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LOVE HERO uses Kornit Digital for sustainable Fashion (c) Kornit Digital Europe GmbH / LOVE HERO
17.09.2021

LOVE HERO uses Kornit Digital for sustainable Fashion

Kornit Digital announced that the London-based LOVE HERO fashion label uses Kornit’s sustainable, digitized, on-demand production capabilities to deliver its complete line of nature-themed apparel.

All fabrics are traceable and certified via their blockchain platform, Retraced, to minimize their eco footprint. Cut-and-sew operations take place in Portugal.

LOVE HERO is currently engaged with Kornit on the mechanics of imprinting silk, biodegradable nylon, and other diverse materials. One such application involves two-sided fabrics—nylon on top, with cotton on the reverse.

“Kornit is committed to becoming the operating system for sustainable fashion fulfillment, on demand,” says Chris Govier, KDEU Managing Director. “With visionary creators like Joshua and LOVE HERO ready to test the bounds of our design and color capabilities, and our growing network of digitized producers ready to make those visions tangible with speed, economy, and quality from all corners of the globe, we’re changing the public percetion of what digital can do—meeting the global sustainability imperative, without demanding compromise from any actor in that value chain.”

Kornit Digital announced that the London-based LOVE HERO fashion label uses Kornit’s sustainable, digitized, on-demand production capabilities to deliver its complete line of nature-themed apparel.

All fabrics are traceable and certified via their blockchain platform, Retraced, to minimize their eco footprint. Cut-and-sew operations take place in Portugal.

LOVE HERO is currently engaged with Kornit on the mechanics of imprinting silk, biodegradable nylon, and other diverse materials. One such application involves two-sided fabrics—nylon on top, with cotton on the reverse.

“Kornit is committed to becoming the operating system for sustainable fashion fulfillment, on demand,” says Chris Govier, KDEU Managing Director. “With visionary creators like Joshua and LOVE HERO ready to test the bounds of our design and color capabilities, and our growing network of digitized producers ready to make those visions tangible with speed, economy, and quality from all corners of the globe, we’re changing the public percetion of what digital can do—meeting the global sustainability imperative, without demanding compromise from any actor in that value chain.”

Source:

Kornit Digital Europe GmbH / pr4u

27.07.2021

Nastrificio di Cassano: Responsible and certified labels and tags

100% sustainability lives in the smallest detail, starting with the label, the element that can tell the story of responsibility. This is why Nastrificio di Cassano has created NDC Green, Made in Italy and fully traceable range that guarantees high quality standards while respecting the planet.
 
NDC Green comprises 4 categories:

100% sustainability lives in the smallest detail, starting with the label, the element that can tell the story of responsibility. This is why Nastrificio di Cassano has created NDC Green, Made in Italy and fully traceable range that guarantees high quality standards while respecting the planet.
 
NDC Green comprises 4 categories:

  • LABìO ECO-SOFT®: made using TENCEL™ lyocell  yarn which is compostable and biodegradable (as attested by TUV Austria), this product boasts performances and is resistant up to 10 domestic washings at 30°. The reference is produced with fifteen times less water consumption than cotton production and the resins used are GOTS certified.
  • LABìO HANGreen is the smart solution for the creation of hard tags, hangtags, shopping bags and garment covers and, as LABIO ECO-SOFT® range, it’s made with  compostable and biodegradable TENCEL™ lyocell yarn and the resin is compostable, too. These peculiarities make this product unique.
  • ACETATE NAIA™, the 'smart satin' that respects forests and oceans, is the NAIA™ single-ingredient solution produced by Eastman: the 100% traceable, compostable and biodegradable cellulose yarn in both soil and sea respects the natural growth rate of forests.
  • RECYCLED POLYESTER: is made from post-consumer yarn recycled from GRS-certified PET bottles. Available in both satin and resinated taffeta versions, it guarantees excellent printability for an elegant and sophisticated look
09.06.2021

EURATEX calls for an effective EU Industrial strategy

On the occasion of releasing its 2021 Spring Report, EURATEX calls the European Institutions to implement a new Industrial Strategy which will effectively support the European textiles industry. EURATEX welcomes the fact that Textile and Clothing industry is recognised as one of the 14 essential ecosystems of the European economy, but we need to take effective measures to support these sectors, and take into consideration the global dimension.

On the occasion of releasing its 2021 Spring Report, EURATEX calls the European Institutions to implement a new Industrial Strategy which will effectively support the European textiles industry. EURATEX welcomes the fact that Textile and Clothing industry is recognised as one of the 14 essential ecosystems of the European economy, but we need to take effective measures to support these sectors, and take into consideration the global dimension.

Economic data for 2020 in EURATEX Spring Report show preoccupying trends. Figures reflect a dramatic contraction in demand and production: EU turnover contracted by -9.3% in textiles (which is in line with the general manufacturing average) and by -17.7% in clothing, compared with 2019. Furthermore, supply chain disruptions and substantial price increases of some raw materials are putting significant pressure on the T&C industries across Europe. The trade deficit for European textiles and clothing jumped from € -47 bln in 2019 to € -62 bln in 2020, an increase of more than 30%, which is almost entirely due to the import of Chinese face masks and related products. Fortunately, more recent figures from the 1st quarter of 2021 indicate some signs of recovery.

That figure illustrates very well today’s political discussions on the future of the European industry. Many European companies have made considerable efforts to adapt their production to the pandemic, but clearly this was not enough. Whether the production cost in Europe is too high or the EU should adapt its procurement rules, the industry needs have a coherent long-term plan to become more competitive and conquer new markets.

EURATEX General Assembly highlighted the critical role of the new EU Industrial Strategy. The inclusion of textiles and clothing in the fourteen ecosystems is a step in the right direction to consolidate the industrial base but we should look also at the global challenges. European companies should continue investing in innovation, design and quality, in combination with a structural move towards more sustainable textiles. At the same time, the EU should create an environment - both inside the Single Market and globally - where everybody plays by the same rules.

Source:

Euratex

EURATEX and IAF conventions take place from 7 to 9 November 2021 (c) EURATEX
31.05.2021

EURATEX and IAF conventions take place from 7 to 9 November 2021

From 7 to 9 November 2021, the world of apparel and textiles will meet in Antwerp, Belgium, for a double convention: the 36th World Fashion Convention on 7-8 November, hosted by IAF, and the 9th European Textiles and Apparel Convention on 8-9 November, hosted by EURATEX.

Delegates can choose to register for the IAF’s 36th World Fashion Convention, for EURATEX’s 9th European Textiles and Apparel Convention or for a combination of both, which the organisers of course recommend. The IAF Convention, carrying the theme ‘Transition of the Global Fashion System’ focusses on global industry developments whereas the EURATEX convention, themed “A new paradigm for the European Textiles and Clothing Industry”, has a strong European focus. Therefore, the two conventions are perfectly complementary.

The Antwerp Convention will be the first ‘live’ meeting for the industry in nearly two years’ time. That’s why the convention will combine knowledge with social events, notably the IAF and EURATEX joint networking dinner on 8 November in the Antwerp Fashion Museum.

From 7 to 9 November 2021, the world of apparel and textiles will meet in Antwerp, Belgium, for a double convention: the 36th World Fashion Convention on 7-8 November, hosted by IAF, and the 9th European Textiles and Apparel Convention on 8-9 November, hosted by EURATEX.

Delegates can choose to register for the IAF’s 36th World Fashion Convention, for EURATEX’s 9th European Textiles and Apparel Convention or for a combination of both, which the organisers of course recommend. The IAF Convention, carrying the theme ‘Transition of the Global Fashion System’ focusses on global industry developments whereas the EURATEX convention, themed “A new paradigm for the European Textiles and Clothing Industry”, has a strong European focus. Therefore, the two conventions are perfectly complementary.

The Antwerp Convention will be the first ‘live’ meeting for the industry in nearly two years’ time. That’s why the convention will combine knowledge with social events, notably the IAF and EURATEX joint networking dinner on 8 November in the Antwerp Fashion Museum.

Previous speakers at the EURATEX and IAF conventions came from PVH, Hugo Boss, Zegna, as well as European Commission, McKinsey, OECD, and London College of Fashion. About 150 delegates at each event, from over 20 countries are expected.

For more information click here.

Source:

EURATEX

ANDRITZ receives order for a new batt forming line for stitchbonding from Pratrivero, Italy (c) ANDRITZ
ANDRITZ eXcelle crosslapper
17.05.2021

ANDRITZ receives order for a new batt forming line for stitchbonding from Pratrivero, Italy

International technology Group ANDRITZ has received an order from Pratrivero s.p.a. to supply a new eXcelle batt forming line for their production facilities in Valdilana, Italy. The line will be dedicated to the production of Maliwatt products, used in furnishing, automotive, naval, medical, geotextiles, advertising, clothing, and packaging applications. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ batt forming line includes an eXcelle card and eXcelle crosslapper, a ProDyn™ web profiling correction system as well as a scanning gauge with a closed loop. The ProDyn system combines actions from the card doffers with dynamic speed variation at the crosslapper. This will result in substantial fiber savings and reduction in CV%, providing improved weight evenness in the final product. The ProDyn closed loop will ensure the best possible self-regulation for the equipment and thus enable Pratrivero to produce one of the best product qualities on the market. Pratrivero will be the world’s first company to use the ProDyn technology in the Maliwatt stitchbonding process.

International technology Group ANDRITZ has received an order from Pratrivero s.p.a. to supply a new eXcelle batt forming line for their production facilities in Valdilana, Italy. The line will be dedicated to the production of Maliwatt products, used in furnishing, automotive, naval, medical, geotextiles, advertising, clothing, and packaging applications. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ batt forming line includes an eXcelle card and eXcelle crosslapper, a ProDyn™ web profiling correction system as well as a scanning gauge with a closed loop. The ProDyn system combines actions from the card doffers with dynamic speed variation at the crosslapper. This will result in substantial fiber savings and reduction in CV%, providing improved weight evenness in the final product. The ProDyn closed loop will ensure the best possible self-regulation for the equipment and thus enable Pratrivero to produce one of the best product qualities on the market. Pratrivero will be the world’s first company to use the ProDyn technology in the Maliwatt stitchbonding process.

Stitchbond is a nonwoven process made by mechanically interlocking fiber webs with continuous filaments, thus imitating textiles. Stitchbonded products are used in many applications due to their lower production costs compared to woven textiles. Among all the different nonwoven processes in which it operates, ANDRITZ is also a market-leading supplier of batt forming equipment for the stitchbonding processes producing Maliwatt, Malivlies and quilting.

Pratrivero is an important player in the production of nonwoven fabrics using stitchbonding technology.

29.04.2021

ISKO launches bluesign® APPROVED fabrics

ISKO announced the launch of bluesign® APPROVED fabrics. The only denim mill in Europe with bluesign® APPROVED fabrics, and one of the highest achievement’s in sustainability. This won honour is only awarded to those that meet the strict safety and environmental requirements of the bluesign® CRITERIA. These certified articles are made from bluesign® APPROVED chemicals and raw materials, and are manufactured with a minimum impact on people and the environment. This enables brands to provide safe products to their consumers, verified as bluesign® PRODUCT, which are sustainably produced without hazardous chemicals.

“When the goal is big, the effort is big. Choosing the right partner means taking safe steps. In this sense, I can gladly say that we will continue on our way with the bluesign® chemical followup process.” – Ebru ÖZKÜÇÜK, Head of Sustainability ISKO.

Through this partnership and certification, ISKO and bluesign® continue their vision of a textile and fashion industry with a future that focuses more attention on people and the environment, because only when both are considered can the industry truly make a positive, long-lasting impact.

ISKO announced the launch of bluesign® APPROVED fabrics. The only denim mill in Europe with bluesign® APPROVED fabrics, and one of the highest achievement’s in sustainability. This won honour is only awarded to those that meet the strict safety and environmental requirements of the bluesign® CRITERIA. These certified articles are made from bluesign® APPROVED chemicals and raw materials, and are manufactured with a minimum impact on people and the environment. This enables brands to provide safe products to their consumers, verified as bluesign® PRODUCT, which are sustainably produced without hazardous chemicals.

“When the goal is big, the effort is big. Choosing the right partner means taking safe steps. In this sense, I can gladly say that we will continue on our way with the bluesign® chemical followup process.” – Ebru ÖZKÜÇÜK, Head of Sustainability ISKO.

Through this partnership and certification, ISKO and bluesign® continue their vision of a textile and fashion industry with a future that focuses more attention on people and the environment, because only when both are considered can the industry truly make a positive, long-lasting impact.

22.04.2021

Lenzing Group: Sustainability Report 2020

  • Successful measures to fight against the COVID-19 pandemic with a focus on the safety and health of employees, customers and partners and securing sustainable business development
  • Implementation of strategic investment projects and climate targets progressing on schedule – launch of first TENCEL™ branded carbon-zero fibers
  • New level of transparency in the textile industry: introduction of blockchain technology
  • Target setting: Lenzing raises the bar even higher and sets new sustainability goals

The Lenzing Group presented its Sustainability Report 2020 on April 22, 2021, World Earth Day. Featuring the title “Stand up for future generations”, Lenzing once again emphasized its commitment to taking responsibility beyond the products it makes.

  • Successful measures to fight against the COVID-19 pandemic with a focus on the safety and health of employees, customers and partners and securing sustainable business development
  • Implementation of strategic investment projects and climate targets progressing on schedule – launch of first TENCEL™ branded carbon-zero fibers
  • New level of transparency in the textile industry: introduction of blockchain technology
  • Target setting: Lenzing raises the bar even higher and sets new sustainability goals

The Lenzing Group presented its Sustainability Report 2020 on April 22, 2021, World Earth Day. Featuring the title “Stand up for future generations”, Lenzing once again emphasized its commitment to taking responsibility beyond the products it makes. The non-financial report, prepared in accordance with the reporting standards of the Global Reporting Initiative (GRI) and the Austrian Sustainability and Diversity Improvement Act (NaDiVeG) and reviewed by KPMG Austria GmbH Wirtschaftsprüfungs- und Steuerberatungsgesellschaft, illustrates how the company is responding to the global challenges of our time.

The 2020 financial year of the Lenzing Group was largely dominated by the COVID-19 pandemic. Lenzing took short-term measures to safeguard its business operations and mitigate the effects of fiber prices and fiber demand which came under increasing pressure. The priority was to protect employees and strengthen long-term partnerships with suppliers and customers. Following the current fight against the coronavirus and its consequences, the company continues to move ahead determinedly to achieve its sustainability targets, also against the backdrop of such a difficult market environment.

With the implementation of its science-based targets, the Lenzing Group actively contributes to mastering the problems caused by climate change. In 2019, Lenzing made a strategic commitment to reducing its greenhouse gas emissions by 50 percent per ton of product by 2030. The overriding target is to be climate-neutral by 2050.*

The launch of the first carbon-zero TENCEL™ fibers certified as CarbonNeutral® products in accordance with The CarbonNeutral Protocol – the leading global framework for carbon neutrality – represents another important milestone from the reporting year. As of June 2021, Lenzing will also market the first VEOCEL™ branded lyocell fibers as certified CarbonNeutral® products.

Promoting the circular economy
Lenzing also sets standards for the entire fiber, textile and clothing industry with respect to the circular economy which is of such crucial importance in climate and resource protection. In order to enhance resource efficiency and offer a solution for the global problem of textile waste, the company developed the REFIBRA™ recycling technology. REFIBRA™ is the only technology in the world enabling the production of new lyocell fibers on a commercial scale from cotton scraps derived from manufacturing cotton clothing as well as from used garments. In this way, an important contribution is made to promoting circularity in the textile industry.*

New level of transparency in the textile industry
In addition to environmental protection, the issue of transparency along the supply chain poses a major challenge to the textile industry. Working in cooperation with TextileGenesis™, Lenzing offers an innovative solution to ensure greater transparency on the basis of blockchain technology. Following several successful pilot projects with renowned fashion brands, this digital platform was ultimately launched in 2020 to enable the traceability of textiles, from the fiber to all stages of production and distribution. Thanks to the innovative Fibercoin™ technology of the TextileGenesis™ platform, Lenzing and its partners are able to issue so-called “blockchain assets” in direct proportion to the physical fiber deliveries of the brands TENCEL™ and LENZING™ ECOVERO™. These digital assets function like a “fingerprint” and thus prevent adulteration.*

Target setting: Lenzing raises the bar even higher
The Lenzing Group operates in line with three strategic principles within the context of its “Naturally positive” sustainability strategy: partnering for change, advancing circularity and greening the value chain.*

 

*See attached document for more information..

19.04.2021

Checkpoint expands its feature HALO platform

Checkpoint  Systems, the vertically integrated solutions provider for retail, has announced the expansion of its HALO®Internet of Things (IoT) RFID software platform with the release of HALO 12.2.0.

Building on the software platform, this latest release includes a number of new features that will elevate it further.:

Checkpoint  Systems, the vertically integrated solutions provider for retail, has announced the expansion of its HALO®Internet of Things (IoT) RFID software platform with the release of HALO 12.2.0.

Building on the software platform, this latest release includes a number of new features that will elevate it further.:

  • Enhanced replenishment capabilitiesmaking picking and sales floor stocking easier, faster and more efficient. This saves retailers time, improves the customer shopping experience and drives increased revenue
  • Expanded in-store receiving capabilities, providing stores with improved insights into stock arrivals, driving sales by ensuring the stock gets onto the sales floor faster
  • Enhanced omnichannel in-store fulfilment with expanded shipping and packing capabilities. Retailers can make the most efficient use of their bricks and mortar stores to handle omnichannel purchases
  • Continued expansion of RFID label options with new tagging features that are compatible with a wide variety of label options, providing easy-to-use processes that make a store associate’s job more efficient every day
  • Expanded reporting capabilities provides a comprehensive performance overview of the business with metrics on KPIs that facilitate enterprise-wide successes all in one easy-to-access location
  • Increased RFID device options, making the software  platform compatible with a wider range of devices already deployed by stores
  • More inventory count options via new standard  API that simplifies connections to different fixed sensors, robots and drones. This makes the stock counting process more accurate and efficient
  • Expanded translation capabilities, facilitating quick and efficient customisation to local dialects so that HALO can be deployed fasteracross an international estate.
12.04.2021

SUPREME GREEN COTTON® used by Italian brand Diesel

SUPREME GREEN COTTON® has been chosen by the Italian brand Diesel for the ‘Green Label’, ‘NightCrush’ and ‘Malign’ jersey T-shirts. From cotton seed to fiber, yarn production, fabric and final garments, the full supply chain is not just transparent but located in a very focused area 100% in Greece.
 
SUPREME GREEN COTTON® is the premium quality smart yarn collection by Varvaressos S.A. European Spinning Mills. The Greek yarn manufacturer has developed an innovative and socially responsible system from the seed to the garment that supports farmers and businesses at the foothills of Mount Olympus.
 

SUPREME GREEN COTTON® has been chosen by the Italian brand Diesel for the ‘Green Label’, ‘NightCrush’ and ‘Malign’ jersey T-shirts. From cotton seed to fiber, yarn production, fabric and final garments, the full supply chain is not just transparent but located in a very focused area 100% in Greece.
 
SUPREME GREEN COTTON® is the premium quality smart yarn collection by Varvaressos S.A. European Spinning Mills. The Greek yarn manufacturer has developed an innovative and socially responsible system from the seed to the garment that supports farmers and businesses at the foothills of Mount Olympus.
 
SUPREME GREEN COTTON® uses a customized satellite-powered drip irrigation system in the fields that allows saving up to 40% of water. Water usage is one of the pressing issues in cotton production. Thanks to the advanced drip irrigation system, plants are watered and fed without wasting a single drop. Thanks to a custom-developed app connected via satellite and meteorological stations in selected cotton fields, farmers can monitor the fields in real time. The IoT – Internet of Things system warns them to take action to ensure plants to flourish healthily and high a higher yield in a sustainable way.
 
The smart yarns are Made in Greece and have been certified by MADE IN GREEN by OEKO-TEX® which assures transparency and traceability, moreover the company has also obtained the STeP by OEKO-TEX®.

12.04.2021

We aRe SpinDye collaborates with Gina Tricot

We aRe SpinDye (WRSD) and Gina Tricot have entered into a collaboration agreement. The partnership formed between the two companies is a strategic milestone for both parties.

"Gina Tricot has made impressive progress in the area of sustainability recently and it is fantastic that we get the opportunity to participate and contribute going forward", says Andreas Andrén, CEO of WRSD and continues: "The collaboration is completely in line with our ambitions to become an industry standard for coloring recycled polyester."

Gina Tricot is a Swedish brand that offers fashion to women in over 30 countries.
"Together with WRSD, we can create a better, more sustainable and circular fashion industry. We are convinced that the future lies in collaboration and innovation between the various tiers of our value chain", says Emma Garrote Fredman, Global production & Sustainability manager at Gina Tricot.

We aRe SpinDye (WRSD) and Gina Tricot have entered into a collaboration agreement. The partnership formed between the two companies is a strategic milestone for both parties.

"Gina Tricot has made impressive progress in the area of sustainability recently and it is fantastic that we get the opportunity to participate and contribute going forward", says Andreas Andrén, CEO of WRSD and continues: "The collaboration is completely in line with our ambitions to become an industry standard for coloring recycled polyester."

Gina Tricot is a Swedish brand that offers fashion to women in over 30 countries.
"Together with WRSD, we can create a better, more sustainable and circular fashion industry. We are convinced that the future lies in collaboration and innovation between the various tiers of our value chain", says Emma Garrote Fredman, Global production & Sustainability manager at Gina Tricot.

02.04.2021

Fashion 4 Development & C.L.A.S.S. launch: The Recloth Resource Guide

Fashion 4 Development & C.L.A.S.S. Eco Hub will launch The Reclothe Resource Guide during the virtual exhibit: Discover the SDGs - To Make Peace With Nature, a virtual hub convened by the United Nations Office for Partnerships April 1 - 30, 2021.

The publication's mission is to inform and educate fashion industry professionals, schools, universities, students, and new generation brands to focus on the next generation of the circular economy and make an impact on the value chain. The ReClothe guide lists all solutions, technologies, fabric suppliers, dyers, and finishers currently available and scalable globally that can really answer the new generation needs of the contemporary consumer. ReClothe will be published quarterly and focus on innovators working the best practices and opportunities in development & manufacturing for a responsible fashion industry.

Fashion 4 Development & C.L.A.S.S. Eco Hub will launch The Reclothe Resource Guide during the virtual exhibit: Discover the SDGs - To Make Peace With Nature, a virtual hub convened by the United Nations Office for Partnerships April 1 - 30, 2021.

The publication's mission is to inform and educate fashion industry professionals, schools, universities, students, and new generation brands to focus on the next generation of the circular economy and make an impact on the value chain. The ReClothe guide lists all solutions, technologies, fabric suppliers, dyers, and finishers currently available and scalable globally that can really answer the new generation needs of the contemporary consumer. ReClothe will be published quarterly and focus on innovators working the best practices and opportunities in development & manufacturing for a responsible fashion industry.

The guide includes Bacx™ by Centro Seta, Bext360, DYNTEX® Biosynthetics, Eastman Naia™, ECOSENSOR™ by Asahi Kasei, ECOTEC® by Marchi & Fildi, Iluna Group, Lanificio Zignone, Maeba International, Mending for Good, Modern Meadow, Re.VerSo™, ROICA™ by Asahi Kasei, Santoni, Smartex, Spiber Inc., SUPREME GREEN COTTON® by Varvaressos, TINTEX Textiles, VEGEA and YKK.

For registration click here.

10.11.2020

Kornit Digital: Calvi implemented the Kornit Avalanche HD6 system

Kornit Digital announced Vizela, Portugal-based Calvi has implemented the Kornit Avalanche HD6 system for efficient, retail-quality digital decoration on demand.

Founded in 1977, Calvi is a textile manufacturing company that works with national and international partners to deliver sportswear and casual apparel for men, women, and children. Now occupying a 6,600-square-meter facility and employing a team of more than 120 qualified professionals, they are committed to the evolution of textiles with regard to three fundamental values: quality, availability, and efficiency. In addition to their own e-commerce operation, Calvi produces about 100,000 t-shirts per week for brands like Pull & Bear, Zara, and Bershka.

“When we first contacted Kornit, it was very easy to create the partnership we have now,” says Anselmo Pereira, Head of Design at Calvi. “Kornit Avalanche really helped us to move faster, to be more ecological—we basically don’t have minimum quantities to produce.

Kornit Digital announced Vizela, Portugal-based Calvi has implemented the Kornit Avalanche HD6 system for efficient, retail-quality digital decoration on demand.

Founded in 1977, Calvi is a textile manufacturing company that works with national and international partners to deliver sportswear and casual apparel for men, women, and children. Now occupying a 6,600-square-meter facility and employing a team of more than 120 qualified professionals, they are committed to the evolution of textiles with regard to three fundamental values: quality, availability, and efficiency. In addition to their own e-commerce operation, Calvi produces about 100,000 t-shirts per week for brands like Pull & Bear, Zara, and Bershka.

“When we first contacted Kornit, it was very easy to create the partnership we have now,” says Anselmo Pereira, Head of Design at Calvi. “Kornit Avalanche really helped us to move faster, to be more ecological—we basically don’t have minimum quantities to produce.

“This company started with my grandfather, and then my father started running the business by himself,” says Catarina Lopes, Founder and CEO of the brand’s eco-conscious NÜWA division. “I started NÜWA, which has two pillars: Everything is sustainable, and we are inspired by people. We are sustainable; we don’t have to create more water waste or use more resources. Our products are made from recycled cotton, recycled polyester, and organic cotton. We only use digital printing because it’s water inks; we don’t have to use chemicals in our products.”

Source:

pr4u / Kornit

Acafintex looks to a bright future with new Monforts technology (c) AWOL Media
Acafintex father and son ownership team Don Francisco and Lic Francisco Moyano at the new Monforts installation.
14.09.2020

Acafintex looks to a bright future with new Monforts technology

At a total length of over 71 metres, the Montex finishing line that has just been installed by Monforts for Acafintex at its plant in Puebla, Mexico, is one of the highest capacity stenters the German technology leader has delivered to date.

Puebla is known as the epicentre of Mexico’s textile and clothing industry and is ideally placed for supplying both the USA and Europe, being three hours from the Gulf of Mexico for shipping via the Atlantic, and five hours from the Pacific coast as well.

Mexico's textile and clothing industry spans the entire production chain – from cotton growing and man-made fibre production to the manufacture of yarn, fabric, finished clothing and accessories. The industry is estimated to directly employ around 640,000 workers and to provide livelihoods for many more people indirectly. The country is a key supplier of textiles and clothing to the USA, but has faced fierce competition from China, which has until recently been the largest supplier of textiles and clothing to the US market.

At a total length of over 71 metres, the Montex finishing line that has just been installed by Monforts for Acafintex at its plant in Puebla, Mexico, is one of the highest capacity stenters the German technology leader has delivered to date.

Puebla is known as the epicentre of Mexico’s textile and clothing industry and is ideally placed for supplying both the USA and Europe, being three hours from the Gulf of Mexico for shipping via the Atlantic, and five hours from the Pacific coast as well.

Mexico's textile and clothing industry spans the entire production chain – from cotton growing and man-made fibre production to the manufacture of yarn, fabric, finished clothing and accessories. The industry is estimated to directly employ around 640,000 workers and to provide livelihoods for many more people indirectly. The country is a key supplier of textiles and clothing to the USA, but has faced fierce competition from China, which has until recently been the largest supplier of textiles and clothing to the US market.

However, the position of Mexico in the US import market has become more stable following the signing of the United States-Mexico-Canada Agreement (USMCA), which came into force in July this year. The country has also been a key beneficiary of the current trade war that is raging between China and the USA.

In addition, there is scope for higher sales in Mexico’s domestic market. The country has a population of 129 million people who are becoming increasingly prosperous, with a large proportion of younger people who are spending more on clothing.

Flexible operation

Founded in 1986, family-owned Acafintex operates as a commission dyehouse, finishing both knitted and woven fabrics for local companies in Mexico, in widths of between 100cm to 3.6 metres. The company is run by father and son team Don Francisco and Lic Francisco Moyano.

“We have very flexible operations for fabric finishing and also produce and sell our own fabrics for both the fashion industry and for the uniforms market,” says Don Francisco. “These days, we are increasingly finishing materials for technical textiles and for the automotive industry too. We have both local and international suppliers of both yarns and base fabrics and make sure we choose the best and most reliable sources. Exports now account for over 40% of our sales.”

European contract

With a  width of 3.8 metres, the new Monforts Montex line at Acafintex is equipped with no less than 12 double TwinAir drying chambers to meet the requirements of specific technical textiles to a European customer, in a contract secured following the company’s ISO 9001 certification in 2019. The line is equipped with an integrated heat recovery system and also benefits from an exhaust air cleaning system to ensure the most resource-efficient processing available on the market.

On the Monforts TwinAir system, the airflows above and below the fabric being dried can be regulated completely independently of each other, with Optiscan Auto-Balance fully controlling the distance between the fabric and the dryer nozzles via variable-frequency fan motors and CCD chip evaluation. As a result, the evaporation rate of the stenter and its energy utilisation are always fully optimised. Contact-free drying eliminates the possibility of fabric marking or stitch draft.

Highly-intuitive Monforts Qualitex visualisation software allows all machine functions and process parameters to be assessed and controlled easily, and thousands of article specific settings and formulations to be called up at any time – with 100% reproducible results.

In combination with an existing Montex stenter, the new line has expanded finishing capacity at Acafintex to an annual 20 million linear metres.

Modifications

“From the installation to the start-up, we were supported by a team of Monforts technicians and local representative Arnulf Thaler at Sattex here in Mexico,” says Lic Francisco. “Of course, every installation has its challenges and with such big machines we needed to modify several things inside the factory and also required certain modifications from Monforts which were all carried out successfully.”  

Forced, like much of the textile industry globally, to temporarily suspend operations at the height of the Covid-19 pandemic, Acafintex is now back to full production, having installed the necessary safety measures for its employees, and is anticipating a bright future.

“We are passionate about developing new materials in search of mutual benefit for both our clients and suppliers, as well as our own workforce and the environment,” Don Francisco Moyano concludes. “Investment in the latest technology like this new Monforts line plays a key role in helping us achieve our long-term goals.”