From the Sector

Ufer an Binnenwasserstraßen sind Belastungen durch die Schifffahrt und auch den Gezeiten ausgesetzt. Um Erosion zu vermeiden, werden diese meist technisch durch Steinschüttungen oder -mauern gesichert. Dies hat allerdings einen negativen Einfluss auf die Ökosysteme. Im Verbundforschungsprojekt »Bioshoreline« – gefördert vom Bundesministerium für Ernährung und Landwirtschaft - entwickelten die Forschenden unter der Leitung des Fraunhofer UMSICHT ein biologisch abbaubares Geotextil aus nachwachsenden Rohstoffen, das als temporärer Filter für die Ufersicherung an Binnenwasserstraßen dient.

Schiffsverkehr führt zu einer besonderen hydraulischen Belastung der Ufer. Um das Ökosystem und damit den Lebensraum für ufertypische Pflanzen und Tiere zu fördern, sollen vermehrt Pflanzen anstatt technisch gesicherter Ufer zum Einsatz kommen – was auch die Europäische Wasserrahmenrichtlinie (WRRL) fordert. Bis die Pflanzen allerdings ausreichend Wurzeln gebildet haben, sind zusätzliche Befestigungen am Ufer notwendig: z.B. temporäre Geotextilvliese.
Stabil und gleichzeitig abbaubar

Ziel des Projekts war es, einen Geotextilfilter für biologische Befestigungssysteme von Ufern zu entwickeln. Dieser Filter soll vor der Uferbefestigung durch Pflanzen den Boden stabilisieren und sich dann vollständig abbauen, sobald die Pflanzenwurzeln diese Aufgabe übernehmen können.

Das neuartige Geotextil besteht aus einer Mischung schnell abbaubarer Naturfasern und biobasierter, langsam abbaubarer synthetischer Fasern. Diese Kombination gewährleistet die erforderliche Stabilität für mindestens drei Jahre bei gleichzeitiger vollständiger biologischer Abbaubarkeit. »Eine der Herausforderungen bei dem Projekt war es, ein stabiles Geotextil zu entwickeln, das gleichzeitig auch die Durchwurzelung der Pflanzen ermöglicht und sich nach einer gewissen Zeit vollständig abbaut. In vielen Optimierungsschritten ist es uns nun gelungen, einen geeigneten Prototyp herzustellen«, erklärt Projektleiterin Pia Borelbach des Fraunhofer UMSICHT.

Erste Prototypen im Einsatz
Im Januar 2020 erfolgte der Einbau erster Prototypen an einer Versuchsstrecke am Rhein bei Worms. Die generelle Durchwurzelbarkeit der hergestellten Geotextilfilter wurde mit Weidenspreitlagen als Bepflanzung sowohl in speziellen Versuchskästen als auch im Freiland nachgewiesen. Proben wurden nach ein, zwei und drei Jahren entnommen und geprüft. Die Ergebnisse zeigten, dass Abbauprozesse begonnen haben.

Basierend auf den Erkenntnissen aus Freiland- und Durchwurzelungsversuchen optimierten die Forschenden das Geotextil erneut, um die Durchwurzelbarkeit weiter zu verbessern. Dieser Prototyp ist nun seit März 2023 unter Steinmatratzen und seit April 2024 unter Weidenspreitlage und Saatgutmatten an der Versuchsstrecke im Einsatz.

Das Projekt eröffnet neue Möglichkeiten für den naturnahen Wasserbau und erschließt ein neues Anwendungsgebiet für biobasierte und biologisch abbaubare Kunststoffe.

Ergebnisse im Webinar am 11. Februar 2025
Am 11. Februar präsentieren Forschende die Ergebnisse des Projekts »Bioshoreline« von 13:30 bis 15:30 Uhr ganz konkret in einem Webinar. Die Online-Veranstaltung richtet sich an Hersteller von Geotextilien, Filamenten und technischen Textilien, Fachleute aus dem GALA-Bau und konstruktiven Ingenieurbau sowie ausschreibende Behörden und potenzielle Projektpartner, die an biologisch abbaubaren Projekten interessiert sind.

Guide to Smart, Digital, and Green Skills: A free eBook is now available for download on the ADDTEX website. This comprehensive guide provides an introduction to the ADDTEX Smart, Digital, Green Skills Academy, which offers nine specially developed courses designed to help professionals enhance their skills in digital and green technologies.

Flexible Learning for the Textile Industry
The ADDTEX Academy is based on a gap analysis of the textile industry and provides targeted training programs focused on the smart, digital, and green transformation of the sector. The courses cater to engineers, technicians, and managers, addressing their specific needs. They are delivered through a state-of-the-art e-learning platform with a modular design and flexible learning options, allowing learners to access the content at their own pace and convenience.

The eBook explains the structure and benefits of the courses, delivered in a MOOC format (Massive Open Online Courses). It also includes practical case studies and a microcredentialing system to certify newly acquired skills. These mini-diplomas are a crucial step in improving career prospects and aligning with the demands of an evolving job market.

The EU project ADDTEX (Advancing industrial digital and green innovations in the advanced textile industry through innovation in learning and training) is an Erasmus+ initiative aimed at fostering digital and green innovations in the textile industry.

From July 2022 to June 2025, twelve partners from ten European countries – including businesses, clusters, universities, and vocational education providers – are collaborating on the project. Key outputs include a Massive Open Online Course (MOOC), a training platform, a mobility program, and new hubs to support further education.

A special focus is placed on key technologies such as Artificial Intelligence (AI) and automation to ensure the long-term competitiveness of the European textile industry.

Practical Focus and Certification through Microcredentials
The ADDTEX Academy courses combine theoretical knowledge with practical components, including case studies and quizzes. Microcredentials are awarded upon completing each module and passing the respective tests. These certifications allow for quick and targeted recognition of skills, enhancing job market opportunities. With an integrated learning management system (LMS), learners have lifetime access to course content, making the ADDTEX Academy a valuable tool for lifelong learning in the textile industry.

New Perspectives for the Textile Sector
Through targeted training and cutting-edge technologies, the innovative EU project ADDTEX provides in-depth expertise on key topics such as digitalization, sustainability, and advanced (smart) technologies. The eBook and flexible course offerings make it easy to access professional development, equipping industry professionals for the challenges of a digital and sustainable future.

Solvay and Hankook announced the signing of a Memorandum of Understanding (MOU) to collaborate on the development of circular silica coming from biosourced and waste sourcing for tire production. This partnership combines Solvay's silica expertise and sustainability commitment with Hankook’s manufacturing capabilities and market leadership.

Solvay’s silica portfolio is recognized to ensure low rolling resistance, which contributes to lower fuel consumption for thermal engines and extended battery range for electric vehicles, but also provides high wear resistance, leading to longer tire life. In addition, highly dispersible silica (HDS) is instrumental to reach the circular ambition of tire manufacturers. In the continuity of the Livorno (Italy) rice husk ash (RHA) production, Solvay is continuously engaged in a substantial circular conversion in all regions with tire industry leaders.

The companies will now jointly advance the technical development of circular silica, with the goal of mass production in the near future. Solvay products, currently at pilot phase, are under evaluation. This partnership aligns with both companies' commitment to sustainability and their shared goal of a more environmentally responsible automotive future.

"This partnership marks a significant milestone in our journey towards more sustainable tire manufacturing," said Bonhee Ku, President & CTO of Hankook Tire. "By collaborating with Solvay, we can advance the development of sustainable materials that enhance tire performance while contributing to a circular economy and a greener future."

An Nuyttens, President of Solvay’s Silica & Special Chem business added, "Silica is essential for high-performance tires. We are thrilled to collaborate with Hankook on circular silica solutions to address key industry challenges while offering superior performance and environmental benefits. Together, we aim to push the boundaries of sustainable innovation.”

INDA, the Association of the Nonwoven Fabrics Industry, has opened the registration for the IDEA®25 International Conference and Exhibition on April 29-May 1, 2025, at the Miami Beach Convention Center in Florida.

For the first time at IDEA, the two-day conference will be dedicated exclusively to sustainability, recognizing its critical importance to the nonwovens industry. The conference will bring together C-suite leaders, business development professionals, sustainability managers, product developers, regulatory teams, sales, and marketing to advance “Nonwovens for a Healthier Planet.”

The regional market overviews and company presentations that have previously been part of the conference program will be moved to the exhibition portion of IDEA, which will spotlight product innovations and solutions from leading companies across the industry.

Among the topics industry experts will explore in presentations and panel discussions at IDEA25 are:

• Regulations: Upcoming regulations in the U.S., European Union (EU), and the United Nations impacting sustainability efforts
• Product and Process Innovations: Sourcing sustainable materials featuring natural fibers, advances in biodegradability and compostability, and fiber-to-nonwoven recycling and Extended Producer Responsibility (EPR) initiatives
• Circular Economy and Bio-Materials: Responsible sourcing, innovations in sustainability, and end-of-life solutions that reduce waste and lower energy consumption, leading to significant cost and resource savings

Details regarding the presenters and abstracts for the conference will be announced in the coming weeks.

IDEA25 Highlights
The IDEA® Achievement Awards, in partnership with Nonwovens Industry magazine, will be presented based on the results of online voting in six categories, including sustainability achievement.

The event will kick off on April 28th with training courses covering the essentials of nonwovens and market-focused areas, including a Nonwovens 101 short course on manufacturing nonwovens and advanced sessions on technical design and performance in baby and adult care absorbent systems, wet wipes, period products, and filter media training.

In conjunction with IDEA25, INDA also announced registration has opened for FiltXPO™ 2025, the International Filtration Conference and Exhibition, on April 29-May 1, 2025, at the Miami Beach Convention Center. For updates on both events, visit the INDA website.

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili has developed unique processes combining fermentation and organic chemistry to offer a high-performance, eco-friendly alternative to petrochemical dyes. Their ecological alternative significantly reduces the use of toxic chemicals and fossil resources, while aiming to cut CO2 emissions up to 50%. It meets the same performance as petrochemical indigo while seamlessly integrating into existing dyeing processes without requiring additional investment in commercial dyeing equipment.

Pili’s colors development is based on standardized Life Cycle Assessments (LCAs), ensuring a rigorous process to measure and minimize their environmental impact.

A Partnership Driving Sustainable Transformation in the Industry
Fiber and dye are the two main components of denim products and also the ones with the greatest impact on their production. The partnership between Citizens of Humanity, Pili, and Orta establishes one of the highest ecological standards in the market with the use of regenerative cotton and biobased indigo.

Pili biobased indigo will make its debut in Citizens of Humanity and AGOLDE’s Spring 2025 collections. This long-term partnership between Citizens of Humanity, Orta, and Pili will continue to expand in future collections. The launch will be exclusive on NET-A-PORTER on January 6, 2025, before being extended to agolde.com, citizensofhumanity.com, and other global retailers.

A Key Step Towards the Decarbonization of the Color Industry
Building on this first success, Pili is accelerating the development of coloring solutions for various industrial applications, particularly in the inks, paints, and polymers sectors. The aim is to decarbonize everyday products using high-performance biobased pigments, with the first applicative tests set to begin this year. Pili continues its mission to decarbonize the color industry, paving the way for a sustainable revolution.

Autoneum expands its sustainable product portfolio for commercial vehicles with new polyester-based side and rear wall panels. Their carrier material consists of Propylat PET, the company’s eco-friendly and fully recyclable Pure technology made of 100 percent polyester. Autoneum’s components thus offer a significantly more sustainable alternative to the composite or thermoset resin panels commonly used in trucks today, which are difficult to recycle. Thanks to the unique material composition of Propylat PET, they contribute to optimized acoustic and thermal management.

With the establishment of a dedicated Business Unit Commercial Vehicles at the beginning of 2024, Autoneum has set the course for further sustainable and profitable growth in this market segment on a global scale. Manufacturers of medium and heavy trucks as well as agricultural vehicles thus benefit not only from Autoneum’s existing production footprint and comprehensive product and technology portfolio, but also from the Company’s longstanding experience in the development and manufacturing of environmentally friendly monomaterials. Components such as the new polyester-based side and rear wall panels support customers in improving the environmental performance of commercial vehicles and are therefore an important step towards a circular economy also in this vehicle segment.

The carrier material of Autoneum’s sustainable trim components consists of 100 percent polyester. Thanks to the high content of recycled fibers and the excellent end-of-life recyclability of Propylat PET, the side and rear wall panels from Autoneum are considerably more environmentally friendly than the composite or thermoset resin alternatives commonly used in trucks today. Furthermore, additional components can be welded onto the material without the use of adhesives or other chemicals, which further increases the products’ recyclability at the end of their service life. Due to the unique material composition of Propylat PET, the components also improve the acoustic and thermal insulation of the vehicle interior and are characterized by minimal emission of volatile organic compounds as well as low odor. In addition, Autoneum continues to invest in the develop-ment of monomaterial components for commercial vehicles, where both the carrier material and the aesthetic surface are made entirely of polyester, thus further advancing the transition to a sustaina-ble circular economy.

Polartec®, a Milliken™ & Company brand and creator of innovative textile solutions for future thinking, introduces Product, the third and final chapter in Polartec’s multifaceted Beyond Begins Today mini-series.

Beyond Begins Today looks at how Polartec fabrics are made to last, and to be used and enjoyed from one generation to the next and beyond. It explores the innovative monomaterials, repurposed plastic and the plant-based nylon membranes that Polartec uses to set new standards for high performance fabrics; the ambitious climate-related objectives across the entire value chain that exceed existing mandates. Such a holistic strategy allows Polartec to stay at the forefront of its industry by producing top-notch textiles that champion environmental stewardship and pave the way for a more sustainable tomorrow.

Within the rich tapestry of Polartec’s legacy, threads of innovation weave together the past, present, and future. From its humble origins as pioneers of synthetic fleece to bold strides into new realms, Polartec represents the promise of harmony between creation and care; touching lives while honoring the earth.

Product, the final installment of Beyond Begins Today, features Paul Cosgrove (Chief Product Officer, Mammut), Sachiye Koide, (Mountaineer & Product Engineer), and Eric Yung (Managing Director of Polartec). Through a discussion that begins with a reverent nod to the iconic designs of brands like Mammut and the pioneers who wore them, Chapter 3 leads into the soul of the great outdoors. From a celebration of the gear that binds lives to landscapes, and passions to purpose, it looks at a legacy that connects Polartec’s promise to enhance lives to the enduring strength of its textile solutions.

Autoneum has supported Renault Group in the development of Renault Emblème, a low-carbon demonstration car designed to reduce greenhouse gas emissions by 90 percent over its entire life cycle. As a key partner of the project, Autoneum further optimized the environmental performance of its sustainable Pure technologies, which were used for numerous components in the vehicle interior and exterior. Leveraging its proven expertise in the development of lightweight and fully recyclable monomaterials with a high recycled content, as well as in the areas of life cycle analysis (LCA) and product innovation, Autoneum was able to reduce the carbon footprint of its parts and contribute to a significant reduction in vehicle weight for Renault Emblème.

Increasingly stringent regulations to reduce greenhouse gas emissions on a global scale, new directives and the electrification of mobility require innovative approaches from the entire automotive industry. To support vehicle manufacturers in achieving their sustainability targets, Autoneum continuously optimizes the environmental performance of its products and processes: from further increasing the share of recycled content and the end-of-life recyclability of its lightweight technologies to reducing waste and shifting to renewable energy in its production facilities. In addition, the Company is working closely with customers and partners to validate data and products together. One of the most recent examples of such a successful collaboration is Autoneum’s contribution to Renault Emblème.

The Renault Emblème demonstration car emits 90% fewer greenhouse gases over its entire life cycle than a comparable vehicle produced today. To achieve these ambitious decarbonization targets, Renault Group assembled more than twenty suppliers from across the industry to participate in specialized projects in five different areas: eco-design, raw material selection, manufacturing, use and end of life. In addition to providing valuable expertise in the areas of LCA and product development, Autoneum’s contribution entailed the further optimization of its environmentally friendly Pure technologies, which already today are characterized by an excellent sustainability performance across the product life cycle and also include the Company’s growing portfolio of monomaterial technologies made of 100 percent polyester.

Autoneum’s innovative and lightweight materials were used for around thirty fiber-based components in the interior and exterior of Renault Emblème, including the carpet, the underbody panels and wheelhouse outer liners as well the front and rear trunk. Thanks to the high recycled content, the waste-free production process and the excellent recyclability of the materials at the end of their service life, Autoneum was able to reduce drastically the carbon footprint of the components. This outstanding achievement was made possible by further boosting the sustainability performance of existing technologies such as Ultra-Silent, Propylat PET, Hybrid-Acoustics and Autoneum’s monomaterial polyester carpet systems. In addition, the parts contributed to a weight reduction, which positively affected both the carbon footprint and the range of the electric car.

Conservation International and Sateri, a leading global producer of textile fibres, have announced the launch of the third phase of the Poyang Lake Ecosystem Restoration Initiative. This new phase marks a critical milestone in restoring China’s largest freshwater lake by integrating carbon neutrality efforts, building on the initiative’s significant success since its inception in 2019.

Located in Jiangxi Province, in the southeastern part of the country, Poyang Lake plays a critical role in regulating floods in the Yangtze River and supports the livelihoods of more than 45 million people living in the province, contributing more than 15% of the Yangtze River’s annual runoff. It is also a wetland of national and global importance, providing a habitat for flora and fauna of high conservation value, including the critically endangered Siberian crane and finless porpoise.

This new phase marks the fifth year of collaboration between Conservation International, a global non-profit organisation dedicated to protecting nature for the benefit of people and the planet, and Sateri. The initiative has seen significant successes since it began in 2019, including:

• Strengthening the management of 473,000 hectares of protected areas across 50 ecological zones;
• Enhancing the capability of 2,000 wetland rangers through capacity-building programme;
• Improving the habitat management of 350 species of wildlife, including the critically endangered finless porpoise and Siberian crane;
• Supporting the construction of five community artificial-wetlands for wastewater treatment, which can treat 56,000 tonnes of agricultural and domestic sewage; and
• Benefiting 25,000 local community members through livelihood support, vocational capacity-building and environmental education programmes.

Zhang Cheng, Program Director at Conservation International China, emphasized the project’s broader impact, "This initiative has truly enhanced biodiversity conservation and ecological education, while empowering local communities with sustainable livelihoods. It demonstrates the value of collaborative approaches in balancing ecological protection with human well-being."

In line with Sateri’s 2030 aspiration of becoming a ‘net positive impact’ company, the newly-launched third phase will advance these successes by focusing on:

• Research on the Freshwater Health Index (FHI) for the basin
• Protection and restoration of small wetlands
• Better climate change mitigation and adaptation for resilience

This collaboration, supported by the Jiujiang Municipal Government of the Jiangxi Province, underscores the shared commitment of both organisations to advancing biodiversity and sustainable development in one of China’s most vital freshwater ecosystems.

The Poyang Lake Basin Ecological Protection Project highlights Sateri’s efforts to address environmental challenges through practical actions and partnerships. The company continues to prioritize biodiversity conservation and sustainability while encouraging collaboration to achieve these goals.

Cai Zhichao, Vice President of Operations at Sateri, emphasised the initiative’s alignment with the company’s sustainability goals, "At the heart of our operations lies a commitment to the bioeconomy, where we aim to protect the natural resources we use. This conservation initiative not only helps us meet our internal sustainability targets but also contributes to advancing the United Nations Sustainable Development Goals (UNSDGs) 6 – Clean Water and Sanitation; 11 – Sustainable Cities and Communities; 12 – Responsible Consumption and Production; 13 – Climate Action and 15 – Life on Land. We accomplish this through innovation, advanced technology and low-carbon practices.”

Unternehmen stehen vor der Herausforderung, ihre Umweltbilanz zu verbessern und Ressourcen effizienter zu nutzen. Das gilt nicht nur für die Produkte selbst, sondern auch für deren Verpackungen. Aus diesem Grund hat das VDI Zentrum Ressourceneffizienz den neuen Ressourcencheck „Produkt- und Umverpackungen“ entwickelt. Er hat zum Ziel, Unternehmen dabei zu unterstützen, ihre Verpackungen ressourcenschonender zu gestalten und ermöglicht eine umfassende Analyse der gesamten Verpackungsstrategie.
 
Verpackungsdesign spielt eine ebenso zentrale Rolle für die Ressourcenschonung wie das eigentliche Produktdesign. Von der Gestaltung über die Zusammenarbeit mit Zuliefernden bis hin zu Einsparpotenzialen bei Materialverbrauch und Energieaufwand: Durch die Materialauswahl, die Minimierung des Materialeinsatzes selbst oder die Optimierung der Verpackungsgröße lassen sich Rohstoffe einsparen und Abfallmengen reduzieren. Außerdem senkt leichtgewichtiges Design Transportemissionen, da weniger Masse bewegt werden muss. Und wiederverwendbare oder recycelbare Verpackungen fördern die Kreislaufwirtschaft und verringern die Notwendigkeit für die Verwendung neuer Rohstoffe. Es wird deutlich: ein durchdachtes Verpackungsdesign ist entscheidend, um Ressourcen entlang der gesamten Wertschöpfungskette zu schonen und die Nachhaltigkeitsziele zu erreichen.
 
Verpackungen auf dem Ressourceneffizienz-Prüfstand
Hier setzt der neue Ressourcencheck „Produkt- und Umverpackungen“ des VDI Zentrum Ressourceneffizienz (VDI ZRE) an. Das Online-Tool ist so konzipiert, dass Unternehmen im Detail analysieren können, wie ihre aktuelle Verpackungsstrategie, das Verpackungsdesign und die Zusammenarbeit mit Lieferant*innen zur Einsparung von Materialien und Energie sowie zur Kreislauffähigkeit beitragen.
Nach Beantwortung gezielter Fragen zur unternehmenseigenen Verpackungsstrategie steht den Nutzenden eine detaillierte Auswertung zur Verfügung. Sie liefert konkrete Handlungsempfehlungen, definiert passende Maßnahmen und zeigt Methoden und Werkzeuge sowie Gute-Praxis-Beispiele, die den Unternehmen dabei helfen, ihre Verpackungen weiter zu optimieren, um umweltfreundlichere und zirkuläre Verpackungslösungen umzusetzen. Zusätzlich hilft der Ressourcencheck Unternehmen dabei, die steigenden gesetzlichen Anforderungen zu erfüllen, indem er über aktuelle Gesetzgebungen und Recyclingquoten informiert und bei der Umsetzung eigener Umweltziele unterstützt.
 
Transparenz, Innovation und Praxisorientierung – von der Analyse bis zur Umsetzung
Eines der zentralen Anliegen des Ressourcenchecks ist es, die gesamte Lieferkette der Verpackungsmaterialien zu durchleuchten und Potenziale für Einsparungen sowie Effizienzsteigerungen zu erkennen. Insbesondere digitale Lösungen spielen hierbei eine immer wichtigere Rolle. In der detaillierten Auswertung werden dabei nicht nur Schwachstellen in der Verpackungskette sichtbar, sondern auch innovative Lösungen gezeigt, wie Verpackungen energieeffizienter und ressourcenschonender gestaltet werden können.

Neben der Analyse von Materialeinsparungen bezieht der Ressourcencheck auch die Kreislauffähigkeit der Verpackungen mit ein. Es ermöglicht zudem eine fundierte und nachvollziehbare Darstellung der eingesetzten Materialien und der dahinterstehenden Herstellungsprozesse – ein entscheidender Schritt in Richtung Ressourceneffizienz. Unternehmen erhalten Hinweise dazu, wie sie Materialien verwenden können, die besser recycelbar sind oder welche innovativen Verpackungslösungen bereits auf dem Markt sind.
 
Der Ressourcencheck „Produkt- und Umverpackungen“ des VDI ZRE wurde im Auftrag des Bundesministeriums für Umwelt, Naturschutz, nukleare Sicherheit und Verbraucherschutz (BMUV) entwickelt und kann kostenfrei abgerufen werden.