, but apply separate coatings on the two sides of certain materials at different temperatures, within a single pass through the machine. To achieve this, the first two chambers of the stenter are fitted with TwinTherm burners for individual top/bottom heating. A temperature differential of up to 60°C can be achieved between the upper and lower nozzles within the chamber, depending on the treatment parameters.

“There are many applications where employing two separate temperature treatments is beneficial, such as floorcoverings – where the textile face fabric is treated at one temperature and the rubber backing at another – as well as PVC flooring employing chemical foams, black-out roller blinds with heavy backings or PTFE-coated filter materials,” Gesser explains.

Another key feature of the technical textiles line at the ATC is the Montex stenter’s special stretching device which is capable of pulling ten tons in length and ten tons in width – a huge amount per square metre of fabric and necessary in the production of materials such as woven or 3D knits for high temperature filter media.

Monforts also offers the special T-max grease-free stenter chain for high temperature treatments up to 320°C, at machine speeds up to 100m/min and transverse tension up to 2,500 N/m with the benefits of no maintenance and no grease marks on fabric.

“Technical textiles are extremely diverse in their end-use applications but the needs of the manufacturers of very different materials are still uniform in many respects,” says Gesser. “European-built Montex stenters provide maximum finishing efficiency and many of our customers are operating them 24 hours a day over seamless shifts.”

Existing customers include manufacturers in the fields of home textiles, geotextiles and automotive fabrics, as well as functional materials and dedicated Montex lines have also been supplied to producers of airbags, flame retardant barrier fabrics and spacer fabrics.

“Techtextil North America is a very important show for us because technical textiles are a key pillar of our production programme,” Gesser concludes. “North America is one of our major markets and we are looking forward to reconnecting with existing and potentially new customers at this always-vibrant show.”

Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley
“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia
While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers
“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence
Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonisation
A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers frocm production waste and end of life composites.

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging
Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.
 
 E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links
“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”