From the Sector

A collaboration that unites Monforts’ dyeing and finishing equipment, BW Converting’s Baldwin TexCoat G4™ digital spray technology and Archroma’s chemistries towards sustainable solutions is charting the course for the future of sustainable textile finishing.

Together, the three companies will support dyeing and finishing manufacturers, a critical part of the textile supply chain, in their development projects, boosting the quality and performance of their finished products, while at the same time maximizing the productivity and resource utilization of the finishing application process.  

Kicking off the partnership in the second half of this year, Monforts will install BW Converting’s full-width Baldwin TexCoat digital spray unit on a stenter frame at its Advanced Technology Center (ATC) at its headquarters in Mönchengladbach, Germany.

“Our ATC already houses two full Montex stenter finishing lines engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim and other woven fabrics, a full color kitchen and a number of lab-scale systems for smaller batch trials,” explained Monforts Junior Technologist Saskia Kuhlen. “It enables our customers to test their own textiles and technical fabrics under fully confidential, real production conditions and using the results from these trials we are also able to make recommendations for improving many fabric finishes. The new TexCoat installation will make an important contribution to what we can achieve.”
 
TexCoat G4 revolutionizes the traditional water- and energy-intensive pad-dry-cure finishing process by precisely applying chemistry including softeners, antimicrobials, durable water repellents, flame retardants, resins and most other water-based chemicals across the textile surface only where it is required, on one or both sides of the fabric. The system can therefore reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

The TexCoat G4 installation brings together the surface functions, fabric transport and thermal processing technology of Monforts stenter frames with Archroma’s specialty chemicals, applied with TexCoat’s contactless precision, to achieve optimum absorption and maximum efficacy, exceeding the performance of traditional pad applications.

“Archroma’s commitment to advancing sustainability solutions for technical textiles has led to a pivotal partnership with Baldwin, where the benefits of contactless precision spray combined with our innovative solutions have helped textile manufacturers achieve greater energy and water savings,” said Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles, Archroma Textile Effects. “We are thrilled to take the partnership to the next level with the integration of a renowned equipment expert. Together, we will bring the best of our expertise in sustainable technologies to our customers around the world.”

“Baldwin has enjoyed a great relationship with Monforts and Archroma over the last few years,” added Rick Stanford, Baldwin’s Vice-President of Business Development for Textiles “Individually, we are working hard to assist our customers to achieve their sustainability and environmental targets but this is the first time the three companies have committed to working together with a focus on bringing transformative change to the dyeing and finishing space. It will result in significantly lower energy, chemical and water consumption with increased productivity and higher quality.  We strongly believe that this partnership will be greater than the sum of its parts.”

Beyond textile finishing, Monforts, Baldwin and Archroma will work together to develop a versatile offering that will include coloration concepts and in the not-too-distant future the partners additionally plan to expand their collaboration to continuous spray dye applications developed by Baldwin.

Dow has announced the launch of DOWSIL™ IE-9100 Emulsion for durable water repellent (DWR) finishing, the latest addition to the Dow Ecolibrium™ Brand portfolio, as a product for high-performing water repellent fabrics.

An 81% bio-based silicone-organic hybrid formulation honored with both the R&D 100 Award and the SEAL Sustainable Product Award, DOWSIL™ IE-9100 Emulsion is designed to match the water repellency performance of fluoro-containing emulsions, making it a good option for high-performance outerwear fabrics, including athleticwear, outdoor garments and equipment, personal protective equipment, and footwear.

DOWSIL™ IE-9100 Emulsion offers formulators and brand owners key performance advantages expected of performance apparel and technical textiles, including the ability to tailor the level of water repellency to match the specific end-use needs. It also boasts excellent water-based stain protection and color fastness as well as good tape adhesion and logo printability. It can be applied across a wide range of fibers, both natural and synthetic, and helps maintain the breathability of fabrics and membranes to maximize comfort. Additionally, it is compatible with standard manufacturing processes, allowing for ease of use for finishing mills and is certified OEKO-TEX® ECO PASSPORT.

On October 10th at 10 a.m. CEST / 4 p.m. CST, Isabelle Riff, along with Yusuke Kuwana and Jacob Milne, Dow Scientist, Textiles, will present the specifics of this new product during a dedicated webinar titled “Advancing textiles’ durable water repellency with silicone hybrid, bio-based technology.”

INDA, the Association of the Nonwoven Fabrics Industry, announces the release of the International Fiber Journal’s (IFJ) special sustainability issue dedicated to nonwovens. This special edition, which was sponsored by INDA, is a key piece of the association’s 2024 strategic sustainability initiative, launched at the beginning of 2024 in response to feedback that sustainability remains one of the nonwovens industry’s highest priorities.

The IFJ special issue features exclusive content from industry leaders, including Kimberly-Clark Corporation, Glatfelter, Lenzing Fibers, NatureWorks LLC, Hollingsworth & Vose, MANN+HUMMEL, Nexus Circular, Henkel Corporation, and INDA. This edition explores key sustainability topics, structured around three core pillars vital to the industry’s future: Responsible Sourcing, Innovations in Sustainability, and End-of-Life Solutions. Featured topics include:

• Environmentally sustainable nonwoven materials
• Circularity in single-use plastics
• Potential of post-consumer recycled (PCR) materials in nonwovens
• Navigating regulatory challenges
• Advances in bio-based nonwovens
• The role of plastics and polymers in sustainability

“This special issue of the International Fiber Journal is a vital part of our multi-faceted sustainability initiative aimed at providing new and enhanced offerings to INDA members and the nonwovens industry. We are excited to see the industry come together to share insights on the sustainability challenges we face,” said Tony Fragnito, President of INDA.