From the Sector

The Salvation Army Trading Company (SATCoL), the trading arm of The Salvation Army, has introduced a flooring reuse scheme to divert more items away from disposal and extend their useful life. The new service receives donations of excess, postproduction and end-of-season flooring from retailers in the UK, to be made available to those who need it most.
 
During these challenging times, the growing demand for support in the community is ever present. *Research shows 1.2 million people across the UK are living without flooring, 61 per cent of those are social housing tenants - Chartered Institute of Housing research 2023
 
SATCoL, have already partnered with a local authority to provide flooring for residents and are keen to work with more councils and housing associations with this innovative scheme. As the largest charity owned textiles collector in the UK, each year SATCoL diverts over 250 million items to good uses, including over 65,000 tonnes of textiles and carpet tiles from corporate properties, that would be destroyed if not repurposed.
 
Schemes like this to help reduce waste and provide cost-effective flooring to the community. And what’s more, the profits raised from the resale of the generous donations SATCoL receives is given to The Salvation Army to continue to support the great work they do across the country.
 

Archroma, a leader in specialty chemicals towards sustainable solutions, honed its vision of the future of the apparel and textile industry with the announcement of “PLANET CONSCIOUS+”, a roadmap designed to support brands and mills to chart their sustainability journey.

“Over the past decade, Archroma has been on a mission to lead the textile industry towards a more sustainable future. But the world’s challenges are escalating – from climate change to economic and geopolitical instability. We believe that the time is right for us to realign our vision to guide the next phase of our development. ‘PLANET CONSCIOUS+’ encapsulates both our responsibility and our potential as a company that touches and colors people’s lives every day, all around the world,” Mark Garrett, Group CEO, Archroma, said.

“PLANET CONSCIOUS+” has six dimensions, the first four of which have been rolled out over the past few months:

• SUPER SYSTEMS+: Powerful end-to-end systems that combine processing solutions and intelligent effects, SUPER SYSTEMS+ deliver measurable environmental impact, more durable colors and effects, and cleaner chemistry as compared to the current market offering. This allows brands and mills to select the impact they want to achieve in line with their sustainability goals.
• SAFE EDGE+: Groundbreaking initiative represents a major commitment to providing a roadmap for compliance and cleaner chemistries for use in the textile industry by combining The Safe Edge platform with Foundation+. Foundation+, Archroma’s beyond-compliance portfolio, is a curated selection of Archroma products that utilize innovative technologies to either design out hazardous or regulated substances or reduce them by more than 95% compared to the current industry standard limits.
• ONE WAY+: Combining Archroma’s One Way Impact Calculator, a world-first online tool for sustainable value chain mapping, with its expert-led Sustainability Improvement Program (SIP), ONE WAY+ helps mills and brands overcome their specific challenges with products and tools that offers the highest operational excellence and productivity, achieves savings of resources such as water, energy, and creates differentiation with value-added end-products.
• COLOR MANAGEMENT+: An advanced color design and development solution, COLOR MANAGEMENT+ helps mills and brands work together for improved sustainability. It incorporates the industry’s largest off-the-shelf color atlas selection alongside color standards created with Archroma’s SUPER SYSTEMS+ for reduced environmental impact and consistent and accurate color reproduction.

The remaining two pillars of “PLANET CONSCIOUS+” are being introduced today to underscore that innovation and transparency are the cornerstones of the Archroma way of working.

• INNOVATION+: Archroma brings together science, our technological expertise and in-depth market, customer, and regulatory knowledge to create groundbreaking solutions that have a positive environmental impact. To accelerate the shift to a circular economy and help manufacturers use resources more efficiently, Archroma’s research and development teams across Americas, Asia and Europe focus on innovating for cleaner chemistry and durable effects.
• COMMUNICATION+: By providing authentic, fact-based information to all stakeholders, Archroma helps improve transparency across the value chain. This enables mills and brands to communicate their sustainability goals and achievements with confidence and navigate issues like regulatory complexity and consumer skepticism.

Helmut Bacher, co-founder of Austrian plastics recycling machine manufacturer EREMA and former managing partner, passed away on 20 September at the age of 81.

Helmut Bacher is regarded as a pioneer of plastics recycling. Together with his two colleagues Georg Wendelin and Helmuth Schulz, Helmut Bacher founded EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H. in Linz, Austria, in 1983. Their life’s work was acknowledged in 2008 when the three founders received the Golden Award of Honour from the Province of Upper Austria.

Helmut Bacher displayed visionary foresight and open mind in playing a key role in shaping the plastics recycling industry. Following his training as a fitter and completing his schooling as a mechanical engineer, he worked in various technical positions before moving to a mechanical engineering company for plastics processing in the early 1970s. Helmut Bacher shared with his two colleagues a belief in the potential of plastics recycling. During countless trials, he searched for the right solution - until he found it. Despite initial adversity, the three founders remained convinced of the idea of a cost effective recycling machine for plastic waste and started up their own company in 1983.

At the K trade fair in Düsseldorf in 1983, EREMA presented a simple, robust, reliable and economical recycling system, signalling the start of a success story. The young company produced its first orders in modest premises in Leonding with two small workshops and a double garage. Today, the plants and components supplied by the EREMA Group achieve recycling capacities of over 25 million tonnes of plastic per year worldwide.

Up until his retirement from company management in 2004, Helmut Bacher was a driving force behind the company and remained closely associated with the EREMA Group until his death. His technical ability, coupled with solution-orientated thinking and genuine appreciation of his employees, have left a lasting impression and continue to shape the company to this day.

TrusTrace, a global SaaS company with a market-leading platform for product traceability and supply chain compliance in fashion and retail, announced a strategic collaboration with platform engineering firm Xoriant and environmental impact data leader Carbon Trail to deliver a comprehensive solution that supports international brands that want to implement more product marketing accountability.

The new solution is the first-of-its-kind in the industry and leverages Xoriant’s strong data architecture, Carbon Trail’s environmental impact data, and TrusTrace’s supply chain traceability data to provide brands with the information they need to market their products with specific details on how they’re made and where.

This new technological solution coincides with the implementation of the Green Claims Code, which launched in 2021 and was updated in 2023 to factor in product-specific environmental impact and strives to ensure that claims are clear, accurate and not misleading; provide specific and clear information about materials used; use accurate product filters and avoid misleading imagery; and support claims with verifiable strategics and third party accreditation.

On the data side, brands need to measure environmental impact on a product level, not only just related to carbon, but covering 16+ indicators such as water, land use, and microfibre impacts. Once environmental impact and supply chain data is aggregated, information can then be incorporated into a Digital Product Passport, a record that can tell a product's entire value chain via QR code/digital tag that will be required for EU brands between 2026-2030. For example, a buyer can theoretically scan a product’s QR code and be taken to a unique URL link in which the environmental impact for that specific product is available to view. This can be displayed alongside traceability data – like where the product has been manufactured – in addition to other information like recyclability, microplastics, product certifications, all those elements also come into play.

Polartec, a Milliken & Company brand and the premium creator of innovative and more sustainable textile solutions, announced that its Power Shield™ Pro fabric, which incorporates Biolon™* plant-based nylon, has won the 2024 R&D 100 Award in the Mechanical/Materials category. This renowned competition, now in its 62nd year, recognizes revolutionary scientific and technicological innovations from 16 countries. Winners are selected by an expert judging panel of 56 industry professionals from across the world.

Building on the performance legacy of Polartec® NeoShell™ – a 2012 R&D 100 Award winner – Polartec® Power Shield™ Pro is a planet conscious weather protection shell fabric technology, made with Biolon™ nylon. The highly durable, extremely breathable non-PFAS monolithic membrane construction provides 20/20 breathable waterproof protection (20k mm water resistance (ISO 811) / 20k g/m2/24hrs breathability (JIS L1099, B1). As a result, it stops rain and snow getting in, while allowing body moisture to escape. Made to withstand wear and tear for resilience you can rely on, its 48% plant-based content also lowers carbon footprint by up to 50 percent and reduces reliance on fossil fuels without impacting human food sources.

Indeed, Polartec® Power Shield™ Pro is a first-of-its-kind weather protection made from renewable, non-GMO plant-based nylon and an innovative non-PFAS membrane. In addition to being soft, flexible and highly versatile, it offers exceptional durability while delivering a 50% lower carbon footprint than virgin Nylon 6,6, the gold standard against which other nylons are measured. In addition, its chemical free composition is created in a bluesign® certified facility, ensuring its more responsible and sustainable manufacturing. And by mimicking the strength and pliability of traditional nylon, Power Shield™ Pro ensures long-lasting protection in addition to setting a new benchmark for environmentally-friendly performance fabrics.

ALLIED Feather + Down (AF+D), a leader in high performance, ethically sourced, and recycled down, supplies down to NEMO Equipment’s GOOD DESIGN Sustainability Award-winning, fully recyclable Endless Promise® down sleeping bag collection.

AF+D is supplying down for NEMO’s Disco and Riff down sleeping bags. When these bags reach the end of their lifespan, they will be returned to ALLIED. After removing, cleaning, and reviving the down, ALLIED will incorporate the insulation into its RENU:TRACE offering, the world’s first and only fully traceable recycled down.

“Recyclable and naturally biodegradable, down is one of the most sustainable insulations on the planet and plays an important role in a circular economy,” said Daniel Uretsky, President with ALLIED. “We launched our RENU:TRACE recycled down program in 2022 as a way to recycle down in a closed loop, the only way to ensure this recycled material is 100% traceable and ethically sourced. We are proud to partner with NEMO on this award-winning collection.”

All ALLIED down is 100% ethically sourced and traceable back to the region where it was produced, and unless traceable down is both sourced and recycled in a closed loop, it is virtually impossible to ensure that any recycled down comes from purely ethical sources. Before RENU:TRACE, brands had to make a decision to either focus on post-consumer recycled material OR ethically treated animals.
 
While NEMO is the first to participate, the RENU:TRACE program is available to all of ALLIED’s partner brands.

Bcomp, a company in high-performance, natural fibre composites for the mobility-, recreational-, and mass transportation sectors, has been awarded the 2024 Altair Enlighten Award with BMW M GmbH, a renowned performance car subsidiary of BMW Group, for the BMW M Visionary Materials Seat, alongside other BMW M GmbH partners in the project. Manufactured with Bcomp’s ampliTex™ bio-based materials, the seat won in the Sustainable Process category.

The award-winning seat design re-envisions the manufacture and component materials to introduce a lighter, circular product that meets the demands of large-scale vehicle production. The seatback features a fully bio-based, high-performance natural fibre layup with ampliTex™-PP composite. By combining the structural and aesthetically pleasing visual properties of the material in one manufacturing step, production is both more efficient and dematerialised.

The accent has been on Design for Circularity, meaning that in addition to using natural and recycled materials, the BMW M Visionary Materials Seat’s recyclability has been taken into account right from the start of development. Less complex assemblies and monomaterials that can be separated by type enable the recyclability of the seat at the end of its life. Flax fibre composites are CO₂e-neutral from cradle to gate, and can reduce manufacturing-related emissions of high-performance composite parts by up to 85% compared to carbon fibre, depending on the application. Compared to current large-scale automotive plastic parts, Bcomp’s material solutions can reduce component weights by up to 50%, thanks to their low density and high stiffness.

The seat is a development project designed and engineered by long-time collaborators, BMW M GmbH and Bcomp, along with BMW Designworks, Automotive Management Consulting GmbH, Gradel Lightweight Sàrl and Lasso Ingenieurgesellschaft mbH. BMW M GmbH and Bcomp have already delivered innovations in previous development projects for high-end road cars and series application for race cars, such as interior and bodywork components for the BMW M4 GT4, bodywork for the BMW M4 DTM, and cooling shafts for the BMW iFE.20 in Formula E.

The annual Enlighten Awards are sponsored by Altair, a global leader in computational science and intelligence. They celebrate lightweighting innovations that reduce emissions, materials and energy consumption, while advancing material reuse and recyclability. The winning technologies are of significant interest to automotive engineers, manufacturers, policymakers and consumers.

Protective gloves, such as those used for work, sport or household gardening, retrieve their protective function from a special coating. This coating provides abrasion resistance, makes the material waterproof and resistant to chemicals or oil, and even protects against cuts and punctures. Until now, coatings made of oil-based polymers, nitrile rubber or latex have been the main materials used. Scientists at the German Institutes of Textile and Fiber Research Denkendorf (DITF) have succeeded in developing a robust yet flexible glove coating using environmentally friendly lignin in a 3D printing process.

Coatings that are subject to mechanical stress always suffer from a certain degree of abrasion that is dispersed in the surrounding area. This is also the case with coated protective gloves. In order to avoid long-term pollution of the environment, materials should be used whose abrasion particles are biodegradable. The aim of the research project was to improve conventional protective equipment and integrate more sustainable materials.

The biopolymer lignin is a natural component of plant cells that is produced in large quantities as a by-product of paper manufacturing. Due to its properties, it represents an environmentally friendly alternative to oil-based coating polymers.

The scientists developed biopolymer compounds containing lignin, which were used to produce thermoplastic materials that can be processed using 3D printing.

Lignin has few polar groups, which makes lignins hydrophobic and therefore insoluble in water. For this reason, they biodegrade slowly. This makes them particularly suitable for durable coating materials.

Despite this durability, lignin particles that are released into the environment through abrasion biodegrade faster than the abrasion of conventional coatings. This is due to the much higher surface/volume ratio.

The use of 3D printing makes it possible to produce the coating precisely and efficiently. The 3D printing process also makes it possible to adapt the glove to the individual needs of the wearer. This increases wearer comfort and promotes freedom of movement.

The research project shows that the use of lignin not only offers ecological benefits, but that protective gloves coated with it are also particularly durable and resistant. They meet safety standards and at the same time contribute to sustainability in the world of work.