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Truetzschler-Voith CP Line (c)Truetzschler
On display at INDEX: composite nonwovens from the first CP line world-wide
22.09.2021

Truetzschler: Towards sustainable nonwovens

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

The second focus is on carded/pulp (CP) products. A CP line – including a TWF-NCT card placed between the HydroFormer and the AquaJet is already running to full capacity at customer site. Various CP materials, including innovative nextLevel/CP wipes, will be on display at the booth and invite visitors to discuss characteristics, benefits, line concepts and equipment.

When talking sustainable nonwovens, solutions for efficiently manufacturing biodegradable nonwovens from virgin cotton fibers, comber noils and viscose/lyocell fibers must not be missing. Visitors can look forward to directly comparing cotton nonwovens to a broad range of cellulose-based material.

Truetzschler Card Clothing, our in-house competence center with respect to card clothings and comprehensive service, presents its latest development, the Z wire for high-speed roller cards. A new geometry minimizes fiber fly and allows for better carding and more stable web forming.

Source:

Trützschler Nonwovens & Man Made Fibers GmbH

LOVE HERO uses Kornit Digital for sustainable Fashion (c) Kornit Digital Europe GmbH / LOVE HERO
17.09.2021

LOVE HERO uses Kornit Digital for sustainable Fashion

Kornit Digital announced that the London-based LOVE HERO fashion label uses Kornit’s sustainable, digitized, on-demand production capabilities to deliver its complete line of nature-themed apparel.

All fabrics are traceable and certified via their blockchain platform, Retraced, to minimize their eco footprint. Cut-and-sew operations take place in Portugal.

LOVE HERO is currently engaged with Kornit on the mechanics of imprinting silk, biodegradable nylon, and other diverse materials. One such application involves two-sided fabrics—nylon on top, with cotton on the reverse.

“Kornit is committed to becoming the operating system for sustainable fashion fulfillment, on demand,” says Chris Govier, KDEU Managing Director. “With visionary creators like Joshua and LOVE HERO ready to test the bounds of our design and color capabilities, and our growing network of digitized producers ready to make those visions tangible with speed, economy, and quality from all corners of the globe, we’re changing the public percetion of what digital can do—meeting the global sustainability imperative, without demanding compromise from any actor in that value chain.”

Kornit Digital announced that the London-based LOVE HERO fashion label uses Kornit’s sustainable, digitized, on-demand production capabilities to deliver its complete line of nature-themed apparel.

All fabrics are traceable and certified via their blockchain platform, Retraced, to minimize their eco footprint. Cut-and-sew operations take place in Portugal.

LOVE HERO is currently engaged with Kornit on the mechanics of imprinting silk, biodegradable nylon, and other diverse materials. One such application involves two-sided fabrics—nylon on top, with cotton on the reverse.

“Kornit is committed to becoming the operating system for sustainable fashion fulfillment, on demand,” says Chris Govier, KDEU Managing Director. “With visionary creators like Joshua and LOVE HERO ready to test the bounds of our design and color capabilities, and our growing network of digitized producers ready to make those visions tangible with speed, economy, and quality from all corners of the globe, we’re changing the public percetion of what digital can do—meeting the global sustainability imperative, without demanding compromise from any actor in that value chain.”

Source:

Kornit Digital Europe GmbH / pr4u

16.09.2021

Tufropes is partnering with Truetzschler Nonwovens and Voith for pentamerous technology

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Source:

Truetzschler Nonwovens & Man Made Fibers GmbH

16.09.2021

EFI Reggiani: Neuer digitaler Textildrucker mit Scanfunktion

Electronics For Imaging, Inc. bringt heute seinen dritten neuen digitalen Textildrucker des Jahres 2021 auf den Markt, der einen hohen realen Produktionsdurchsatz für einen digitalen Textildrucker mit Scanfunktion liefert. Mit einer Konfiguration von bis zu acht Farben druckt der EFI Reggiani HYPER bis zu 13 laufende Meter pro Minute im Produktionsmodus mit zwei Durchgängen und ist damit einer der schnellsten Textildruckern mit Scanfunktion auf dem Markt. Der neue Drucker eignet sich für die Produktion auf gestrickten oder gewebten Textilien und ist mit einer intelligenten Technologie ausgestattet, die es ermöglicht, ihn in Industrie 4.0 Projekte zu integrieren.

EFI präsentiert den neuen EFI Reggiani HYPER Drucker auf der Messe TME Exhibition Textile Machinery Fair, die vom 8. bis zum 11. September im Istanbul Expo Center stattfindet.

Electronics For Imaging, Inc. bringt heute seinen dritten neuen digitalen Textildrucker des Jahres 2021 auf den Markt, der einen hohen realen Produktionsdurchsatz für einen digitalen Textildrucker mit Scanfunktion liefert. Mit einer Konfiguration von bis zu acht Farben druckt der EFI Reggiani HYPER bis zu 13 laufende Meter pro Minute im Produktionsmodus mit zwei Durchgängen und ist damit einer der schnellsten Textildruckern mit Scanfunktion auf dem Markt. Der neue Drucker eignet sich für die Produktion auf gestrickten oder gewebten Textilien und ist mit einer intelligenten Technologie ausgestattet, die es ermöglicht, ihn in Industrie 4.0 Projekte zu integrieren.

EFI präsentiert den neuen EFI Reggiani HYPER Drucker auf der Messe TME Exhibition Textile Machinery Fair, die vom 8. bis zum 11. September im Istanbul Expo Center stattfindet.

Source:

EFI GmbH

Starlinger recoSTAR universal 165 H-VAC iV+ (c) Starlinger & Co Gesellschaft m.b.H.
15.09.2021

Recycled polyester filament yarn made in Turkey

Korteks, one of the world’s biggest yarn producers based in Bursa, Turkey, has started the production of recycled polyester filament yarn in its production facility using a Starlinger recycling line.

With the new recycling facility, which comprises a total closed area of 17,000 m² and has a monthly production capacity of 600 tons, Korteks was able to reduce the production waste at its virgin PES yarn site to zero.

The Starlinger recoSTAR universal 165 H-VAC iV+, which is part of Korteks’ 10 million dollars investment in a new polymer recycling facility, took up operation in May 2021. It has a production capacity of 7,200 tons per year and currently processes clean in-house polyester fibers from production scrap together with washed post-consumer PET flakes at a ratio of 50/50. Korteks uses the polyester regranulate at a share of 100 % for its new polyester filament yarn line it is going to market under the name “TAÇ Reborn”. With this investment, the company has made an important step towards establishing a circular economy in the Turkish textile industry.

Korteks, one of the world’s biggest yarn producers based in Bursa, Turkey, has started the production of recycled polyester filament yarn in its production facility using a Starlinger recycling line.

With the new recycling facility, which comprises a total closed area of 17,000 m² and has a monthly production capacity of 600 tons, Korteks was able to reduce the production waste at its virgin PES yarn site to zero.

The Starlinger recoSTAR universal 165 H-VAC iV+, which is part of Korteks’ 10 million dollars investment in a new polymer recycling facility, took up operation in May 2021. It has a production capacity of 7,200 tons per year and currently processes clean in-house polyester fibers from production scrap together with washed post-consumer PET flakes at a ratio of 50/50. Korteks uses the polyester regranulate at a share of 100 % for its new polyester filament yarn line it is going to market under the name “TAÇ Reborn”. With this investment, the company has made an important step towards establishing a circular economy in the Turkish textile industry.

The Starlinger recycling line is the first of its kind in Turkey and is equipped with special components for filament yarn recycling. A RSC (Rapid Sleeve Changer) candle filter developed by Starlinger ensures finest melt filtration down to 15 μm. It has been specially designed for polyester recycling and reaches an output of 1000 kg/h. For continuous operation the filter elements are changed “on the fly” without interrupting production, which significantly limits melt loss.

The viscoSTAR SSP unit at the end of the recycling process guarantees consistent IV increase according to the first-in-first-out principle. This makes sure that the produced regranulate has the ideal properties required for filament yarn production. The technical configuration of the line does not only allow the processing of a polyester fiber/PET flake mix as input materials, but also 100 % polyester filament scrap or 100 % PET bottle flakes.

Korteks expects the recycling market in general to grow as there is increased acceptance for recycled products in the society, and predicts the need for recycling solutions also for other synthetic and natural fibers.

Source:

Starlinger & Co Gesellschaft m.b.H.

(c) FET
FET meltspinning system for biomedical applications
15.09.2021

FET: Further Gains in the Biomedical sector

Fibre Extrusion Technology of Leeds, UK has delivered nine meltspinning systems to clients in the biomedical sector since the onset of the Covid-19 pandemic, with a similar number currently on order for 2021/22. This way FET could confirm the position as an acknowledged world leader in meltspinning equipment for the production of precursor materials used in medical devices and as a default supplier for absorbable suture production systems, with orders virtually doubling year on year.

Recent installations include a multi-functional system that can produce both multifilament and monofilament pre-cursor fibres, but nonwoven systems have been particularly prominent, driven by the burgeoning demand for FFP3 masks, gowns and other medical products required during the pandemic. These have been sold to medical device manufacturing companies across the globe, including the Far East, USA and Europe. Research organisations have also invested in FET systems for biomedical applications, the most recent being the University of Leeds in a laboratory scale Spunbond system.

Fibre Extrusion Technology of Leeds, UK has delivered nine meltspinning systems to clients in the biomedical sector since the onset of the Covid-19 pandemic, with a similar number currently on order for 2021/22. This way FET could confirm the position as an acknowledged world leader in meltspinning equipment for the production of precursor materials used in medical devices and as a default supplier for absorbable suture production systems, with orders virtually doubling year on year.

Recent installations include a multi-functional system that can produce both multifilament and monofilament pre-cursor fibres, but nonwoven systems have been particularly prominent, driven by the burgeoning demand for FFP3 masks, gowns and other medical products required during the pandemic. These have been sold to medical device manufacturing companies across the globe, including the Far East, USA and Europe. Research organisations have also invested in FET systems for biomedical applications, the most recent being the University of Leeds in a laboratory scale Spunbond system.

The FET in-house Process Development Laboratory and ongoing collaboration with biomaterial polymer suppliers has helped to optimise the biomedical melt spinning technology. The Laboratory is at the disposal of customers for all aspects of confidential testing and evaluation. To further increase this competitive edge, FET will be opening a new Process Development Laboratory and Visitor Centre in early 2022.

More information:
meltspinning FET
Source:

Projectmarketing for FET

14.09.2021

Kornit Digital: 2020 Impact and Environmental, Social, and Governance Report released

Kornit Digital Ltd., a worldwide market leader in digital textile production technologies, released its 2020 Impact and Environmental, Social, and Governance (“ESG”) Report. This inaugural report affirms Kornit’s commitment to achieving specific ESG goals. This includes the way Kornit conducts business, creates meaningful impact in local communities, and achieves environmental sustainability, in addition to how Kornit will continue to build a diverse and inclusive company culture, foster employee growth and development, and empower fair and safe labor practices globally.
 

Kornit Digital Ltd., a worldwide market leader in digital textile production technologies, released its 2020 Impact and Environmental, Social, and Governance (“ESG”) Report. This inaugural report affirms Kornit’s commitment to achieving specific ESG goals. This includes the way Kornit conducts business, creates meaningful impact in local communities, and achieves environmental sustainability, in addition to how Kornit will continue to build a diverse and inclusive company culture, foster employee growth and development, and empower fair and safe labor practices globally.
 
In addition to enabling eco-friendly production processes with technology and consumables that use less water, reduce waste, and minimize the carbon footprint, Kornit technology solutions enable sustainable production on demand, which eliminates overproduction of apparel and other textile goods. A 2021 Life Cycle Assessment conducted on two flagship products, the Kornit Atlas MAX and Kornit Presto S, demonstrated that relative to traditional analog processes, Kornit’s digital production systems used up to 95% less water and 94% less energy, and produced up to 83% less greenhouse gas (GHG) emissions for the Presto S system and up to 93% less water and 66% less energy, and produced up to 82% less greenhouse gas (GHG) emissions for the Atlas MAX system.


Based on this study, in addition to past sustainability performance results and strategic projections for business growth and market expansion, by 2026 Kornit Digital’s sustainable on-demand solutions are expected to enable the production of approximately 2.5 billion apparel items in a responsible manner to deliver:

  • Zero overproduction: By moving the industry to on-demand manufacturing, Kornit will help eliminate the estimated 1.1 billion apparel items overproduced using traditional production methods, based on an industry average of 30% overproduction. This is about 1 apparel item for each and every person living in Europe and North America – saved.
  • Zero water waste: In addition to eliminating overstocks, Kornit-enabled production on demand will support saving an estimated 4.3 trillion liters (1.1 trillion gallons) of water. This is the estimated amount of drinking water needed for the entire U.S. population for 11 years.
  • Reduced CO2 emissions: By enabling sustainable on-demand production, consuming less energy, and generating less waste, Kornit will prevent an estimated 17.2 billion kilograms (37.9 billion pounds) of greenhouse gas emissions, compared to traditional manufacturing methods. This is equivalent to the estimated amount of carbon dioxide emitted from circumnavigating the entire planet with a car nearly 2,400 times.

Furthermore, the report outlines Kornit’s commitment to achieving KPIs that address waste, chemicals, GHG emissions, energy, product development, employee training, diversity and inclusion, and the company’s supply chain.

Source:

pr4u

08.09.2021

EFI Reggiani Launches the Fastest High-Quality Scanning Digital Textile Printer in the Market

  • New HYPER model produces extraordinary printing quality at unparalleled speed, approaching single-pass throughput

Electronics For Imaging, Inc. is launching its third new digital textile printer of 2021, delivering the world’s highest real production throughput for a scanning digital textile printer. The EFI™ Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. With an up to eight-colour configuration, the EFI Reggiani HYPER prints at up to 13 linear metres per minute in two-pass production mode, making it the fastest textile scanning printer on the market. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

  • New HYPER model produces extraordinary printing quality at unparalleled speed, approaching single-pass throughput

Electronics For Imaging, Inc. is launching its third new digital textile printer of 2021, delivering the world’s highest real production throughput for a scanning digital textile printer. The EFI™ Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. With an up to eight-colour configuration, the EFI Reggiani HYPER prints at up to 13 linear metres per minute in two-pass production mode, making it the fastest textile scanning printer on the market. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

The new EFI Reggiani HYPER targets the industrial high-speed segment of the multi-pass textile printing sector. Not only is it the fastest multi-pass printer that EFI Reggiani has ever developed, but the fastest of its kind in the market, offering extraordinary printing quality with unmatched productivity.
 
The HYPER’s superfast carriage with 72 printheads can print two passes with production quality at speeds up to 13 metres per minute for a 1.5-metre-wide roll, or up to 10 metres per minute for a 3-metre-wide roll. On a 3.4-metre Reggiani HYPER printer, users can print a pair of 1.5-metre-wide rolls in parallel, delivering a total throughput of up to 20 metres per minute, which is comparable to some single-pass printers currently in the market.
 
The printer is powered by EFI Reggiani genuine inks, with high-quality formulas developed to ensure the best performance in terms of runnability and longer printhead life while producing astonishing colour depth and brightness, as well as excellent fastness properties.       

 

(c) Huesker
07.09.2021

HUESKER führt ersten Hochleistungsroboter ein

  • Robotik für mehr Produktivität, Flexibilität und beste Arbeitsbedingungen
  • Tonnenschwere Entlastung für die Mitarbeiter in der Garnproduktion

Gemeinsam mit ABB, einem Pionier in der Robotik und Automation, entwickelte die HUESKER-Gruppe - einer der weltweit führenden Hersteller von technischen Hochleistungstextilien für Tiefbau, Agrarwirtschaft, Industrie und Leichtbau- einen Prototyp, der gezielt für die Handhabung und Palettierung schwerer Garnrollen eingesetzt wird.

  • Robotik für mehr Produktivität, Flexibilität und beste Arbeitsbedingungen
  • Tonnenschwere Entlastung für die Mitarbeiter in der Garnproduktion

Gemeinsam mit ABB, einem Pionier in der Robotik und Automation, entwickelte die HUESKER-Gruppe - einer der weltweit führenden Hersteller von technischen Hochleistungstextilien für Tiefbau, Agrarwirtschaft, Industrie und Leichtbau- einen Prototyp, der gezielt für die Handhabung und Palettierung schwerer Garnrollen eingesetzt wird.

In einer seiner Produktionsanlagen für Basisgarne, die teilweise zu 100 Prozent aus recycelten Materialien stammen, setzt die HUESKER Gruppe jetzt auf die Unterstützung eines Roboters.
„Wir haben uns in jüngster Zeit verstärkt Gedanken darüber gemacht, wie wir Robotik und Automatisierung bestmöglich für uns und unser Personal nutzen können. Bei der Handhabung und Palettierung von Garnrollen, die bis zu 15 Kilogramm auf die Waage bringen, lagen die Vorteile sofort auf der Hand: Roboter entlasten unsere Mitarbeiter von dieser anstrengenden Tätigkeit und geben ihnen die Möglichkeit, höherwertigere Aufgaben zu übernehmen“, betont Dr. F.- Hans Grandin, Geschäftsführender Gesellschafter der HUESKER Gruppe.

In Zusammenarbeit mit dem Unternehmen ABB wurde ein Roboter implementiert, der neben hoher Leistungsfähigkeit auch besonders niedrige Gesamtbetriebskosten aufweist. Aus drei Produktionsmaschinen mit jeweils zwei Entnahmemulden nimmt der Roboter die fertigen Garnrollen zuverlässig auf. Die Mulden befinden sich weit oben und unten –unergonomische Positionen für die Mitarbeiter, die diese Tätigkeit bisher verrichtet hatten. Hinzu kommt: Je nach Produktionsauftrag sind die Garnrollen unterschiedlich in Durchmesser und Gewicht, was für den auf bis zu 150 Kilogramm ausgelegten Roboter kein Problem darstellt. Im Schnitt nimmt er dem Mitarbeiter rund 2,5 Tonnen pro Tag ab.

Auch filigranere Arbeiten kann der Roboter ausführen: Jede fertig produzierte Garnrolle hat ein offenes Fadenende, das gesichert werden muss, um ein Abspulen auf der Palette zu verhindern. Dafür gibt der Roboter die Rolle an eine Bearbeitungsstation, an der ein Klebeetikett angebracht wird, das den Faden fixiert. Zudem hat der automatische Spulenwechsel zur Folge, dass ein so genannter Reservefaden übersteht, welcher in den folgenden Verarbeitungsschritten jedoch nicht benötigt wird. Um ihn zu entfernen, fährt der Roboter die Spule an eine weitere Vorrichtung, wo der Faden mit einem Heizdraht abgebrannt und abgesaugt wird.

Für die Palettierung setzt der Roboter die Spulen hochkant und auf eine Palette. Sobald eine Ebene voll bepackt ist, entnimmt er eine Zwischenlage aus einem Magazin und legt sie passgenau auf. Anschließend folgt das Bestücken der Maschinen mit Leerhülsen, um so den Produktionsbetrieb zu unterstützen.

Die Mitarbeiter überwachen und assistieren sporadisch, etwa wenn eine fertige Palette abtransportiert, Zwischenlagen aufgefüllt oder Leerhülsen nachgefüllt werden müssen. Diese Aufgaben nehmen nur wenig Zeit in Anspruch und fallen pro Schicht höchstens ein- bis zweimal an. Somit läuft die gesamte Anlage, bis auf diese kurzen Unterbrechungen, nahezu autonom.

Nach erfolgreicher Implementierung der ersten Automatisierungsanlage sieht HUESKER viel Potenzial darin, Robotik für weitere Anwendungen zu nutzen – etwa für die der Garnproduktion direkt vorgelagerten Prozesse. Auf diese Weise werden durchgängige Automatisierungslinien geschaffen, die dem Unternehmen helfen, Produktivität und Flexibilität zu steigern sowie die Arbeitsbedingungen für seine Mitarbeiter weiter zu verbessern.

Source:

Huesker

B.I.G. YARNS awarded HPR status for second European plant © Beaulieu International Group
B.I.G. YARNS awarded HPR status for second European plant.
07.09.2021

B.I.G. YARNS awarded HPR status for second European plant

  • FM Global ‘Highly Protected Risk’ Achievement Award for Komen site, Belgium
  • Completes HPR Award status for B.I.G. YARNS’ European production facilities
  • Fifth plant in Beaulieu International Group to attain HPR Award

B.I.G. YARNS is proud to announce the attainment of a FM Global ‘Highly Protected Risk’ Achievement Award (HPR Award) for its yarn production facility in Komen, Belgium.

The HPR Award is assigned by insurer FM Global, Beaulieu International Group’s insurance partner of the past five years in its on-going dedication to property loss prevention. A worldwide team of engineers focuses on providing assistance and protection of B.I.G.’s assets, helping the Group to achieve a higher level of risk protection. The FM Global assessment considers implementation of measures to protect against fire, natural hazard, mechanical breakdown of machinery and also cyber risks. The local team worked diligently over the last five years to implement all the FM Global recommendations.

  • FM Global ‘Highly Protected Risk’ Achievement Award for Komen site, Belgium
  • Completes HPR Award status for B.I.G. YARNS’ European production facilities
  • Fifth plant in Beaulieu International Group to attain HPR Award

B.I.G. YARNS is proud to announce the attainment of a FM Global ‘Highly Protected Risk’ Achievement Award (HPR Award) for its yarn production facility in Komen, Belgium.

The HPR Award is assigned by insurer FM Global, Beaulieu International Group’s insurance partner of the past five years in its on-going dedication to property loss prevention. A worldwide team of engineers focuses on providing assistance and protection of B.I.G.’s assets, helping the Group to achieve a higher level of risk protection. The FM Global assessment considers implementation of measures to protect against fire, natural hazard, mechanical breakdown of machinery and also cyber risks. The local team worked diligently over the last five years to implement all the FM Global recommendations.

Emmanuel Colchen, General Manager B.I.G. YARNS, comments: “Achieving the prestigious HPR Award recognizes the commitment of the teams at B.I.G. YARNS and the wider Beaulieu International Group to proactive risk management and contingency planning to ensure the safety and protection of our workplaces. Safeguarding property is a key element in enabling us to provide business continuity for our customers in demanding sectors like automotive, commercial contract and residential flooring.”

B.I.G. YARNS’ Komen production facility is the fifth plant at B.I.G. to receive HPR status - the highest level a plant can achieve for fire risk prevention and protection.

The Yarns division of Beaulieu International Group achieved HPR status for its other European site in Comines, France, in 2017.

(c) Oerlikon. Oerlikon Nonwoven OSR spunmelt technology
Oerlikon Nonwoven OSR spunmelt technology
03.09.2021

Oerlikon Nonwoven at INDEX: Focus on nonwoven products

„Your reliable partner in the nonwoven industry“ – the slogan speaks for itself: Oerlikon Nonwoven is exhibiting at the world’s leading nonwovens trade fair – the INDEX in Geneva, Switzerland (October 19-22, 2021) – with one of the market’s broadest portfolios. The Neumünster-based systems constructor will be focusing on market- and customer-oriented system solutions for filtration, hygiene, medical, geotextile and other industrial applications. Trade fair visitors can delve deep into the company’s comprehensive product and process know-how both live at trade fair stand no. 2314 and via the INDEX online platform.

  • Nonwovens for filtration, insulation and sorption applications
  • Comprehensive spunbond portfolio
  • Quality Sized Right-Technology: spunmelt systems for the hygiene and medical market
  • Wipes using Oerlikon's Phantom technology
  • Airlaid technology for sustainable nonwovens

„Your reliable partner in the nonwoven industry“ – the slogan speaks for itself: Oerlikon Nonwoven is exhibiting at the world’s leading nonwovens trade fair – the INDEX in Geneva, Switzerland (October 19-22, 2021) – with one of the market’s broadest portfolios. The Neumünster-based systems constructor will be focusing on market- and customer-oriented system solutions for filtration, hygiene, medical, geotextile and other industrial applications. Trade fair visitors can delve deep into the company’s comprehensive product and process know-how both live at trade fair stand no. 2314 and via the INDEX online platform.

  • Nonwovens for filtration, insulation and sorption applications
  • Comprehensive spunbond portfolio
  • Quality Sized Right-Technology: spunmelt systems for the hygiene and medical market
  • Wipes using Oerlikon's Phantom technology
  • Airlaid technology for sustainable nonwovens
More information:
Oerlikon Nonwoven INDEX
Source:

Oerlikon

Iluna Group with sustainable Collection at Interfilière Paris (c) Iluna Group
03.09.2021

Iluna Group with sustainable Collection at Interfilière Paris

As the role of lingerie in fashion and athleisure continues to augment, the desire for garments that will meet a new set of values for contemporary consumer lifestyles will flourish. Iluna Group comes back to Interfilière Paris with an important goal: to relaunch the qualities and dimensions of sustainability.

Iluna’s new path begins with the investment in the renewal of machines, which allow it to fly higher in terms of high-tech developments, quality, definition, effects of yarns and patterns. The journey into the new dimension of responsible quality continues with ad hoc developments in the field of GRS (Global Recycled Standard) certified recycled yarns, aimed at unprecedented effects both in look, in performance and in the hands of fabrics. The cord yarn is a precious yarn with a ROICA™ EF premium stretch yarn core, GRS certified and developed with 50% of pre-consumer waste materials content - double, covered with an equally recycled shiny thread; the bright and translucent is instead to add brilliant effects so far not possible with a GRS yarn.

As the role of lingerie in fashion and athleisure continues to augment, the desire for garments that will meet a new set of values for contemporary consumer lifestyles will flourish. Iluna Group comes back to Interfilière Paris with an important goal: to relaunch the qualities and dimensions of sustainability.

Iluna’s new path begins with the investment in the renewal of machines, which allow it to fly higher in terms of high-tech developments, quality, definition, effects of yarns and patterns. The journey into the new dimension of responsible quality continues with ad hoc developments in the field of GRS (Global Recycled Standard) certified recycled yarns, aimed at unprecedented effects both in look, in performance and in the hands of fabrics. The cord yarn is a precious yarn with a ROICA™ EF premium stretch yarn core, GRS certified and developed with 50% of pre-consumer waste materials content - double, covered with an equally recycled shiny thread; the bright and translucent is instead to add brilliant effects so far not possible with a GRS yarn.

The printing processes are also born from this constant search for innovation towards new materials and new techniques, becoming more and more sustainable: Global Recycle Standard (GRS)-certified sublimation printing and register printing carrying Global Organic Textile Standard (GOTS) certification.

Source:

Iluna Group / GB Network

Zünd: Automatic production monitoring for cutting with Zünd Connect (c) Zünd Systemtechnik AG
02.09.2021

Zünd: Automatic production monitoring for cutting with Zünd Connect

Zünd Connect compiles production data from integrated Zünd cutting systems into meaningful key performance indicators, such as cutter capacity, availability, and overall equipment effectiveness. Zünd Connect creates transparency and identifies areas in the digital cutting workflow with potential for optimization.

There are many ways to optimize digital cutting and ensure maximum productivity, which is the reason why Zünd now offers Zünd Connect, a monitoring tool that helps the user recognize this potential and increase productivity. Using Zünd Connect, the user can see at a glance when and, more importantly, why machine interruptions occur, how much time is spent in setup, and what the availability of each machine is.

Zünd Connect compiles production data from integrated Zünd cutting systems into meaningful key performance indicators, such as cutter capacity, availability, and overall equipment effectiveness. Zünd Connect creates transparency and identifies areas in the digital cutting workflow with potential for optimization.

There are many ways to optimize digital cutting and ensure maximum productivity, which is the reason why Zünd now offers Zünd Connect, a monitoring tool that helps the user recognize this potential and increase productivity. Using Zünd Connect, the user can see at a glance when and, more importantly, why machine interruptions occur, how much time is spent in setup, and what the availability of each machine is.

The web-based monitoring tool gives the user access to cutter- performance data at a glance, any time of day. Reliable key performance indicators are available at all times to help users maximize productivity. The system records productivity levels over a freely definable period using Zünd Cut Center – ZCC (Version 3.4 or later) as data source. Data monitoring provides information users need in order to make informed decisions. This comprehensive overview of production data reveals connections that are often overlooked. Zünd Connect supplies valuable key performance indicators for assessing how efficiently cutting systems are working. To be able to improve cutter efficiency, potential areas of improvement must be uncovered and recognized. This potential lies primarily in the technology but also in the way it is being used.

Zünd Connect is available in a "Monitor" or an "Analyzer" version.

Source:

Zünd Systemtechnik AG 

Andritz AG. ANDRITZ Laroche Recycling Line
01.09.2021

ANDRITZ at INDEX20

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at INDEX20 in Geneva, Switzerland, from October 19 to 22. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

One highlight at INDEX will be the new member of the ANDRITZ Nonwoven division: ANDRITZ Laroche – a company that has been an important partner for ANDRITZ in the field of fiber preparation for drylaid nonwovens for over 10 years. ANDRITZ Laroche is a leading supplier of fiber processing technologies such as opening, blending and dosing, airlay web forming, textile waste recycling, and decortication of bast fibers.

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at INDEX20 in Geneva, Switzerland, from October 19 to 22. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

One highlight at INDEX will be the new member of the ANDRITZ Nonwoven division: ANDRITZ Laroche – a company that has been an important partner for ANDRITZ in the field of fiber preparation for drylaid nonwovens for over 10 years. ANDRITZ Laroche is a leading supplier of fiber processing technologies such as opening, blending and dosing, airlay web forming, textile waste recycling, and decortication of bast fibers.

One focus of this product range is complete recycling lines for post-consumer and industrial textile waste to produce fibers for re-spinning and/or nonwoven end-uses. Customer awareness and regulations are pushing clothing brands to recycle their textile waste in their own products. Recycled fibers can also be used in the nonwovens industry for various applications, such as automotive, insulation, mattresses, and furniture felts.

Source:

Andritz AG

30.08.2021

Changes in the Rieter Board of Directors

  • Luc Tack und Stefaan Haspeslagh resign with immediate effect

The two members of the Board of Directors Luc Tack und Stefaan Haspeslagh announced on August 30, 2021, that they are resigning from the Board of Directors with immediate effect.

Rieter will inform the law enforcement authorities that there is no interest in continuing the criminal proceedings any further.

The Board of Directors welcomes the fact that a joint solution was found that is in the best interests of Rieter and Picanol, both of which are among the world’s leading textile machinery manufacturers.

According to Luc Tack, the Picanol Group (Belgium) will remain a shareholder of Rieter.

 

  • Luc Tack und Stefaan Haspeslagh resign with immediate effect

The two members of the Board of Directors Luc Tack und Stefaan Haspeslagh announced on August 30, 2021, that they are resigning from the Board of Directors with immediate effect.

Rieter will inform the law enforcement authorities that there is no interest in continuing the criminal proceedings any further.

The Board of Directors welcomes the fact that a joint solution was found that is in the best interests of Rieter and Picanol, both of which are among the world’s leading textile machinery manufacturers.

According to Luc Tack, the Picanol Group (Belgium) will remain a shareholder of Rieter.

 

Source:

Rieter Management AG

26.08.2021

Rialto Designs: Flexible, Sustainable Fashion Production on Demand with Kornit Presto S

Kornit Digital (Nasdaq: KRNT), a worldwide market leader in digital textile printing technology, announced UK textile printing company Rialto Designs has invested in a Kornit Presto S with Softener Solution to drive printed textile fashion innovation.

Founded 25 years ago by textile technologist brothers Riyaz and Mohsin Omarji, Rialto Designs has established a client base that includes many of the UK’s leading fashion brands.
In recent years, the company has downsized its analog screen production and adopted digital direct-to-garment capabilities. Two Kornit Avalanche HD6 systems for on-demand DTG production have streamlined operations and increased output to gain new market opportunities.

The latest single-step, eco-friendly Kornit Presto S helps align Rialto’s roll-to-roll workflow with commercial growth and delivers high-quality natural and synthetic pieces, in any quantity and in short order.

Kornit Digital (Nasdaq: KRNT), a worldwide market leader in digital textile printing technology, announced UK textile printing company Rialto Designs has invested in a Kornit Presto S with Softener Solution to drive printed textile fashion innovation.

Founded 25 years ago by textile technologist brothers Riyaz and Mohsin Omarji, Rialto Designs has established a client base that includes many of the UK’s leading fashion brands.
In recent years, the company has downsized its analog screen production and adopted digital direct-to-garment capabilities. Two Kornit Avalanche HD6 systems for on-demand DTG production have streamlined operations and increased output to gain new market opportunities.

The latest single-step, eco-friendly Kornit Presto S helps align Rialto’s roll-to-roll workflow with commercial growth and delivers high-quality natural and synthetic pieces, in any quantity and in short order.

Kornit’s DTG technology supports Rialto to deliver a service that sets it apart on speed, sustainability, and high quality. Clients can now order printed samples across hundreds of fabric bases—polyester and natural—and receive their orders within 24 hours.

Source:

Kornit

Photo: Sateri
26.08.2021

EU-BAT Compliance Confirmed for all Sateri Viscose Fibre Mills

  • Achievement Ahead of Schedule

All of Sateri’s five viscose mills in China are now fully compliant with the emission limits set out in the European Union Best Available Techniques Reference Document (EU-BAT BREF) on Polymers, following recent verification of Sateri Jiangsu and Sateri China mills.

Verified by independent consultant Sustainable Textile Solutions (STS), a division of BluWin Limited (UK), the parameters assessed included resource utility efficiency, wastewater discharge and air emission.

Allen Zhang, President of Sateri said, “Sateri Jiangsu was established in 2019 following an acquisition while Sateri China was built in the same year. We had aimed to have both mills meet EU-BAT’s recommended emission levels by 2023. To achieve this two years ahead of schedule underscores our continuous efforts in process improvement and control of pollutant emissions, and resource utilization efficiency. We will continue to pursue manufacturing excellence and invest in best-in-class technologies for all our mills – existing, acquired, and newly constructed ones – as part of our Vision 2030 commitment towards closed-loop and cleaner production.”

  • Achievement Ahead of Schedule

All of Sateri’s five viscose mills in China are now fully compliant with the emission limits set out in the European Union Best Available Techniques Reference Document (EU-BAT BREF) on Polymers, following recent verification of Sateri Jiangsu and Sateri China mills.

Verified by independent consultant Sustainable Textile Solutions (STS), a division of BluWin Limited (UK), the parameters assessed included resource utility efficiency, wastewater discharge and air emission.

Allen Zhang, President of Sateri said, “Sateri Jiangsu was established in 2019 following an acquisition while Sateri China was built in the same year. We had aimed to have both mills meet EU-BAT’s recommended emission levels by 2023. To achieve this two years ahead of schedule underscores our continuous efforts in process improvement and control of pollutant emissions, and resource utilization efficiency. We will continue to pursue manufacturing excellence and invest in best-in-class technologies for all our mills – existing, acquired, and newly constructed ones – as part of our Vision 2030 commitment towards closed-loop and cleaner production.”

Chen Xinwei, Chairman of China Chemical Fiber Industry Association, said, "China's regenerated cellulose fibre industry has been progressing steadily in recent years. As a major viscose manufacturer, Sateri has demonstrated leadership in benchmarking itself against advanced domestic and international standards, focusing on low-carbon development, energy-saving and emission-reduction technology, and cleaner production to advance sustainable development, as well as enhance the company’s competitiveness. All other players in the industry should be encouraged to follow suit."

Sateri is a member of the RGE group of companies; Sateri’s other three mills - Sateri Fujian, Sateri Jiujiang and Sateri China (Jiangxi) - had attained EU-BAT compliance in 2020.

Source:

Omnicom Public Relations Group

Jason Kent, BTMA
26.08.2021

New CEO at British Textile Machinery Association (BTMA)

Jason Kent has been appointed as Chief Executive Officer of the BTMA Group, which also includes subsidiaries nw texnet and The Textile Recorder (Machinery & Accessories) Exhibitions Ltd (TREX), effective from Monday 23rd August 2021.

Jason has been a non-executive member of the BTMA board for over eight years and brings a wealth of experience with him, having spent 35 years working in the carpet tufting machinery industry.

As a time-served mechanical technician engineer, he ascended through a series of positions of greater responsibility with Cobble Blackburn until its acquisition in 2013 by the Vandewiele Group, where he undertook the role of Managing Director for the tufting machinery business.

He also studied part-time for his MBA back in 2011 and is also a Chartered Fellow of the Chartered Management Institute.

“I am very privileged to be joining the BTMA,” said Jason Kent. “I believe there are many generational changes ahead that our members must face and the BTMA needs to be ready and capable of supporting such challenges.”

Jason Kent has been appointed as Chief Executive Officer of the BTMA Group, which also includes subsidiaries nw texnet and The Textile Recorder (Machinery & Accessories) Exhibitions Ltd (TREX), effective from Monday 23rd August 2021.

Jason has been a non-executive member of the BTMA board for over eight years and brings a wealth of experience with him, having spent 35 years working in the carpet tufting machinery industry.

As a time-served mechanical technician engineer, he ascended through a series of positions of greater responsibility with Cobble Blackburn until its acquisition in 2013 by the Vandewiele Group, where he undertook the role of Managing Director for the tufting machinery business.

He also studied part-time for his MBA back in 2011 and is also a Chartered Fellow of the Chartered Management Institute.

“I am very privileged to be joining the BTMA,” said Jason Kent. “I believe there are many generational changes ahead that our members must face and the BTMA needs to be ready and capable of supporting such challenges.”

 “As I see it, we have three initial goals in providing better business outcomes for our members through active engagement in addressing industry skills deficits, ensuring we are at the forefront of the industrial digitalisation revolution, and leveraging opportunities brought about through innovation and the associated global focus on sustainability.”
Founded in 1940, the British Textile Machinery Association actively promotes British textile machinery manufacturers and their products to the world. The non-profit organisation acts as a bridge between its members and the increasingly diverse industries within the textile manufacturing sector.

More information:
BTMA
Source:

AWOL Media for BTMA

3D-Lofter. Photo: (c) DiloGroup
26.08.2021

DiloGroup at INDEX

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

The “3D-Lofter” which was first presented during ITMA 2019 in Barcelona offers a wider range of nonwovens applications by exploring the third dimension. A series of single web forming units which work according to the aerodynamic web forming principle deliver defined fibre masses in varied patterns on a base needlefelt. A stress oriented production of technical formed parts resulting in fibre savings or patterned DI-LOUR or DI-LOOP felts are two examples for this technology which explores new application areas for needlefelts The 3D-Lofter technology may also be used “inverted” for filling up bad spots in web mats and thus achieves a better homogeneity of e. g. spunlace, thermobond or airlay products.

The DiloLine 4.0 concept offer I4.0 modules which not only support the user but also facilitate quality control and maintenance by a maximum data transparency in production and control of operation. The Dilo solutions “Smart Start” for a fully automatic start of the production line or “DI-LOWATT” for energy savings are accompanied by Siemens solutions which can be selected via App or Data Cloud “MindSphere”.

Apart from machines for needling technology we offer in cooperation with partner companies also production lines including thermobonding and hydroentangling components.

More information:
DiloGroup Dilo INDEX
Source:

DiloGroup

Grafik: Epson
25.08.2021

"Grün sein will jeder"

  • Podcastfolge über Epsons Nachhaltigkeitskonzept bis 2050

In der aktuellen Folge des Epson Podcasts „druckbar“ spricht Henning Ohlsson, Geschäftsführer der Epson Deutschland GmbH und Direktor Nachhaltigkeit von Epson Europa über grüne Versprechen von Unternehmen und wie Verbraucher sie hinterfragen können, darüber wie faire Arbeitsbedingungen mit Qualität zusammenhängen und wie Technologie dabei helfen kann, Zukunft verantwortungsvoll zu gestalten. Der Podcast ist auf den gängigen Plattformen (Spotify, Apple, Deezer) verfügbar.

  • Podcastfolge über Epsons Nachhaltigkeitskonzept bis 2050

In der aktuellen Folge des Epson Podcasts „druckbar“ spricht Henning Ohlsson, Geschäftsführer der Epson Deutschland GmbH und Direktor Nachhaltigkeit von Epson Europa über grüne Versprechen von Unternehmen und wie Verbraucher sie hinterfragen können, darüber wie faire Arbeitsbedingungen mit Qualität zusammenhängen und wie Technologie dabei helfen kann, Zukunft verantwortungsvoll zu gestalten. Der Podcast ist auf den gängigen Plattformen (Spotify, Apple, Deezer) verfügbar.

More information:
Epson podcast
Source:

Epson Deutschland GmbH